Single-Seat Valves For the Sanitary Industries

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Horace Lane
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1 Single-Seat s For the Sanitary Industries Stainless steel construction Shutoff, divert, modulating, and specialty valves 1/2 to 4 sizes Kwik-lamp and tube butt weld end connections 3- compliant

2 Single-Seat s for the Sanitary Industries ontents Features.................................... 2 Shutoff s and Divert s Materials of onstruction..................... 3 Short-Stroke 1 1/2 to 3 s.

2 2 Single-Seat s for the Sanitary Industries ontents Features Shutoff s and Divert s Materials of onstruction Short-Stroke 1 1/2 to 3 s Short-Stroke 1/2 and 3/4 s Short-Stroke ctuator Performance Short-Stroke Flow Data Long-Stroke 2 to 3 s Long-Stroke 4 s Long-Stroke heese Vat s Long-Stroke ctuator Performance Long-Stroke Flow Data Elbow s Tank Outlet s s with Proximity Switches Flow Diversion ssemblies Modulating s Materials of onstruction Short-Stroke 1/2 to 3 Straight-Taper and Multitaper s Long-Stroke 2 to 3 Straight-Taper s Short-Stroke 1 Microflow s Modulating Flow Data Options and ccessories Extensive variety of sizes and configurations meets virtually any food, beverage, and dairy process application need. Features omplete selection of valves in short- and long-stroke models Vertical and horizontal mounting valves s with proximity switches for fully automated applications 1/2 to 4 sizes with Kwik-lamp or tube butt weld end connections Inside and outside diameters polished to 32 μ (.81 μm) maximum R a lean-in-place capability End onnections Kwik-lamp end connections are standard; tube butt weld connections are available. To order, replace J in the valve ordering number with W. Example: W16RS Most end connections are available in 1/2 to 4 sizes. Standard tube wall thicknesses are shown below. End onnection, Tube Wall 1/2 to

3 Shutoff s and Divert s Materials of onstruction 1 1/2 to 4 s 1/2 and 3/4 s Single-Seat s for the Sanitary Industries omponent Material Pneumatic actuator (J 2 and J12 series normally closed shown) 2 Manual valve handle 34 SS housing 3 Spring clip 34 SS onnet clamp 5 Spool (long-stroke valves only) 316 SS 6 onnet 34 SS 7 Gasket 8 Stem O-ring una N 9 Shutoff valve stem, plug Plug coating 316 SS onded una N 1 Shutoff valve stem, plug for replaceable seat 316 SS 11 Replaceable seat PTFE 12 ody clamp 34 SS 13 ody End connections (Kwik-lamp shown) 316 SS 316L SS 14 Divert valve upper body (tee shown) End connections (Kwik-lamp shown) 316 SS 316L SS 15 Divert valve stem, plug Plug coating 316 SS onded una N 16 Divert valve stem, plug for replaceable seat 316 SS Wetted components listed in italics.

