Products RELIABLE HIGH QUALITY PRODUCTS FOR IMPROVED PERFORMANCE

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1 Products RLIL HIGH QULITY PROUTS FOR IMPROV PRFORMN

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3 High performance products. Hägglunds is a leading world-wide supplier of complete hydraulic drive systems, primarily for industrial, mobile and marine applications. Our customised systems are often developed in co-operation with our customers and we build our business on long-term relationships and reliability. Our deep system knowledge and thorough understanding of the applications are two of our greatest strengths. The high quality products in this brochure are all standard components in our complete drive solutions.

4 ompact Motors The optimal solution when size and weight is an issue. Power in a compact solution. The ompact is a compact hydraulic motor for applications where size and weight are significant issues. Hägglunds rives S Mellansel, Sweden Telephone: +46 (0) mail: info@se.hagglunds.com Hägglunds developed the ompact motor for a very specific purpose: to provide a tough and powerful solution for heavy-duty applications where size and weight are significant issues. The result is a really compact hydraulic drive with the same durability, excellent performance and reliability as other Hägglunds motors. With its small envelope size and lightweight, the ompact has an excellent power to weight ratio. Popular features of the ompact motor are for example the numerous mounting options, the very useful through hole and the insensitivity to shock loads. When matched to your needs ompact provides real competitive advantages in your plant operations. The benefits of using a motor are many.

5 ompact motors imensions, motors with splines Motortype (mm) (mm) (mm) (mm) (mm) Weight (kg) Main onn. rain onn N120x5x30x22x9H 175 S 11/4 SP 3/ N120x5x30x22x9H 205 S 11/4 SP 3/ N140x5x30x26x9H 265 S 11/4 SP 3/ N140x5x30x26x9H 305 S 11/4 SP 3/ N150x5x30x28x9H 395 S 11/4 SP 3/4 imensions, motors with shrink disc coupling ompact 50, 70 dw Motortype (mm) (mm) (mm) (mm) W (mm) Weight (kg) Main onn. rain onn S 11/4 SP 3/ S 11/4 SP 3/ S 11/4 SP 3/ S 11/4 SP 3/ S 11/4 SP 3/4 ompact 100, 140, 210 Motor data Full displacement isplacement shift Motor- isplace- Specific Rated Max. Max. isplace- Specific Rated Max Ratio type* ment torque speed** speed pressure ment torque speed** speed (cm 3 /rev) (Nm/bar) (rev/min) (rev/min) (bar)*** (cm 3 /rev) (Nm/bar) (rev/min) (rev/min) : : : : : : : : : : : :2 *) ll motor types can be tandem mounted. **) Special considerations regarding charge pressure, cooling and choice of hydraulic system for speeds above rated. ***) The motors are designed according to NV-rules. Test pressure 420 bar/6000 psi. Peak/transient pressure 420 bar/6000 psi maximum, allowed to occur times. More options with different torques and speeds are available. This data covers the main sizes of our ompact motors. Wide operating range Max intermittent torque and speed. Torque (knm) Speed (rpm) For continuous duty please contact your nearest Hägglunds rives representative. dw Our drive is your performance.

6 ompact Motors More power built into a smaller package. More power smaller package. More power built into a smaller package has resulted in a truly compact drive solution for a wide range of heavy-duty applications. Hägglunds rives S Mellansel, Sweden Telephone: +46 (0) mail: info@se.hagglunds.com The ompact range is suitable for many heavy-duty applications such as shredders, feeders and roll mills. Some of its many benefits are the space saving design and the versatile mounting possibilities. The wide range of sizes and displacements enables optimisation of the drive system when selecting the motor and the hydraulic pump combinations. The hole through the motor is another advantage, which can be very useful in some applications, for instance in drilling and boring. The motor reacts quickly and the heavy duty design can take shock loads and stop instantly when required ompact is truly a tough, economical and reliable drive.

7 ompact motors imensions, motors with splines Motortype (mm) (mm) (mm) (mm) Weight (kg) Main onn. rain onn N200x5x30x38x9H 705 S 1 1/4 and 1 1/2 SP 1 1/ N200x5x30x38x9H 1060 S 1 1/4 and 1 1/2 SP 1 1/ N260x5x30x50x9H 1115 S 1 1/4 and 1 1/2 SP 1 1/ N260x5x30x50x9H 1445 S 1 1/4 and 1 1/2 SP 1 1/4 imensions, motors with hollow shaft, shrink disc coupling ompact Splines Rotating part Rotating part Motortype (mm) (mm) (mm) dw (mm) Weight (kg) Main onn. rain onn S 1 1/4 and 1 1/2 SP 1 1/ S 1 1/4 and 1 1/2 SP 1 1/ S 1 1/4 and 1 1/2 SP 1 1/ S 1 1/4 and 1 1/2 SP 1 1/4 rain conn. Main conn. ompact Shrink disc coupling Motor data Rotating part Rotating part Motor- isplace- Specific Rated Max. Max. Max type ment torque speed* speed pressure** torque*** (cm 3 /rev) (Nm/bar) (rev/min) (rev/min) (bar) (knm) dw dw rain conn. Main conn Wide operating range Max intermittent torque and speed. Torque (knm) *) Special considerations regarding charge pressure, cooling and choice of hydraulic system for speed above rated. **) The motors are designed according to NV-rules. Test pressure 420 bar/6000 psi. Peak/transient pressure 420 bar/6000 psi maximum, allowed to occur times. ***) alculated as T = Ts x (350-15) x More options with different torques and speeds are available. This data covers the main sizes of our ompact motors For continuous duty please contact your nearest Hägglunds rives representative. Speed (rpm) Our drive is your performance.

