Repair Parts Sheet. PUD1300B, PUD1301B, PUD1300E, PUD1301E 1/2 HP Portable Electric Pumps
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1 Repair Parts Sheet PUD300B, PUD30B, PUD300E, PUD30E /2 HP Portable Electric Pumps L2582 Rev. E 04/0 For Date Codes Beginning with the Letter D Contents: Figure - Pump Side View...2 Figure 2 - Pump Front View (shroud removed)...2 Figure 3 - Relief Valve...2 Figure 4 - Pump Bottom View...2 Figure 5 - Pump Front View (assembled)...3 Figure 6 - Pump Top View...4 Figure 7 - Wiring Diagram (inside shroud)...4 Figure 8 - Top View-Cord and Cables...5 Figure 9 - Remote Pendant Assembly...6 Figure 0 - Poppet Valve Assembly...7 Figure - Electrical Schematic...8
2 26 25 See Figures 8 and 9 4, 5 0 D C Power Cord Green Wire Solenoid Cables Green Wires 9 2, , See page 8 for torque specifications and assembly notes. See Note page 8. Figure, Pump Side View 45 See page 8 for torque specifications and assembly notes. 36 Insert must be flush Figure 2, Pump Front View (shroud removed) See page 8 for torque specifications and assembly notes , 5 2 4, See Note 2, page See page 8 for torque specifications and assembly notes. Figure 3, Relief Valve Figure 4, Pump Bottom View 2
3 (See Figure 9) Figure 5, Pump Front View (assembled) Item Part Number Qty. Description 2 DA208867SR Gasket (Includes item 56) 3 DA90900SR Reservoir Assembly. 0.5 Gal. DA SR Reservoir Assembly..0 Gal. 0 DA Pin 4 DA Lock Washer 5 B082 4 Hex Nut 7 CW Eyelet 8 F Machine Screw 9 CW Baffle 22 VSG230P 5V Poppet Valve Ass'y VSG350P 220V Poppet Valve Ass'y 25 Contact Enerpac Nameplate 26 DC Pop Rivet 27 DA Vent Plug 28 B O-Ring 36 DA Insert 0 DA SR Pump Manifold (includes # 2) 02 CW VAC Motor DC VAC Motor (50 Hz) 05 CW298950SR.53 Piston Block Assembly 06 B O-Ring 07 CW299950SR.24 Piston Block Assembly 08 B02803 O-Ring 09 B00028X 4 Screw 0 CW25207 Bearing 4 CW30228 Driven Gear 5 B Spring Pin 6 CW9907 Bearing 7 CW2507 Bearing Included in Repair Kit PUD00BK Repair Parts List for Figures through 5 Item Part Number Qty. Description 8 CW30207 Bearing 9 CW30304 Shaft 2 DA SR Relief Valve (see Figure 4) 22 C Gasket 23 DA Seat 25 DC36900SR Ball Guide Assembly 26 A0964 Compression Spring 28 DA Adjusting Screw 29 S67 Gasket 30 CW Lock Nut 3 CW Cap Nut 40 R Plug 42 DA0096 Elbow 43 DA26268 Tube 44 CW Retaining Ring 45 DA Bearing 46 B00706 Ball 47 DA5640 Spring 48 DC Plug Assembly 49 B Cap Screw 50 DA60900SR Relief Valve Assembly 54 CU Screw (0-24) 55 DA Spacer 56 See item 2 Gasket 90 DA Ball Seat 200 DC94767 Gasket Replacement Brushes for Electric Motor DA Brush Set for 5V Models DA Brush Set for 220V Models 3
4 Repair Parts List for Figure 6 See page 8 for torque specifications and assembly notes. Item Part Number Qty. Description 4 DA Gasket DC E Screw Thermostat 7 C Washer M CW Screw Baffle 6 2 DC Wire Assembly 24 DA Pin Housing 7, A Plug 49 DD Cap Screw 4, 5 Figure 6, Pump Top View GREEN 49 PENDANT 4 BLACK VAC TRANSFORMER 5 VAC WHITE RELAY COM NO 43 REF. RELAY 2 BLACK 3 MAIN SWITCH WHITE VALVE WHITE BLACK POWER GREEN GREEN 220 VAC WIRING 3 4 BLK 2 Figure 7, Wiring Diagram (inside shroud) 4
