L4031 Rev. A 09/15 For Date Codes Beginning with the Letter G or H

Transcription

1 Repair Parts Sheet POWERFUL SOLUTIONS. GLOBAL FORCE. PUJ1200B, PUJ1200E, PUJ1201B, PUJ1201E, PUM1200B 1/2 HP Portable Electric Pumps L031 Rev. A 09/1 For Date Codes Beginning with the Letter G or H T Contents: Figure 1 - Pump Side View...2 Figure 2 - Pump Front View (shroud removed)...2 Figure 3 - Valve and Manifold Assembly...2 Figure - Pump Bottom View...2 Figure - Pump Front View (assembled)...3 Figure - Pump Top View... Figure - Shroud Wiring - Behind Motor... Figure - Shroud Wiring - Front of Motor... Figure 9 - Shroud Wiring - Left of Motor... Figure 10 - Shroud Wiring-Right of Motor... Figure 11 - Top View, Cord and Cables... Figure 12 - Remote Pendant Assembly, PUJ Models... Figure 13 - Electrical Schematic, PUM Models (11V)... Figure 1 - Electrical Schematic, PUJ Models (11V) Date Code G... Figure 1 - Electrical Schematic, PUJ Models (11V) Date Code H... Figure 1 - Electrical Schematic, PUJ Models (0V)...9 WARNING: Disconnect power cord from outlet before removing pump shroud or beginning any repairs.

2 2 2 See Figures and 1, 1 Heat Exchanger Green Wire 10 1D 1C Power Cord Green Wire Solenoid Cables Green Wires 19 2, See page 9 for torque specifications and assembly notes. See Note 1 page , 2 See page 9 for torque specifications and assembly notes. 3 Figure 1, Pump Side View Insert must be flush Figure 2, Pump Front View (shroud removed) See page 9 for torque specifications and assembly notes , , See Note 2, page 9 10 See page 9 for torque specifications and assembly notes Figure 3, Valve and Manifold Assembly Figure, Pump Bottom View 2

3 (See Figure 12) Figure, Pump Front View (assembled) Item Part Number Qty. Description 2 H DA1201SR 1 Gasket (Includes item 1) 3 DA SR 1 Reservoir Assembly. 0. Gal. DA0900SR 1 Reservoir Assembly. 1.0 Gal. 10 DA300 2 Pin 1 DA10 3 Lock Washer 1 B Hex Nut 1 CW21 Eyelet 1 F02 Machine Screw 19 CW Baffle 2 Contact Enerpac 1 Nameplate 2 DC1003 Pop Rivet 2 DA002 1 Vent Plug 2 H B O-Ring 3 DA931 2 Insert 101 DA120SR 1 Pump Manifold (includes # 121) 102 CW VAC Motor DC VAC Motor (0 Hz) 10 DD1901SR 1 1 mm Piston Block Assembly 10 H B O-Ring 10 DD1001SR 1 mm Piston Block Assembly 10 H B O-Ring 109 B10102 Screw (incl. w/items 10 & 10) 110 CW10 1 Bearing 11 CW301 1 Driven Gear 11 H B Spring Pin 11 H CW Bearing 11 CW Bearing 11 CW Bearing 119 CW Shaft 121 U0900SR 1 Relief Valve, 000 psi (see Fig. ) DA999900SR 1 Relief Valve, 10,000 psi (see Fig. ) 123 H DA Ball Seat Insert 12 H B Ball (0.1 in. dia.) H Included in Repair Kit PUJ1200BK1 Included in Reservoir Assy. Kits DA SR & DA0900SR Included in Pump Manifold Repair Kit DA120SR Included in Release Valve Handle Kit DA00SR Repair Parts List for Figures 1 through 3 Item Part Number Qty. Description 12 DC Ball Guide 12 H A Compression Spring 12 DA02 1 Adjusting Screw 129 H S11 2 Gasket 130 CW300 1 Lock Nut 131 CW300 1 Cap Nut 132 H B Ball (0.312 in. dia.) 133 C90010SR 1 Stem 13 H B O-Ring, Viton 13 H B Washer 13 B100 1 Lockwasher 13 B Screw, Socket Head 139 DA00SR 1 Handle 10 R Plug 11 A Plug 12 DA Elbow 13 DA212 1 Tube 1 H CW0 1 Retaining Ring 1 H DA10 2 Bearing 1 H B Ball 1 H DA Spring 1 DC Plug Assembly 10 DA10900SR 1 Relief Valve Assembly 1 CU02 3 Screw (10-2) 1 DA31 3 Spacer 1 H See item 2 1 Gasket 190 DA Ball Seat 191 H B Washer, Back-up 193 H DC O-Ring 19 DC02 1 Lock Screw 200 H DC191 1 Gasket Replacement Brushes for Electric Motor DA930 1 Brush Set for 11V Models DA930 1 Brush Set for 0V Models

