High Pressure Valves, Fittings and Tubing Pressures to 65,000 psi

Transcription

1 igh Pressure Valves, ittings and Tubing MXMTOR has been designing and manufacturing high pressure equipment for more than thirty years and has a worldwide reputation for quality and reliability, backed by one of the best service organizations in the industry. igh Pressure Valves feature: Rising stem design. 316SS wetted parts with a 17-4 P stem provides excellent corrosion resistance. Metal-to-metal seating achieves bubble-tight shut-off, longer stem and seat life, greater durability for repeated open and close cycles. PT and carbon packing with metal back-up rings offers reliable stem to body sealing. Non-rotating stem prevents stem to seat galling. Stem sleeve and packing gland materials have been selected to achieve optimum thread cycle life and reduced handle torque. ll stem sleeve threads are rolled, assuring smooth operation. Safety weep holes for all pressure connections and packing area. Six different valve body patterns, with choice of vee or regulating type stem tip. MXPRO offers a complete line of high pressure fittings, tubing, check valves, line filters, anti-vibration fittings and safety head assemblies. ll high pressure valves and fittings use the high pressure style connection. igh Pressure ndex Valves rated to 36,000 psi Valves rated to 43,000 psi...4- Valves rated to 6,000 psi ittings nti-vibration ollet land ssemblies... 9 Tubing oned and Threaded Nipples heck Valves Line ilters ngle ilters Safety ead ssemblies and Rupture iscs... 1 Note: When selecting multiple items, the pressure rating would be that of the lowest rated component. Maxpro Technologies, nc lier rive South airview Pennsylvania 1641 Phone: ax: website: ll general terms and conditions of sale, including limitations of TNOLOS Printed in the US 1

2 igh Pressure Valves Pressures to 36,000 psi TNOLOS MXMTOR high pressure valves with metal to metal seats have a high level of safety and reliability under adverse operating conditions. These valves may be used both with gases and liquids. Traceability is ensured through extensively documented data (batch number, max. pressure, material number, type designation). ll high pressure valves include glands and collars. Ordering nformation Typical catalog number: 36V V OPTONS Valve Series O.. Stem ody Pattern xtreme Tube Size temperature 36V 4 1 / 4 " 6 3 / 8 " 9 9 / 16 " 07 V stem 08 regulating stem (tapered tip for regulating and shutoff) 87 V stem with replaceable seat 88 regulating stem with replaceable seat 1 two-way straight 2 two-way angle 3 three-way, two on pressure 4 three-way, one on pressure three-way, two-stem manifold option, see below. Special esigns for xtreme Temperatures Standard valves are supplied with Teflon/arbon packing and may be operated to 40. igh temperature packing and/or extended stuffing box are available for service from -423 to 1200 by adding the following suffixes to catalog order number. - T standard valve with teflon glass packing to Y standard valve with graphite braided yarn packing to T extended stuffing box valve with graphite braided yarn packing to standard valve with cryogenic trim materials and teflon packing to LT entended stuffing box valve with teflon packing and cryogenic trim materials to Repair its onsult your MXPRO representative for repair kits and valve bodies. Refer to the Tools and nstallation section for proper maintenance procedures. O.. Size onnection Orifice Size Rated v* Pressure/Temp. Rating R.T.)** 1/ ,000 3/ ,000 9/ ,000 * v values shown are for 2-way straight pattern vee stem valves. or 2-way angle patterns, increase the v value by 0%. ** See page 2 in the Technical Section for Pressure/Temperature Rating hart. of turns open djustable Packing low oefficient Reference urves (v) ulating Stem Stem % of rated v Low riction Packing land oned and Threaded Tubing onnections 316 SS Valve ody available in six patterns nodized luminum andle Positive Locking evice Non-Rotating Stem ( & ulating esigns) nti-xtrusion Seal Rings Metal to Metal Seating Valve Shown: 36V9O71 2 ll general terms and conditions of sale, including limitations of

3 TNOLOS Valve Pattern 2-Way Straight 2-Way ngle 3-Way / 2 on Pressure 3-Way / 1 on Pressure 3-Way / 2-Stem Manifold atalog 36V V V V V V V V V V V V V V V V V V V4074 Stem ll general terms and conditions of sale, including limitations of 36V V V V V V407 36V408 36V607 36V608 36V907 36V908 2-Way ngle / Replaceable Seat igh Pressure Valves Pressures to 36,000 psi 36V V V V V V9882 O.. Tube Orifice imensions Valve lock Panel Thickness ole 1 / / / / / / / / / / / / / / / / / / Panel mounting screw thread size UN. ll dimensions are for reference only and subject to change. 3