5 Figure 8, Top View, Cord and Cables Repair Parts List for Figures 7 and 8 Item Part Number Qty. Description Item Part Number Qty. Description 9 DA370900SR Power Cord, 5V 43 DA Wire Assembly DA SR Power Cord, 220V 44 DC Wire Assembly DA Receptacle 48 DA Hole Plug 3 DA Solenoid Cable 49 DC Wire Assembly 20 DA78372 Switch (Genesis) 02 CW79259 Motor, 5V 23 DA37900 Wire Assembly DC Motor, 220V 38 DA Transformer 90 DC Choke Assembly, 220V 34 CR Cord Bushing 9 DC Wire Assembly, 220V 4 DA Pendant Assy. Note: For replacement shroud assembly, order Repair Kit DC SR (5V) or DC SR (220V). 5
6 Switch Wiring Terminal # Green Terminal #a White Terminal #b Black 2 b a RET 6 ADV 8 3 Connect white wire to transformer. Connect black wire to relay. Refer to Figure 7 for wiring diagram. Note: Complete pendant assembly is available as DA Figure 9, Remote Pendant Assembly Repair Parts List for Figure 9 Item Part Number Qty. Description Item Part Number Qty. Description DA32390 Pendant Body 5 DC Black Nylon Snap Riv. 2 E50000 Rocker Switch with B 6 DA ADV Decal,.62 x.9 3 DA Cord Assembly 7 DA RET Decal,.62 x.9 4 DA450 Mounting Plate 8 DA Strain Relief 6
7 Torque item 3 to ft-lbs. (43-47 Nm) 3 D A C F G H E 4 Apply Loctite 222 to threads of item Torque to 5-20 ft-lbs. (20-27 Nm) REF949F6 Figure 0, Poppet Valve Assembly Repair Parts List for Figure 0 Item Part Number Qty. Description Item Part Number Qty. Description DA SR Valve Stack (inc. items A-H) 2 DA Valve Block Body A DA Bushing 3 DA Valve Plug C B O-ring 4 DA Filter D DA54220 Comp. Spring 6 DA Solenoid Assembly (5V) E CH Glyd Ring DA Solenoid Assembly (220V) F DA Seat Spacer 9 PA47027 Set Screw G DC Poppet Set 3 B O-Ring H B O-Ring 7
8 Figure, Electrical Schematic (5V and 220V Models) Figure Item No. Torque Specification and/or Assembly Notes 8 Apply drop Loctite #242 to threads. Torque to 2 to 8 in-lbs (,4 to 2,0 Nm). 54 Torque to 27-3 in-lbs (3, to 3,5 Nm). Note Install bearing, Item 7, flush to 0.00" (2,54 mm) recessed from surface. 2 0 Trim wire length to 9 to 0 inches ( mm) before attaching pins (item 0). Then insert into item Torque to 27 to 3 in-lbs (3, to 3,5 Nm) Torque to 5 to 6 ft-lbs (20,0 to 2,7 Nm) lubricated. 3 30,3 Torque to 5 to 20 ft-lbs (20 to 27 Nm). 4 5 Torque to 27-3 in-lbs (3, to 3,5 Nm) Torque to 4 to 6 ft-lbs, dry (9,0 to 2,7 Nm). 4 2 Torque to 6-9 ft-lbs, dry (2,7 to 25,8 Nm) Align tube to face mesh and splash lubricate upper needle bearing Seat must be coined prior to assembly Assemble with Loctite # Relief valve setting should be from 250 to 400 psi (7,3 to 27,9 bar) Assemble with Loctite # Note 2 Stake threads after setting pressure Torque to 8 to 0 ft-lbs (0,8 to 3,5 Nm). 6 5 Torque to in-lbs (5,3 to 6,0 Nm). Use Loctite #242 on item # Torque to 9-2 in-lbs (,0-,3 Nm) Attach to receptacle on shroud. 8
9 9
