Rail Maintenance Equipment. Enerpac s rail maintenance equipment provides work site solutions for stressing, lifting and surfacing

Transcription

1 Rail Maintenance Equipment Enerpac s rail maintenance equipment provides work site solutions for stressing, lifting and surfacing

2 Index Mechanical Track Jacks Page 3 POW'RLW Hydraulic Track Jacks Pages 45 Rail Pullers (Hydraulic and Mechanical) Pages 68 Wheel Truck Jacks Page 9 POW RRISER Lifting Jacks Pages 1011 ccessories Page

3 Mechanical Track Jacks Shown: (8), (5) and (17) Rated apacity per Jack: 138,6 kn (15 tons) Stroke: 133,3330,2 mm Square rive Sockets ll models feature square drive sockets for use with 38 mm square by 1,65 m standard railroad lining bars. Quicktrip Mechanism Three lightweight, easy to carry models fit all track applications Solid cast base and large grooved toe for stable jacking Heattreated, forged components for extra strength and longer life Rustproof tension spring maintains full pawl engagement The Quicktrip mechanism allows the track jack to be instantly tripped while under load. Lower the load effortlessly by engaging the lifting pawl in the retaining pawl and complete one downstroke with the lining bar. Track jacks are designed for use with standard lining bars. Mechanical Track Jacks provide fast and dependable lifting. apacity kn (ton) Stroke escription Minimum Height Toe ap ase rea Max. Handle Effort/Ton 138,6 (15) 138,6 (15) 138,6 (15) 133,3 196,8 330, Mechanical Track Jack, 5 Mechanical Track Jack, 8 Mechanical Track Jack, 17 50,8 50,8 50,8,4 369,9 574,4 63,5 x 95,2 63,5 x 95,2 63,5 x 95, ,6 16,8 22,7 3

4 TJ, POW'RLW Hydraulic Track Jacks Shown: TJ109LS, TJ109S, TJ109 POW RLW Track Jacks Provide Fast, Safe Lifting Exclusive overload protection from load shifts Solid cast base provides more surface contact area, and a large grooved toe provides stable jacking Inverted hard chrome piston design keeps water and dirt out, extending the life of the jack Low handle effort allows oneman operation for lifting heavy loads ntikickback design reduces risk of injury to operator if load is inadvertently released ll models can lift from toe or cap, ideal for spreading and jacking applications Ideal for tough lifting applications; such as frogs, turnouts, diamonds and concrete tie sections. The TJ109 ridge and Trestle Jack easily fits between double set ties. The short lever bar and low handle effort greatly reduce the risks associated with jacking from bridges and trestles. Swivel load cap allows the use of chain. The reservoir design on TJ109LS allows vertical or horizontal operation for use as lifter or spreader. Inverted esign Keeps water and dirt out of the jack, increasing performance and life cycle. llows lifting from toe or cap. Versatile Handle esign TJ109LS features a pistolgrip handle for balanced carrying and fast setup. 4

5 POW RLW Hydraulic Track Jacks TJ109S is shown lifting a rail maintenance car. TJ Rated apacity per Jack: 93,3 kn (10 tons) Stroke: 127,0 mm TJ105 TJ109S TJ105X TJ109LS TJ109 apacity kn (ton) 93,3 (10) 93,3 (10) 93,3 (10) 93,3 (10) 93,3 (10) Stroke 127,0 127,0 TJ105 TJ105X TJ109LS TJ109S TJ109 Minimum Height Toe 50,8 83,8 50,8 57,1 57,1 ap 281,9 231,1 393,7 515,6 515,6 152,4 152,4 152,4 152,4 95,2 ase rea 241,3 Maximum Handle Effort 40,9 40,9 40,9 40,9 40,9 16,8 17,7 18,6 26,4 24,5 5

