Springless Diaphragm Valves

Transcription

1 Springless Diaphragm Valves for igh Performance DP Series Suitable for ultrahigh-purity applications 316L VIM-VAR stainless steel body Low-pressure and high-pressure models VCR, tube butt weld, and modular surface-mount end connections Manual or pneumatic actuation

2 2 DP Series Diaphragm Valves Contents Features... 2 Models... 2 Technical Data... 2 Materials of Construction... 3 Specifications... 3 Performance Specifications... 3 Flow Data... 3 Actuation Options... 4 Ordering Information and Dimensions Valves... 5 igh-pressure Valves... 6 IGC II Modular Surface-Mount Valves... 7 Multiport and Elbow Valves... 8 Multivalve Manifolds Options and Accessories Maintenance Kits Features Seat Fully contained PCTFE seat design provides: excellent resistance to swelling and contamination improved helium leak test performance minimal particle generation long cycle life. Diaphragm Elgiloy material for strength and corrosion resistance Optimal design for long cycle life Models Pressure rating: 250 psig (17.2 bar) Temperature rating: 10 to 150 F ( 23 to 65 C) Flow coefficient: 0.27 igh-pressure Pressure rating: 3045 psig (210 bar) Temperature rating: 10 to 150 F ( 23 to 65 C) Flow coefficient: 0.20 Body 316L VIM-VAR stainless steel body material for ultrahigh-purity applications Fully swept flow path minimizes entrapment areas facilitates purging maximizes flow capacity. Technical Data Model Lowpressure ighpressure Working Pressure psig (bar) Operating Burst Operating Vacuum to 250 (17.2) Vacuum to 3045 (210) 3200 (220) 10 to ( 23 to 65) (840) Temperature Rating F ( C) Flow Short-Term Bakeout 302 (150) (valve ) Coefficient (C v ) Orifice in. (mm) 0.16 (4.1) Internal Volume in. 3 (cm 3 ) (1.4) (body with BW4 ends) Actuation Pressure psig (bar) 60 to 120 (4.2 to 8.2) 70 to 120 (4.9 to 8.2) Air Displacement in. 3 (cm 3 ) 0.09 (1.5) 0.47 (7.7) See Options and Accessories, page 12, for high-temperature seat materials.

3 DP Series Diaphragm Valves 3 Materials of Construction Washer Support diaphragm Diaphragm Seat Bonnet nut Bonnet Button Body igh-pressure Shown Pneumatic actuator End connections Component Body and integral end connections Welded VCR end connections Swagelok tube fittings Seat Material Grade/ASTM Specification igh-pressure 316L VIM-VAR SS/ SEMI F Ultrahigh-Purity➀ 316L VAR SS/ SEMI F igh-purity➀ 316 SS/A276 PCTFE/D1430 Diaphragm Elgiloy/AMS 5876 Support diaphragm Silver-plated Elgiloy /AMS 5876 Washer S17700 Bonnet Bonnet nut Cylinder, cap, pistons O-rings Springs Button Actuator Manual Actuator S17400 SS 316 SS Aluminum Buna N S17700 SS 316 SS 316 SS Button 316 SS Directional Integral lockout Round Toggle Nylon with stainless steel insert Glass-filled nylon with stainless steel base Polyester with stainless steel insert 316 SS with epoxy coating Wetted components listed in italics. O-rings are lubricated with PTFE-based lube; no lubricants on wetted components. ➀ 20 % minimum elongation allowed. Specifications See Swagelok Ultrahigh-Purity Specification (SC-01), MS-06-61, Swagelok Photovoltaic Specification (SC 06), MS 06 64, and Swagelok Special Cleaning and Packaging (SC 11), MS-06-63, for details on processes, process controls, and process ver i fi ca tion. Cleaning Assembly and Packaging Designator Specification Wetted Surface Roughness (R a ) Testing Ultrahigh-purity cleaning with a continuously monitored, deionized water, ultrasonic cleaning system igh-purity cleaning with a continuously monitored, deionized water, ultrasonic cleaning system Special cleaning with non ozone-depleting chemicals Performed in ISO Class 4 work areas; valves are double bagged and vacuum sealed in cleanroom bags. Performed in specially cleaned areas; valves are individually bagged. Performed in specially cleaned areas; valves are individually bagged. P P6 Ultrahigh- Purity Specification (SC-01) Photovoltaic Specification (SC-06) Special Cleaning and Packaging (SC 11) Electropolished and finished to an average of 5 µin. (0.13 µm) Inboard helium leak tested to a rate of std cm 3 /s at the seat, envelope, and all seals. The DP series design has been helium leak tested to maximum leak rate of std cm 3 /s. Performance Specifications See the DP Series Diaphragm Valve Technical Report, MS 06 15, for more information on helium leak testing, particle counting, moisture analysis, hydrocarbon analysis, ionic cleanliness, and lab cycle testing data. Flow Data Pressure Drop to Atmosphere psig (bar) Models C v = 0.27 Water U.S. gal/min (L/min) Air std ft 3 /min (std L/min) igh-pressure Models C v = 0.20 Water U.S. gal/min (L/min) Air std ft 3 /min (std L/min) 10 (0.68) 0.85 (3.2) 3.0 (86) 0.63 (2.4) 2.3 (64) 50 (3.4) 1.9 (7.2) 8.1 (230) 1.4 (5.4) 6.0 (170) 100 (6.8) 2.7 (10.2) 14.3 (410) 2.0 (7.6) 10.6 (300)