8 ompact P Motors ngineered for higher power and excellent performance Powerful opportunities The ompact P motor range is part of the Gemini drive system concept, bringing new possibilities and higher power. Hägglunds rives S Mellansel, Sweden Telephone: +46 (0) mail: info@se.hagglunds.com The ompact P motor series is a truly powerful motor range. It has all the attractive characteristics of the direct drive hydraulic motors for which Hägglunds has been renowned for more than 40 years. It is compact, with low weight and immensely powerful. In fact, the most powerful motor (power per kilo) that Hägglunds has ever made. This motor can operate continuously at high power. It can be flange-mounted* or torque arm mounted and all of the motors are fitted with splines and have through-holes. The P motor range opens new opportunities for drive solutions in new applications, because this motor can drive at higher speeds with increased efficiency. * Not P 840

9 ompact P motors imensions, motors with splines for front mounting Motortype (mm) (mm) (mm) (mm) P N120x5x30x22x9H P 280* ,5 N200x5x30x38x9H P 400* ,5 N200x5x30x38x9H P 560* ,5 N260x5x30x50x9H imensions, motors with splines for center mounting ompact P 140 FRONT MOUNT Rotating part NTR MOUNT Rotating part Motortype (mm) (mm) (mm) (mm) P N120x5x30x22x9H P 400* N200x5x30x38x9H P 560* N260x5x30x50x9H P 840* N260x5x30x50x9H ompact P 280, 400 FRONT MOUNT Rotating part Rotating part NTR MOUNT Rotating part * Preliminary measurements. Motor data, ompact P Motor- isplace- Specific Rated Max. Max. type ment torque speed speed pressure (cm 3 /rev) (Nm/bar) (rev/min) (rev/min) (bar) P P P P P 280* P 400* P 560* P 840* * Preliminary data. ompact P 560, 840 FRONT MOUNT NTR MOUNT Rotating part Rotating part Rotating part Wide operating range Max intermittent torque and speed. Torque (knm) P P 560 P P 280 P Speed (rpm) Valid at high pressure 350 bar and charge pressure 15 bar. For continuous duty please contact your nearest Hägglunds rives representative. Our drive is your performance.

10 Marathon Motors esigned for tough high torque applications. Size really matters. The Marathon range is engineered for tough high torque applications and includes by far the largest hydraulic motors in the world. Hägglunds rives S Mellansel, Sweden Telephone: +46 (0) mail: The heavy-duty motor design and the high reliability makes this motor suitable for severe working conditions. xcellent controllability and resistance to shock loads are other factors contributing to its success. The Marathon motor has performed very well in all kinds of environments even in dusty, corrosive and explosive risk areas, In extreme heat or freezing cold, the Marathon is the obvious choice for tough, high-torque applications and provides many years of reliable service.

11 imensions, motors with hollow shaft, shrink disc coupling Motor dw Weight Main onn. rain onn. M M S 1 1/2 SP 1 1/4 M (1, 2) M SP 1 (3) M M S 2 M M SP 1 1/4 M (1-4) M M Marathon motors Marathon M 141, 200, M 283 M 800 rain conn. Main conn. rain conn. Marathon M 1150, 1600, 2400 rain conn. Rotating part dw Rotating part Motor data Motor- isplace- Specific Rated Max. Max. Max type ment torque speed** speed pressure*** torque**** (cm 3 /rev) (Nm/bar) (rev/min) (rev/min) (bar) (knm) M M M M M M * M M * M * M M * M M M M M M M M M M M M M M *) Magnum port end **) Special considerations regarding charge pressure, cooling and choice of hydraulic system for speeds above rated. ***) The motors are designed according to NV-rules. Test pressure 420 bar/6000 psi. Peak/transient pressure 420 bar/6000 psi maximum, allowed to occur times. ****) alculated as T = Ts x (350-15) x Main conn. rain conn. Marathon M 3200, 4000 Main conn. Wide operating range Max intermittent torque and speed. Torque (Nm) M 4000 M 3200 M 2400 M 1600 M 1150 M 800 M 566 rain conn. rain conn. dw M 400 M 283 M M Speed (rpm) For continuous duty please contact your nearest Hägglunds rives representative. Rotating part dw Our drive is your performance.

