Application Guide EH1, EH2, EH3, EH6. PolySafe. Mersen Canada Toronto Inc.

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1 PolySafe Application Guide EH1, EH2, EH3, EH6 Multipurpose polyester cabinets Range of fourteen multipurpose, factory assembled cabinets in one depth 320mm, for in- and outdoor stationary use. Applications in - Commercial : leisure (market places, camping sites, harbours for pleasure crafts, amusement parks), fuel stations, car washes, launderettes and laundries, service enclosures for construction yards, - Industrial : shipyards, mining, automotive, paper & pulp, food and beverage, petrochemicals, transformers, system monitoring, - Utilities : waste water treatment, waste management, telecommunications, traf c signalisation, traf c control, public transport, energy distribution (electricity, gas, water), cable television (CATV), public lighting, railways, All cabinets are made of self-extinguishing, hot moulded, glass- bre reinforced polyester, offering a high protection degree of IP65 with a mechanical impact strength of IK10 (IP55-IK07 for cabinets with glazed door). Overview of the range Page 32 Product information Page 40 Dimensional drawings Page 54 Speci cations for tender documents Page 96 Power dissipation values Page 88 Non-metallic pedestals Wide range of DIN-size and non DIN-size pedestals for outdoor application like - power distribution - traf c signalling and public lighting - telecommunication, electronics or cable TV - waste water treatment - camping sites and market places Pedestals are delivered with integrated bases (for non DIN-sizes) or to be mounted on a standard DIN base. All enclosures are made from hot moulded, glass bre reinforced polyester and offer protection degree from IP20 up to IP54 and are idealy suited for outdoor installation. Overview of the range Page 56 Product information Page 57 Dimensional drawings Page 69 Speci cations for tender documents Page 97 Power dissipation values Page 90 7

2 Overview Insulated Wall Mounting Cabinets ARIA IP66 PolySafe IP65 32

3 Multipurpose polyester cabinets Ergonomic closing mechanism Reducing closing force by 25% Patented doorlifter ensuring the door taking it s center position during closing (for bigger dimensions) Standards IEC EN EN EN IEC Approvals - Cabinets with one door: type 3, 3R, 3S, 4, 4X, 12, 12K and 13 - Cabinets with two doors: type 3, 3R, 3S, 4, 4X, 12, 12K and 13 - Coupled cabinets: type 3, 3R, 3S, 12, 12K and 13 Features 14 standard dimensions (from 500 x 500 up to 1250 x 1000 mm) in one depth 320 mm Cabinets are standard factory assembled (empty or equipped) High protection degree IP65-IK10 (20J) according to IEC and EN (IP55 - IK07 for cabinets with glazed door) This protection covers the total volume of the enclosure according to EN Material: self-extinguishing, hot moulded, halogen-free, berglass reinforced polyester (environment friendly) Colour: grey RAL7035, dyed in mass Designed for wall mounting, oor standing and pole xing Coupling possibilities in height, width and depth Total insulation Door with 5-point latching mechanism Execution as pedestal possible Rated insulation voltage Ui= 1000V Corrosion and maintenance free Easy recyclable: no moulded-in metal parts Ambient conditions - Indoor and outdoor stationary use, excluding: - artic conditions below -50 C, - excessive heat above +150 C (peak) and - excessive height above 2000 m - Subterranean installation - Suitable for aggressive and marine or corrosive environments 40

4 Applications Commercial Leisure (market places, camping sites, harbours for pleasure crafts, amusement parks), fuel stations, car washes, launderettes and laundries, service enclosures for construction yards. Industrial Shipyards, mining, automotive, paper & pulp, food and beverage, petro-chemicals, heavy industry, transformers, system monitoring. Utilities Water treatment plants, waste management, telecommunications, traf c signaling systems, traf c management, public transport, energy distribution (electricity, gas, water), cable television (CATV), public lighting, railways. 41

5 Wall mounting brackets - No mounting screws necessary - Can be mounted vertical or horizontal Backpanel - Enclosed in main structure - Has a seamless top panel as a result - No inserts - PUR sealing directly injected and responsible for high protection degree IP65 Rainhood for outdoor use - Up to IP65, not necessary - Possibility of ventilation through cut-outs in top panel and air vents on side panels (to prevent internal condensation) - Protection degree: IP44/IP54 in case of ventilation - Moulded-in markings on the inside top panel shows the cut-out and xation points Neoprene gasket - Preformed and premounted Side panels - Integrated into top and bottom - Provide a very solid and stable construction Mounting frame - In Alu with standard horizontal Alu C-pro les for all four widths - Regulation in depth possible for all sizes - Offering a complete solution (no more sawing necessary) Floor mounting frame Base in polyester (height 65 mm) - For anchoring the cabinet with the oor - Moulded-in markings on the inside bottom panel shows the cut-out and xation points for anchoring Mounting plates - Metal 2 mm - Pertinax 5 mm - Metal perforated 2 mm 42