4 4 DP Series Diaphragm Valves Actuation Options Manual Actuators Low-pressure valves have blue s as standard. igh-pressure valves have white s as standard. Seven colors are available; see Options and Accessories andle Colors, page 12. Directional Quick, quarter-turn actuation andle shape provides visual indication of and closed position Available on high- and low-pressure models Integral Lockout Quick, quarter-turn actuation Lockable in the closed position for safety andle shape and window indicator provides visual indication of and closed position. Available on high- and lowpressure models Round Quick, quarter-turn actuation andle with window provides visual indication of and closed positions Available on high- and lowpressure models Toggle Spring-loaded toggle design for quick actuation Lockable in the CLOSED position for safety andle position provides visual indication of and closed positions Narrow profile allows close parallel mounting of valves Available on low-pressure models with PCTFE seats s Normally pneumatic actuators are marked with a green ring on top of the cylinder. igh-pressure IGC II Modular Surface-Mount Valves 1.5 in. C-seal design Low-pressure valves: directional, integral lockout, round, toggle, and pneumatic actuators igh-pressure valves: directional and integral lockout s Available in two- or three-port configurations For more information on IGC II integrated gas components, see the IGC II Integrated Gas Components Substrates, Manifolds, Mounting Components, and Assembly ardware catalog, MS

5 Ordering Information and Dimensions Dimensions, in inches (millimeters), are for reference only and are subject to change. DP Series Diaphragm Valves 5 Valves 1.49 (37.8) Air inlet 1/8-27 NPT 3.38 (85.9) Round andle 0.25 (6.4) 1.49 (37.8) Directional andle 2.84 (72.1) 1.49 (37.8) R 0.20 (5.1) 0.31 (7.9) minimum shank diameter Toggle andle 1.80 (45.7) radius 4.55 (116) 3.31 (84.1) closed Integral Male VCR Fittings 0.30 (7.6) Tube Butt Weld Ends Rotatable Male VCR Fittings 1.49 (37.8) Integral Lockout andle Bottom 1.06 (26.9) 0.33 (8.4) hole, 0.18 (4.6) minimum shank diameter 3.73 (94.7) 4.07 (103) closed and locked 1.06 (26.9) Four mounting holes, M thread, 0.25 (6.4) deep, 45 from center line, on a 1.00 (25.4) bolt circle. M holes are compatible with mounting screws. Female VCR Fittings End Connection Inlet and Outlet tube butt weld 0.30 in. (7.6 mm) tube stub, in. wall tube butt weld 0.26 in. (6.6 mm) tube stub, in. wall 6 mm tube butt weld, 1 mm wall Basic Ordering Number➀ rotatable male integral male in. (mm) 6LVV-DPBW (44.2) 6LVV-DPBW4S (40.9) 6LVV-DPBW6M (44.2) female 6LVV-DPFR4-6LVV-DPMR (70.6) 6LVV-DPVR (58.4) Swagelok tube fitting 6LVV-DPS4-➁ 2.46 (62.5) 6 mm Swagelok tube fitting 6LVV-DPS6M-➁ 2.45 (62.2) ➀ Low-pressure valves have blue s. For other colors, see Options and Accessories andle Colors, page 12. ➁ Not available with P,, or P6 processing; omit process designator from ordering number. To order, add a process designator, P,, or P6 (see page 3), to the basic ordering number, then specify the actuator style as shown: For a directional, no additional designators are required. Example: 6LVV-DPBW4-P For an integral lockout, insert L. Example: 6LVV-DPLBW4-P For a round, insert R. Example: 6LVV-DPRBW4-P For a toggle, insert T. Example: 6LVV-DPTVR4-P For a pneumatic actuator, add -C for normally closed actuation or -O for normally actuation. Example: 6LVV-DPBW4-P-C

