Repair Parts Sheet. PUJ1400B, PUJ1401B, PUJ1400E, PUJ1401E 1/2 HP Portable Electric Pumps
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1 Repair Parts Sheet POWERFUL SOLUTIONS. GLOBAL FORCE. PUJ400B, PUJ40B, PUJ400E, PUJ40E /2 HP Portable Electric Pumps L2072 Rev. G. 08/ For Date Codes Beginning with the Letter D Contents: Figure - Pump Side View...2 Figure 2 - Pump Front View (shroud removed)...2 Figure 3 - Valve Assembly, VM4...2 Figure 4 - Pump Bottom View...2 Figure 5 - Pump Front View (assembled)...3 Figure 6 - Adapter Block Details...3 Figure 7 - Pump Top View...4 Figure 8 - Wiring Diagram...4 Figure 9 - Top View, Cord and Cables...5 Figure 0 - Remote Pendant Assembly...6 Figure - Electrical Schematic...7
2 26 25 See Figures 8 and 9 4, 5 0 D C Power Cord Green Wire See page 7 for torque specifications and assembly notes. See Note page , , , 28 See page 7 for torque specifications and assembly notes , 59 Insert must be flush Figure, Pump Side View Figure 2, Pump Front View (shroud removed) See Note 2, page , 5 2 4, Refer to Repair Parts Sheet L257 for VM4 Valve parts information. See page 7 for torque specifications and assembly notes. Figure 3, Valve Assembly, VM4 Figure 4, Pump Bottom View 2
3 (See Figure 0) Figure 5, Pump Front View (assembled) Figure 6, Adaptor Block Details Repair Parts List for Figures through 6 Item Part Number Qty. Description Item Part Number Qty. Description 2 DA208867SR Gasket (Includes item 56) 4 CW30228 Driven Gear 3 DA90900SR Reservoir Assembly. 0.5 Gal. 5 B Spring Pin DA SR Reservoir Assembly..0 Gal. 6 CW9907 Bearing 0 DA Pin 7 CW2507 Bearing 4 DA Lock Washer 8 CW30207 Bearing 5 B082 3 Hex Nut 9 CW30304 Shaft 7 CW Eyelet 2 DA SR Relief Valve (see Figure 4) 8 F Machine Screw 28 CW Adaptor Block 9 CW Baffle 29 DA Screw 25 Contact Enerpac Nameplate 30 B20657 Square Ring 26 DC Pop Rivet 3 DC Plug 27 DA Vent Plug 42 DA0096 Elbow 28 B O-Ring 43 DA26268 Tube 36 DA Insert 44 CW Retaining Ring 58 B Screw 45 DA Bearing 59 S Gasket 46 B00706 Ball 63 B O-Ring 47 DA5640 Spring 64 B Ring, Back-up 48 DC Plug Assembly 65 F78667 Gasket 50 DA60900SR Relief Valve Assembly 66 C62096 Connector 54 CU Screw (0-24) 0 DA SR Pump Manifold (includes # 2) 55 DA Spacer 02 CW VAC Motor 56 See item 2 Gasket DC VAC Motor (50 Hz) 90 DA Ball Seat 05 CW298950SR.53 Piston Block Assembly 200 DC94767 Gasket 06 B O-Ring 07 CW299950SR.24 Piston Block Assembly Replacement Brushes for Electric Motor 08 B02803 O-Ring DA SR Brush Set for 5V Models 09 B00028X 4 Screw DA SR Brush Set for 220V Models 0 CW25207 Bearing Included in Repair Kit PUJ400BK 3
4 See page 7 for torque specifications and assembly notes. Item Part Number Qty. Description Repair Parts List for Figure DA Gasket 5 DC Screw 6 E00004 Thermostat 7 C Washer 24 8 M Screw 2 9 CW Baffle 6 2 DC Wire Assembly 24 DA Pin Housing 7, , 5 50 B Screw 5 B Screw 67 A Plug VAC Wiring (For "E" Versions) 90 Figure 7, Pump Top View 4 3 Blk 2 Detail "A" 4 (Pendant & Cord) Black White COM 8 4 NO Wiring Diagram Notes: 20 See Detail "A" Items 0 and 02: See main parts list on page 3 for part numbers. T White Black Green 9 (Power Cord) Item 6: See Figure 7 parts list (above) for part number. For all other components shown on wiring diagram: See parts list on page MOTOR Figure 8, Wiring Diagram 4
5 Figure 9, Top View, Cord and Cables Repair Parts List for Figures 8 and 9 Item Part Number Qty. Description Item Part Number Qty. Description 9 DA SR Power Cord, 5V 34 CR Cord Bushing DA SR Power Cord, 220V 39 E Relay DA Receptacle 4 CR88900SR Remote Pendant 20 E Switch 48 DA Hole Plug 2 DA372900SR 2 Wire Assembly 02 CW79259 Motor, 5V 24 DA Plug DC45259 Motor, 220V 38 E V/24V Transformer 90 DC Choke Assembly, 220V E V/24V Transformer 9 DC Wire Assembly, 220V Note: For replacement shroud assembly: 5V Models: Order Repair Kit DC SR. 220V Models: Order Repair Kit DC SR. 5
6 2 2 Switch Wiring Terminal # White Terminal #2 Black 3 Connect white wire to transformer. Connect black wire to relay. 4 Refer to Figure 8 for wiring diagram. Note: Complete pendant assembly is available as CR88900SR. Figure 0, Remote Pendant Assembly Repair Parts List for Figure 0 Item Part Number Qty. Description Item Part Number Qty. Description CU59890 Pendant Body 3 DA Strain Relief 2 CU9372 Switch 4 CR880950SR Wire Assembly (incl item #3) 6