4 4 Single-Seat s for the Sanitary Industries Short-Stroke 1 1/2 to 3 s are for reference only and are subject to change. Pneumatic valve dimensions shown with J2 series actuator. Shutoff odies Pneumatic ctuators J1 ir to close, spring to open. ctuates at 6 to 9 psig (4.2 to 6.2 bar). Used as normally open valve or with high product pressures. J2 ir to open, spring to close. ctuates at 6 to 9 psig (4.2 to 6.2 bar). Used as normally closed valve for fail-safe operation. vailable with air assist for higher product pressures. J3 ir to open and close. ctuates at 6 to 9 psig (4.2 to 6.2 bar). Tee, PTFE Seat ross Divert odies Upper/Lower Tee Upper ross/lower Tee Upper Tee/Lower ross Upper/Lower ross, PTFE Seat Pneumatic Manual Pneumatic Manual Shutoff Divert Shutoff Divert Shutoff Divert Shutoff Divert 1 1/ (465) 7.38 (187) 1. (254) 2.75 (69.8) 2.94 (74.7) 18. (8.16) 2.5 (1.13) 3.5 (1.59) 15.6 (396) 16.5 (7.48) (53) 8.38 (213) 11. (279) 3.44 (87.4) 19.5 (8.85) 3.5 (1.59) 4.5 (2.4) 3.5 (88.9) 2 1/2 17. (413) 2.7 (526) 8.75 (222) 12. (35) 3.94 (1) 18. (8.16) 2.5 (9.3) 4.5 (2.4) 5.5 (2.49) (45) 22.2 (564) 9.6 (23) 14. (356) 3.75 (95.2) 4.56 (116) 2. (9.7) 22.5 (1.2) 7. (3.17) 8. (3.62), (mm) uild a valve ordering number by combining the designators in the sequence shown below. Weight lb (kg) asic Ordering Number Option RS = Replaceable PTFE seat; omit for standard una N-coated plug J16 RS ody Style 7 = Tee 9 = ross 77 = Upper/lower tee 79 = Upper cross/lower tee (pneumatic only) 97 = Upper tee/lower cross (pneumatic only) 99 = Upper/lower cross (pneumatic only) 15 = 1 1/2 2 = 2 25 = 2 1/2 3 = 3 ctuator 1 = J1 2 = J2 3 = J3 H = Handle

5 Single-Seat s for the Sanitary Industries 5 Short-Stroke 1/2 and 3/4 s are for reference only and are subject to change. Pneumatic valve dimensions shown with J2 series actuator. Tee Shutoff ross Shutoff, (mm) Divert Sampling (Manual Only) with Rubber Hose dapter End Pneumatic Pneumatic Shutoff Divert Manual 1/ (238) 11.2 (284) 7.5 (19) 2.25 (57.2) 2. (5.8) 3/ (232) 11. (279) 7.25 (184) 2.12 (53.8) uild a valve ordering number by combining the designators in the sequence shown below. asic Ordering Number ody Style 7 = Tee shutoff 9 = ross shutoff 77 = Divert 7S = Sampling (manual only) J = 1/2 75 = 3/4 ctuator 1 = J1 2 = J2 H = Manual

6 6 Single-Seat s for the Sanitary Industries Short-Stroke ctuator Performance Normally Open (J1) Minimum ctuation Pressure Minimum ctuator Pressure, psig / System Pressure, psig Short-Stroke Flow Data Tee-ody Shutoff s Normally losed (Standard J2) Shutoff apacity 1/2 3/4 System Pressure psig / / Normally losed 1/2 and 3/4 (J2) Shutoff apacity ctuator Pressure psig System Pressure psig /2 2 3/4 2 1/2 1 1/ Pressure Drop, ft H 2 O Divert s Water Flow, U.S. gal/min 1/2 2 3/4 2 1/2 1 1/2 3 1/2 2 3/4 2 1/2 1 1/ Pressure Drop, ft H 2 O Pressure Drop, ft H 2 O Water Flow, U.S. gal/min Water Flow, U.S. gal/min

7 Single-Seat s for the Sanitary Industries 7 Long-Stroke 2 to 3 s are for reference only and are subject to change. shown with J12 series actuator. Shutoff odies Pneumatic ctuators J11 ir to close, spring to open. ctuates at 6 to 9 psig (4.2 to 6.2 bar). Used as normally open valve or with high product pressures. J12 ir to open, spring to close. ctuates at 6 to 9 psig (4.2 to 6.2 bar). Used as normally closed valve for fail-safe operation. vailable with air assist for higher product pressures. J13 ir to open and close. ctuates at 6 to 9 psig (4.2 to 6.2 bar). Tee ross Divert odies Upper/Lower Tee Upper ross/lower Tee Upper Tee/Lower ross Upper/Lower ross, (mm) (554) 25.8 (655) 3.5 (88.9) Weight lb (kg) Shutoff Divert Shutoff Divert 3.44 (87.4) 22. (9.98) 25. (11.3) 2 1/ (572) 27.2 (691) 3.94 (1) 23. (1.4) 25.5 (11.6) (67) 29. (737) 3.75 (95.2) 4.56 (116) 25. (11.3) 27.5 (12.5) uild a valve ordering number by combining the designators in the sequence shown below. asic Ordering Number J ody Style 7 = Tee 9 = ross 77 = Upper/lower tee 79 = Upper cross/lower tee (pneumatic only) 97 = Upper tee/lower cross (pneumatic only) 99 = Upper/lower cross (pneumatic only) 2 = 2 25 = 2 1/2 3 = 3 ctuator 11 = J11 12 = J12 13 = J13