6 6 DP Series Diaphragm Valves Ordering Information and Dimensions Dimensions, in inches (millimeters), are for reference only and are subject to change. igh-pressure Valves 2.48 (63.0) Air inlet 1/8-27 NPT Round andle 1.49 (37.8) Directional andle 1.49 (37.8) 0.25 (6.4) 3.89 (98.8) 2.84 (72.1) 0.30 (7.6) Tube Butt Weld Ends Female VCR Fittings 1.49 (37.8) Integral Lockout andle Bottom 1.06 (26.9) 0.33 (8.4) hole, 0.18 (4.6) minimum shank diameter 3.89 (98.8) 4.26 (108) closed and locked 1.06 (26.9) Four mounting holes, M thread, 0.25 (6.4) deep, 45 from center line, on a 1.00 (25.4) bolt circle. M holes are compatible with mounting screws. Rotatable Male VCR Fittings End Connection Inlet and Outlet Basic Ordering Number➀ in. (mm) tube butt weld 0.30 in. (7.6 mm) tube stub, 6LVV-DPBW (44.2) in. wall tube butt weld short 0.26 in. (6.6 mm) 6LVV-DPBW4S (40.9) tube stub, in. wall 6 mm tube butt weld, 1 mm wall 6LVV-DPBW6M (44.2) female 6LVV-DPFR4- rotatable male 2.78 (70.6) 6LVV-DPMR4- integral male 6LVV-DPVR (58.4) Swagelok tube fitting 6LVV-DPS4-➁ 2.46 (62.5) 6 mm Swagelok tube fitting 6LVV-DPS6M-➁ 2.45 (62.2) ➀ igh-pressure valves have white s. For other colors, see Options and Accessories andle Colors, page 12. ➁ Not available with P,, or P6 processing; omit process designator from ordering number. To order, add a process designator, P,, or P6 (see page 3), to the basic ordering number, then specify the actuator style as shown: For a directional, no additional designators are required. Example: 6LVV-DPBW4-P For an integral lockout, insert L. Example: 6LVV-DPLBW4-P For a round, insert R. Example: 6LVV-DPRBW4-P For a pneumatic actuator, add -C for normally closed actuation or -O for normally actuation. Example: 6LVV-DPBW4-P-C

