To Protect Your Warranty, Use Only ENERPAC Hydraulic Oil.
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1 Repair Parts Sheet F380 / F390 HYDRAULIC PUMPS 015 Rev. K 08/04 For Date Codes Beginning with the Letter "D" F , F V 60 Hz F , F V 50 Hz F , F V 60 Hz F V 50 Hz To Protect Your Warranty, Use Only ENERPAC Hydraulic Oil. Enerpac recommends that all kit components be installed to insure optimum performance of the repaired product. WARNING TURN FUEL VALVE OFF BEFORE MOVING SEE ENGINE MANUAL FOR INSTRUCTIONS M Sequence (F380 Type Pumps) 1. Pump On- Cylinder advances 2. Valve Energized - Cylinder retracts 3. Pump and Valve De-energized - Cylinder holds position M Sequence (F390 Type Pumps) 1. Pump & Advance Solenoid On - Cylinder Advances 2. Pump & Retract Cylinder On - Cylinder Retracts 3. Pump & Two Solenoids Off - Cylinder Holds Position Pump Specifications Electric Motor Specifications Maximum Pressure: 10,000 psi Flow: 650 cu. psi and 60 psi [115 & 220 V models] 540 cu. psi and 50 cu. psi [220V & 380V50 hz models] Reservoir Size: 2 gallons, Noise Level: dba 1.5 HP, 115/ /380 VAC, 50/60 Hz, Single-Phase, 1725 RPM, 18/9/6.8 psi Contents Figure 1 - Reservoir and Motor Assembly...2 Figure 2 - Pump Assembly...3 Figure 3 - Pump Wiring Chart (F380 series)...4 Figure 4 - Pump Wiring Chart (F )...5 Figure 5 - Electric Enclosure (F380 series)...6 Figure 6 - Electric Enclosure (F )...7 Figure 7 - Pump Wiring (F390 series)...8 Figure 8 - Electric Enclosure (F390 series)...9 Figure 9 - Motor Terminal Box Wiring...10
2 68 Torque to ft-lbs [21,7-25,8 Nm Torque to ft-lbs [47,5-54,2 Nm Torque to ft-lbs [47,5-54,2 Nm]. Torque to in-lbs [4,7-5,3 Nm] Torque to in-lbs [7,7-8,1 Nm] Figure 1, Reservoir and Motor Assembly Repair Parts List for Figure 1 Item Part Number Qty. Description Item Part Number Qty. Description 38 CB Reservoir, Steel 39 CB Decal 40 C Magnet 41 Y Gasket 42 DC Basic Lomar 43 CBA B 12 Screw Hex Socket 45 BSS5632D 16 Lock Nut, M6 46 DC Electrical Enclosure, 220V DC Electrical Enclosure, 115V 49 CCA A 4 M6 X 35 LG SHCS 50 BSS5509D 1 Spring 51 DC Motor Gasket 52 DC SR 1 Motor 115/230 Items included in and available only as part of Repair Kit K. For valve parts sheets see Repair Parts Sheet CBE B 4 Motor Screw, M10x30 60 DC Valve 24V, Poppet DC VE43N Pump Mount 61 A /8" Flush Plug 62 DA Elbow 63 B Spring Pin 64 DC Return Pipe 3/8" 65 DC Gasket Valve 66 B /16" Dia. Ball 67 S Spring 68 CCA A 4 SHCS M8 X U Shipping Plug 2
3 x torque ft-lbs [13,5-16,3 Nm] Torque ft-lbs [40,7-43,4 Nm] Figure 2, Pump Assembly 24 Torque ft-lbs [20,3-24,4 Nm] x torque ft-lbs [33,9-36,6 Nm] Torque ft-lbs [61-64 Nm]. NOTE: Coin item #27 with a 5.16 ball (B ) at psi on a 10-ton ram. Repair Parts List for Figure 2 Item Part Number Qty. Description Item Part Number Qty. Description 20 DC MPE Pump 28 B Split Back Up 21 F Fitting, B O-ring, Viton 22 F Hose Barb 30 DC Gasket, Copper 23 DC Hose Bypass 8" 31 CCA A2 2 Screw, SHC, M6 24 DC Cover Plate Lomar 32 DC Tube Assy., Lomar 25 DC Shipping Plug 33 DC Tubing, Intake 26 B O-ring 34 DC Intake Filter 27 DC Connector Tube Items included in and available only as part of Repair Kit K For Pump Parts Sheet see Repair Parts Sheet
