Repair Parts Sheet. PUJ1200B, PUJ1200E, PUJ1201B, PUJ1201E, PUM1200B 1/2 HP Portable Electric Pumps
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- Elmer Elijah Goodwin
- 5 years ago
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1 Repair Parts Sheet PUJ200B, PUJ200E, PUJ20B, PUJ20E, PUM200B /2 HP Portable Electric Pumps L207 Rev. G 06/08 For Date Codes Beginning with the Letter E T Contents: Figure - Pump Side View...2 Figure 2 - Pump Front View (shroud removed)...2 Figure 3 - Valve and Manifold Assembly...2 Figure 4 - Pump Bottom View...2 Figure 5 - Pump Front View (assembled)...3 Figure 6 - Pump Top View...4 Figure 7 - Wiring Diagrams...5 Figure 8 - Top View, Cord and Cables...6 Figure 9 - Remote Pendant Assembly...7 Figure 0 - Electrical Schematic, PUM Models...8 Figure - Electrical Schematic, PUJ Models...8
2 26 25 See Figures 7 and 8 4, 5 Heat Exchanger Green Wire 0 D C Power Cord Green Wire Solenoid Cables Green Wires 9 2, See page 9 for torque specifications and assembly notes. See Note page , 28 See page 9 for torque specifications and assembly notes. 36 Figure, Pump Side View Insert must be flush Figure 2, Pump Front View (shroud removed) See page 9 for torque specifications and assembly notes , 5 2 4, See Note 2, page 9 05 See page 9 for torque specifications and assembly notes Figure 3, Valve and Manifold Assembly Figure 4, Pump Bottom View 2
3 (See Figure 9) 0 40 Figure 5, Pump Front View (assembled) Repair Parts List for Figures through 5 Item Part Number Qty. Description Item Part Number Qty. Description 2 DA208867SR Gasket (Includes item 56) 26 A0964 Compression Spring 3 DA90900SR Reservoir Assembly. 0.5 Gal. 28 DA Adjusting Screw DA SR Reservoir Assembly..0 Gal. 29 S67 Gasket 0 DA Pin 30 CW Lock Nut 4 DA Lock Washer 3 CW Cap Nut 5 B082 3 Hex Nut 32 B00906 Ball (0.32 in. dia.) 7 CW Eyelet 33 C79000SR Stem 8 F Machine Screw 34 B203 O-Ring, Viton 9 CW Baffle 35 B564 Washer 25 Contact Enerpac Nameplate 37 B Lockwasher 26 DC Pop Rivet 38 B Screw, Socket Head 27 DA Vent Plug 39 DA544070SR Handle 28 B O-Ring 40 R Plug 36 DA Insert 4 A06245 Plug 0 DA SR Pump Manifold (includes # 2) 42 DA0096 Elbow 02 CW VAC Motor 43 DA26268 Tube DC VAC Motor (50 Hz) 44 CW Retaining Ring 05 CW298950SR.53 Piston Block Assembly 45 DA Bearing 06 B O-Ring 46 B00706 Ball 07 CW299950SR.24 Piston Block Assembly 47 DA5640 Spring 08 B02803 O-Ring 48 DC Plug Assembly 09 B00028X 4 Screw 50 DA60900SR Relief Valve Assembly 0 CW25207 Bearing 54 CU Screw (0-24) 4 CW30228 Driven Gear 55 DA Spacer 5 B Spring Pin 56 See item 2 Gasket 6 CW9907 Bearing 90 DA Ball Seat 7 CW2507 Bearing 9 B Washer, Back-up 8 CW30207 Bearing 93 DC9503 O-Ring 9 CW30304 Shaft 95 DC Lock Screw 2 DA SR Relief Valve (see Figure 4) 200 DC94767 Gasket 23 DA Ball Seat Insert 24 B00406 Ball (0.56 in. dia.) Replacement Brushes for Electric Motor 25 DC Ball Guide DA SR Brush Set for 5V Models Included in Repair Kit PUJ200BK DA SR Brush Set for 220V Models 3