4 igh Pressure Valves Pressures to 43,000 psi TNOLOS MXMTOR high pressure valves with metal to metal seats have a high level of safety and reliability under adverse operating conditions. These valves may be used both with gases and liquids. Traceability is ensured through extensively documented data (batch number, max. pressure, material number, type designation). ll high pressure valves include glands and collars. O.. Size onnection Orifice Size Rated v* Pressure/Temp. Rating R.T.)** 1 16M ,000 Ordering nformation Typical catalog number: 43V16M071 43V 16M 07 1 * v values shown are for 2-way straight pattern vee stem valves. or 2-way angle patterns, increase the v value by 0%. ** See page 2 in the Technical Section for Pressure/Temperature Rating hart. low oefficient Reference urves (v) Valve Series O.. Stem Tube Size ody Pattern 43V 16M V stem 08 regulating stem (tapered tip for regulating and shutoff) 87 V stem with replaceable seat 88 regulating stem with replaceable seat 1 two-way straight 2 two-way angle 3 three-way, two on pressure 4 three-way, one on pressure three-way, two-stem manifold Repair its onsult your MXPRO representative for repair kits and valve bodies. Refer to the Tools and nstallation section for proper maintenance procedures. Valve Shown: 43V16MO71 4 ll general terms and conditions of sale, including limitations of

5 TNOLOS igh Pressure Valves Pressures to 43,000 psi Valve Pattern atalog Stem O.. Tube Orifice imensions Valve Panel ole lock Thickness 2-Way Straight 43V16M V16M081 2-Way ngle 43V16M V16M082 3-Way / 2 on Pressure 43V16M V16M083 3-Way / 1 on Pressure 43V16M V16M084 3-Way / 2-Stem Manifold 43V16M V16M08 2-Way ngle / Replaceable Seat 43V16M V16M882 ll general terms and conditions of sale, including limitations of - Panel mounting screw thread size UN. ll dimensions are for reference only and subject to change.

6 igh Pressure Valves TNOLOS MXMTOR high pressure valves with metal to metal seats have a high level of safety and reliability under adverse operating conditions. These valves may be used both with gases and liquids. Traceability is ensured through extensively documented data (batch number, maximum pressure, material number, type designation). ll high pressure valves include glands and collars. Ordering nformation Typical catalog number: 6V4071 6V OPTONS Valve Series O.. Stem ody Pattern xtreme Tube Size temperature 6V 4 1 / 4 " 6 3 / 8 " 9 9 / 16 " 07 V stem 08 regulating stem (tapered tip for regulating and shutoff) 87 V stem with replaceable seat 88 regulating stem with replaceable seat 1 two-way straight 2 two-way angle 3 three-way, two on pressure 4 three-way, one on pressure three-way, two-stem manifold option, see below. Special esigns for xtreme Temperatures Standard valves are supplied with Teflon/arbon packing and may be operated to 40. igh temperature packing and/or extended stuffing box are available for service from -423 to 1200 by adding the following suffixes to catalog order number. - T standard valve with teflon glass packing to Y standard valve with graphite braided yarn packing to T extended stuffing box valve with graphite braided yarn packing to standard valve with cryogenic trim materials and teflon packing to LT entended stuffing box valve with teflon packing and cryogenic trim materials to Repair its onsult your MXPRO representative for repair kits and valve bodies. Refer to the Tools and nstallation section for proper maintenance procedures. Pressure/Temp. O.. Size onnection Orifice Size Rated v* Rating R.T.)** 1/ ,000 3/ ,000 9/ ,000 * v values shown are for 2-way straight pattern vee stem valves. or 2-way angle patterns, increase the v value by 0%. ** See page 2 in the Technical Section for Pressure/Temperature Rating hart. of turns open Low riction Packing land 316 SS Valve ody available in six patterns djustable Packing oned and Threaded Tubing onnections low oefficient Reference urves (v) ulating Stem % of rated v Stem nodized luminum andle Positive Locking evice 17-4 P Non- Rotating Stem ( & ulating esigns) nti-xtrusion Seal Rings Metal to Metal Seating Valve Shown: 6V9O71 6 ll general terms and conditions of sale, including limitations of