8 8 Single-Seat s for the Sanitary Industries Long-Stroke 4 s are for reference only and are subject to change. Pneumatic valve dimensions shown with J12 series actuator (155) 3.38 (85.9) 3.38 (85.9) 3.38 (85.9) 4.5 (114) 4.5 (114) 4.5 (114) Tee Shutoff ross Shutoff Divert, (mm) Weight, lb (kg) ctuator Shutoff Divert Shutoff Divert Pneumatic 19.1 (485) 25.1 (638) 29. (13.2) 35.5 (16.1) Manual 1. (254) 15.8 (41) 11. (4.99) 12. (5.44) uild a valve ordering number by combining the designators in the sequence shown below. asic Ordering Number ody Style 7 = Tee shutoff 9 = ross shutoff 77 = Divert J ctuator 11 = J11 12 = J12 13 = J13 H = Manual

9 Single-Seat s for the Sanitary Industries 9 Long-Stroke heese Vat s are for reference only and are subject to change. shown with J12 series actuator (597) 5. (127) 7.75 (197) 5. (127) 7.75 (197) 5. (127) 7.75 (197) 5. (127) 7.75 (197) 4.5 (114) 4.5 (114) 4.5 (114) 4.5 (114) Tee Inline Draining ross Inline Draining Tee Tangential Draining ross Tangential Draining uild a valve ordering number by combining the designators in the sequence shown below. asic Ordering Number ody Style 7R = Tee inline draining 9R = ross inline draining 7TR = Tee tangential draining 9TR = ross tangential draining J161 7R End onnection 15 = 1 1/2 2 = 2 25 = 2 1/2 3 = 3 4 = 4 ➀ ➀ Not available on tangential-draining valves. ctuator 11 = J11 12 = J12 13 = J13

10 1 Single-Seat s for the Sanitary Industries Long-Stroke ctuator Performance Normally Open (J11) Minimum ctuation Pressure Minimum ctuator Pressure, psig / System Pressure, psig Normally losed (J12) Shutoff apacity System Pressure psig / ➀ ➀ ontact your authorized Swagelok sales and service representative for information about higher shutoff pressure options. Long-Stroke Flow Data Tee-ody Shutoff s / Pressure Drop, ft H 2 O Divert s Water Flow, U.S. gal/min / / Pressure Drop, ft H 2 O Pressure Drop, ft H 2 O Water Flow, U.S. gal/min Water Flow, U.S. gal/min

11 Single-Seat s for the Sanitary Industries 11 Elbow s are for reference only and are subject to change. J164 series dimensions shown with J1 series actuator; J165 series dimensions shown with J11 series actuator., (mm) Short Stroke Long Stroke (41) 2.2 (513) 3.5 (88.9) Short Stroke Weight lb (kg) Long Stroke 22. (9.98) 19. (8.62) 2 1/ (46) 21. (533) 4.25 (18) 23. (1.4) (437) 21.8 (554) 5. (127) 2. (9.7) 25. (11.3) uild a valve ordering number by combining the designators in the sequence shown below. asic Ordering Number J164 = Short-stroke valve J165 = Long-stroke valve ody Style Elbow J = 2 25 = 2 1/2 3 = 3 ctuator Short-Stroke 1 = J1 2 = J2 Long-Stroke 11 = J11 12 = J12