7 DP Series Diaphragm Valves 7 Ordering Information and Dimensions Dimensions, in inches (millimeters), are for reference only and are subject to change. IGC II Modular Surface-Mount Valves Integral Lockout andle Directional and Round andles closed and locked Toggle andle Bottom Air inlet 1/8-27 NPT 1.50 (38.1) closed 2.87 (72.9) 1.50 (38.1) Four through holes, 0.22 (5.6) dia Dimensions For other valve dimensions, see Ordering Information and Dimensions for low-pressure or high-pressure valves on pages 5 and 6. andle Type Directional and round Integral lockout Toggle ➀ Closed and locked position. Dimensions, in. (mm) igh-pressure Open Closed Open Closed 2.36 (59.9) 3.25 (82.6) 2.83 (71.9) 2.34 (59.4) 3.59 ➀ (91.2) 4.04 (103) 2.36 (59.9) 3.41 (86.6) 2.34 (59.4) 3.78 ➀ (96.0) Models Actuation igh-pressure Models Ordering Numbers 2 Port 3 Port Directional 6LVV-MSM-DP-2-P 6LVV-MSM-DP-3-P Integral lockout 6LVV-MSM-DPL-2-P 6LVV-MSM-DPL-3-P Round 6LVV-MSM-DPR-2-P 6LVV-MSM-DPR-3-P Toggle 6LVV-MSM-DPT-2-P 6LVV-MSM-DPT-3-P Pneumatic, normally closed Pneumatic, normally 6LVV-MSM-DP-2-P-C 6LVV-MSM-DP-2-P-O 6LVV-MSM-DP-3-P-C 6LVV-MSM-DP-3-P-O Actuation Ordering Numbers 2 Port 3 Port Directional 6LVV-MSM-DP-2-P 6LVV-MSM-DP-3-P Integral lockout Round 6LVV-MSM-DPL-2-P 6LVV-MSM-DPL-3-P 6LVV-MSM-DPR-2-P 6LVV-MSM-DPR-3-P

8 8 DP Series Diaphragm Valves Multiport and Elbow Valves To customize a valve to meet your system requirements, select designators for: multiport or elbow flow path end connections for each port process specification actuator (manual or pneumatic) Flow Path Select a flow path as viewed from the top of the valve. Insert the flow path des ig na tor in the valve or der ing number, as shown on the next page. An a next to the port number in the Flow Path column indicates a port above the valve seat. A b next to the port number in the Flow Path column indicates a port below the valve seat. Ports Schematic Closed Flow Path Open Designator D End Connections Select an end connection for each port on the body in numerical order. Insert the end connection des ig na tor in the valve ordering number in the same se quence it is selected. 4 E End Connection tube butt weld, 0.30 in. (7.6 mm) tube stub, in. wall Designator 1 A tube butt weld, 0.26 in. (6.6 mm) short tube stub, in. wall F B 6 mm tube butt weld, 1 mm wall 4 3 C female 3 F G rotatable male 2 L Specification and Actuator See Specifications, page 3, for process descriptions. See Ordering Information, next page, for selection details. 2 N R

9 DP Series Diaphragm Valves 9 Dimensions Dimensions, in inches (millimeters), are for reference only and are subject to change. Port 1 L Top Port 4 Port 3 L L L 1.06 (26.9) square Port 2 Port 1 Side Port 5 Not shown: Four bottom mounting holes, same as 2-port body, page 5. Exception: N body, no mounting holes. M Port 2 End Connection tube butt weld, 0.30 in. (7.6 mm) tube stub, in. wall tube butt weld, 0.26 in. (6.6 mm) tube stub, in. wall 6 mm tube butt weld, 1 mm wall female rotatable male Dimensions, in. (mm) L 0.87 (22.1) 0.81 (20.6) 0.87 (22.1) 1.39 (35.3) 1.39 (35.3) M 0.76 (19.3) 0.70 (17.8) 0.76 (19.3) 1.28 (32.5) 1.63 (41.4) Ordering Information Build a valve ordering number by combining the designators in the sequence shown. Material 316L VIM-VAR stainless steel Series Diaphragm Valve DP = Pneumatic or directional DPL = Integral lockout DPR = Round DPT = Toggle Flow Path See page 8. 6LVV DP C P C igh-pressure Diaphragm Valve DP = Pneumatic or directional DPL = Integral lockout DPR = Round End Connections Port 1 Port 2 See page 8. Port 3 Port 4 Port 5 Example Ordering Numbers Actuation Pneumatic C = Normally closed O = Normally CM = Normally closed with indicator switch Manual (andle Color) BK = Black RD = Red BL = Blue➀ W = White➀ GR = Green YW = Yellow OR = Orange ➀ No designator or final dash ( ) is required for a blue on a low-pressure valve or a white on a high-pressure valve. P = Swagelok Ultrahigh-Purity Specification (SC-01) = Swagelok Special Cleaning and Packaging (SC-11) P6 = Swagelok Photovoltaic Specification (SC-06) Ordering Number 6LVV-DPR22P-RD 6LVV-DPD1313-O 6LVV-DPLA323P6 Material Series Low-pressure, pneumatic or directional 316L VIM-VAR stainless steel igh-pressure, pneumatic or directional Low-pressure, integral lockout Flow path 2-port, R pattern 4-port, D pattern 3-port, A pattern Port 1 end connection rotatable male tube butt weld female Port 2 end connection female rotatable male Port 3 end connection rotatable male tube butt weld female Port 4 end connection female Swagelok Ultrahigh-Purity Specification (SC-01) Swagelok Special Cleaning and Packaging (SC-11) Swagelok Photovoltaic Specification (SC-06) Actuator Red directional Normally Blue integral lockout