7 TNOLOS igh Pressure Valves Valve Pattern atalog Stem O.. Tube Orifice imensions Valve lock Panel Thickness ole 2-Way Straight 6V4071 6V4081 6V6071 6V / / Way ngle 3-Way / 2 on Pressure 3-Way / 1 on Pressure 3-Way / 2-Stem Manifold 6V9071 6V9081 6V4072 6V4082 6V6072 6V6082 6V9072 6V9082 6V4073 6V4083 6V6073 6V6083 6V9073 6V9083 6V4074 6V4084 6V6074 6V6084 6V9074 6V9084 6V407 6V408 6V607 6V608 6V907 6V908 2-Way ngle / Replaceable Seat 6V4872 6V4882 6V6872 6V6882 6V9872 6V9882 ll general terms and conditions of sale, including limitations of 9 / / / / / / / / / / / / / / / / Panel Mounting Screw Thread Size UN. ll dimensions are for reference only and subject to change. 7

8 igh Pressure ittings TNOLOS MXMTOR high pressure fittings are designed to be used with the 36V, 43V and 6V series high pressure valves and high pressure tubing. ll high pressure fittings have coned and threaded type connections. Mounting holes are standard on all elbows, medium tees, and crosses. scrap high ultra high Tubing Size land ollar Plug Tubing ap 1 / P4 6T4 3 / P6 6T6 9 / P9 6T M 4316M 43P16M 43T16M onnection omponents ll high pressure fittings are supplied with glands and collars. Refer to the adjacent chart for ordering any of the connection components individually. When using the plug, the collar is not needed. lbow itting Pattern atalog Pressure Rating (PS) onnection O.. Tube Size Orifice imensions 6L4 6, / L6 6, / lock Thickness Tee 6L9 6, / L16M 43,000 16M T4 6, / ross 6T6 6, / T9 6, / T16M 43,000 16M X4 6, / Straight oupling / Union oupling ulkhead oupling max. panel hole 6X6 6, / X9 6, / X16M 43,000 16M , Straight oupling / U4 Union oupling 66 6, Straight oupling / U6 Union oupling 69 6, Straight oupling / U9 Union oupling 4316M Straight oupling 43,000 16M U16M Union oupling 64 6, / , / , / M 43,000 16M See page 2 in the Technical Section for pressure/temperature rating chart. ll dimensions are for reference only and are subject to change. 8 ll general terms and conditions of sale, including limitations of

9 TNOLOS nti-vibration ollet land ssembly MXMTOR anti-vibration collet gland assemblies are for use in applications where there could be extreme external mechanical vibrations or shock in tubing lines. These collet gland assemblies are interchangeable with the standard high pressure coned and threaded tube connections. n a normal coned and threaded tube connection, any external mechanical loading on the tubing lines, valves or fittings, would be concentrated on the first thread of the tube. This can cause failure of the tube at this thinner cross-section. The anti-vibration collet gland assembly grips the tube behind the connection, supporting the tube at the full cross-section and straight area, moving the loading away from the threaded area. 6V9 The anti-vibration collet gland assembly, when tightened properly, compresses a split collet on the tube, providing the beneficial gripping action. ll anti-vibration collet gland assemblies come with a Molybdenum isulfide oating to guard against galling of the stainless components. 43V16M land Pattern atalog Pressure Rating (PS) Part O.. Tubing Size imensions (ex.) 6V4 omplete ssembly 6V4 6V4 6,000 PS lat ollar Slotted ollet 1 / V4 land Nut 6V6 omplete ssembly 6V6 6V6 6,000 PS lat ollar Slotted ollet 3 / V6 land Nut 6V9 omplete ssembly 6V9 6V9 6,000 PS lat ollar Slotted ollet 9 / V9 land Nut 43V16M omplete ssembly 43V16M 43V16M 43,000 PS ollet ody Slotted ollet V16M land Nut ll dimensions are for reference only and are subject to change. See page 2 in the Technical Section for determining operating pressures above room temperature. ll general terms and conditions of sale, including limitations of 9

