HSL-Series Heavy-Lifting Strand Jack System. World Class Strand Jacks Precision Control Durability Reliability Safety

Transcription

1 HSL-Series Heavy-Lifting Strand Jack System World lass Precision ontrol urability Reliability Safety

2 HSL-Series, Heavy-Lifting Shown: HSL06 Strand Jack Heavy-Lifting High apacity Precision ontrol nerpac strand jacks are the strand jacks of choice for customers seeking precise synchronous control with heavy-lifting capacity in an economical, compact, and reliable foot print. Precision control of synchronous lifting and lowering an be controlled by a single operator from a central location for increased safety utomated locking - unlocking operation Two strand sizes: 15, mm and 18 mm (.62 and.1 inch) Telescopic strand guide pipes prevent bird caging Internal components are coated with Lunac, an anti-corrosion coating, making it suitable for marine environments Lifting anchor included with all strand jacks Lloyd s witness tested to 125% of maximum working load nerpac strand jacks are powered by electrical or diesel driven hydraulic power packs and controlled by nerpac s proprietary S-Smart ylinder ontrol System to ensure full control of lifting and lowering operations. nerpac continually improves reliability, durability, and safety of their strand jacks, making them an industry standard for heavylifting. Strand Wedges Wedges are hardened and nickel coated to resist corrosion, resulting in an extra long life. Page: Heavy-Lifting Strand nerpac offers 15, mm (.62 inch) and 18 mm (.1 inch) heavy duty strands. Page: HSL8 Strand Jack System used on nerpac custom Self recting Tower. 2

3 Heavy-Lifting strand jack can be considered a linear winch. In a strand jack, a bundle of steel strands are guided through a main lifting jack. bove and below the cylinder are anchor systems with wedges that grip the strand bundle simultaneously. Lifting and lowering a load is achieved by hydraulically controlling the main jack and both mini jacks alternately. Strand Guide In the case of system pressure loss, the wedges are mechanically closed automatically, holding the suspended load in place. Today strand jacks are widely recognized as the most sophisticated heavy lifting solution. They are used all over the world to erect bridges, load out offshore structures, and lift/lower heavy loads where the use of conventional cranes is neither economical nor practical. HSL Series apacity: ton Stroke: mm Maximum Operating Pressure: 350 bar Top Mini Jack LITING NHOR H Main Lifting Jack G G H ounter alance Valve ottom Mini Jack hair HSL150 only STRN JKS LITING NHORS (included) Strand iameter mm (inch) ton apacity * (kn) of Strands Stroke G H 15, (.62) 18 (.1) () (00) (2000) (0) (0) (150) (450) () () (2000) (0) (4) (6) (8) (10.000) (12.) HSL6 HSL006 HSL20006 HSL06 HSL06 HSL150 HSL450 HSL HSL HSL2000 HSL0 HSL4 HSL6 HSL8 HSL0 HSL * apacity is based on 2,5 minimum safety factor over strand breaking load. See page for details. 3

4 S-Smart ylinder ontrol System Shown: S-Smart ylinder ontrol System Smart ox The Smart ox is nerpac s proprietary control platform. It allows an operator to control up to 60 strand jacks simultaneously with a standard laptop. Smart ox number Optional Laptop nr SSJS-V4 SLT-1. nerpac s S-Smart ylinder ontrol System simplifies synchronous operation with intuitive controls and a user-friendly graphical interface. Single operator control from a central location provides safe and reliable operation Synchronous lift /lower and load control between the lifting positions utomatic lifting and lowering cycles isplays individual and accumulative stroke/load bility to operate up to 60 strand jacks simultaneously Simple graphical user interface ata logging and export capabilities. System overview showing a 2-Point Lift with utomatic ontrol Network and Sensor onnections Hydraulic onnections Hydraulic Power Packs ontrol Station Lifting nchor 4

5 SLPP-Series, Hydraulic Power Packs Shown: SLPP55 Hydraulic Power Pack Reservoir apacity: litres low at Rate Pressure: l/min Motor Size: 2,2-55 kw Maximum Operating Pressure: 350 bar Hydraulic Power Packs nerpac offers a comprehensive range of hydraulic power packs that are optimized for use with their industry leading strand jacks. Variable frequency drive motor for precision control Optimized for use with specific strand jack sizes quipped with a hydraulic safety circuit Pumps are easily connected with a standard RS-485 network cable Integrated -stop on pump onnection for auxiliary hand pendant Pumps include: Reservoir sight glass Return tank filter nclosed frame with integrated lifting lugs and fork lift pockets Standard voltage for electric pumps is V, 50/60Hz, 3-phase (other voltages available upon request). Theoretical Lifting Speed (m/hr) * Strand Jack Motor Size (kw) * apacity (ton) 2,2 5,5, , * Theoretical lifting speeds. ach application should be evaluated to determine the optimum lifting speed for maximum safety and control. ontact nerpac for more information. Motor Size Motor Type Oil low (kw) (l/min) 2,2 5,5, , SLPP2 SLPP5 SLPP SLPP15 SLPP18 SLPP30 SLPP3 SLPP55 lectric lectric lectric lectric lectric lectric iesel lectric

