To Protect Your Warranty, Use Only ENERPAC Hydraulic Oil.

Transcription

1 Repair Parts Sheet 50, 100 & 200 Ton Roll Frame Presses L1163 Rev. B 05/03 To Protect Your Warranty, Use Only ENERPAC Hydraulic Oil. Enerpac recommends that all kit components be installed to insure optimum performance of the repaired unit. Contents Figure 1 - Roller Assembly... 2 Figure 2 - Pump & Cylinder Assembly... 4 Figure 3 - Bolster Assembly... 6 Figure 4 - Cylinder Assembly... 8 Figure 5 - Jack Assembly 50 & 100 Ton Figure 6 - Jack Assembly 200 Ton... 11

2 17, , 16 66, 65 D D VIEW D-D E B C E B C 10, 16, , , 68 30, SECTION C-C Frame Roller Assembly SECTION B-B Frame Locking Assembly Figure 1, Roller Assembly 2

3 Repair Parts List for Figure 1 Item Part Number Part Number Part Number Qty. Description 50 Ton 100 Ton 200 ton 1 DA CN DA Frame Weldment 3 DA CW DA Bed Weldment 10 B B B /8-16 Hex Nut Washer-Faced 16 B B B (8/100T) 3/8 in. Lock Washer 17 B B B (4/200T) Hex Head Capscrew 21 CN CN M Square Head Screw 22 B B B Jam Nut 23 DA CN DA Support Channel 24 B B B Lock Washer 25 DA DA DA Spacer 26 B B B Flat Washer 27 CN CN CN Bearing 28 B B B Capscrew 29 CH CH CH (6/200T) Bolt 30 B B B (6/200T).625 Lock Washer 31 DA DA DA Bearing Angle 32 CST18131 CST18131 CST Stainless Steel Threaded Cylinder 33 B B Hex Head Capscrew 34 DA DA DA (8/200T) Bearing 35 B B (12/200T) Press Rod Nut 36 DA DA DA Guard 37 CU CU CU Angle Bracket 38 DA DA DA Screw 42 DA DA DA Sheet Metal Screw 65 HC9306 HC9306 HC ft. Hose with CH604 Coupler 66 M M M Strap 68 B3121 B Spher Cont Bolt 3

4 65, THRU 26 A 35, 36, , , 69, , 170, 169, 168, 166, 165, 164, 160, 184, 183, 182, 181, 180 A 38, 39, 40 66, , 173, , 51, 50 58, 57 56, 55, 54 60, , 36, 37 D D 61, 62, 63 44, 45 41, 42, 43 48, 47, 46 38, 39, 40 Note: Apply Locite #242 to item number 48. SECTION A-A Cylinder Mounting Assembly 1, 2, 3 Figure 2, Pump & Cylinder Assembly 4

5 Repair Parts List for Figure 2 Item Part Number Part Number Part Number Qty. Description 50 Ton 100 Ton 200 ton 1 DA T Roll Frame Press Assembly 2 DA T Roll Frame Press Assembly 3 DA T Roll Frame Press Assembly 18 CU DA Cylinder 21 CU Cylinder Assembly 24 CN T Cylinder Assembly 35 DA Upper Support-Weld 36 CN Upper Support-Weld 37 CR Upper Support 38 DA Lower Support 39 CN Cylinder Bracket 40 CR Cylinder Bracket 41 CN Tie Rod 42 CR Tie Rod 43 CR Tie Rod 44 B Spring Pin 45 B B (4/200T) Spring Straight Pin 46 CN Hex Grip 50T 47 CN CN (4/200T) Hex 48 CJ CJ CJ (4/200T) Set Screw 49 B B (4/50T) Roll Pin 50 CN Spring 51 CB Spring Disc 52 CN Spring (200T) 53 A A A Lock Screw 54 DA Axle 55 CN Axle 56 CN Axle 57 CN E-Ring 58 CN CN Retaining Ring 59 CN Bearing 60 CN CN Bearing 61 DA DA DA Blank M/No. Decal-Service 62 DA DA DA Warning Decal 63 CD411 CD411 CD411 2 Dust Cap 64 CU CU Nipple 65 CJ CJ Fitting 66 CB T Saddle 67 B UNC X 1.00 SHCS 68 GF835 1 Gauge Tons/psi 69 GF871 1 Gauge Tons/psi 70 GF200S 1 Gauge Tons/psi 102 HC9310 HC9310 HC ft. hose with CH/604 Coupler 104 CF CF CF Strap 160 B B B Nut 164 B B B Screw 165 B B B Lock Washer 166 B B B Standard Washer 168 B B B /8-16 Hex Nut Washer-Faced 169 B B B Lock Washer 170 B B B Hex Head Cap Screw 172 B B B Bolt 173 B B B Lock Washer 174 B B B Hex Nut 178 DA DA DA Mounting Bracket 179 DA DA DA L-Bolt 180 DA DA DA Screw 181 B B B Cap Screw 182 B B B Lock Washer 183 B B B Nut 184 B B B Screw 5