6 RP, Hydraulic Rail Pullers Shown: RP120, RPG120 Hydraulic Rail Pullers RP Rated Pulling apacity: 1067,6 kn (120 tons) Stroke: 165,1393,7 mm Valve ontrol single directional control valve is used to operate the rail puller. load lock valve prevents pressure loss during a weld, and puller system lockup is eliminated by a pressure bleed valve. Versatile design allows for quick and easy setup for stressing rail ompact, alloy steel design requires no disassembly for transport or storage Swing rm clamps the bracket and eliminates the need for separate jaws and wedges etachable center beam, detents for opening and closing, and one handle operator controls are standard on the RPG120 enter beam swings up on RP120 Operator controls are positioned safely away from work area RPG Puller rake Kit Minimizes movement of the RPG120 rail puller in the event of shock load due to rail failure. Optional accessory for the RP120. ( partial Kit is shown.) The new Enerpac RP120 and RPG120 Rail Pullers are designed to handle all thermite welding equipment, hydraulic rail grinders and weld shears. RP120, K apacity kn (ton) 1067,6 (120) Stroke 165,1 393,7, L, M I, J RP120 RPG120 E, F 1879,6 2016,8 2120,9 2245,4 G, H 838,2 838,2 889,0 889,0 = Open = lamped = losed = Open E = lamped F = Open G = lamped H = Open I = lamped maximum J = lamped minimum K = Height L = lamp maximum M = Open minimum E 609,6 609,6 F 660,4 660,4 RPG120 G 673,1 673,1 H, 723,9 723,9 K I J 1803,4 1625,6 1981,2 1828,8 K 584,2 647,7, I, J L, M E, F L M 2489,2 2260,6 2677,2 2524,8 G, H

7 Hydraulic Rail Pullers Shown: RP70 Hydraulic Rail Pullers RP Rated Pulling/Pushing apacity: 622,8/311,4 kn Stroke: 302,2 mm Used in obstructionless or over the rail applications for stressing rail Provides 622,8 kn (70 tons) of pulling force, 311,4 kn (35 tons) of push force or holds the rail in neutral length during the welding process mple clearance for all weld equipment, hydraulic weld shears, and rail grinders Operated by any 611 bar (8860 psi) power source ompact, lightweight pin/clevis design for easy transport and setup in remote applications Swing rm clamps the bracket and eliminates the need for separate jaws and wedges, The Enerpac Rail Puller is designed to adjust the gap between rail ends for rail stressing, rail welding, repairing rail failures and servicing insulators. Portability Lightweight, easy to assemble components simplify transport and handling. Ideal for remote locations. Power Pump The recommended power source for the RP70 is the Enerpac PGHM5042E, delivering 8860 psi (611 bar) for extreme force rail stressing. RP70 Rail Puller in an obstructionless pull. = losed length = Extended length apacity Stroke Pull Push kn (ton) kn (ton) 622,8 (70) 311,4 (35) 203,2 RP ,9 2971,8 899,2 325, ,8 7

8 Mechanical Rail Puller Shown: Mechanical Rail Pullers 550 Rated apacity: 266,9 kn (30 tons) Stud Kit dapts mechanical rail pullers/expanders to various rail drillings. Kits include four square nuts, two bolts, two stud pins, and two studs. Ordered separately, see numbers below. Easily operated by one person Square socket design uses standard railroad lining bar* lloy steel, heat treated Ubar is designed to fit rail web and be obstructionless when the lever socket is downward to allow for active service *38,1 mm (1.5") square X 1676,4 mm (66") long Enerpac mechanical rail pullers/ expanders fit all standard rail where dimension is 82.5 mm (3.25") or larger. apacity kn (ton) escription Travel Stud iameter Optional Stud Kit Handle Effort / Ton 266,9 (30) Mechanical Rail Puller, 38,1mm, 550 Mechanical Rail Puller, 28,4mm, ,3 203,2 25,4 28, ,5 3,4 * 38,1 mm (1.5") square X 1676,4 mm (66") long 8

9 WJ, Hydraulic Wheel Truck Jacks Shown: WJ60 WJ Rated apacity per Jack: 60 tons Stroke: 411,5 mm Used for track side emergency rail car repair Uses existing outboard low pressure hydraulics, delivering 293 bar (4250 psi) for 534 kn (60 ton) lifting Long handles swing down for easy transport and jack positioning SUP RSTK extensions for lifting every style of car Extensions SUP RSTK extensions for lifting every style of car. Locking URings Mechanical locking URings available. Page: Page: Stacking Extensions ny two extensions may be stacked for railcar lifting. For loads over 534 kn (60 tons) or strokes over 355,6 mm (14") only one extension and one spacer can be used. 357 imensions shown in inches. apacity Stroke Minimum Height Extended Height Effective rea Oil apacity Required Maximum Operating Pressure at apacity kn (ton) (cm 2 ) (cm 3 ) (bar) 534 (60) 411,5 WJ60 676,4 1087,9 182,4 141, ,9 9