10 10 DP Series Diaphragm Valves Multivalve Manifolds To customize a multivalve manifold to meet your system requirements, select designators for: flow path end connections for each port process actuator (manual or pneumatic). Flow Path Select a flow path. Insert the flow path designator in the manifold ordering number, as shown on the next page., P2, and P3 designate port numbers. V1 and V2 designate valve numbers. End Connections Select an end connection for each port on the body in numerical order. Place the end connection des ig na tor in the valve ordering number in the same se quence it is selected. Manifold Schematic Flow Path Designator 2-valve, 3-port monoblock V1 V1 P2 P2 V2 V2 P3 P3 V1 V1 P2 P2 V2 V2 P3 P3 1V 2V End Connection tube butt weld, 0.30 in. (7.6 mm) tube stub, in. wall female Designator valve, 3-port double pattern V1 P3 V2 P2 V1 V1 P2 P3 V2 V2 Front Side 1D rotatable male 1 Specification and Actuator See Specifications, page 3, for process descriptions. See Ordering Information, next page, for selection details.

11 DP Series Diaphragm Valves 11 Dimensions Dimensions, in inches (millimeters), are for reference only and are subject to change. 1V and 2V Multivalve Manifolds Front 3.21 (81.5) Bottom 2.67 (67.8) 1.49 Port 2 (37.8) Port 1 Port 3 L (62.5) L (26.9) L2 Bottom 1D Multivalve Manifold 1.49 (37.8) L1 L1 Top 3.04 (77.2) L1 Side 6.07 (154) End Connection tube butt weld, 0.30 in. (7.6 mm) tube stub, in. wall female rotatable male Dimensions, in. (mm) 2-Valve, 3-Port Monoblock 2-Valve, 3-Port Double Pattern L1 L2 L3 L1 2.79➀ 1.81 (70.9) (46.0) (46.0) (22.1) 2.03 (51.6) 2.39 (60.7) ➀ Low-pressure manifold. ➁ igh-pressure manifold. 4.04➁ (103) 2.66➀ (67.6) ➁ (51.6) (99.3) 3.35➀ (85.1) ➁ (60.7) (117) 1.39 (35.3) Ordering Information Four bottom mounting holes, M thread, 0.25 (6.4) deep, located 45 from center line, on a 1.00 (25.4) bolt circle. M holes are compatible with mounting screws. Build a multivalve manifold ordering number by combining the designators in the sequence shown below. 6LVV P 1V A B Material 316L VIM-VAR stainless steel Series Diaphragm Valve P = Pneumatic or directional PL = Integral lockout PR = Round PT = Toggle igh-pressure Diaphragm Valve P = Pneumatic or directional PL = Integral lockout PR = Round Flow Path 1V = 2-valve, 3-port monoblock 2V = 2-valve, 3-port monoblock 1D = 2-valve, 3-port double pattern End Connections Select a designator for each port on the valve. See page 10. Example Ordering Numbers Port 1 Port 2 Port 3 Actuation Add a designator for each valve. Pneumatic A = Normally closed B = Normally C = Normally closed with indicator switch Manual (andle Color) T = Black W= Red U = Blue X = White S = Green Y = Yellow V = Orange P = Swagelok Ultrahigh-Purity Specification (SC-01) = Swagelok Special Cleaning and Packaging (SC-11) P6 = Swagelok Photovoltaic Specification (SC-06) Ordering Number 6LVV-P2V323-AB 6LVV-PL1D212P-SW 6LVV-PT1V333P6-UU Material Series Low-pressure, pneumatic or directional 316L VIM-VAR stainless steel igh-pressure, integral lockout Low-pressure, toggle Flow path 2 valve, 3-port monoblock, 2V 2 valve, 3-port double pattern, 1D 2 valve, 3-port monoblock, 1V Port 1 end connection tube butt weld female tube butt weld Port 2 end connection female rotatable male tube butt weld Port 3 end connection tube butt weld female tube butt weld Swagelok Special Cleaning and Packaging (SC-11) Swagelok Ultrahigh-Purity Specification (SC-01) Swagelok Photovoltaic Specification (SC-06) Valve 1 actuator Normally closed Green integral lockout Blue toggle Valve 2 actuator Normally Red integral lockout Blue toggle

