To Protect Your Warranty, Use Only ENERPAC Hydraulic Oil.

Transcription

1 Repair Parts Sheet POWERFUL SOLUIONS. GLOBAL FORCE. Submerged Pump and Pump Mounted Valves L99 Rev. H / For date codes beginning with the letter O. Pumps manufactured 008 and earlier. o Protect Your Warranty, Use Only Hydraulic Oil. Enerpac recommends that all kit components be installed to insure optimum performance of the repaired unit. CONENS Pump Model Code Chart... Specifications... PUMP SECION Figure - Pressure Switch Pumps... Figure - Pump and Motor Assembly... Figure - Unloader Block... Figure - Shroud Assembly... Figure - Heat Exchanger... 8 Figure - Pendant Wiring... 9 Electrical Parts Lists... 0 Pump Wiring Diagrams (A - K)... - VALVE SECION Figure - Valve Bolting Configeration... Figure 8 - Pump Manifold... 8 Figure 9 - Modular Valve Assembly... 9 Figure 0 - Barrel Assemblies and Flow Paths... Figure - Relief Valve... Figure - and -Way Locking (P. O. Check) Valves... Figure - Dump Valve... Figure - -Way Manual Valve... Figure - -Way Manual Valve... 8 Figure - -Way Manual Valve... 0

2 PUMP MODEL CODE CHAR Position Represents Letter Code Pressure Range P = 0,000 psi W =,000 psi Power Source E = electric Pump ype M = manual J = jog R = remote S = pressure switch D = dump Pump Series = / HP Valve ype 0 = dump = -way, -pos., N.O. = -way, pos., tandem center = -way, -pos., tandem center = other, must be specified & Reservoir Capacity 0 =. gallon 8 Motor Voltage & Heat Exchanger B = V, phase, 0/0 Hz D = V, phase, 0/0 Hz, heat exchanger E = 0V, phase, 0/0 Hz F = 0V, phase, 0/0 Hz, heat exchanger SPECIFICAIONS,000 psi Models 0,000 psi Models Flow 0 cu.in./min. at 0 to 000 psi 0 cu. in./min. at 000 to 000 psi 0 cu.in./min. at 000 to 0,000 psi Electric Motor and Heat B Models - V, phase, 0/0 Hz Exchanger D Models - V, phase, 0/0 Hz with heat exchanger E Models - 0V, phase, 0/0 cycle F Models - 0V, phase, 0/0 Hz with heat exchanger Current Draw. Amps at maximum Amps at maximum Relief Valve Adjustment Range 000 to 000 psi maximum 000 to 0,000 psi maximum Oil Capacity. gallon total -. gallon usable Pressure Switches NEMA Classification NEMA NEMA Pressure Range 000 to 000 psi maximum 00 to 0,000 psi maximum Maximum Differential 00 to 00 psi to 00 psi dba -8

3 ,, REF9A Figure, Pressure Switch Pumps Repair Parts List for Figure - PES 0,000 psi Pump Item Part Number Qty. Description Item Part Number Qty. Description GL,000 psi Gauge B000 Screw B000 Lock Washer B08908 Flat Washer DA8009 Elbow CH809 ee All Items listed above included in Repair Parts Kit SUB0000PSK. DA9 Bracket 8 DA8 Nipple 9 DA Pressure Switch 0 DA900 Cord Assembly DA09 Fitting Repair Parts List for Figure - WES,000 psi Pump Item Part Number Qty. Description Item Part Number Qty. Description GL 0,000 psi Gauge 9 PA99 Pressure Switch F0009- Elbow 0 DA88900 Cord Assembly CH809 ee All Items listed above included in Repair Parts Kit SUB0000PSK.