6 Self tapping HiLo screws (no inserts) - For assembling main structure and xation of the back panel - Makes the cabinet easily dismantled for recycling Hinges - Mounted directly on the side panels, each step of 250 mm - Direct access outside the functional part of the cabinet Standard ergonomic operating handle - Premounted on the door - Suitable for all types of pro le half cylinder locks (standard depth 40 mm/ alt. depth 45 mm) - Possibility of padlocking (no access to unauthorised persons) Doorlifter - For bigger dimensions - Ensuring the door takes its center position during closing Door - Flush mounted - Plain or glazed - No inserts (HiLo screws) - Inclosed in main structure - Has a seamless top panel as a result - PUR sealing directly injected results in high protection degree IP65 - Opening angle 100 Door conducting For exact door positioning in the main structure Doorstop Prevents stressing the door hinges caused by wind in outside use Standard 5 point latching mechanism - Operated by one handle - Provides secure closing (IP65) - 3 point mechanism for widths 500 mm 43

7 Modular polyester boxes Depth = 12.6 inches / 320 mm PS 2020 PS 2030 PS 3020 PS 3030 PS 3040 Factory-assembled cabinet IP65 Complete with handle and wall mounting brackets of AISI 304 stainless steel (without cylinder lock) Dimensions H x W, inches 19.7 x x x x x 39.4 H x W, mm 500 x x x x x 1000 Cabinet with plain door PS2020 PS2030 PS3020 PS3030 PS3040 Cabinet with glazed door (polycarbonate window) (IP55) PS2020G PS2030G PS3020G PS3030G PS3040G Weight (kg) Mounting plate Sendzimir zinc coated sheet steel 2 mm /0.1in. BP220S BP320S BP320S BP330S BP430S Perforated 2 mm /0.1in. BP220P BP320P BP320P BP330P BP430P Pertinax 5 mm /0.2in. BP220N BP320N BP320N BP330N BP430N Pertinax 10 mm /0.4in Mounting frame in Alu Consisting out of: four attachment brackets, two vertical C-pro les. Horizontal pro les to be ordered separately, see 49 Continuously adjustable MF200A MF200A MF300A MF300A MF300A Adjustable in steps of 12,5 mm /0.5in. MF200F MF200F MF300F MF300F MF300F Length of horizontal pro le, mm inches Depth extension kit To increase the standard depth 12.6 in. / 320 mm of the cabinet up to 25.2 in. / 640 mm. The kit consists out of two side panels, one top and bottom panel and two open backpanels. E/ E/ E/ E/ E/ Rainhood PSRH20 PSRH30 PSRH20 PSRH30 PSRH40 For an ef cient ventilation (IP44) in outdoor use by drilling holes in the top panel. As the standard enclosure is IP65, a rainhood is not necessary. In case of extra width or depth, please contact us. Plinth or oor mounting frame. PSFP20 PSFP30 PSFP20 PSFP30 PSFP40 Cabinet and plinth are anchored together in the ooring Adaptor frame for DIN-base mounting Cabinet and adaptor frame are anchored on the DIN base (polyester or concrete) - E/ E/ E/ DIN-base

8 PS 3052 PS 4020 PS 4030 PS 4040 PS 4042 PS 4052 PS 5030(1) PS 5042(1) PS 5046(1) 29.5 x x x x x x x x x x x x x x x x x x 1000 PS3052 PS4020 PS4030G PS4040 PS4042 PS4052 PS5030 PS5042 PS5046 PS3052G PS4020G PS PS4042G PS4052G PS5030G PS5042G PS5046G BP530S BP420S BP430S BP440S BP440S BP452S BP530S BP452S BP452S BP530P BP420P BP430P BP440P BP440P BP452P BP530P BP452P BP452P BP530N BP420N BP430N BP440N BP440N BP452N BP530N BP452N BP452N MF300A MF400A MF400A MF400A MF400A MF400A MF500A MF500A MF500A MF300F MF400F MF400F MF400F MF400F MF400F MF500F MF500F MF500F E/ E/ E/ E/ E/ E/ E/ E/ E/ PSFP50 PSFP20 PSFP30 PSFP40 PSFP40 PSFP50 PSFP30 PSRH40 PSRH50 PSFP50 PSFP20 PSFP30 PSFP40 PSFP40 PSFP50 PSFP30 PSFP40 PSFP E/ E/ E/ E/ E/ E/ (1) 060 (1) 060(1) (1) IEC for cabinets height 1250 mm/ 50in. on demand! 45