12 Options and Accessories andle Colors (excluding multivalve manifolds) Seven colors are available for color coding of process lines. Select a basic kit ordering number and add a color designator. andle Kit Directional Integral lockout Round replacement Round retrofit Indicator Switch Basic Ordering Number NY-5K-DP- NY-5K-DPL- PY-5QK-DPR- PY-5K-DPR- Transmits a signal to an electrical device, indicating the or closed position of the pneumati cally actuated valve. Color Black Blue Green Orange Red White Yellow Designator Example: NY-5K-DP-RD for a red directional kit. Features a single-pole, single-throw switch rated at 1/2 A for 115 V (ac). Includes a 24 in. (61 cm) wire lead with an inline clip. Is available assembled on any normally closed and high-pressure, normally, pneumatically actuated DP series valve, or as a kit for field assembly. Factory-Assembled Indicator Switches To order a valve with an indicator switch, add M for a normally switch or M-2 for a normally closed switch to the valve ordering number. Examples: 6LVV-DPFR4-P-CM 6LVV-DPBW4-P-CM-2 Indicator Switch Kits To order a kit for an existing valve, use ordering number MS-ISK-DP-CM for a normally switch or MS-ISK-DP-CM-2 for a normally closed switch. Kits include actuator and switch. BK BL GR OR RD W YW igh-temperature Seat Material Polyimide Temperature rating is from 50 to 300 F (10 to 150 C). Fluorocarbon FKM O-rings in pneumatic actuator are included. All other materials and ratings remain the same. To order, insert V in the valve ordering number. Examples: 6LVV-DPVC111P-C 6LVV-DPVBW4P-C Maintenance Kits Diaphragm Replacement Kits Include two diaphragms and re place ment instructions. Are available for high- or low-pressure valves. Ordering number: E-3DK-DP Actuator Replacement Kits Include actuator and service instructions. Select a kit ordering number: Actuator Replacement Kit Do not interchange high- and low-pressure actuators. Oxygen Service azards Ordering Numbers igh-pressure Directional NY-DP-K1-BL NY-DP-K1-W Integral lockout NY-DPL-K1-BL NY-DPL-K1-W Round PY-DPR-K1-BL PY-DPR-K1-W Toggle SS-DPT-K1-BL Pneumatic normally closed A-DP-K1-C A-DP-K1-C Pneumatic normally A-DP-K1-O A-DP-K1-O igh-temperature pneumatic normally closed igh-temperature pneumatic normally A-DPV-K1-C A-DPV-K1-O A-DPV-K1-C A-DPV-K1-O For more information about hazards and risks of oxygenenriched systems, see the Swagelok Oxygen System Safety technical report, MS Safe Product Selection When selecting a product, the total system design must be considered to ensure safe, trouble-free performance. Function, material compatibility, adequate ratings, proper installation, operation, and maintenance are the responsibilities of the system designer and user. Caution: Do not mix or interchange parts with those of other manufacturers. Warranty Information Swagelok products are backed by The Swagelok Limited Lifetime Warranty. For a copy, visit swagelok.com or contact your authorized Swagelok representative. Swagelok, IGC, VCR TM Swagelok Company Elgiloy TM Elgiloy Specialty Metals 2002, 2004, 2005, 2007, 2008, 2010 Swagelok Company Printed in U.S.A., MI January 2010, R9 MS