10 igh Pressure Tubing TNOLOS MXPRO offers a line of cold drawn thick wall tubing, with flow areas to compliment the high pressure valves and fittings. This tubing is made under strict manufacturing and quality control standards and inspections, with dimensional tolerances to match the requirements of the high pressure coned and threaded connections. The standard materials are 304 and 316 stainless steels. Other materials may be provided on special request, depending on the specific material, diameters and lengths. MXPRO also offers this tubing with the utofrettage process. utofrettage is the practice of subjecting the internal bore of the tubing to a pressure sufficiently high enough to plastically deform the bore, resulting in a residual compressive stress once the pressure is released. utofrettage produces improved fatigue life of the tube, important in waterjet cutting and other production environments, reducing down time. dd suffix - to tubing catalog number to specify utofrettage process. Tubing Tolerances Normal Tubing Size Tolerance O.. 1/ / / / / / /0.990 atalog Tube Material its onnection Tube Size Working Pressure (psi) O to 100º 200º 400º 600º 800º 6TU TU TU TU TU TU SS 304SS 316SS 304SS 316SS 304SS 4 1 / ,000 8,00 3,90 49,400 46, / ,000 8,00 3,90 49,400 46, / ,000 8,00 3,90 49,400 46,800 43TU16M SS 16M ,000 38,700 3,830 32,480 31,00 ll dimensions are for reference only and are subject to change. 10 ll general terms and conditions of sale, including limitations of

11 TNOLOS oned and Threaded Nipples MXPRO offers a line of coned and threaded high pressure tube nipples in a variety of lengths for all standard tube sizes. The coned and threaded high pressure tube nipples are available in 316 stainless steel. See chart below for ordering information. Special length coned and threaded nipples are available upon request. onsult MXPRO for availability and price. 2.7" Length 3" Length atalog s are 316 Stainless Steel material 4" Length 6" Length 8" Length 10" Length 12" Length its onnection Tube Size O.... Working Pressure at 100 (psi) 6N N N N N N N / ,000 6N N N N N N / ,000 6N N N N N / ,000 43N16M N16M N16M N16M M ,000 Standard nipples are not supplied with glands and collars, see ittings on page 6 for these components. See adjacent Tubing page 8, for pressure/temperature rating chart. ll dimensions are for reference only and subject to change. ll general terms and conditions of sale, including limitations of 11

12 heck Valves TNOLOS O-Ring heck Valves O-Ring heck Valves MXMTOR o-ring check valves provide high quality directional flow control and tight shutoff for liquids and gases. ll check valves are supplied with glands and collars. These check valves are not to be used as a relief device. The opening pressure of the O-Ring check valves is approximately 20 psi. Materials. ody, cover, poppet, cover gland: 316 series stainless steel Spring: 300 series stainless steel O-ring: Viton (-4 to 392 )* all heck Valves all heck Valves MXMTOR ball check valves prevent reverse flow where bubble tight shutoff is not mandatory. These check valves are designed with a ball cradled floating poppet to assure positive inline seating. This poppet design allows full flow around the ball to minimize pressure drop. heck valves are rated to 660 *. ll check valves are supplied with glands and collars. These check valves are not to be used as a relief device. The opening pressure of the ball check valves is approximately 20 psi. Materials. ody, cover, poppet, cover gland: 316 series stainless steel all and spring: 300 series stainless steel Valve Pattern atalog Pressure Rating (psi) O.. Tube onnection Orifice Rated (v) imensions (ex.) O-Ring heck Valves 6O4 6,000 1/ O6 6,000 3/ O9 6,000 9/ low 43O16M 43, M all heck Valves 64 6,000 1/ ,000 3/ low 69 6,000 9/ M 43, M UTON: RQUNT NSPTONS of O-Rings are necessary to ensure proper service of the check valve. O-Rings have shown satisfactory service life in testing, however different service conditions may lead to variations in cycle and shelf life. ll dimensions are for reference only and subject to change. *See page 2 in the Technical Section for determining operating pressures above room temperature. 12 ll general terms and conditions of sale, including limitations of

13 TNOLOS Line ilters ual-isc Line ilters MXMTOR dual-disc line filters are used to filter process fluids in high pressure systems. This design helps remove the large particles first through a coarse primary disc, which then allows a secondary disc to provide a smaller micron filtration. These filter elements are designed to withstand pressure surges without cracking, flaking, or rupturing. ilter elements come standard in the following micron sizes: /8, 8/30, 30/6 (secondary/primary). ilters are rated for temperatures -60 to 660 *. ll line filters come with glands and collars. Materials ody, cover, cover gland: 316 series stainless steel lement: 300 series stainless steel up- Line ilters MXMTOR cup-type line filters are used when maximum filtration surface area and a single micron size element is preferred. This design increases the filter area as much as 6 times the area of the disc type filter, and will permit higher flow rates with a lower pressure drop, and longer intervals between element changes. ilter elements come standard in, 30, or 6 micron sizes and are easily replaced. ilters are rated for temperatures -60 to 660 *. ll line filters come with glands and collars. Materials: ody, cover, cover gland: 316 series stainless steel lement: 300 series stainless steel ual-isc Line ilters low up- Line ilters low atalog Pressure Rating (psi) O.. Tube onnection Orifice Micron Size ilter lement rea (in. 2 ) imensions (ex.) ual-isc Line ilters 64-/8 /8 64-8/30 6,000 1/ / /6 30/6 66-/8 /8 66-8/30 6,000 3/ / /6 30/6 69-/8 /8 69-8/30 6,000 9/ / /6 30/ up- Line ilters ,000 1/ ,000 3/ ,000 9/ t is recommended that all fluids entering a high pressure system be thoroughly cleaned. Maximator filters are designed to remove small amounts of process particles. Pressure differential should not exceed 1000 psi across the filter elements ll dimensions for reference only and are subject to change. *See page 2 in the Technical Section for determining operating pressures above room temperature. ll general terms and conditions of sale, including limitations of 13