10 Enerpac Worldwide Locations internet: Africa ENERPAC Middle East FZE Office 423, JAFZA 5 P.O. Box 8004 Jebel Ali, Dubai United Arab Emirates Tel: +97 (0) Fax: +97 (0) Australia, New Zealand Actuant Australia Ltd. Block V Unit 3 Regents Park Estate 39 Park Road Regents Park NSW 243 (P.O. Box 26) Australia Tel: Fax: Brazil Power Packer do Brasil Ltda. Rua dos Inocentes, Sao Paulo (SP) Tel: Fax: Toll Free in Brazil: Tel: vendasbrasil@enerpac.com Canada Actuant Canada Corporation 665 Ordan Drive, Unit 4-5 Mississauga, Ontario L5T X2 Tel: Fax: Toll Free: Tel: Fax: Technical Inquiries: techservices@enerpac.com China Actuant Industries Co. Ltd. No. 6 Nanjing Road Taicang Economic Dep Zone Jiangsu, China Tel: Fax: Actuant China Ltd. (Peking) 709B Diyang Building Xin No. 2 Dong San Huan North Rd. Beijing City China Tel: Fax: France, Switzerland francophone ACTUANT - ENERPAC France S.A., ZA de Courtaboeuf 32, avenue de la Baltique 940 Villebon / Yvettte France Tel: Fax: Germany, Austria, Switzerland, Greece, Baltic States, Central and Eastern Europe ENERPAC GmbH P.O. Box 3003 D-4040 Düsseldorf Willstätterstrasse3 D Düsseldorf Germany Tel: Fax: India ENERPAC Hydraulics (India) Pvt. Ltd. No. A, Peenya Industrial Area, llnd Phase Bangalore, India Tel: Fax: Italy ENERPAC S.p.A. Via Canova Corsico (Milano) Tel: Fax: Japan Applied Power Japan LTD KK Besshochou 85-7 Kita-ku, Saitama-shi Japan Tel: Fax: Middle East, Turkey and Caspian Sea ENERPAC Middle East FZE Office 423, JAFZA 5 P.O. Box 8004 Jebel Ali, Dubai United Arab Emirates Tel: +97 (0) Fax: +97 (0) Russia and CIS (excl. Caspian Sea Countries) Actuant LLC Admiral Makarov Street Moscow, Russia Tel: Fax: Sweden, Denmark, Norway, Finland and Iceland ENERPAC Scandinavia AB Fabriksgatan Gothenburg Sweden Tel: Fax: scandinavianinquiries@enerpac.com Singapore Actuant Asia Pte. Ltd. 37C, Benoi Road Pioneer Lot, Singapore Tel: Fax: Toll Free: Technical Inquiries: tech.service-sg@enerpac.com South Korea Actuant Korea Ltd. 3Ba 77, Shihwa Industrial Complex Jungwang-Dong, Shihung-Shi, Kyunggi-Do Republic of Korea Tel: Fax: Spain and Portugal ENERPAC SPAIN, S.L. Avda. Los Frailes, 40 Nave C & D Pol. Ind. Los Frailes 2884 DAGANZO DE ARRIBA (Madrid) Spain Tel: Fax: Sweden, Denmark, Norway, Finland and Iceland Enerpac Scandinavia AB Fabriksgatan Gothenburg Sweden Tel: +46 (0) Fax: +46 (0) Inquiries: Scandinavianinquiries@enerpac.com The Netherlands, Belgium, Luxembourg ENERPAC B.V. Galvanistraat 5, 676 AE Ede P.O. Box 8097, 670 AB Ede The Netherlands Tel: Fax: beneluxinquiries@enerpac.com Technical Inquiries Europe: techsupport.europe@enerpac.com United Kingdom, Ireland Enerpac Ltd Bentley Road South Darlaston, West Midlands WS0 8LQ, United Kingdom Tel: +44 (0) Fax: +44 (0) USA, Latin America and Caribbean ENERPAC P.O. Box N. Baker Road Milwaukee, WI USA Tel: Fax: User inquiries: Inquiries/orders: Technical Inquiries: techservices@enerpac.com ENERPAC 704 W. Simonds Dallas, TX 7559 USA Tel: Fax: /30/09 All Enerpac products are guaranteed against defects in workmanship and materials for as long as you own them. For your nearest authorized Enerpac Service Center, visit us at
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