4 110 Volt, Single-Phase (F ) 220 Volt, Single-Phase (F ) (F ) Figure 3, Pump Wiring (F380 Series, 110 & 220 Volt) * Wiring Code Chart From To From To Item Description Color Item Term Item Term Item Description Color Item Term Item Term White 12 *6 Motor Cord Black 12 T2 Green 28 Item 26 White 25 2 *28 Power Cord Black 25 1 Green 6 Item 26 *7 Valve Cord White 2 R1 Black 2 R2 *17 Wire Black 1 S1 12 C1 *17 Wire Black 1 P4 12 *17 Wire (110V only) Black 1 P2 12 *18 Wire Black 2 R3 12 C2 *19 Wire White 1 P1 12 *19 Wire (110V only) White 1 P3 12 *20 Wire (220V only) Black 1 P3 1 P2 White 1 S3 Black 1 S2 *24 Cord Orange 2 R4 Red 12 C4 Green 28 Item 26 *32 Wire White *33 Wire Black *37 Wire Green 1 S3 28 Item 26 * See Items in Figure 5. 4
5 380 Volt, Triple-Phase, with Dump Valve (F ) K1 T2 T3 L3 24VAC 1 2 ELECTRICAL ENCLOSURE 12 VAC 380VAC D White 2 Black POWER L3 GND ORG 3 Orange Valve Solenoid 4 Red Motor Starter Coil Ground Green W2 W3 MG1 MOTOR JUNCTION BOX DUMP VALVE Figure 4, Pump Wiring (F380 Series, 380 Volt) * Wiring Code Chart From To From To Item Description Color Item Term Item Term Item Description Color Item Term Item Term White 12 *6 Motor Cord Black 12 T2 Red 12 T3 Green 28 Item 26 *7 Valve Cord White 2 R1 Black 2 R2 *15 Wire White 1 P4 12 *17 Wire Black 1 S1 12 C1 *17 Wire (110V only) Black 1 P1 12 *18 Wire Black 2 R3 12 C1 *37 Wire Green 1 S3 28 Item 26 White 1 S3 Black 1 S2 *24 Cord Orange 2 R4 Green 28 Item 26 Red 12 CS White 12 *28 Power Cord Black 12 Red 12 L3 Green 6 Item 26 * See Items in Figure 6. 5
6 This View Shows Top of Cover. "P" = Bottom Terminals "S" = Top Terminals Use Loctite 242 on Item 39. Scale 1:2 Power Motor Valve Cord 1 DA Transformer 2 DA Rectifier 3 DA Enclosure 4 DC Mounting Plate 5 DA Strain Relief 6 DA Motor Cord 7 CU Electric Valve Cable 8 DA Strain Relief 9 DA Self Tapping Screw 10 DA Self Tapping Screw 12 DA Relay 13 E Female Connector 14 E Female Connector 16 CAE A 4 Button Head Cap Screw 17 DA Wire Assembly 18 DA Wire Assembly 19 DA Wire Assembly 20 DA Wire Assembly (220 volts) Figure 5, Electric Enclosure Assembly (F , F , F Repair Parts List for Figure 9 Item Part Number Qty. Description Item Part Number Qty. Description 24 DA Cord 25 DA Switch 26 DA Wire Crimp Connector 28 DA Power Cord (110 volts) U Power Cord (220 volts ) 32 DA White Wire Assembly 33 DA Black Wire Assembly 34 DA Switch Guard 35 DA Gasket 36 DA Strain Relief 37 B Wire 38 DC Bracket 39 CCA A 4 Screw 41 CBE D 4 4mm Nut 42 CAE A 4 Washer 43 B O-Ring 44 E Push-on Connector 6