4 See page 9 for torque specifications and assembly notes. Item Part Number Qty. Description Repair Parts List for Figure 6 4 DA Gasket 9 5 DC Screw 6 E00004 Thermostat 7 C Washer 24 8 M Screw 9 CW Baffle 2 2 DC Wire Assembly 6 24 DA Pin Housing 67 A Plug 7, , 5 Figure 6, Pump Top View 4
5 20 T See Detail "A" White Black Green 9 (Power Cord) VAC Wiring (For "E" Versions) Blk 0 2 Detail "A" MOTOR 6 PUM Models 4 (Pendant & Cord) Black White COM NO See Detail "A" T White Black Green 9 (Power Cord) 0 6 MOTOR PUJ Models Figure 7, Wiring Diagrams 5
6 Figure 8, Top View, Cord and Cables Repair Parts List for Figures 7 and 8 Item Part Number Qty. Description Item Part Number Qty. Description 9 DA SR Power Cord, 5V 34 CR Cord Bushing DA SR Power Cord, 220V 39 E Relay (PUJ only) DA Receptacle 4 CR88900SR Remote Pendant (PUJ only) 20 E Switch 48 DA Hole Plug 2 DA372900SR 2 Wire Assembly 02 CW79259 Motor, 5V 24 DA Plug DC Motor, 220V 38 E V/24V Transformer 90 DC Choke Assembly, 220V E V/24V Transformer 9 DC Wire Assembly, 220V Note: For replacement shroud assembly: Model PUM200B only: Order Repair Kit DC SR. PUJ Models, 5V: Order Repair Kit DC SR. PUJ Models, 220V: Order Repair Kit DC SR. 6
7 2 2 Switch Wiring Terminal # White Terminal #2 Black 3 Connect white wire to transformer. Connect black wire to relay. 4 Refer to Figure 7 for wiring diagram. Note: Complete pendant assembly is available as CR88900SR. Figure 9, Remote Pendant Assembly Repair Parts List for Figure 9 Item Part Number Qty. Description Item Part Number Qty. Description CU59890 Pendant Body 3 DA Strain Relief 2 CU9372 Switch 4 CR880950SR Wire Assembly (incl item #3) 7
8 M J- J-2 0/220 VAC J-4 S J-3 S2 T Motor AC P Thermostat L MH Choke 220 VAC Wiring Modifications (For "E" Versions) Figure 0, Electrical Schematic, PUM Models J- M J-2 P 0/220 VAC J-4 S J-3 T MOM OFF MAN Motor AC K L2 MH Choke 220 VAC Wiring Modifications (For "E" Versions) 0 or 220 VAC T 24 VAC Relay - SPST S3 External Control Station Figure, Electrical Schematic, PUJ Models 8
9 Figure Item No. Torque Specification and/or Assembly Notes 8 Apply drop Loctite #242 to threads. Torque to 2 to 8 in-lbs (,4 to 2,0 Nm). 54 Torque to 27-3 in-lbs (3, to 3,5 Nm). Note Install bearing, Item 7, flush to 0.00" (2,54 mm) recessed from surface. 2 0 Trim wire length to 9 to 0 inches ( mm) before attaching pins (item 0). Then insert into item Torque to 27 to 3 in-lbs, (3, to 3,5 Nm). 3 30,3 Torque to 5 to 20 ft-lbs (20 to 27 Nm) Torque to in-lbs (28,8 to 34,5 cm/kg). Apply Locite 242 to threads before assembly Torque to 6-0 ft-lbs (8, to 3,5 Nm). 4 5 Torque to 27-3 in-lbs (3, to 3,5 Nm) Torque to 4 to 6 ft-lbs, dry (9,0 to 2,7 Nm). 4 2 Torque to 6-9 ft-lbs, dry (2,7 to 25,8 Nm) Align tube to face mesh and splash lubricate upper needle bearing Seat must be coined prior to assembly Assemble with Loctite # Relief valve setting should be from 250 to 400 psi (7,3 to 27,9 bar) Assemble with Loctite # Note 2 Stake threads after setting pressure. 6 5 Torque to in-lbs (5,3 to 6,0 Nm). Use Loctite #242 on item # Torque to 9-2 in-lbs (,0-,3 Nm) Attach to receptacle on shroud. 9