6 60, 59, 57, 56, 30, 29, , 49 50, , 20, 19 41, 18 29, 30, 59, 62, 63, 57, 58, 61, 64 52, 17, 16, 15, , 16, 15, 10 52, 20, 54, , 46 Figure 3, Bolster Assembly 6

7 Repair Parts List for Figure 3 Item Part Number Part Number Part Number Qty. Description 50 Ton 100 Ton 200 ton 2 CA CA CF Bolster Assembly 4 CL CL CL (2/50T) Decal 5 CR CR CR Decal 6 FZ2035 FZ2035 FZ Elbow 7 DA CN DA Tube Assembly 8 CN CN CN Elbow 9 DA CN DA Tube Assembly 10 B B B /8-16 Hex Nut 11 DA CN DA Tube Assembly 12 DA CN DA Tube Assembly 13 C C C Fitting 14 DA DA DA Orifice Assembly 15 CU CU Bolt Adaptor 16 B B B (8/100T) 3/8" Lock Washer 17 B B B (4/100T) Hex Head Capscrew 18 DA DA DA Hand Pump Assembly 19 B B B Screw 20 B B B (4/200T).25 Lock Washer 29 CH CH CH (6/200T) Bolt 30 B B B (6/200T).625 Lock Washer 33 B B (4/100T) Hex Head Capscrew 35 B B Press Rod Nut 40 B B B Washer 41 DA DA DA (1/50T) Blank M/No. Decal-Service 45 DA DA DA (1/100T) Decal Capacity 46 CL Decal 47 CU CU CU Bolster Pin Assembly 48 CF B CF Clinch Pin 49 CR CR Pin 50 CR DA CF Roller 51 CN CN Retaining Ring 52 B Hex Head Capscrew 54 CR Spotweld Screw 55 B Nut 56 DA DA DA Jack Assembly 57 DA DA DA (1/200T) Mounting Bracket 58 CH CH CH Caution Decal 59 B B B (2/200T) Hex Nut 60 B B B Hex Head Capscrew 61 P51 P51 P51 1 Hand Pump 62 B B B Cap Screw 63 B B B Lock Washer 64 B B B Jam Nut 65 HC9306 HC9306 HC ft. hose w/ CH604 Coupler 7

8 TON 70, 69, , 103, , 164, 162, 160, , 170, 169, 168, 167, , 173, 172 Figure 4, Cylinder Assembly 8

9 Repair Parts List for Figure 4 Item Part Number Part Number Part Number Qty. Description 50 Ton 100 Ton 200 ton 24 CN Cylinder Assembly. 40 CR Cylinder Bracket 64 CU CU Nipple 68 GF835 1 Gauge, Tons/psi 69 GF871 1 Gauge, Tons/ps 70 GF200S 1 Gauge, Tons/ps 72 H ft. Hose 73 V152S 1 Valve Assembly. 74 CJ CJ CJ Street Elbow 75 CJ Pipe Tee 76 V17 1 Check Valve 77 CU Street Elbow 78 Y Adaptor Union 102 HC9310 HC ft. hose w/ CH604 Coupler 103 GA3 GA3 1 Gauge Adaptor 104 CF CF Strap 107 DA Rubber Cap 108 CJ Pipe Nipple 159 B B B Screw 160 B B B Nut 161 DA DA DA Mounting Bracket 162 DA DA DA Hi Lo Screw 164 B B B Screw 165 B B B Lock Washer 166 B B B Standard Plain Washer 167 M M M Screw 168 B B B /8-16 Hex Nut Washer Faced 169 B B B Lock Washer 170 B B B Hex Head Cap Screw 171 CU CU CU Bolt Adaptor 172 B B B Bolt 173 B B B Lock Washer 174 B B B Hex Nut 9

10 , , Figure 5, Jack Assembly 50 & 100 Ton Repair Parts List for Figure 5, 50 and 100 Ton Item Part Number Qty. Description Item Part Number Qty. Description 1 DA Base 13 CJ Plug 2 B O Ring 14 DA Gasket 3 B B/U Ring 15 DA Gasket 4 DA Gland Nut 16 DA Chain 5 C Gasket 17 B Spring Pin 6 CCA A 1 Spring Pin 18 CB Decal 7 F Plunger 19 CR400 1 Female Coupler 8 M Back Up 20 C Piston 9 B O Ring 21 DA Blank M/No. Decal 10 AJ Cylinder 22 AJ Gasket 11 K Reservoir 23 DA Vent Plug 12 K Top Cap 24 CD4H 1 Dust Cap 10

