RV SYSDrive AC Inverters

Transcription

1 7160_Omron 3/31/04 4:38 PM Page 1 OMRON IM ONTROLS, IN. RV SYSrive Inverters High-Value, 4-in-1 Inverter Solutions for General-Purpose & High-End pplications

2 7160_Omron 3/31/04 4:38 PM Page RV Inverter Family Satisfies Motor Requirements from 0.5 to 5 HP Wide Range of Sizes Omron s full size, full-featured RV inverters combine reliable, traditional control with innovations that enhance motor life and performance. vailable in 40 V and 480 V three-phase supply voltages. For Simple & dvanced pplications With volts/hertz for simple applications and open or closed loop vector control for complex applications, you can standardize on RV inverters to satisfy most of your motor control needs: Elevators Winders onveyors General machinery Process lines Punch presses nd many others For example, the open loop vector control allows an excellent torque characteristic at a speed range of :1 and makes 0% of the rated torque available at 0.5 Hz. losed loop vector control allows a speed range of 0:1 and 0% of rated torque at zero speed. uilt-in Functions PI parameter calculation Energy savings onfigurable digital and analog I/O Over-current tripping protection ensures uninterrupted operation opy keypad for quick inverter setup Fourth generation IGTs uto-tuning In addition to standard rotational auto-tune, a new static auto-tune function eliminates the need for motor rotation to determine and set parameters. High-slip raking new high-slip braking function for intermittent braking applications shortens motor stopping time by one-third without using braking resistors. High-slip braking dissipates kinetic energy in the motor rather than in the inverter when braking resistors are used. Inverters up to 5 HP also include a built-in braking transistor. ommunications With more inverters connected via fieldbus networks, Omron has provided the user a built-in RS-485/4 Modbus communications protocol and made available optional cards for evicenet and Profibus. Now it is simpler than ever to send speed references and operation commands via the system and monitor inverter status. Remote I/O communications RV-Series Inverter Explicit message communications M Global onstruction The RV was designed and manufactured to comply with UL, cul standards, plus E standards for Europe.

3 7160_Omron 3/31/04 4:38 PM Page 3 Low Noise ll RV models have conventional highcarrier PWM control as well as a unique, low-carrier PWM control to suppress noise. Select the control mode based on the function and application. For constant torque applications, the inverter automatically applies the low-carrier PWM control mode. ll RV models above 18.5 kw include a link reactor as standard. This reduces harmonic distortion in drive systems and improves the system power factor. lso, 1-pulse configuration can be set on the same units, since all the necessary equipment is built in, except the transformer that should be chosen to suit specific project requirements. Optional EMI/RFI filters are available to minimize high frequency electrical noise. Easy to Maintain & Inspect Setup is simplified through a quick program mode and the standard keypad doubles as a copy unit to set multiple drives. The removable control circuit terminal strip makes wiring simpler for installation and maintenance. Screw terminals are used throughout to provide reliable connection. The cooling fan automatically switches off when not required, prolonging fan life. When the fan does require changing, the process is simplified through a detachable fan design. The face cover is a split design, providing safe access to control terminals. Specifications Voltage lass Part Number RV- Output Power Supply Voltage lass Part Number RV- Output Power Supply Heavy uty Normal uty Horsepower (HP)* Rated Output urrent ()* Horsepower (HP)* Rated Output urrent ()* Max. Output Voltage (V) Max. Output Frequency (Hz) Rated Voltage (V) and Frequency (Hz) llowable Voltage Fluctuation llowable Frequency Fluctuation Measures for Power Supply Harmonics Protective Enclosure Heavy uty Normal uty Rated Output urrent ()* Horsepower (HP)* Rated Output urrent ()* Max. Output Voltage (V) Max. Output Frequency (Hz) Rated Voltage (V) and Frequency (Hz) llowable Voltage Fluctuation llowable Frequency Fluctuation Measures for Power Supply Harmonics Protective Enclosure 40 V three-phase K / /60 75 / phase, 0 to 40 V (epends on input voltage) T (low carrier, constant torque applications): 300 Hz Heavy duty VT (high carrier, variable torque applications): 400 Hz Normal duty 3-phase, 0 to 40 V, /60 Hz -15% to +10% ±5% Optional reactor uilt-in reactor uilt-in reactor 3-phase, 0 to 30 V, /60 Hz ooling Fan: 0 to V at Hz, 0 to 30 V at 60 Hz Enclosed, wall-mounting (NEM1) Open chassis (equivalent to IP00) 480 V three-phase K 416K 418K 4K 430K Horsepower (HP)* / / / / / /3 400/4 0/ phase, 380 to 480 V (epends on input voltage) T (low carrier, fixed torque applications): 300 Hz Heavy duty VT (high carrier, variable torque applications): 400 Hz Normal duty 3-phase, 380 to 480 V, /60 Hz -15% to +10% ±5% Optional reactor Enclosed, wall-mounting (NEM1) Open chassis (equivalent to IP00) *Note: The difference between Heavy uty ratings and the Normal uty ratings for the drive are the rated input and output current, overload capacity, carrier frequency, current limit, and maximum output frequency. Parameter 6-01 must be set to value of 0 for Heavy uty ratings and for Normal uty ratings. Factory default is Heavy uty (6-01=0).