10 Enerpac Worldwide Locations internet: Africa Actuant China Ltd. (Beijing) Italy ENERPAC Middle East FZE 709B Diyang Building ENERPAC S.p.A. Office 423, JAFZA 5 Xin No. 2 Via Canova 4 P.O. Box 8004 Dong San Huan North Rd Corsico (Milano) Jebel Ali, Dubai Beijing City Tel: United Arab Emirates China Fax: Tel: +97 (0) Tel: Fax: +97 (0) Fax: Australia, New Zealand Actuant Australia Ltd. Block V Unit 3 Regents Park Estate 39 Park Road Regents Park NSW 243 (P.O. Box 26) Australia Tel: Fax: Brazil Power Packer do Brasil Ltda. Rua dos Inocentes, Sao Paulo (SP) Tel: Fax: Toll Free in Brazil: Tel: vendasbrasil@enerpac.com Canada Actuant Canada Corporation 665 Ordan Drive, Unit 4-5 Mississauga, Ontario L5T X2 Tel: Fax: Toll Free: Tel: Fax: Technical Inquiries: techservices@enerpac.com China Actuant China Ltd. F, 269 Fute N. Road Waigaoqiao Free Trade Zone Pudong New District Shanghai, China Tel: Fax: Central and Eastern Europe, Greece ENERPAC GmbH P.O. Box 3003 D-4040 Düsseldorf Willstätterstrasse3 D Düsseldorf Germany Tel: Fax: France, Switzerland francophone ACTUANT - ENERPAC France S.A., ZA de Courtaboeuf 32, avenue de la Baltique 940 Villebon / Yvettte France Tel: Fax: Germany, Austria and Switzerland ENERPAC GmbH P.O. Box 3003 D-4040 Düsseldorf Willstätterstrasse3 D Düsseldorf Germany Tel: Fax: India ENERPAC Hydraulics (India) Pvt. Ltd. Office No. 9,0 &, Plot No. 56, Monarch Plaza, Sector, C.B.D. Belapur Navi Mumbai 40064, India Tel: Tel: Fax: Japan Applied Power Japan Ltd. Besshochou 85-7 Saitama-shi, Kita-ku, Saitama Japan Tel: Fax: Middle East, Turkey and Caspian Sea ENERPAC Middle East FZE Office 423, JAFZA 5 P.O. Box 8004 Jebel Ali, Dubai United Arab Emirates Tel: +97 (0) Fax: +97 (0) Russia and CIS (excl. Caspian Sea Countries) Actuant LLC Admiral Makarov Street Moscow, Russia Tel: Fax: Singapore Actuant Asia Pte. Ltd. 37C, Benoi Road Pioneer Lot, Singapore Tel: Fax: Toll Free: Technical Inquiries: techsupport@enerpac.com.sg All Enerpac products are guaranteed against defects in workmanship and materials for as long as you own them. For your nearest authorized Enerpac Service Center, visit us at South Korea Actuant Korea Ltd. 3Ba 77, Shihwa Industrial Complex Jungwang-Dong, Shihung-Shi, Kyunggi-Do Republic of Korea Tel: Fax: Spain and Portugal ENERPAC Avda. Los Frailes, 40 Nave C & D Pol. Ind. Los Frailesanzo De Arriba (Madrid) Spain Tel: Fax: The Netherlands, Belgium, Luxembourg, Sweden, Denmark, Norway, Finland and Baltic States ENERPAC B.V. Galvanistraat 5, 676 AE Ede P.O. Box 8097, 670 AB Ede The Netherlands Tel: Fax: Technical Inquiries Europe: techsupport.europe@enerpac.com United Kingdom, Ireland Enerpac Ltd Bentley Road South Darlaston, West Midlands WS0 8LQ, United Kingdom Tel: +44 (0) Fax: +44 (0) USA, Latin America and Caribbean ENERPAC P.O. Box N. Baker Road Milwaukee, WI USA Tel: Fax: User inquiries: Inquiries/orders: Technical Inquiries: techservices@enerpac.com 02_08_08
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