4 See Figure for filter, filler plug, and o-ring. Standard Version 0 orque Spec. s Item - ft-lbs Item -0 in-lbs Item 9-9 in-lbs Item 8 0 in-lbs and use 0 tube sealant Dump Version REF0A 99F Figure, Pump and Motor Assembly

5 Repair Parts List for Figure Item Part Number Qty. Description Item Part Number Qty. Description DA0098 Cover Plate CW080 Reservoir E00000 erminal Block CU808 Screw E0000 erminal Block F0099- Cable Clamp DA908 Bolt 8 DA900SR Stator 9 CR900SR Rotor 0 CR008 hrust Washer CR0 Retaining Ring CW0 Ring CR8 Spacer CR9 Key CR00 Eccentric CN990 Connector Assembly () (for dump) CR0900SR Check Valve Adaptor 8 B900 O-Ring 9 A8009 Fitting 0 DA0900SR Filter Piston Block Assembly: CR90SR 0,000 psi pump CR90SR,000 psi pump B0 Back-Up Washer B080 O-Ring B008 8 Socket Hd. Cap Screw B09 Elbow CR0900SR ube CU99 Male Elbow PE0000SR Unloader Block 0,000 psi pump 0 B0080 O-Ring B908 Socket Head Screw CR88 Sight ube CW900SR ube Fitting B80 O-Ring CW08 Screw CU990 Oil Level Decal CR8900SR Manifold 8 B0800 Lock Washer 9 CR90 hru Bolt 0 F0009- Cap Y009 ee DA90 Clip,000 psi pump DA90 8 CR08 ube B000 O-ring 9 WE000SR Unloader Block,000 psi pump Items included in and available only as part of Repair Parts Kit SPK. /-,000 Clip 0,000 psi pump DA009 Hole Plug B000 O-Ring CR900SR Piston Block CR0 Spring CU8 Gasket 8 DA08 Screw 9 DA8980 Relay 0 DA8 Square Ring CN809 Connector () (for dump) DA09 Connector DA98 ube B0000 Plug B900 O-Ring DA9 Gasket

6 8 Set at: 0,00 psi (0,000 psi Pump),00 psi (,000 psi Pump) 9 0 Set at 900-,000 psi Figure, Unloader Block Repair Parts List for Figure Item Part Number Qty. Description Item Part Number Qty. Description WE000SR Unloader Block 000 psi pump 8 P890 Relief Valve PE0000SR Unloader Block 0,000 psi pump 9 DA0 U-Cup CR90 Unloader Body Block 0 SJ000 Back-Up Washer CR90 Ball Seat A00 Pipe Plug CR00 Compression Spring CR89 Plunger S Gasket B000 Ball CR900 Plug CR0 Die Spring CR900 Plug CR80 Actuator Stud B9 Gasket B00 Jam Nut Items included in and available only as part of Repair Parts Kit SPK.

7 8 (0- per pump version) Figure, Shroud Assembly Repair Parts List for Figure Item Part Number Qty. Description Item Part Number Qty. Description DA00 Electrical Housing CU90 Spring Clip DA Bracket CU900 Pop Rivet DA880 hermostat CR008 Filter CU9000 Pop Rivet 8 DA0 Quick Connnect ab 9 CR0 Vent Filler Plug 0 DA880 Decal C08 Screw Items included in and available only as part of Repair Parts Kit SPK. DA009 Hole Plug B900 O-Ring CW80 Vent Decal DA80 Motor Capacitor CR99 - per version Cord Bushing PEJ-, PED-, PEM- DA90SR V Power Cord Ass y DA900SR 0V Power Cord Ass y 8 CU9900SR Electric Valve Cable position CU9900SR Electric Valve Cable position

8 9 9 0,, 0 8 Figure, Heat Exchanger Repair Parts List for Figure Item Part Number Qty. Description Item Part Number Qty. Description Replacement Unit: PAC V Heat Exchanger PAC0 0V Heat Exchanger DA8 9" ube DA9 Mounting Bracket B08 Cap Screw B0 Hex Nut CB099 Hose Clamp DA9900SR Heat Exchanger Assy: V DA9900SR Heat Exchanger Assy: 0V 8 DA9 " ube 9 DA009 Fitting 0 B00 O-Ring B0 Hex Nut B00 8 Lock Washer SUBHEK - Heat Exchanger Repair Kit (contains Items - listed above and a cord bushing) SUB0HEK - 0V Heat Exchanger Repair Kit (contains Items - listed above and a cord bushing) PAC contains: wire assemblies, SUBHEK, and a cord bushing PAC0 contains: wire assemblies, SUB0HEK, and a cord bushing 8

