Repair Parts Sheet. PUJ1200B, PUJ1200E, PUJ1201B, PUJ1201E, PUM1200B 1/2 HP Portable Electric Pumps
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- Myles Allison
- 6 years ago
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1 Repair Parts Sheet PUJ00B, PUJ00E, PUJ0B, PUJ0E, PUM00B / HP Portable Electric Pumps L0 Rev. J 0/09 For Date Codes Beginning with the Letter F T Contents: Figure - Pump Side View... Figure - Pump Front View (shroud removed)... Figure 3 - Valve and Manifold Assembly... Figure - Pump Bottom View... Figure - Pump Front View (assembled)...3 Figure - Pump Top View... Figure - Shroud Wiring-Behind Motor... Figure 8 - Shroud Wiring-Front of Motor... Figure 9 - Shroud Wiring-Left of Motor... Figure 0 - Shroud Wiring-Right of Motor... Figure - Top View, Cord and Cables... Figure - Remote Pendant Assembly... Figure 3 - Electrical Schematic, PUM Models...8 Figure - Electrical Schematic, PUJ Models (V)...8 Figure - Electrical Schematic, PUJ Models (0V)...9
2 See Figures and 8, Heat Exchanger Green Wire 0 D C Power Cord Green Wire Solenoid Cables Green Wires 9, See page 9 for torque specifications and assembly notes. See Note page , 8 See page 9 for torque specifications and assembly notes. 3 Figure, Pump Side View Insert must be flush Figure, Pump Front View (shroud removed) See page 9 for torque specifications and assembly notes ,, 0 See Note, page 9 0 See page 9 for torque specifications and assembly notes Figure 3, Valve and Manifold Assembly Figure, Pump Bottom View
3 (See Figure ) 0 0 Figure, Pump Front View (assembled) Repair Parts List for Figures through Item Part Number Qty. Description Item Part Number Qty. Description DA088SR Gasket (Includes item ) A09 Compression Spring 3 DA90900SR Reservoir Assembly. 0. Gal. 8 DA08 Adjusting Screw DA80900SR Reservoir Assembly..0 Gal. 9 S Gasket 0 DA300 Pin 30 CW300 Lock Nut DA0 3 Lock Washer 3 CW300 Cap Nut B08 3 Hex Nut 3 B0090 Ball (0.3 in. dia.) CW Eyelet 33 C9000SR Stem 8 F808 Machine Screw 3 B03 O-Ring, Viton 9 CW998 Baffle 3 B Washer Contact Enerpac Nameplate 3 B080 Lockwasher DC88003 Pop Rivet 38 B3308 Screw, Socket Head DA080 Vent Plug 39 DA00SR Handle 8 B9003 O-Ring 0 R- Plug 3 DA93 Insert A0 Plug 0 DA880SR Pump Manifold (includes # ) DA009 Elbow 0 CW99 VAC Motor 3 DA8 Tube DC9 0 VAC Motor (0 Hz) CW0 Retaining Ring 0 CW9890SR.3 Piston Block Assembly DA0 Bearing 0 B0003 O-Ring B000 Ball 0 CW9990SR. Piston Block Assembly DA0 Spring 08 B0803 O-Ring 8 DC3390 Plug Assembly 09 B0008X Screw 0 DA0900SR Relief Valve Assembly 0 CW0 Bearing CU808 3 Screw (0-) CW308 Driven Gear DA388 3 Spacer B090 Spring Pin See item Gasket CW990 Bearing 90 DA390 Ball Seat CW0 Bearing 9 B0 Washer, Back-up 8 CW300 Bearing 93 DC903 O-Ring 9 CW3030 Shaft 9 DC80 Lock Screw DA999900SR Relief Valve (see Figure ) 00 DC9 Gasket 3 DA9990 Ball Seat Insert B000 Ball (0. in. dia.) Replacement Brushes for Electric Motor DC Ball Guide DA9380 Brush Set for V Models Included in Repair Kit PUJ00BK DA9380 Brush Set for 0V Models 3
4 See page 9 for torque specifications and assembly notes. Item Part Number Qty. Description Repair Parts List for Figure DA9 8 Gasket 9 DC Screw E0000 Thermostat, V, 8 DC803 Thermostat, 0V C0 Washer 8 M08 Screw 9 CW998 Baffle DC9990 Wire Assembly DA0380 Pin Housing A009 Plug, Figure, Pump Top View