10 PR, POW RRISER Lifting Jack Shown: PRS10027L Safe, Efficient, Mobile Load Lifting Standard 3,6 m (12 ft.) pendant cord for air driven units with pneumatic valves and 6 m (20 ft.) pendant cord for electric driven units keeps operator away from the load. 534, 890, 1334 and 1779 kn capacities with pneumatic or electric pumps for the toughest jobs 102 mm ground clearance for transport over rail and rough terrain Three position handle provides easy tilt back and transport omplies with SME/NSI 30.1 specifications Easy to change external filter minimizes down time Rugged, fully enclosed 610 mm wide frame with no exposed fittings or hoses SUPRSTK Extension System allows lifting at all heights without blocking apacity Stroke Electric Pump Number Versatility for rail maintenance. One jack for all cars from Intermodal to High Hopper with 28 heights in between. (kn) (115 V) PREM06014L PREM06027L PREM10016L PREM10027L PREM15016L PREM15027L

11 POW RRISER Lifting Jack SUPRSTK Extensions Increase useful height from 27 mm to mm. Spacers Fine tune your Extension stack height. PR PRE5 PRE7 PRE9 PRES6024 ap. Swivel Load ap Size PRE11 PRE14 PRE18 Size 356 Extension set includes PRE5, PRE7, PRE11 and PRE18 Locking URings PRS1 PRS2 PRS4 Set Number Size PRS3 Size 76 Set includes (2) PRS1, ( PRS2 and ( PRS3 Locking URing Sets Include (kn) 25 mm 76 mm 114 mm mm mm 534 PRTS PRTS60 PRU11 PRU11 PRU13 PRU13 PRU14 PRU14 PRU110 PRU110 PRUS126 PRUS126 (2) PRU11, ( PRU13, (2) PRU14 (2) PRU11, ( PRU13, (2) PRU14 2) PRUS137 2) PRUS137 (2) PRU11, ( PRU13, (2) PRU14 ( PRU110 (2) PRU11, ( PRU13, (2) PRU14 ( PRU PRTS150 PRU151 PRU PRTS200 PRU201 PRU203 3) PRUS1526 (2) PRU151, ( PRU153, (2) PRU155 PRU155 PRU1510 2) PRUS1537 (2) PRU151, ( PRU1510, (2) PRU155 3) PRUS2026 (2) PRU201, ( PRU203, (2) PRU205 PRU205 PRU2010 2) PRUS2037 (2) PRU201, ( PRU2010, (2) PRU205 For 356 and 406 mm stroke models 2) For 686 mm stroke models 3) For 394 mm stroke models Rated Lifting apacity: kn Stroke: mm Maximum Operating Pressure: 700 bar ( psi) WRNING! Extensions: ny two Extensions may be stacked for loads up to 534 kn. For loads over 534 kn or strokes over 356 mm only one Extension and one Spacer can be used. Spacers: Never exceed 76 mm total Spacer height ir Pump PRM06014L PRM06027L PRM10016L PRM10027L PRS10016L PRS10027L PRS15016L PRS15027L PRS20016L PRS20027L imensions shown in mm. Max. dditional Stack Height Using Optional Ext. System 813* 533** 533** 533** 533** 533** * ased on one mm and one mm Extension and one 76 mm Spacer. ** ased on one mm Extension and one 76 mm Spacer. 610 Valve Type Manual Pneumatic Manual Pneumatic For power source, the following characters should be inserted in the 5th space of the model number. Ordering Example: PREMI06014L is a 534 kn stroke, 534 kn model, with a manual valve and a V, 1ph electric motor. ir Pump, 1416 l/min (50 scfm), 5,5 bar 115 V, 1ph., 5060 Hz, 20 E V, 1ph., 5060 Hz, Euro Plug, 10 I V, 1ph., 5060 Hz, US Plug, 10 G V, 3ph., 5060 Hz W V, 3ph., 5060 Hz J V, 3ph., 5060 Hz R 575 V, 3ph., 5060 Hz Not available for 534 kn capacity 11