7 P1 Through P4, Bottom Terminals S1 Through S3, Top Terminals Power Motor Valve Cord Figure 6, Electric Enclosure Assembly (F ) Repair Parts List for Figure 10 Item Part Number Qty. Description Item Part Number Qty. Description 1 U Transformer 50 HZ 380V 15 DA Wire Assembly 2 DA Rectifier-Global Pump 16 CAE A 4 Screw 3 DA Enclosure 17 DA Wire Assembly 4 DC Mounting Plate 18 DA Wire Assembly 5 DA Strain Relief-Global Pump 24 DA Cord 6 DA Motor Cord-Cut 30"-Global 25 DA Hole Plug 7 CU EL Valve Cable Repby 26 DC Wire Nut CU U Power Cord 8 DA Strain Relief-Global Pump 36 DA Strain Relief 9 DA Self-Tapping Global Pump 37 B Green Wire Assembly 10 DA Self-Tapping Screw 38 DC Bracket 11 E Push-on Connector 39 CCA A 4 HSHC Screw 12 DA Relay 41 CBE D 4 Nut 13 E Ring Terminal 42 CAE A 4 Washer 14 E Push-on Connector 43 B O-Ring 7
8 110 Volt, Single-Phase (F ) K1 WHITE WHITE WHITE 110VAC T2 BLACK BLACK 1 White 1 2 D1 D2 2 Black 24VAC 4 Electrical Enclosure BLACK W2 ORG 6 BLUE Motor Starter Coil Org-24V AC Solenoid Retract Blue -24 AC Ground Green Solenoid Adv. Red -24 AC 110VAC W4 VS424-VALVE W1 MG1 MOTOR Junction Box Pump, 110 Volt, Single-Phase with Dump Valve 220 Volt, Single-Phase (F ) (F ) K1 T2 WHITE BLACK BLACK WHITE WHITE 220VAC 1 White 24VAC 1 2 D1 D2 2 Black Electrical Enclosure BLACK W2 ORG BLUE Motor Starter Coil Org-24V AC Solenoid Retract Blue -24 AC Ground Green Solenoid Adv. Red -24 AC GND 220V, AC-1 Power MG1 MOTOR W4 VS424-Valve * Junction Box Pump, 220 Volt Single Phase with Dump Valve Figure 7, Pump Wiring (F390 Series) Wiring Code Chart From To From To Item Description Color Item Term Item Term Item Description Color Item Term Item Term White 12 *6 Motor Cord Black 12 T2 Green Item 26 White 12 *28 Power Cord Black 12 Green Item 26 Item 26 White 2 R5 *7 Valve Cord Black 2 R2 Green 2 R6 Red 2 R1 *17 Wire Black 1 S1 12 C1 *17 Wire (110V only) Black 1 P2 1 P4 *17 Wire (220V only) Black 12 1 P4 *18 Wire Black 2 R3 12 C2 *19 Wire White 1 P1 12 *47 Jumper Wire Black 2 R3 2 R7 Black 1 S2 White 1 S3 *24 Cord Orange 12 C4 Red 2 R4 Green Item 26 Blue 2 R8 Jump Wire Green Item 26 Cord White 12 Cord (110V only) Black 12 *48 Cord Green Item 26 Cord (110V only) Red 1 P4 Cord (220V only) Red 1 P2 Cord (220V only) Black 1 P3 * See Items in Figure 8. 8
9 "P" letters indicates bottom terminals. "S" letters indicates top terminals. Use Loctite 242 on Item 39. Power Motor Valve Cord Figure 8, Electric Enclosure Assembly (F , F , F Models) Repair Parts List for Figure 12 Item Part Number Qty. Description Item Part Number Qty. Description 1 DA Transformer 26 U Wire Crimp Connector 2 DA Rectifier 28 U Power Cord 3 U Enclosure 36 DA Strain Relief 4 DC Mounting Plate 37 B Wire 6 DA Motor Cord 38 DC Bracket 7 DC Electric Valve Cord 39 CSS4729D 4 Screw 8 DA Strain Relief 41 CBE D 4 4mm Nut 9 DA Self Tapping Screw 42 CAE A 4 Washer 10 DA Self Tapping Screw 43 B O-Ring 12 DA Relay 44 U Bushing 13 E Female Connector 45 DA Terminal Adaptor 14 E Female Connector 47 U Wire Assembly 18 DA Wire Assembly 48 U Cond. Cord Assembly 19 DA Wire Assembly 49 CJ Nut 24 U Cord 9