12 12 Single-Seat s for the Sanitary Industries Tank Outlet s are for reference only and are subject to change. J163 series dimensions shown with J2 series actuator; J1613 series dimensions shown with J12 series actuator. 9 O clock Outlet 6 O clock Outlet 3 O clock Outlet 6 O clock Outlet, Flange Inlet 2 Flange 2 1/2 and 3 Flange Short-Stroke Tank Outlet s (J163 Series) 3 or 6 O'clock Outlet 9 O'clock Outlet, (mm) 3 or 6 O'clock Outlet 9 O'clock Outlet Kwik- lamp Inlet Weight lb (kg) Flange Inlet (381) 15.1 (384) 1.84 (46.7) 1.94 (49.3) 16.5 (7.48) 18.5 (8.39) 4.12 (15) 2 1/ (41) 15.9 (44) 2.31 (58.7) 2.38 (6.5) 18. (8.16) 21. (9.53) (419) 16.6 (422) 2.62 (66.5) 2.69 (68.3) 4.5 (114) 2. (9.7) 23. (1.4) Long-Stroke Tank Outlet s (J1613 Series) (mm) Weight, lb (kg) Kwik- lamp Inlet Flange Inlet (536) 1.84 (46.7) 4.12 (15) 22. (9.98) 2 1/ (554) 2.31 (58.7) (577) 2.62 (66.5) 4.5 (114) 25. (11.3) 26. (11.8) uild a valve ordering number by combining the designators in the sequence shown below. asic Ordering Number J163 = Short-stroke valve J1613 = Long-stroke valve ody Style Tee J163 7 R 2 1 Outlet R = 3 o clock L = 6 o clock S = 9 o clock F = 6 o clock, flange inlet 2 = 2 25 = 2 1/2 3 = 3 4 = 4 ctuator Short-Stroke 1 = J1 2 = J2 Long-Stroke 11 = J11 12 = J12

13 Single-Seat s for the Sanitary Industries 13 s with Proximity Switches are for reference only and are subject to change. J16 series dimensions shown with J2 series actuator; J161 series dimensions shown with J12 series actuator. Proximity Switches MS Single Switch Precision switch is protected by 316L stainless steel housing. PRX Dual Switch Switches can indicate valve is fully open or fully closed by light or control-panel display. Tee Shutoff ross Shutoff Divert, (mm) 1 1/ (544) 24.1 (612) 2.75 (69.8) 2.94 (74.7) (699) 25.6 (65) 25.4 (645) 27.5 (699) 3.5 (88.9) Weight lb (kg) Short Stroke Long Stroke Short Stroke Long Stroke Shutoff Divert Shutoff Divert Shutoff Divert Shutoff Divert 24. (1.9) 22.5 (1.2) 3.44 (87.4) 25.5 (11.6) 26.5 (12.) 29. (13.2) 2 1/ (716) 26.4 (671) 26.4 (671) 28.2 (716) 3.94 (1) 24. (1.9) 26.5 (12.) (752) 28. (711) 28. (711) 29.6 (752) 3.75 (95.2) 4.56 (116) 26. (11.8) 28.5 (12.9) 3.5 (13.8) 34.5 (15.6) uild a valve ordering number by combining the designators in the sequence shown below. asic Ordering Number J16 = Short-stroke valve J161 = Long-stroke valve Switch MS = Single PRX = Dual J16 MS ody Style 7 = Tee shutoff 9 = ross shutoff 77 = Divert 15 = 1 1/2 2 = 2 25 = 2 1/2 3 = 3 ctuator Short-Stroke 1 = J1 2 = J2 Long-Stroke 11 = J11 12 = J12