9 Previous Switch b a Previous Pendant Wiring Code Chart Jog Pendant Switch erminal Wire Color white black b green Remote Pendant black a white ADV RE Figure a, Previous Pendant Wiring Current Switch b b a a Current Pendant Wiring Code Chart Jog Pendant Switch erminal Wire Color a white black b green Remote Pendant black a white See page 0 for pendant assembly and pendant switch part numbers. ADV RE Figure b, Current Pendant Wiring 9

10 Electrical Parts for Pumps with V Electric Motor (No Heat Exchanger) Pump Model Wiring PC Board Pendant Ass y. Pendant Shroud Switch Number Diagram Number Number Switch Number Number PEM/WEM A E00000 PEJ/WEJ B E CR88900SR CU9 ES00 PER/WER C E CW900SR E0000 ES00 PER/WER C E CU9900SR E0000 ES00 PES/WES D E ES00 PES/WES D E ES00 PES/WES D E ES00 PED/WED E EAB000SR DA900SR CU9 ES00 Electrical Parts for Pumps with V Electric Motor and Heat Exchanger Pump Model Wiring PC Board Pendant Ass y. Pendant Shroud Switch Number Diagram Number Number Switch Number Number PEM/WEM A E00000 PEJ/WEJ F E CR88900SR CU9 ES00 PER/WER G E CW900SR E0000 ES00 PER/ WER G E CU9900SR E0000 ES00 Electrical Parts for Pumps with 0V Electric Motor (No Heat Exchanger) Pump Model Wiring PC Board Pendant Ass y. Pendant Shroud Switch Number Diagram Number Number Switch Number Number PEM/WEM H E0000 PEJ/WEJ I EAB0000 CR88900SR CU9 ES00 PES/WES J EAB0000 ES00 PED/WED K EAB0000 DA900SR CU9 ES00 Electrical Parts for Pumps with 0V Electric Motor and Heat Exchanger Pump Model Wiring PC Board Pendant Ass y. Pendant Shroud Switch Number Diagram Number Number Switch Number Number PEM/WEM H E00000 PEJ/WEJ H EAB0000 CR88900SR CU9 ES00 0

11 Wiring Diagram A RESE POWER SWICH V NEURAL GROUND FAN VIO. BLU ORG WH YEL BLK RED SAR REF V Pump with Manual Valves Wiring Diagram B RESE POWER SWICH V ON ON NEURAL GROUND J J K N.O. J J J COM. GND V VIO. BLU ORG RED SAR WH YEL BLK C K PENDAN SWICH REF V Pump with Manual Valve and Remote Jog

12 Wiring Diagram C RESE POWER SWICH V ON ON NEURAL GROUND J J N.O. K J J COM. GND A B BLU ORG VIO. SAR RED WH YEL BLK J A N/O A N/C B N/O B N/C K V PENDAN SWICH REF V Pump with Electric Valves Wiring Diagram D V RESE POWER SWICH ON ON PRESSURE SWICH NEURAL GROUND K N.O. J J J J COM GND V BLU ORG VIO. SAR RED WH YEL BLK J K REF00 V Pump with Pressure Switch

13 Wiring Diagram E RESE POWER SWICH V ON ON NEURAL GROUND J J N.O. K J J COM. GND A B BLU ORG VIO. SAR RED WH YEL BLK J A N/O A N/C B N/O B N/C K V PENDAN SWICH REF V Pump with Dump Valve Wiring Diagram F RESE POWER SWICH V ON ON NEURAL GROUND FAN K N.O. J J J J J COM. V GND VIO. BLU ORG RED SAR WH YEL BLK K PENDAN SWICH REF8 V Pump with Manual Valves, Remote Jog, and Heat Exchangers