4 7160_Omron 3/31/04 4:38 PM Page 4 ommon Specifications ontrol haracteristics Protective Functions Environmental onditions ontrol Method Speed ontrol Range Speed ontrol ccuracy Speed ontrol Response Torque haracteristics Frequency ontrol Range Frequency ccuracy (Temperature haracteristics) Frequency Setting Resolution Output Frequency Resolution Overload apacity and Maximum urrent (*) Frequency Setting Signal cceleration/eceleration Time raking Torque Main ontrol Functions Motor Protection Overcurrent Protection Overload Protection Overvoltage Protection Undervoltage Protection Momentary Power Loss Ridethru ooling Fin Overheating Grounding Protection harge Indicator pplication Site mbient Operating Temperature mbient Operating Humidity Storage Temperature ltitude Vibration Protective Enclosure ommon Specifications Sine wave PWM; losed loop flux vector, Open loop vector control, V/f control, V/f with PG control (switched by parameter setting) 0:1 (0:1 with PG) ±0.% (5 ± 10 ) (±0.0% with PG) 5 Hz (30 Hz with PG) Heavy duty/t selected (low carrier, fixed torque applications): 1% /0.5 Hz (Open or closed loop vector control) Normal duty/vt selected (high carrier, variable torque applications): 1%/0.5 Hz 0.01 to 300 Hz (T selected.), 0.01 to 400 Hz (VT selected.) igital references: ± 0.01% (-10 to +40 ) nalog references: ±0.1% (5 ±10 ) igital references: 0.01 Hz nalog references: 0.03 Hz/60 Hz (10 bit with sign) 0.01 Hz Heavy duty/t selected: 1% of rated output current per minute (*1) Normal duty/vt selected: pproximately 110% of rated output current per minute Voltage input of 0 to ±10 or 0 to 10 ( kω) V or current input of 4 to m 0.01 to s (4 selectable combinations of independent acceleration and deceleration settings) pproximately % (pproximately 15% with raking Resistor option) (% + with High Slip raking) uto restart after momentary power loss, speed searches, overtorque detection, torque limits, 16-speed control (maximum), acceleration/deceleration time changes, S-curve acceleration/deceleration, -wire or 3-wire sequence, autotuning (rotational or stationary), dwell functions, cooling fan ON/OFF control, slip compensation, torque compensation, jump frequencies, upper and lower frequency limits, injection braking for starting and stopping, high-slip braking, PI control (with sleep function), energysaving control, RS-485/4 communications (onforms to MOUS,19. kbps maximum), fault reset, and function copying. Protection by electronic thermal overload relay. Instantaneous protection. Stops at approximately 0% of rated output current. Heavy duty/t selected (low carrier, fixed torque applications): 1% of rated output current per minute (not for 110 kw) Normal duty/vt selected (high carrier, variable torque applications): pproximately 110% of rated output current per minute 0 lass Inverter: Stops when main-circuit voltage is above 410 V. 400 lass Inverter: Stops when main-circuit voltage is above 8 V. 0 lass Inverter: Stops when main-circuit voltage is below 190 V. 400 lass Inverter: Stops when main-circuit voltage is below 380 V. Stops for 15 ms or more. y selecting the momentary power loss method, operation can be continued if power is restored within s. Protection by thermistor. Protection by electronic circuits. (Overcurrent level) Lit when the main circuit voltage is approximately V or more. Indoor (no corrosive gas, dust, etc.) -10 to 40 (losed wall-mounted type) / 10 to 45 (Open chassis type) 95% max. (with no condensation) - to + 60 (short-term temperature during transportation) 3300 ft (0 m) max. 10 to Hz, 9.8 m/s max.; to Hz, m/s max, oscillation vibration of Hz Enclosed, wall-mounting (NEM1: Equivalent to IP) or Mounted in a panel (equivalent to IP00) *1: Not including the 0 V lass Inverter for 110 kw and the 400 V lass Inverters for and 300 kw. RV- RV-Series Inverter Maximum motor horsepower (Heavy duty HP ratings) *: Increase the Inverter capacity if loads exceeding these current values are expected. Rotational autotuning is required to obtain the specifications labeled with PG or flux vector. Voltage class egree of protection V V K 13K 16K 18K K 30K 40 V V Three-phase 40 V (0 V lass) Three-phase 480 V (400 V lass) Enclosed wall mounted (IP or higher) Open chassis