12 Rail Maintenance Equipment The Industrial Tools Line ylinders General Purpose Pancake luminum Lightweight Low Height Heavy uty Hollow Plunger Industrial Pull Long Stroke Jacks Spread Pumps Manual Electric riven ompressed ir riven Petrol riven System omponents Hoses, ouplers, Oil Gauges, daptors Manifolds, Fittings Valves 3 and 4Way irectional Pressure and Flow ontrol Presses ench and Workshop Roll Frame Presses rbor and lamps Pullers Master Pullers Sets Multi Purpose Puller Sets Posi Lock Pullers Tools Maintenance Sets Punches Machine Lifts Load Skates utters Pipe enders olting Tools Nut Splitters Flange/Wedge Spreaders Flange lignment Tools Torque Wrenches Hydraulic Wrench Pumps Twin Safety Hoses Integrated Hydraulic Solutions Stage Lift Systems Synchronous Lifting Systems Synchronous Hoisting Systems Enerpac Worldwide Locations frica ENERP Middle East FZE Office 423, JFZ 15 P.O. ox Jebel li, ubai United rab Emirates Tel: +971 (0) Fax: +971 (0) ustralia, New Zealand ctuant ustralia Ltd. lock V Unit 3 Regents Park Estate 391 Park Road Regents Park NSW 2143 (P.O. ox 26 ustralia Tel: Fax: razil Power Packer do rasil Ltda. Rua dos Inocentes, Sao Paulo (SP) Tel: Fax: Toll Free: vendasbrasil@enerpac.com anada ctuant anada orporation 6615 Ordan rive, Unit 1415 Mississauga, Ontario L5T 1X2 Tel: Fax: Toll Free: Tel: Fax: Technical Inquiries: techservices@enerpac.com hina ctuant Industries o., Ltd. 6 East Nanjing Road TaicangbEconomic ep Zone, Jiangsu, hina Tel: Fax: ctuant hina Ltd. (Peking) 709 iyang uilding Xin 2 ong San Huan North Rd. eijing ity, hina Tel: Fax: Japan pplied Power Japan LT KK esshocho 857 Kitaku, Saitamashi Japan Tel: Fax: France and Switzerland ENERP Une division de TUNT France S.. Z de ourtaboeuf 32, avenue de la altique VILLEON /YVETTE France Tel: Fax: Germany, ustria, Greece, altic States, entral and Eastern Europe ENERP GmbH P.O. ox üsseldorf Willstätterstrasse üsseldorf Germany Tel: Fax: India ENERP Hydraulics Pvt. Ltd. 1, Peenya Industrial rea, IInd Phase, angalore, India Tel: Fax: Italy ENERP S.p.. Via anova orsico (Milano) Tel: Fax: Middle East, Turkey and aspian Sea ENERP Middle East FZE Office 423, JFZ 15 P.O. ox Jebel li, ubai United rab Emirates Tel: +971 (0) Fax: +971 (0) Russia and IS (excl. aspian Sea ountries) ctuant LL dmiral Makarov Street Moscow Russia Tel: Fax: Singapore ctuant sia Pte Ltd. 37, enoi Road Pioneer Lot, Singapore Tel: Fax: Toll Free: Tel: Technical Inquiries: techsupport@enerpac.com.sg South Korea ctuant Korea Ltd. 3a 717, Shihwa Industr. omplex Jungwangong, ShihungShi, Kyunggio Republic of Korea Tel: Fax: Spain and Portugal ENERP SPIN, S.L. vda. Los Frailes 40 Nave & Pol. Ind. Los Frailes GNZO E RRI (Madrid) Spain Tel: Fax: Your Enerpac istributor: Sweden, enmark, Norway, Finland and Iceland Enerpac Scandinavia Fabriksgatan Gothenburg Sweden Tel: +46 (0) Fax: +46 (0) Inquiries: Scandinavianinquiries@enerpac.com The Netherlands, elgium, Luxembourg ENERP.V. Galvanistraat 115, 6716 E Ede P.O. ox 8097, 6710 Ede The Netherlands Tel: Fax: Technical Inquiries Europe: techsupport.europe@enerpac.com ENERP aalakkerweg L Roermond P.O. ox 49, 6040, Roermond The Netherlands Tel: Fax: United Kingdom and Ireland ENERP Ltd., entley Road South arlaston, West Midlands WS10 8LQ, England Tel: +44 (0) Fax: +44 (0) US, Latin merica and aribbean ENERP P.O. ox N. aker Road Milwaukee, WI US Tel: Fax: User inquiries: istributor inquiries/orders: Technical Inquiries: techservices@enerpac.com ENERP 704 W. Simonds allas, TX 75159, US Tel: Fax: Internet: info@enerpac.com G 2009 Enerpac Subject to change without notice.