14 14 Single-Seat s for the Sanitary Industries Flow Diversion ssemblies are for reference only and are subject to change. E D Divert Flow Leak Detector Flow Full Forward Flow D, (mm) Short Stroke Long Stroke D E 1 1/ (597) 2.75 (69.8) 2.94 (74.7) 3. (76.2) 6. (152) (635) 27.5 (698) 3.44 (87.4) 3.5 (88.9) 2 1/ (658) 28.2 (716) 3.94 (1) 3.53 (89.7) 7.6 (179) (696) 29.6 (752) 3.75 (95.2) 4.56 (116) 3.78 (96.) 7.56 (192) uild a valve ordering number by combining the designators in the sequence shown below. asic Ordering Number J16 = Short-stroke valve J161 = Long-stroke valve ody Style Flow diversion valve assembly J16 FDV = 1 1/2 2 = 2 25 = 2 1/2 3 = 3 ctuator Short-Stroke 1 = J1 2 = J2 Long-Stroke 11 = J11 12 = J12

15 Modulating s Materials of onstruction 1 1/2 to 4 s 1/2 and 3/4 s Single-Seat s for the Sanitary Industries omponent Material 1 Pneumatic actuator (J 2 and J12 series normally closed shown) 34 SS housing 2 Spring clip 34 SS 3 onnet clamp 4 onnet 34 SS 5 Gasket 6 Stem O-ring una N 7 Straight-taper stem, plug 316 SS 8 Multitaper stem, plug 9 ody clamp 34 SS 1 ody End connections (Kwik-lamp shown) 11 Micrometer handle stem nut Wetted components listed in italics. 316 SS 316L SS 34 SS 12 Micrometer handle spacer 13 Micrometer handle 14 onnet O-ring una N 15 Micrometer handle bonnet 34 SS 16 Micrometer handle valve stem 316 SS

16 Single-Seat s for the Sanitary Industries Short-Stroke 1/2 to 3 Straight Taper and Multitaper s are for reference only and are subject to change. Pneumatic valve dimensions shown with J2 series actuator. Tee Straight Taper ross Multitaper Reverse-cting Tee Straight Taper Divert Straight Taper 1 1/2 to 3 Tee Multitaper with Micrometer Handle 1/2 and 3/4 Tee Multitaper with Micrometer Handle 1 1/2 to 3 s 1 1/2 7M, 9M 7MT, 9MT 77M, 7M 77MT, 7MT, (mm) 7MH 7MTH D 7M 7MT 9M 9MT Weight lb (kg) 77M, 7M 77MT, 7MT 7MH 7MTH 19.3 (49) 13.5 (343) 2.75 (69.8) 2.94 (74.7) 5.59 (142) 17. (7.71) 24. (1.9) 18. (8.16) 11. (4.99) 15.6 (396) (53) 14.5 (368) 3.44 (87.4) 6.94 (176) 25. (11.3) 21. (9.53) 3.5 (88.9) 19. (8.52) 13. (5.9) 2 1/2 17. (432) 21.7 (551) 14.9 (379) 3.94 (1) 7.44 (189) 25.5 (11.6) 24. (1.9) (45) 23.2 (589) 15.6 (396) 3.75 (95.2) 4.56 (116) 8.31 (211) 21. (9.53) 27.5 (12.5) 27. (12.2) 15. (6.8) 1/2 and 3/4 s, (mm) 1/2 7.5 (19) 2.25 (57.2) 2. (5.8) 3/ (184) 2.12 (53.8) uild a valve ordering number by combining the designators in the sequence shown below. asic Ordering Number ody Style 7 = Tee 9 = ross 77 = Divert 7 = Reverse-acting tee J16 7 M 15 2 Stem M = Multitaper MT = Straight taper 5 = 1/2 75 = 3/4 15 = 1 1/2 2 = 2 25 = 2 1/2 3 = 3 ctuator 1 = J1 2 = J2 3 = J3 H = Micrometer handle