6 HSL-Series, Strand Jack ccessories Optional Strand Tensioner nerpac s Strand Tensioner System simplifies strand jack setup, when used with large strand jacks. Strand Tensioners attach to the top of a strand jack and ensure all strands have even load distribution. The tensioning cycle is automatically controlled by nerpac s S Software. Strand Guide Provides a guide for the strand as a strand jack lifts the load apable of feeding the strands into a strand recoiler djustable height. 5 x mm SGS1 SGM1 SGL1 Maximum of Strands 15, mm (.62 inch) mm (.1 inch) min max Transporting nerpac offers custom transportation crates for each Strand Jack. ach custom crate is tailored to a specific Strand Jack and nchor. These crates provide a secure and safe method for easily transporting any nerpac Strand Jack. Strand Recoiler Passively pays in or pays out strands while jacking and lowering Must be used in combination with an nerpac strand guide. SRS1 SRL1 Max. of Strands Strand apacity (length in meters) 15, mm (.62 inch) mm (.1 inch)

7 HSL-Series, Strand Jack ccessories 3 Piece Wedge Wedge Section Strand ispenser ssential to safely unbundle a new strand coil Provides method for dispensing strand for set-up S Strand Wedges Specially designed for superior performance with nerpac strand jacks Three-piece wedge design with a friction grip profile on the inside of each piece Hardened nickel coated wedges for long life and trouble free wedge release Wedges are included with every strand jack purchase and available as spare parts. 15, mm (.62 inch) Super Strand ross Section HLW06 HLW0 15, 18 or Strand iameter (inch) Package Quantity mm (.1 inch) yform Strand ross Section Heavy-Lifting Strand Strands available in 15, mm Super or 18 mm yform Strand jack and strand combinations are designed to meet a minimum 2,5 x safety factor to working load onstructed of seven twisted, high-capacity steel wires. Wedge Lubricant uring wedge maintenance or wedge replacement, it is critical that the outside of the wedges are thoroughly lubricated before placing them back into the anchor block. stick lubricant or another type of pressure resistance grease should be used. number Strand iameter Strand Type * Tensile Strength Steel rea reaking Load Length per oil Mass mm (inch) (N/mm 2 ) (mm 2 ) (kn) (m) (kg/m) 15, (.62) 18 (.1) Super yform S06 S * Sold by the coil ,1 1,4 0 0

8 HSL-Series, Heavy-Lifting The Industrial Tools Line ylinders and Lifting Products General Purpose luminium Lightweight Pancake lat-jac, Low Height Pull Hollow Plunger Precision Long Stroke High Tonnage POWR RISR Lifting Jacks Jacks ylinder-pump Sets Pumps Manual ordless & lectric riven ompressed ir riven Petrol riven System omponents Hoses, ouplers, Oil Gauges, daptors Manifolds, ittings Valves 3-and 4-Way irectional Pressure and low ontrol Presses ench, Workshop, Roll rame rbor and -lamps Tension Meters, Load ells Pullers Master Pullers Sets Multi Purpose Puller Sets Posi Lock Pullers nerpac Worldwide Locations or a complete list of addresses see: /en/contact-us bout nerpac nerpac is the leading global provider of high-pressure hydraulic tools and solutions with a broad range of products, local expertise and worldwide distribution network. With a proven track record in a wide range of markets, nerpac designs and manufactures high-quality tools and solutions for all industrial applications. Online olting alculator Learn more about hydraulics Promotions New products lectronic atalogues Trade Shows Manuals (instruction and repair sheets) Nearest istributors & Service enters nerpac products in action Integrated Solutions. nerpac has gained unique experience in delivering hydraulic solutions for the controlled movement and positioning of heavy objects. nerpac supports your business by offering the right solutions and service to help you get your work done efficiently and safely. Ordering Products and atalogues To find the name of the closest nerpac distributor or service center, to request literature or technical application assistance, contact nerpac at one of the addresses on or pose your question through -mail: info@enerpac.com Tools Maintenance Sets Punches Machine Lifts Lifting Wedge Load Skates utters Pipe enders Wedgie, Spreaders olting Tools Multipliers Torque Wrenches Impact Sockets olt Tensioners Wrench and Tensioner Pumps lange lignment Tools lange acing Tool Nut Splitters nerpac Service Van Hydraulic solutions for controlled movement and positioning of heavy loads While nerpac has the world s largest product portfolio for heavy-lifting and load-control applications, we also have the knowledge to put all these programs together or modify them to provide a lift system for your most demanding and unique applications. Your nerpac istributor: Synchronous Lifting Systems Jack Up Systems ridge Launching Systems Synchronous Hoisting Systems Hydraulic Gantries Heavy-Lifting Skidding Systems Self-recting Towers hain Pulling Systems Self-Propelled Modular Transporter info@enerpac.com 9233 G nerpac - Subject to change without notice.