14 Wiring Diagram G RESE POWER SWICH V ON ON NEURAL GROUND FAN VIO. BLU ORG RED SAR WH YEL BLK J J N.O. J A N/O A N/C B N/O B N/C K J J COM. K GND A B V PENDAN SWICH REF V Pump with Electric Valve and Heat Exchanger Wiring Diagram H RESE POWER SWICH LINE LINE GROUND FAN VIO. BLU WH ORG SAR RED YEL BLK REF0 0V Pump with Manual Valves

15 Wiring Diagram I RESE POWER SWICH 0V ON ON LINE GROUND J J N.O. J K J J COM. GND V VIO. BLU ORG RED SAR YEL BLK C K PENDAN SWICH REF 0V Pump with Manual Valves and Remote Jog Wiring Diagram J 0V RESE POWER SWICH ON ON PRESSURE SWICH LINE GROUND J J N.O. J K J J COM GND V BLU ORG VIO. SAR RED YEL BLK K REF0 0V Pump with Pressure Switch

16 Wiring Diagram K C B RESE POWER SWICH 0V ON ON NEURAL GROUND N.O. K COM. GND A B A BLU ORG VIO. SAR RED WH YEL BLK C J J J A N/O A N/C B N/O B N/C J J K V PENDAN SWICH REF 0V Pump with Dump Valve

17 VALVE SECION Bolting Configuration Pump Manifold Remote Manifold Use Bolt Kit BK Configuration includes: solenoid valve manifold Use Bolt Kit BK Configuration includes: solenoid valve adjustable relief valve manifold Use Bolt Kit BK Configuration includes: solenoid valve locking (P.O. check) valve manifold Use Bolt Kit BK Configuration includes: solenoid valve adjustable relief valve locking (P.O. check) valve manifold orque bolts () to - in-lbs (,-, Nm) with lubricated threads. Figure, Valve Bolting Configurations REF

18 8 9 0 Figure 8, Pump Manifold Repair Parts List for Figure 8 Item Part Number Qty. Description Item Part Number Qty. Description CR9008 Solenoid Valve Manifold 9 A8080 Spring CR90908 Manual Valve Manifold 0 B000 O-Ring A008 Plug A80000 Plug A00 Plug CU90 Valve Body A009 Plug (-Way Valve) L808 Set Screw A009 Plug (-Way Valve) B0 O-Ring P00 Gasket B908 Screw CB90 Ball Seat B908 Screw CU0900SR Relief Valve Assembly B000 /8" Dia. Ball 8 CH90 Ball Guide Items included in and available only as part of Repair Kit MPK. Items included in and available only as part of Repair Kit MVK. 8

19 NOE: his plug (Item 9) replaces the solenoid on -position valves Figure 9, Modular Valve Assembly 9

20 Repair Parts List for Figure 9 Item Part No. Qty. Description Item Part No. Qty. Description DC80 Clamp Plate Back-Up: -Way, -Way Locking Back-Up: -Way O-Ring: -Way, -Way Locking O-Ring: -Way Ring: -Way, -Way Locking Ring: -Way CN0 Dowel Pin DC90 Mounting Plate DC08 Cap Screw 8 Comp. Spring: -, -Way Locking Compression Spring: -Way 9 CN800 Metal Seal: -, -Way Locking CN800 Metal Seal: -Way 0 CU8 Valve Stem Back-Up O-Ring CR990 Elev. Valve Housing CN0 Bearing DA0 Needle Roller See Figure for Flow Path Barrel Assembly O-Ring Items included in and available only as part of Repair Kit MVK or MVK. MVK-for valves with a date code beginning with the letter "O" MVK-for valves with a date code beginning with the letter "A" MVKSR includes parts from MVK with additional parts to update valve to latest design 8 B08 Cap Screw 9 CN90 Pivot Block 0 CN00 Spring Guide CN9 Shift Rod DA0 Spring O-ring: -Way, -Way Locking O-ring: -Way CW8 Spacer O-Ring O-Ring O-Ring 8 E0000 A/R VAC Solenoid Assy. DA80 A/R 0/0V 0Hz Solenoid Assy. DA00 A/R VDC Solenoid Assembly DA00 A/R 0 VAC Solenoid Assembly, 0Hz 9 CU00 Plug ( Position only) VEP A/R Standard erminal Plug, 0VAC Maximum 0