17 Single-Seat s for the Sanitary Industries 17 Long-Stroke 2 to 3 Straight-Taper s are for reference only and are subject to change. shown with J12 series actuator. Tee ross, (mm) Weight, lb (kg) 7MT 9MT (554) 22. (9.98) 23. (1.4) 3.5 (88.9) 2 1/ (572) 24. (1.9) 25. (11.3) (79) 3.75 (95.2) 26. (11.8) 27. (12.2) uild a valve ordering number by combining the designators in the sequence shown below. asic Ordering Number ody Style 7 = Tee 9 = ross J161 7 MT 2 2 Stem Straight taper 2 = 2 25 = 2 1/2 3 = 3 ctuator 11 = J11 12 = J12

18 Single-Seat s for the Sanitary Industries Short-Stroke 1 Microflow s are for reference only and are subject to change. Pneumatic valve dimensions shown with J2 series actuator. Pneumatic ctuator Micrometer Handle, (mm) Weight, lb (kg) Pneumatic Micrometer Pneumatic Micrometer ctuator Handle ctuator Handle 15.6 (396) 13.5 (343) 2.75 (69.8) 17. (7.71) 11. (4.99) uild a valve ordering number by combining the designators in the sequence shown below. asic Ordering Number ody Style Tee ctuation M = Pneumatic MH = Manual J16 7 M Orifice, Stem Tip 25 = 1/4 38 = 3/8 5 = 1/2 58 = 5/8 75 = 3/4 Pneumatic ctuator 1 = J1 2 = J2 Omit for manual valve.

19 Single-Seat s for the Sanitary Industries 19 Modulating Flow Data Straight-Taper MT Series Flow oefficient at Percent of Stroke 1 1/2, 2, 2 1/2, 3 Stroke 1 1/ /2 3 % Flow oefficient ( v ) Long-stroke valves tables are valid for the first three-fourths inch of stroke. The stem can be retracted fully for unrestricted flow. Multitaper M Series Flow oefficient at Percent of Stroke 1 1/2, 2, 2 1/2, 3 Stroke 1 1/ /2 3 % Flow oefficient ( v ) Microflow Series 1/4 3/8 1/2 5/8 3/4 Flow oefficient at Percent of Stroke Orifice Stroke 1/4 3/8 1/2 5/8 3/4 % Flow oefficient ( v )

20 Options and ccessories Light-Duty Pneumatic ctuators ir-to-close, spring to open and air-to-open, spring-toclose actuators that operate at 3 to 15 psig (.21 to 1.3 bar) are available. To order, contact your authorized Swagelok representative. Optional Pneumatic ctuator onnectors J1-14 polyline connectors are standard. J1-13 connectors are available. To order, contact your authorized Swagelok representative. Modulating dapters for Taylor ctuators dapters for 1 1/2 through 3 multitaper modulating valves allow use of Taylor actuators. To order, contact your authorized Swagelok representative. Stem Spring clip Nut dapter J1-14 onnector J1-13 onnector onnet clamp Modulating Positioner Moore valve positioners provide precise flow control to ease blending and filling of product mixtures. They are available for any short-stroke pneumatic modulating valve listed in this catalog. dd 6.5 (165 mm) for normally open (J1 series) actuators and 8.25 (21 mm) for normally closed (J2 series) actuators to the dimensions shown in the tables. enter to face end dimensions are not affected. To order, contact your authorized Swagelok representative. Safe Product Selection When selecting a product, the total system design must be considered to ensure safe, trouble-free performance. Function, material compatibility, adequate ratings, proper installation, operation, and maintenance are the responsibilities of the system designer and user. Warranty Information Swagelok products are backed by The Swagelok Limited Lifetime Warranty. For a copy, visit swagelok.com or contact your authorized Swagelok representative. Swagelok TM Swagelok ompany Moore TM Moore Products ompany Taylor TM Dwyer Instruments Inc. 24, 27 Swagelok ompany Printed in U.S.., GLI September 27, R3 MS-3-7

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