7 J- M J-2 P 0/220 VAC J-4 S J-3 T MOM OFF MAN Motor AC K L2 MH Choke 220 VAC Wiring Modifications (For "E" Versions) 0 or 220 VAC T 24 VAC Relay - SPST S3 External Control Station Figure, Electrical Schematic Figure Item No. Torque Specification and/or Assembly Notes 8 Apply drop Loctite #242 to threads. Torque to 2-8 in-lbs (,4-2,0 Nm). 54 Torque to 27-3 in-lbs (3,-3,5 Nm). 29 Torque to 9-2 ft-lbs (2,7-2,9 m/kg). Note Install bearing, Item 7, flush to 0.00" (2,54 mm) recessed from surface. 2 0 Trim wire length to 9 to 0 inches ( mm) before attaching pins (item 0). Then insert into item Torque to 27-3 in-lbs, (3,-3,5 Nm) Torque to in-lbs (4,5-48,4 cm/kg). 4 5 Torque to 27-3 in-lbs (3,-3,5 Nm) Torque to 4-6 ft-lbs, dry (9,0-2,7 Nm). 4 2 Torque to 6-9 ft-lbs, dry (2,7-25,8 Nm) Align tube to face mesh and splash lubricate upper needle bearing Seat must be coined prior to assembly Assemble with Loctite # Relief valve setting should be from 250 to 400 psi (7,3 to 27,9 bar) Assemble with Loctite # Note 2 Stake threads after setting pressure. 7 5 Torque to in-lbs (5,3-6,0 Nm). Use Loctite #242 on item # Torque to 9-2 in-lbs (,0-,3 Nm) Attach to receptacle on shroud Torque to -3 ft-lbs (,5-,8 m/kg). 7 5 Torque to -3 ft-lbs (,5-,8 m/kg). 7
8 Enerpac Worldwide Locations internet: Australia and New Zealand Actuant Australia Ltd. Block V Unit 3 Regents Park Estate 39 Park Road Regents Park NSW 243 (P.O. Box 26) Australia T +6 (0) F +6 (0) sales-au@enerpac.com Brazil Power Packer do Brasil Ltda. Rua dos Inocentes, Sao Paulo (SP) T F Toll Free: vendasbrasil@enerpac.com Canada Actuant Canada Corporation 665 Ordan Drive, Unit 4-5 Mississauga, Ontario L5T X2 T F Toll Free: T F customer.service@actuant.com China Actuant (China) Industries Co. Ltd. No. 6 Nanjing East Road, Taicang Economic Dep Zone Jiangsu, China T F Toll Free: sales-cn@enerpac.com France, Switzerland, North Africa and French speaking African countries ENERPAC Une division d ACTUANT France S.A.S. ZA de Courtaboeuf 32, avenue de la Baltique 940 VILLEBON /YVETTE France T F sales-fr@enerpac.com Germany and Austria ENERPAC GmbH P.O. Box 3003 D-4040 Düsseldorf Willstätterstrasse 3 D Düsseldorf, Germany T F sales-de@enerpac.com India ENERPAC Hydraulics Pvt. Ltd. No. A, Peenya Industrial Area IInd Phase, Bangalore, , India T F sales-in@enerpac.com Italy ENERPAC S.p.A. Via Canova Corsico (Milano) T F sales-it@enerpac.com Japan Applied Power Japan LTD KK Besshocho 85-7 Kita-ku, Saitama-shi , Japan T F sales-jp@enerpac.com Middle East, Egypt and Libya ENERPAC Middle East FZE Office 423, LOB 5 P.O. Box 8004, Jebel Ali, Dubai United Arab Emirates T +97 (0) F +97 (0) sales-ua@enerpac.com Russia Rep. office Enerpac Russian Federation Admirala Makarova Street Moscow, Russia T F sales-ru@enerpac.com Singapore Actuant Asia Pte Ltd. 83 Joo Koon Circle Singapore T F Toll Free: sales-sg@enerpac.com South Korea Actuant Korea Ltd. 3Ba 77, Shihwa Industrial Complex Jungwang-Dong, Shihung-Shi, Kyunggi-Do Republic of Korea T F sales-kr@enerpac.com Spain and Portugal ENERPAC SPAIN, S.L. Avda. Los Frailes, 40 Nave C & D Pol. Ind. Los Frailes 2884 Daganzo de Arriba (Madrid) Spain T F sales-es@enerpac.com Sweden, Denmark, Norway, Finland and Iceland Enerpac Scandinavia AB Fabriksgatan Gothenburg Sweden T +46 (0) F +46 (0) scandinavianinquiries@enerpac.com The Netherlands, Belgium, Luxembourg, Central and Eastern Europe, Baltic States, Greece, Turkey and CIS countries ENERPAC B.V. Galvanistraat AE Ede P.O. Box AB Ede The Netherlands T F sales-nl@enerpac.com Enerpac Integrated Solutions B.V. Opaalstraat TS Hengelo P.O. Box AK Hengelo The Netherlands T F integratedsolutions@enerpac.com South Africa and other English speaking African countries ENERPAC B.V. Galvanistraat AE Ede P.O. Box AB Ede The Netherlands T F sales-za@enerpac.com United Kingdom and Ireland ENERPAC Ltd., Bentley Road South Darlaston, West Midlands WS0 8LQ England T +44 (0) F +44 (0) sales-uk@enerpac.com USA, Latin America and Caribbean ENERPAC P.O. Box 324 Milwaukee WI 5320 USA T F User inquiries: T Distributor inquiries/orders: T F Technical inquiries: techservices@enerpac.com sales-us@enerpac.com All Enerpac products are guaranteed against defects in workmanship and materials for as long as you own them. For the location of your nearest authorized Enerpac Service Center, visit us at 074
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