21 Valve Code Part Number Description A, P CR8.900SR Open Center Valve Code Part Number Description B, G, H CR.900SR Closed Center Valve Code Part Number Description C, F CR.900SR andem Center Valve Code Part Number Description D, M CR.900SR Float Center Valve Code Part Number Description E CR80.900SR Crossover Center Valve Code Part Number Description K CR9.900SR Normally Open Center Valve Flow-path Codes Symbol Description Valve Code Symbol Description Valve Code A B P A B P A B P A B P A B P A P -way/-position (/) Open Center -way/-position (/) Closed Center -way/-position (/) andem Center -way/-position (/) Float Center -way/-position (/) Crossover Offset -way/-position (/) andem Center A B C D E F Figure 0, Barrel Assemblies and Flow Paths A P A P B P A B P A P -way/-position (/) Closed Center -way/-position (/) Normally Closed -way/-position (/) Open Center -way/-position (/) Float Offset -way/-position (/) Normally Center * Requires use of tank port for dump or unloading. G H* K* M P

22 0 9 8 Figure, Relief Valve Repair Parts List for Figure Item Part Number Qty. Description Item Part Number Qty. Description VS Replacement Valve 9 B00 Spring Pin CW90 Relief Valve Block 0 B00 O-Ring CW90 Valve Seat B Back-Up Washer CW0 Piston B90 O-Ring CW0 Spring Guide B0 Back-Up Washer A800 Spring B00890 O-Ring CW90 Valve Body B090 O-Ring CW08 Adjustment Screw A00 Pipe Plug 8 CW00 Valve End Cap Items included in and available only as part of Repair Kit MVK.

23 NOE: orque plug (Item ) to 9-0 ft-lbs. 0 8 (-way) 0 (-way) (-way) B (-way) 9 0 (-way only) Figure, and -way Locking (P.O. Check) Valves Repair Parts List for Figure Item Part Number Qty. Description Item Part Number Qty. Description VS -Way P.O. Check 0 CR0 Compression Spring -Way Valve VS -Way P.O. Check CR0 Compression Spring -Way Valve CR90 Valve Body B090 O-Ring A00 Pipe Plug -Way Valve B0 Back-Up A00 Pipe Plug -Way Valve CR0 Compression Spring B09 Split Back-Up DA90 Piston -Way Valve B0990 O-Ring CR0 Piston -Way Valve CR00 Plug -Way Valve B090 O-Ring B DA9900 ea. &B Plug -Way Valve B00890 O-Ring CR90 Seat A008 Plug B0080 Ball 8 A80 Spring, -Way Valve 8 B0 Back-Up 9 DA9908 Set Screw 9 B0080 O-Ring 0 C80 Gasket B08 Screw Items included in and available only as part of Repair Kit MVK.

24 Figure, Dump Valve 99 F

25 Repair Parts List for Figure Item Part Number Qty. Description Item Part Number Qty. Description DA89900SR Replacement Valve 0V 9 B00 O-Ring DA8900SR Replacement Valve 0V 0 B90 O-Ring A00 Pipe Plug B000 O-Ring R- Plug DA80 0 V. Solenoid P00 Gasket DA80 0 V. Solenoid CB90 Ball Seat B0 O-Ring CU0900SR Relief Valve Assembly DA8090 Seat DA8008 Valve Body DA980 O-Ring A008 Plug DA890 Dump Block 8 B908 Screw B0908 Screw 9 B908 Screw 8 CH90 Ball Guide 0 CU900 Spring 9 A8080 Spring C80 Gasket 0 B000 O-Ring DA890 Seat A80000 Plug B000 Ball CU90 Valve Body DA880 Piston L808 Set Screw B00 O-Ring B0 O-Ring DSA80990 Valve Seat DA09 Fitting B000 O-Ring DA88900 Cable 8 CA980 Spring B000 /8" Dia. Ball Items included in and available only as part of Repair Kit DVK.