4 , Repair Parts List for Figure See page 9 for torque specifications and assembly notes. Item Part Number Qty. Description DA91 Gasket DC20302 Screw E Thermostat, 11V DC Thermostat, 0V C012 2 Washer M202 2 Screw 19 CW Baffle 21 DC Wire Assembly 2 DA Pin Housing A Plug Included in Reservoir Assy. Kits DA SR & DA0900SR, Figure, Pump Top View

5 101, 102, 3B 1 3A 3C 2 3,, ,, Figure, Shroud Wiring - Behind Motor Figure, Shroud Wiring - Front of Motor B 3A,, 3 3 3C 10, 10 10, 10 Figure 9, Shroud Wiring - Left of Motor Figure 10, Shroud Wiring - Right of Motor

6 1 3 9 Figure 11, Top View, Cord and Cables Repair Parts List for Figures through 11 Item Part Number Qty. Description Item Part Number Qty. Description 9 BC13102 Screw (11V) 1 (See Fig 12) 1 Pendant Assy - PUJ Only BC13102 Screw (0V) DA909 Screw Cover (11V) 3 F021 Lock Nut #-32 (11V) DA909 Screw Cover (0V) F021 Lock Nut #-32 (0V) EHC Tie Down, Self Adhesive DC990SR 1 Power Cord (11V) DA Cable Tie DC100090SR 1 Power Cord (0V) DA Hole Plug 11 DA Receptacle DC330 1 Circuit Breaker (11V) 101 DC Shroud - PUM Models DC330 1 Circuit Breaker (0V) 1 DC Shroud - PUJ Models (11V) 102 DC Circuit Breaker Reset Cap DC Shroud - PUJ Models (0V) 103 DC Circuit Breaker Decal 20 E Switch 10 DC313 1 Secondary Fuse, 300mA 3 CR Cord Bushing DC303 1 Primary Fuse, 2mA (11V) 10 3 DA30 1 Transformer DC003 1 Primary Fuse, 0mA (0V) 39 E Relay, D1, Black Housing 11V PUJ models with Date Code G DD230 1 Relay, D1, Clear Housing 11V PUJ models with Date Code H DC Relay, D1 All 0V PUJ models 10 DC323 2 Fuse Holder 10 DC Fuse Decal 290 DC330 1 EMI Filter (0V only) Note: For replacement shroud assembly: Model PUM1200B only: Order Repair Kit DC92900SR. PUJ Models, 11V: Order Repair Kit DC933900SR. PUJ Models, 0V: Order Repair Kit DC93900SR.

7 1 Torque to.0 -. in-lbs. [ Nm] Torque to in-lbs. [ Nm] A B 3 Nut and screws included with switch (item ) Switch Wiring: Screw Terminal A - Orange Wire Screw Terminal B - Black Wire Figure 12, Remote Pendant Assembly, PUJ Models Repair Parts List for Figure 12 Item Part Number Qty. Description Item Part Number Qty. Description 1 DC9 1 Pendant Enclosure DC Switch, Push Button, NO 2 DC12 1 Pendant Housing DC239 1 Boot 3 DD Cord Assembly DC009 1 Plug, Dome 1/2" B O-Ring 10 DC9200 Screw, Hi-Lo, #X For complete replacement pendant assembly, order part number DD10900SR (includes all parts shown above). IMPORTANT: 11V models with Date Code "H" only: If your shroud assembly has a clear relay (see Figure, item #39) remove the 3/1" female quick-disconnect connector from the orange wire (wire #33) and replace it with a 1/" female quick-disconnect connector.