5 , 3A 3B 3C 8 3,, , ,, 3 90 Figure, Shroud Wiring - Behind Motor Figure 8, Shroud Wiring - Front of Motor 0 3B 3A,, C 0, 0 0, 0 8 Figure 9, Shroud Wiring - Left of Motor Figure 0, Shroud Wiring - Right of Motor
6 3 9 8 Figure, Top View, Cord and Cables Repair Parts List for Figures through Item Part Number Qty. Description Item Part Number Qty. Description BC308 Screw (V) 3 DA9098 Screw Cover (V) BC308 Screw (0V) DA9098 Screw Cover (0V) F0 Lock Nut #-3 (V) EHC Tie Down, Self Adhesive F0 Lock Nut #-3 (0V) DA33 Cable Tie 9 DC990SR Power Cord (V) 8 DA33009 Hole Plug DC000890SR Power Cord (0V) 0 DC83380 Circuit Breaker (V) DA39380 Receptacle DC83380 Circuit Breaker (0V) DC Shroud - PUM Models 0 DC Circuit Breaker Reset Cap DC Shroud - PUJ Models (V) 03 DC8303 Circuit Breaker Decal DC Shroud - PUJ Models (0V) 0 DC8338 Secondary Fuse, 300mA 0 E0000 Switch 0 DC83038 Primary Fuse, ma (V) 3 CR99 Cord Bushing DC80038 Primary Fuse, 0mA (0V) 38 DA8380 Transformer 0 DC8338 Fuse Holder 39 E Relay, D - PUJ Only (V) 0 DC890 Fuse Decal DC Relay, D - PUJ Only (0V) 90 DC83380 EMI Filter (0V only) DC93900SR Pendant Assy - PUJ Only Note: For replacement shroud assembly: Model PUM00B only: Order Repair Kit DC9900SR. PUJ Models, V: Order Repair Kit DC933900SR. PUJ Models, 0V: Order Repair Kit DC93900SR.
7 Switch Wiring Terminal # Black Terminal # Orange 3 Figure, Remote Pendant Assembly Repair Parts List for Figure Item Part Number Qty. Description Item Part Number Qty. Description CU9890 Pendant Body 3 DA800 Strain Relief CU93 Switch DC Wire Assembly For complete replacement pendant assembly, order part number DC93900SR.
8 CIRCUIT EAKER e 0 AMPS NOTE: ALL WIRES ARE 8AWG IN CROSS SECTION AREA. 0 VAC P OWN GRN/YEL OWN J- S THERMOSTAT J-3 S T MOM OFF MAN J- M MOTOR AC J- Figure 3, Electrical Schematic, PUM Models CIRCUIT EAKER e 0 AMPS NOTE: ALL WIRES ARE 8AWG IN CROSS SECTION AREA. J- J- P 0 VAC OWN GRN/YEL OWN J- THERMOSTAT S J-3 S e ma 0 VAC T (MOM) (OFF) (MAN) MOTOR AC d GRAY 8 33 ORANGE 33 N 3 VAC e3 P OR 300 ma 3 S3 EXTERNAL CONTROL STATION 3 Figure, Electrical Schematic, PUJ Models (V) 8
9 P 0 VAC CIRCUIT EAKER e AMPS GRN/YEL GRN/YEL F EMI FILTER 3 LINE NOTE: ALL WIRES ARE mm SQ. IN CROSS SECTION AREA. LOAD J- THERMOSTAT J-3 S S J- T (MOM) (OFF) (MAN) e 0mA M MOTOR AC J- d VAC 8 RED 3 N VAC P OR GRAY RELAY-SPDT e3 300 ma 3 OR 33 S3 EXTERNAL CONTROL STATION 3 m3 Figure, Electrical Schematic, PUJ Models (0V) Figure Item No. Torque Specification and/or Assembly Notes 8 Apply drop Loctite # to threads. Torque to to 8 in-lbs (, to,0 Nm). Torque to -3 in-lbs (3, to 3, Nm). Note Install bearing, Item, flush to 0.00" (, mm) recessed from surface. 0 Trim wire length to 9 to 0 inches (8 - mm) before attaching pins (item 0). Then insert into item. Torque to to 3 in-lbs, (3, to 3, Nm). 3 30,3 Torque to to 0 ft-lbs (0 to Nm) Torque to -30 in-lbs (8,8 to 3, cm/kg). Apply Locite to threads before assembly. 3 9 Torque to -0 ft-lbs (8, to 3, Nm). Torque to -3 in-lbs (3, to 3, Nm). 09 Torque to to ft-lbs, dry (9,0 to, Nm). Torque to -9 ft-lbs, dry (, to,8 Nm). 3 Align tube to face mesh and splash lubricate upper needle bearing. Seat must be coined prior to assembly. 8 Assemble with Loctite #. 0 Relief valve setting should be from 0 to 00 psi (,3 to,9 bar). 90 Assemble with Loctite #09. Note Stake threads after setting pressure. Torque to -3 in-lbs (,3 to,0 Nm). Use Loctite # on item #. 8 Torque to 9- in-lbs (,0-,3 Nm). Attach to receptacle on shroud. 9