11 , , Figure 6, Jack Assembly 200 Ton Repair Parts List for Figure 5, 50 and 100 Ton Item Part Number Qty. Description Item Part Number Qty. Description 1 DA Base 12 K Top Cap 2 B O-ring 13 CF Plug 3 B Back-up Ring 14 DA Gasket 4 C Gland Nut 16 CF Chain 5 C Gasket 17 B Spring Pin 6 CF Yolk 18 CB Decal 7 CJ Plunger/Piston Sub Assembly 19 CR400 1 Female Coupler 8 B Back-up Ring 20 DA Blank M/No. Decal 9 B O-ring 21 AJ Gasket 10 CF Cylinder 22 DA Vent Plug 11 CF Reservoir 24 CD411 1 Dust Cap 11

12 Enerpac Worldwide Locations internet: Australia Greece, Central and Eastern Europe Mexico Spain, Portugal ENERPAC, Applied Power ENERPAC B.V. ENERPAC Applied Power ENERPAC Australia Ltd. Storkstraat 25 Mexico S. de R.L. de C.V. C/San José Artesano 8 Block V Unit 3 P.O. Box 269, 3900 AG Veenendaal Avenida Principal Pol. Ind. Regents Park Estate The Netherlands La Paz # Alcobendas 391 Park Road Tel: Fracc. Industrial La Paz (Madrid) Spain Regents Park NSW 2143 Fax: Pachuca, Hidalgo Tel: (P.O. Box 261) Australia Tel: Fax: Tel: Fax: Fax: Toll Free in Mexico: Tel: Brazil Power Packer do Brasil Ltda. Rua dos Inocentes, Sao Paulo (SP) Tel: Fax: Toll Free in Brazil: Tel: vendasbrasil@enerpac.com Canada Actuant Canada Corporation 6615 Ordan Drive, Unit Mississauga, Ontario L5T 1X2 Tel: Fax: Toll Free: Tel: Fax: Technical Inquiries: techservices@enerpac.com China Actuant China Ltd. 1F, 269 Fute N. Road Waigaoqiao Free Trade Zone Pudong New District Shanghai, China Tel: Fax: Actuant China Ltd. (Beijing) 709A Xin No. 2 Diyang Building Dong San Huan North Rd. Beijing City, China Tel: Fax: France, Africa ACTUANT FRANCE S.A. B.P. 200 Parc d Activités du Moulin de Massy F Massy CEDEX (Paris) France Tel: Fax: Germany, Austria ENERPAC Applied Power GmbH P.O. Box D Düsseldorf Germany Tel: Fax: India ENERPAC Hydraulics (India) Pvt. Ltd. Plot No. A/571 MIDC, TTC Industrial Area Mahape Navi Mumbai, India Tel: Fax: Italy ENERPAC Applied Power Italiana S.p.A. Via Canova Corsico (Milano) Tel: Fax: Japan Applied Power Japan Ltd , Shimomae Toda-shi Saitama Pref. Japan Tel: Fax: The Netherlands, Belgium, Luxembourg, Sweden, Denmark, Norway, Finland ENERPAC B.V. Storkstraat 25 P.O. Box 269, 3900 AG Veenendaal The Netherlands Tel: Fax: Russia and CIS (excl. Caspian Sea Countries) ENERPAC Leninsky Prospect 95A , Moscow, Russia. Tel/Fax: +7(095) Tel/Fax: +7(095) Tel/Fax: +7(095) Mobil: +7(903) Singapore Actuant Asia Pte. Ltd. 25 Serangoon North Ave. 5 #03-01 Keppel Digihub Singapore Thomson Road P.O. Box 114 Singapore Tel: Fax: South Korea ENERPAC Applied Power Korea Ltd Dodang-Dong Wonmi-Ku, Buchun-shi Kyunggi-Do Republic of Korea Tel: Fax: /73 All Enerpac products are guaranteed against defects in workmanship and materials for as long as you own them. For your nearest authorized Enerpac Service Center, visit us at Middle East, Turkey and Caspian Sea ENERPAC Middle East FZE P.O. Box Jebel Ali, Dubai United Arab Emirates Tel: +971 (0) Fax: +971 (0) United Kingdom, Ireland ENERPAC Ltd., P.O. Box 33 New Romney, TN28 8QF United Kingdom Tel: Fax: USA, Latin America and Caribbean ENERPAC P.O. Box N. Baker Road Milwaukee, WI USA Tel: Fax: User inquiries: Distributor inquiries/orders: Technical Inquiries: techservices@enerpac.com 04/2003 ECM