5 7160_Omron 3/31/04 4:38 PM Page 5 ccessories Where you find blanks in the part number, ontact Omron IM ontrols for the complete part number for the model that exactly matches your inverter. Name Fans igital operator igital operator cable nalog monitor card Isolated analog monitor card 1 V interface card Pulse generator (PG) speed control cards evicenet communications card (See note 1) Input noise filter raking unit raking resistor (See Note ) reactor reactor Purpose Plug-in replacement for fan installed in inverter replaces the cooling fan when service time has come or a cooling fan fault (FN) alarm has been displayed. Perform simple programming and diagnostics from the front panel. Extension cable allows remote use of the digital operator. Makes it possible to use the analog output of the terminals as a control signal. Makes it possible to use the analog output of the terminals as a control signal. Makes it possible to use 1 V control wiring on inverter inputs. Provide feedback to the inverter from encoders and other devices. ommunicate with any evicenet master; registers inverter as a evicenet slave device. ontrols noise generated by the inverter so it does not enter the power supply. Reduces the deceleration time of the motor. Used with braking resistor below. Not required with inverters of 7.5 kw or less for 0 V types, or 15 kw or less for 400 V types onsumes the regenerative motor energy with a resistor to reduce deceleration time (duty cycle: 3% E). Used to control harmonics generated by the inverter or when the power supply capacity is greatly larger than the inverter s capacity. lso used to increase the power factor. Used to control harmonics generated by the inverter and to improve the input power factor of the inverter. escription For 0 V models For 400 V models L display digital operator displays messages and programming codes. 1 m length 3 m length Two points; Output resolution of 1/,048 (output voltage of 0 to ±10 V) Output voltage of 0 to ±10 V; urrent: 0 to m, 4 to m onnects to inverter input terminals. Phase- (single-phase) pulse input and open collector output for V/f control with a PG. Maximum response frequency: 30 khz, with pulse monitor output. Phase / pulse inputs and open collector output for flux vector control. Maximum response frequency: 30 khz, with pulse monitor output. Phase- (single-phase) pulse input and line driver output (RS-4) for V/f control with a PG. Maximum response frequency: 300 khz with pulse monitor output. ual feedback inputs for use with motors. Phase //Z pulse inputs and line driver output (RS-4) for flux vector control. Maximum response frequency: 300 khz with pulse monitor output. Phase //Z pulse inputs and line driver output (RS-4) for flux vector control. Maximum response frequency: 300 khz, with pulse monitor output. Integrate inverter drive control into a evicenet network with via programmable controller- or Pbased master. onnects to the motor output side. Fill in the blank with the motor output power rating in kw to match your drive. For 0 V models For 400 V models For 0 V models For 400 V models For 0 V models For 400 V models ll inverters of 18.5 kw or higher contain built-in reactors. For 18.5 kw inverters and smaller, a reactor is optional. Part Number 3G3IV-PFN 3G3IV-PFN PJVOP Notes: 1. If using a evicenet master from a manufacturer other than Omron, download the ES file for RV inverters from the Omron IM ontrols ( website.. Not required with inverters of 3.7 kw or less for 0 V models, or for inverters of. kw or less for 400 V models. O-1 O-1 UT00040 PG- PG- PG- PG-W PG-X 3G3RV-PRT 3G3RV-PFI (E) RF (NON-E) R- R-4 3G3IV-PLKE 3G3IV-PLKE4 RL- RL- R00