26 , Loctite 0 8,9 See Figure A 8 0 Figure A, Relief Valve Assembly 9 Figure, -Way Manual Valve

27 Repair Parts List for Figure Item Part Number Qty. Description Item Part Number Qty. Description VMP0000D Replacement Valve Y000 Valve Handle B0090 Ball B908 Screw B0 O-Ring CN0 Decal B Washer A00 Pipe Plug (not shown) C9000 Stem CU90 Valve Body R- Plug 8 A80000 Plug CR90808 Valve Manifold 9 A8080 Spring See Figure A Relief Valve Assembly 0 B000 O-Ring 8 P00 Gasket B0 O-Ring 9 CB90 Ball Seat L808 Set Screw 0 A008 Hex Plug (not shown) CH90 /8" Dia. Ball and Ball B0808 Washer B000 Guide Assembly A8008 Screw (after May 008) C08 Screw (before May 008) Items included in and available only as part of Repair Kit VMP0000DK.

28 Loctite Figure, -Way Manual Valve 8

29 Repair Parts List for Figure Item Part Number Qty. Description Item Part Number Qty. Description VMF0000D VMF000D -Way, Position Manual Valve -Way, Position Manual Valve w/ Locking Center B08 Socket Hd.Cap Screw B80 O-Ring (8 in. locking valve) DA90 Valve Body B000 O-Ring B0 Back-Up Ring DA900 Metal Seal B90 O-Ring 8 B090 Spring Pin 9 CH90SR Disc Assembly 0 CH0 Shaft B000 O-Ring B0 Back-Up Ring CB88 Needle Bearing CB0 Bearing Plate DA000 Cap A8090 Spring B000 Ball 8 B0 Spring Pin 9 A8000 Detent Disc Items included in and available only as part of Repair Kit VMK. 0 Y00 Handle B0808 Washer CB80 Spring B8908 Capscrew -Way Valve B008 Capscrew -Way Valve with Locking Center A8008 Screw Items -8 are for locking center valves only. DA0 Guide Spring B80 O-Ring 8 CJ0 Compression Spring 9 B0080 Ball 0 B00 O-Ring B Back-Up Washer CK98900 Piston Assembly B0090 O-Ring B Back-Up Washer Y90 Seat DA900SR Body Assembly CR Gasket 8 Y8900SR Valve Assembly 9

30 Figure, -Way Manual Valve 0

31 Repair Parts List for Figure Item Part Number Qty. Description Item Part Number Qty. Description VMC0000D VMC000D -Way, Position Manual Valve -Way, Position Manual Valve w/ Locking Center B08 Socket Hd.Cap Screw B80 8 O-Ring DA90 Valve Body B000 O-Ring CF0 Back-Up Ring Items CB0 Metal Seal B90 O-Ring 8 B090 Spring Pin 9 CH90 Disc Assembly 0 CH0 Shaft B000 O-Ring B0 Back-Up Ring CB88 Needle Bearing CB0 Bearing Plate DA000 Bonnet A8090 Spring B000 Ball 8 B0 Spring Pin 0 Y00 Handle B0808 Washer CB0 Spring Guide CB80 Spring B8908 Capscrew -Way Valve B008 Capscrew -Way Valve with Locking Center A8008 russ Head Screw -8 are for locking center valves only. DA0 Guide Spring B80 O-Ring 8 CJ0 Compression Spring 9 B0080 Ball 0 B00 O-Ring B Back-Up Washer Y8900W Piston Assembly B0090 O-Ring B Back-Up Washer Y90 Seat DA8900SR Body Assembly CR Gasket 9 A8000 Detent Disc 8 Y900SR Valve Assembly Items included in and available only as part of Repair Kit VMK.

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