10 Enerpac Worldwide Locations internet: Africa ENERPAC Middle East FZE Office 3, JAFZA P.O. Box 800 Jebel Ali, Dubai United Arab Emirates Tel: +9 (0) 888 Fax: +9 (0) 888 Australia, New Zealand Actuant Australia Ltd. Block V Unit 3 Regents Park Estate 39 Park Road Regents Park NSW 3 (P.O. Box ) Australia Tel: Fax: Brazil Power Packer do Brasil Ltda. Rua dos Inocentes, Sao Paulo (SP) Tel: + 8 Fax: Toll Free in Brazil: Tel: vendasbrasil@enerpac.com Canada Actuant Canada Corporation Ordan Drive, Unit - Mississauga, Ontario LT X Tel: Fax: Toll Free: Tel: Fax: Technical Inquiries: techservices@enerpac.com China Actuant Industries Co. Ltd. No. Nanjing Road Taicang Economic Dep Zone Jiangsu, China Tel: Fax: Actuant China Ltd. (Beijing) 09B Diyang Building Xin No. Dong San Huan North Rd. Beijing City 0008 China Tel: Fax: Central and Eastern Europe, Greece ENERPAC GmbH P.O. Box 3003 D-00 Düsseldorf Willstätterstrasse3 D-09 Düsseldorf Germany Tel: Fax: France, Switzerland francophone ACTUANT - ENERPAC France S.A., ZA de Courtaboeuf 3, avenue de la Baltique 90 Villebon / Yvettte France Tel: Fax: Germany, Austria and Switzerland ENERPAC GmbH P.O. Box 3003 D-00 Düsseldorf Willstätterstrasse3 D-09 Düsseldorf Germany Tel: Fax: India ENERPAC Hydraulics (India) Pvt. Ltd. No. A, Peenya Industrial Area, llnd Phase Bangalore, 0 08 India Tel: Fax: Italy ENERPAC S.p.A. Via Canova 009 Corsico (Milano) Tel: Fax: Japan Applied Power Japan LTD KK Besshochou 8- Kita-ku, Saitama-shi Japan Tel: Fax: Middle East, Turkey and Caspian Sea ENERPAC Middle East FZE Office 3, JAFZA P.O. Box 800 Jebel Ali, Dubai United Arab Emirates Tel: +9 (0) 888 Fax: +9 (0) 888 Russia and CIS (excl. Caspian Sea Countries) Actuant LLC Admiral Makarov Street 8 Moscow, Russia Tel: Fax: Scandinavia ENERPAC Scandinavia AB Fabriksgatan 0 Gothenburg Sweden Tel: Fax: Singapore Actuant Asia Pte. Ltd. 3C, Benoi Road Pioneer Lot, Singapore 9 Tel: Fax: Toll Free: Technical Inquiries: techsupport@enerpac.com.sg South Korea Actuant Korea Ltd. 3Ba, Shihwa Industrial Complex Jungwang-Dong, Shihung-Shi, Kyunggi-Do Republic of Korea 9-0 Tel: Fax: Spain and Portugal ENERPAC SPAIN, S.L. Avda. Los Frailes, 0 Nave C & D Pol. Ind. Los Frailes 88 DAGANZO DE ARRIBA (Madrid) Spain Tel: +3 9 Fax: The Netherlands, Belgium, Luxembourg, Denmark, Norway, Finland and Baltic States ENERPAC B.V. Galvanistraat, AE Ede P.O. Box 809, 0 AB Ede The Netherlands Tel: Fax: Technical Inquiries Europe: techsupport.europe@enerpac.com United Kingdom, Ireland Enerpac Ltd Bentley Road South Darlaston, West Midlands WS0 8LQ, United Kingdom Tel: + (0) Fax: + (0) USA, Latin America and Caribbean ENERPAC P.O. Box 3 00 N. Baker Road Milwaukee, WI 309 USA Tel: Fax: User inquiries: Inquiries/orders: Technical Inquiries: techservices@enerpac.com ENERPAC 0 W. Simonds Dallas, TX 9 USA Tel: Fax: All Enerpac products are guaranteed against defects in workmanship and materials for as long as you own them. For your nearest authorized Enerpac Service Center, visit us at
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