12 Viking Motors xtraordinary auto-tension and line pull performance. Intelligent power. The Viking was originally engineered to bring unparallelled performance, reliability and control to marine applications. Hägglunds rives S Mellansel, Sweden Telephone: +46 (0) mail: The Viking was the first hydraulic motor to leave the Hägglunds assembly line. It was originally designed to bring performance, reliability and control to marine applications. The same features have however have also proven valuable in the industrial field; e.g. Pulp & Paper and the Mining Industry. In marine applications, particularly with tough winches, the Viking motor is known to provide the best available control of torque (line pull) regardless of speed. This reduces maintenance costs and increases productivity by reducing the risk of snagging or equipment breakdowns. True free-wheeling and a very low moment of inertia are some other features that has made the Viking so popular in even the most demanding environments. True to its name, the Viking is a genuinely tough motor.

13 Viking Motors imensions Motor F Weight Main onn. rain onn. Mounting 44-series SP 1 1/4 SP 3/4 Key joint 64-series SP 1 1/4 SP 3/4 Key joint 84-series S 2 SP 1 Screw/Flange Motor data Viking series 44 and 64 F Full displacement Motor- isplace- Specific Rated Max. Max. isplace- Specific Rated Max Ratio type ment torque speed* speed pressure ment torque speed* speed (cm 3 /rev) (Nm/bar) (rev/min) (rev/min) (bar)** (cm 3 /rev) (Nm/bar) (rev/min) (rev/min) : : : : : : : : : : : : :3 *) Special considerations regarding charge pressure, cooling and choice of hydraulic systems for speed above rated. **) The motors are designed according to NV-rules. Test pressure 70 bar/1000 psi above max. pressure. Peak/transient pressure 70 bar/1000 psi above max. pressure, allowed to occur times. isplacement shift Main conn. Viking series 84 Main conn. Wide operating range Max intermittent torque and speed. Torque (knm) ?? 33800??????????????????? rain conn. rain conn.? Speed (rpm) F reas in grey = 84 series reas in red = 64 series reas in blue = 44 series For continuous duty please contact your nearest Hägglunds rives representative. Our drive is your performance.

14 Power Units Few components - many combinations Few components many combinations. Hagglunds wide power unit range is developed to match our motors in quality and performance, bringing total reliability to the drive system. Hägglunds rives S Mellansel, Sweden Telephone: +46 (0) mail: info@se.hagglunds.com ll Hägglunds power units are easy to install and are fully function tested before delivery. ustomisation is normal and our very economical monitoring and control system, Spider is, due to its unique qualities, often enclosed in the package bringing excellent controllability to the drive system. Irrespective of which type of power unit is selected, all supplied units are built to function perfectly with our motors. Thereby giving you the same high quality throughout the entire drive system.

15 asic dimensions, P Power Unit abinet size Type* P 102 P 103 P 302 P 303 P 803 P 702 P 1203 P 702** P 1203** im. P 202 P 203 P 402 P 403 P 1003 mm P 602 P 603 H / / /2700/ / / / / / / / / / / / Power Unit Power Unit cabinet with two doors *) abinet designations ending with a 2, represent a two-door cabinet. abinet designations ending with a 3, represent a three-door cabinet. **) abinets suited for tandem mounting of pump. ata P Power Unit Type Max. Max. Max. installed oll flow* pressure Weight power (kw) (l/min) (bar) (kg) P P P (2x90) P (2x90) 350(2x175) P P P P (2x200) 674(2x337) P (2x200) 674(2x337) P (2x315) 1474(2x737) P P 702** (2x522) P (2x315) 1474(2x737) P (2x315) 1474(2x737) P (2x500) 2206(2x1103) P 1203** 1000(2x500) 2088(4x522) *) 1470 rpm. **) Tandem. Features Modular system many possible combinations of oil flow and installed power. an be positioned close to the machine or in any convenient location. an easily be equipped with any of Hägglunds advanced control systems. Low noise level. Small space required. Very easy to install and maintain. Power Unit cabinet from the side Power Unit cabinet with three doors ata HPU Power Unit Type Max. Max. Max. installed oll flow* pressure Weight power (kw) (l/min) (bar) (kg) HPU HPU (2x110) HPU HPU HPU (2x264) *) 1470 rpm. ata LPU Power Unit Type Max. Max. Max. installed oll flow* pressure Weight power (kw) (l/min) (bar) (kg) LPU LPU *) 1470 rpm. Our drive is your performance.