10 GROUND GROUND T4 T8 T2 T3 T5 T4 T8 T2 T3 T5 Motor Terminal Box Wiring for 220V - Single Phase Motor Terminal Box Wiring for 110V - Single Phase GROUND L3 T4 T7 T5 T8 T6 T3 T2 T9 Motor Terminal Box Wiring for 380V - Triple Phase Figure 9, Motor Terminal Box Wiring 10
11 11
12 Enerpac Worldwide Locations internet: Africa ENERPAC Middle East FZE P.O. Box Jebel Ali, Dubai Actuant China Ltd. (Beijing) 709A Xin No. 2 Diyang Building Dong San Huan North Rd. Italy ENERPAC S.p.A. Via Canova Corsico (Milano) Spain, Portugal ENERPAC C/San José Artesano 8 Pol. Ind. United Arab Emirates Beijing City, China Tel: Alcobendas Tel: +971 (0) Tel: Fax: (Madrid) Spain Fax: +971 (0) Fax: Japan Tel: Australia Central and Eastern Europe Applied Power Japan Ltd. Fax: ENERPAC, Applied Power Australia Ltd. Block V Unit 3, Regents Park Estate ENERPAC B.V. Storkstraat , Shimomae Toda-shi Middle East, Turkey, Caspian Sea, Greece 391 Park Road, Regents Park NSW 2143 P.O. Box 269, 3900 AG Veenendaal Saitama Pref. ENERPAC Middle East FZE (P.O. Box 261) Australia The Netherlands Japan P.O. Box Tel: Tel: Tel: Jebel Ali, Dubai Fax: Fax: Fax: United Arab Emirates Brazil France Tel: +971 (0) The Netherlands, Belgium, Luxembourg, Power Packer do Brasil Ltda. ENERPAC Fax: +971 (0) Sweden, Denmark, Norway, Finland, Baltic Rua dos Inocentes, 587 Une division de ACTUANT s.a. States United Kingdom, Ireland Sao Paulo (SP) B.P. 200 ENERPAC B.V. ENERPAC Ltd., P.O. Box 33 Tel: Parc d Activités Storkstraat 25 New Romney, TN28 8QF Fax: du Moulin de Massy P.O. Box 269, 3900 AG Veenendaal United Kingdom Toll Free in Brazil: F Massy CEDEX France The Netherlands Tel: Tel: Tel: Tel: Fax: vendasbrasil@enerpac.com Fax: Fax: USA, Latin America Canada Germany, Austria, Szwitzerland, Russia and Caribbean Actuant Canada Corporation and CIS (excl. Caspian Sea Countries) Technical Inquiries Europe: ENERPAC 6615 Ordan Drive, Unit ENERPAC Applied Power GmbH techsupport.europe@enerpac.com P.O. Box 3241 Mississauga, Ontario L5T 1X2 P.O. Box Singapore 6100 N. Baker Road Tel: D Düsseldorf Enerpac Asia Pte. Ltd. Milwaukee, WI USA Fax: Germany 25 Serangoon North Ave. 5 Tel: Toll Free: Tel: #03-01 Keppel Digihub Fax: Tel: Fax: Singapore User inquiries: Fax: India Thomson Road Technical Inquiries: ENERPAC Hydraulics (India) Pvt. Ltd. P.O. Box 114 Distributor inquiries/orders: techservices@enerpac.com Plot No. A/571 Singapore China MIDC, TTC Industrial Area Tel: , Technical Inquiries: Actuant China Ltd. Mahape techservices@enerpac.com 1F, 269 Fute N. Road Waigaoqiao Free Trade Zone Pudong New District Navi Mumbai, India Tel: Fax: Fax: Technical Inquiries: sales@enerpac.com.sg Shanghai, China South Korea Tel: Fax: Actuant Korea Ltd. 3Ba 717, Shihwa Industrial Complex, Jungwang-Dong, Shihung-Shi, Kyunggi-Do Republic of Korea Tel: Fax: All Enerpac products are guaranteed against defects in workmanship and materials for as long as you own them. For your nearest authorized Enerpac Service Center, visit us at ECM
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