8 CIRCUIT EAKER e1 10 AMPS NOTE: ALL WIRES ARE 1AWG IN CROSS SECTION AREA. P1 11 VAC 1 OWN 1 GRN/YEL 2 OWN J1- S1 THERMOSTAT J1-3 S2 T MOM OFF MAN J1-1 M1 MOTOR AC J1-2 Figure 13, Electrical Schematic, PUM Models (11 V) CIRCUIT EAKER e1 10 AMPS NOTE: ALL WIRES ARE 1AWG IN CROSS SECTION AREA. J1-1 J1-2 P1 11 VAC 1 OWN 1 GRN/YEL 2 OWN J1- IMPORTANT: THIS DIAGRAM IS APPLICABLE ONLY TO 11V MODELS WITH DATE CODE G. THERMOSTAT S1 J1-3 S2 e2 2 ma 11 VAC T (MOM) (OFF) (MAN) MOTOR AC d1 1 GRAY 1 33 ORANGE 33 N 2 VAC e3 P OR ma 32 S3 32 Figure 1, Electrical Schematic, PUJ Models (11V) - Date Code G CIRCUIT EAKER e1 10 AMPS NOTE: ALL WIRES ARE 1AWG IN CROSS SECTION AREA. IMPORTANT: THIS DIAGRAM IS APPLICABLE ONLY TO 11V MODELS WITH DATE CODE H. Figure 1, Electrical Schematic, PUJ Models (11V) - Date Code H

9 P1 0 VAC 21 CIRCUIT EAKER e1 AMPS 1 2 GRN/YEL GRN/YEL F1 EMI FILTER 2 3 LINE NOTE: ALL WIRES ARE 1mm SQ. IN CROSS SECTION AREA. LOAD 21 J1- THERMOSTAT J1-3 S2 S1 J1-1 T (MOM) (OFF) (MAN) e2 0mA M1 MOTOR AC J1-2 d VAC RED 1 31 N 2 VAC P OR GRAY RELAY-SPDT e3 300 ma 32 OR 33 S3 32 m3 Figure 1, Electrical Schematic, PUJ Models (0V) Figure Item No. Torque Specification and/or Assembly Notes 1 1 Apply 1 drop Loctite # to threads. Torque to 12 to 1 in-lbs (1, to 2,0 Nm). 1 1 Torque to 2-31 in-lbs (3,1 to 3, Nm). 1 Note 1 Install bearing, Item 11, flush to 0.010" (2, mm) recessed from surface Trim wire length to 9 to 10 inches ( - 2 mm) before attaching pins (item 10). Then insert into item Torque to 2 to 31 in-lbs, (3,1 to 3, Nm) ,131 Torque to 1 to 20 ft-lbs (20 to 2 Nm) Torque to 2-30 in-lbs (2, to 3, cm/kg). Apply Locite to threads before assembly Torque to -10 ft-lbs (,1 to 13, Nm). 1 Torque to 2-31 in-lbs (3,1 to 3, Nm). 109 Torque to 1 to 1 ft-lbs, dry (19,0 to 21, Nm). 121 Torque to 1-19 ft-lbs, dry (21, to 2, Nm). 13 Align tube to face mesh and splash lubricate upper needle bearing. 1 Seat must be coined prior to assembly. 1 Assemble with Loctite #. 10 Relief valve setting should be from 20 to 00 psi (1,3 to 2,9 bar). 190 Assemble with Loctite #09. Note 2 Stake threads after setting pressure. Torque to -3 in-lbs (,3 to,0 Nm). Use Loctite # on item #. Torque to 9-12 in-lbs (1,0-1,3 Nm). 2 Attach to receptacle on shroud. 9

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