16 Power Unit Power Unit cabinet with two doors H1 asic dimensions, P Power Unit abinet size Type P 200 P 200 P 400 P 400 P 800 im. mm P 600 H H M 5/8-13 UN 5/8-13 UN 5/8-13 UN 5/8-13 UN 5/8-13 UN 2 H2 1 Power Unit cabinet from the side ata P Power Unit Type Max. Max. Max. installed oll flow* pressure Weight power (kw) (l/min) (bar) (kg) P P 200 2x94 2x409** P P 400 2x224 2x P 600 2x298 2x P 800 2x447 2x ata P Power Unit Type Max. Max. Max. installed oll flow* pressure Weight power (kw) (l/min) (bar) (kg) P 100/ P 200 2x93 2x409** P P P 400 2x261 2x409** P 600 2x373 2x M *) 1785 rpm. **) Only one set of electric motor/pump is permitted to operate. The other set serves as stand by. * ) 1785 rpm. **) Only one set of electric motor/pump is permitted to operate. The other set serves as stand by. Power Unit cabinet with three doors H1 H2 2 1 ata Torque rm rive System, TS Type Max. Speed Specific Max. Weight *** installed range* Torque Torque** power (kw) (rev/min) (Nm/bar) (knm) (kg) TS TS TS TS TS TS TS TS TS *) For speeds above this range, please contact Hägglunds rives. **) alculated as T = Ts x (350-15) x 0.98 ***) May vary depending on installed HP. Our drive is your performance.

17 Spider control systems omplex controls made simple Hägglunds rives S Mellansel, Sweden Telephone: +46 (0) mail: omplex controls made simple. The versatile and highly cost-effective Spider control system gives you excellent control of your drive system. The Spider is Hägglunds most advanced control system; easy to understand, install and use. The Spider is highly customised and gives you extremely good control of your drive system. It presents the information you need on its convenient front mounted displays. You can easily set the configuration needed for each application, either by using the keypads or a standard P. Thanks to its modularity, the Spider can quickly and easily be configured to control different types of drive systems. The design is as all other Hägglunds equipment durable and compact. The control system is so compact in its design that the placement of the system is easy. You can place it inside, outside, fitted onto a panel or in an adjacent room. The Spider is a system for real customisation. Features ompact size w 400 x h 300 x d 145 Robust design Stainless steel enclosure Protection class IP65 Optional mounting Flange for door or control desk rackets for wall or inside power unit Supply voltage , V, Hz or 24 V onfiguration onfigured via front panel or via P interface Password protected configuration ontrol of one or two ontrol of one to four pumps driven shafts (PWM outputs max 2 each- total max 5) Fieldbus interface Profibus or Modbus Power Unit health Monitoring of power unit standard switches monitoring and analog signals onfigurable monitoring inputs Text indication in selectable language on unit displays Output grouped to interlocking (alarm) and indication (warning) levels. losed loop speed PI regulator feedback igital or analog speed encoder inputs lectric motor power urrent transformer input limitation Limitation by pump swash-angle control Shredder control Machine overload detection by pressure switches, analog pressure or speed. irectional interval timer Reversal counter Friction control djustable friction 0-300% for one or two slaves Synchro control Position between two driven shafts Pulse counter inputs rive monitoring log larm and warning log Time counters 8 scaleable log channels Output for P in xcel format

18 ccessories compact and efficient design can be achieved by means of Hägglunds standard accessories programme. These illustrations show some of our accessories. Kits for harsh environment are for example also available. Torque arms and brackets. Valves and manifolds for each series of motor. ouble ended torque arms. Installation examples Hägglunds motors Hägglunds tough hydraulic motors are weight and space saving and offers versatile mounting possibilities, see examples. xamples for ompact motors Fr Parking lock unit for Viking motors. rakes for ompact motors. earing brackets for Viking motors. Flange mounted motor with splines and high radial load Fr on driven shaft. Flange mounted motor with splines and low radial load from driven shaft. Flange mounted motor with splines and through hole for cooling of driven machine. rake assemblies for Viking motors. Speed encoders and attachments. Protective cover for Viking motors. racket mounted motor with flange adapter. Torque arm mounted motor with splines. Torque arm mounted motor with shrink disc coupling. xamples for Marathon motors Through hole kits. Shrink disc coupling and torque arm. Flange mounted with splines. Torque arm mounted motor with through hole for cooling of driven machine. Our drive is your performance.

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20 Hägglunds rives S Mellansel, Sweden Telephone: +46 (0) mail: Our policy of continuous development requires that we reserve the right to make changes without specific notice. Our drive is your performance. N H PROUTION: Strike PRINTR: Ågrenshuset 2005.

Hägglunds is a leading world-wide supplier of complete hydraulic drive systems, primarily for industrial, mobile and marine applications.

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