14 ngle ilters TNOLOS ngle ilters MXMTOR angle filters are used to filter gases or liquids in high pressure systems. The filter elements can be easily changed. The special design allows the exchange of the filter element without the need to first disassemble the filter in front of the tubing. ilter elements are made of sintered material with pore sizes of µm, 30 µm or 6 µm. ilters are rated for temperatures -423 to 660. ll angle filters come with glands and collars. Materials ody: cover, cover gland: 316L series stainless steel lement: 316 stainless steel ngle ilters atalog Pressure Rating psi Orifice inches onnection Micron Size ilter lement reas in 2 imensions (ex) (ex) lock Thickness 64M- 64M-30 6, M M- 66M-30 6, M M- 69M-30 6, M-6 6 t is recommended that all fluids entering a high pressure system be thoroughly cleaned. Maximator filters are designed to remove small amounts of process particles. Pressure differential should not exceed 1000 psi across the filter elements. 14 ll general terms and conditions of sale, including limitations of

15 TNOLOS Safety ead ssembly MXMTOR safety head assemblies are used to provide over-pressure protection to high pressure systems. These safety head assemblies are to be used with the appropriate ¼ angular rupture disc listed in the chart below. 7,000 old-down nut torque vs. rupture disc pressure RT ody Safety ead ssembly Rupture isc (not included) old-down Ring old-down Nut urst RT (psi) 60,000 4,000 30,000 1,000 0 ¼ ang. disc /8" NPT emale onnection Torque (ft - lbs) Safety ead ssembly atalog without isc its onnection O.. Tube Pressure Rating (psi) ody Torque (ft - lbs.) (ex.) (ex.) imensions (L.) (..) (..) 6S4 4 1/4 6, S6 6 3/8 6, S9 9 9/16 6, S16M 16M 1 43, See page 2 in the Technical Section for determining operating pressures above room temperature. ll dimensions are for reference only and are subject to change. ¼" ngular Rupture iscs 1/ 4 " angular seat rupture discs are designed to be used with the safety head assemblies that are shown above. Minimum rupture disc pressure ratings should be at least 110% of system operating pressure. The standard rupture disc material is nconel. The pressure ranges indicated in the table below are at room temperature (72 ). Other materials and pressure ranges are available upon request. atalog Pressure range (psi) atalog Pressure range (psi) atalog Pressure range (psi) atalog Pressure range (psi) R ,164-1,272 R ,790-7,420 R ,490-18,020 R ,100-31,800 R-100 1,4-1,90 R-700 7,27-7,90 R ,460-19,080 R ,2-34,40 R-170 1,697-1,8 R ,760-8,480 R ,430-20,140 R ,90-37,100 R ,940-2,120 R-800 8,24-9,010 R ,400-21,200 R ,37-39,70 R-200 2,42-2,60 R ,730-9,40 R ,370-22,260 R ,880-42,400 R ,910-3,180 R-900 9,21-10,070 R ,340-23,320 R ,2-4,00 R-300 3,39-3,710 R ,700-10,600 R ,310-24,380 R ,60-47,700 R ,880-4,240 R ,670-11,660 R ,280-2,440 R ,07-0,30 R-400 4,36-4,770 R ,640-12,720 R ,20-26,00 R ,00-3,000 R-000 4,80 -,300 R ,610-13,780 R ,220-27,60 R-000 3,30-8,300 R-00,33 -,830 R ,80-14,840 R ,190-28,620 R ,200-63,600 R-6000,820-6,360 R ,0-1,900 R ,160-29,680 R ,47-71,0 R-600 6,30-6,890 R ,20-16,960 R ,130-30,740 R ,900-74,200 ll general terms and conditions of sale, including limitations of 1