6 7160_Omron 3/31/04 4:38 PM Page 6 imensions Open hassis Inverters (IP00) Figure 0-V class inverters of 30 to 40 HP 400-V class inverters of 30 to 75 HP Figure 0-V class inverters of to 1 HP 400-V class inverters of to HP Enclosed Wall-mounted Inverters (NEM 1) Figure Figure 0-V / 400-V class inverters of 0.5 to 5 HP 0-V class inverters of 30 to HP 400-V class inverters of 30 to HP Note: Please refer to the figure code on the next dimensions page for the standard enclosure type.

7 7160_Omron 3/31/04 4:38 PM Page 7 imensions Voltage lass 40 V phase Max. Motor Output (Heavy uty HP) Model Number RV-04 RV-07 RV-15 RV- RV-37 RV-55 RV-75 RV-110 RV-1 RV-185 RV- RV-300 RV-370 RV-4 RV-5 RV-7 RV-900 RV-11K Figure Enclosure imensions: inches (mm) Type W H NEM 1 Open 5.51 (140) 11.0 (80) 6.97 (177) 7.87 (0) (300) 1. (310) 7.76 (197) 9.45 (40) (3) (380) 8.15 (7) (55) (79) (379) 1.06 (535) 4.1 (615) 3.6 (600) (58) (98) 1.91 (38) (454) 8.54 (75) (348) (5) (8) (358).80 (575) (885) (378) pprox. Weight (lbs) 6.18 (157) Heat Loss (W) Total Heat External Internal Loss ooling Method Natural Fan 480 V phase RV-4004 RV-4007 RV-4015 RV-40 RV-4037 RV-4055 RV-4075 RV-4110 RV-41 RV-4185 RV-4 RV-4300 RV-4370 RV-44 RV-45 RV-47 RV-4900 RV-413K RV-416K RV-418K RV-4K RV-430K NEM 1 Open 6.18 (157) (140) (80) 6.97 (177) (0) 9.45 (40) 11.0 (80) (300) (3) 1.06 (535) 5.00 (635) 7.76 (197) 8.15 (7) (58) (39) 8.15 (715) 1.65 (5) (83) (454) 8.54 (75) (348) (5).80 (575) 7.95 (710) (8) (916) (1305) (358) (378) 16.6 (413) (916) (1475) Natural Fan

8 7160_Omron 3/31/04 4:39 PM Page 8 Wiring iagram OMRON IM ONTROLS IN. Houston, TX OMRON ELETRONIS LL Schaumburg, IL OMRON N, IN. Toronto, Ontario I01I-E-0 4/04/10M 04 OMRON ELETRONIS LL Printed in the U.S.. OMRON IM HEQURTERS or UNITE STTES REGIONL SLES OFFIE N REGIONL SLES OFFIE MEXIO SLES OFFIES Florida iudad Juarez Mexico,.F Monterrey, N.L RZIL SLES OFFIE RGENTIN SLES OFFIE - ONO SUR UTHORIZE ISTRIUTOR:

9 Mouser Electronics uthorized istributor lick to View Pricing, Inventory, elivery & Lifecycle Information: Omron: 3G3RV-PRT