9 Rainhoods Mounting applications Four xing points for securing rainhood are marked off in top panel. By drilling holes in the top panel and by tting air vents (Ref. No. E/ ) on the side panels, the cabinet with rainhood will be ef ciently ventilated. (IP44) For extra depth or extra width, please contact us. Customization Plinth Easily mounted in accordance with the enclosed instructions Cabinet can be provided with door on the front and at the rear: easy access, two different individual compartments. Cabinet can be supplied painted in other colours or with personal identi cation: environmental in uence adaptation, ease of recognition, anti-graf ti. Cabinet can be ordered with preformed cutouts to suit your application: ease and speed of mounting. Lay-out in compartments and internal separations as a exible solution for the end customer (e.g. separation of distribution and instrumentation sections). 46

10 Customization Coupling in depth by means of a depth extension kit (unlimited). Cabinet also available with inset polycarbonate window: visability of operating components, internal signalisation. Coupling in height and width by means of a coupling kit (see accessories): ease of extension. Cabinet can be factory equipped and wired according to the customers requirements: ready to install and operate. 47

11 Accessories 48

12 Accessories (continued) 49

13 Accessories (continued) 50

14 Accessories for Alu mounting frame 51

15 Accessories for Alu mounting frame (continued) 52

16 Mounting applications for Alu mounting frame Adjustable Alu mounting frame in steps of 12.5 mm. Note: Same way of mounting for coverplate as mounting plate 53

17 Enclosures PolySafe Dimensional Drawings Usable mounting space on the doors Dimensions Type H B C D E F K L M N O P R S T U V W X1 X2 X3 Y1 Y2 Y3 PS PS PS PS PS PS PS PS PS PS PS PS PS PS Enclosure Door Enclosure Centres of Centres for wall mounting Window Usable mounting Thickness of Admissible external dimensions dimensions let-through the mounting plate surface space on the doors the mounting plate X1 = pertinax 5mm X2 = metal perforated 2 mm X3 = pertinax 10 mm charge in kg 54

18 Inner door PolySafe Dimensional Drawings Adjustable mounting plate Adjustable mounting frame in steps of 12.5 mm Continuously adjustable mounting frame 55

19 Specifications for Tender Multipurpose polyester cabinets - The range consists out of fourteen types with module 250 mm, with dimensions ranging from 500x500 mm up to 1250x1000 mm, in one depth 320 mm and two different designs : - cabinet in-factory assembled with plain door - cabinet in-factory assembled with glazed door Four stainless steel wall mounting brackets are also supplied. - The cabinet is manufactured from selfextinguishing, hot moulded, glass bre reinforced and halogen-free polyester, dyed in mass RAL 7035 (light grey). The glass- bre content is a minimum of 25%. - The cabinet exists out of a back panel, two side panels, a top panel, a base panel and a ushmounted door. - The door is secured to the main structure of the cabinet by means of hinges, each step of 250mm, and its angle of opening is a maximum of 100. The hinges are not visible when the door is in closed position. - Closure is effected by a ve-point locking mechanism (three-point for widths 500 mm) controlled by a single central operating handle. - The operating handle is suitable for all types of pro le half cylinder locks (standard depth 40 mm, alternative depth 45 mm). - A doorlifter (for bigger dimensions) ensure the door takes its center position during closing. - The standard depth of the cabinet is 320 mm, but can be increased to 640 mm by using a 320 mm extension kit. - The cabinets can be coupled in height and in width by means of a coupling kit. - The mounting plate (in pertinax, in Sendzimir zinc coated sheet steel or in perforated metal) can be set up and wired outside the cabinet. It is placed subsequently in the cabinet. The mounting plate is secured directly to the securing points provided on the back panel of the cabinet or mounted on four depth adjustment brackets (steps of 12.5 mm). - The modular mounting frame for DIN-rail equipment is completed with modular functions height 150 mm, plain or with cut-outs, or modular plain functions height 300 mm. They guarantee a protection degree of IP20 with open doors. - The addition of a rainhood allows for natural ventilation (IP44/ IP54) in the cabinet. - The cabinets are designed for wall mounting, oor standing and pole xing. - The cabinets are resistant to temperatures of -50 up to +150 C (peak). - The cabinet offers maximum protection to user and equipment thanks to the total insulation and the high protection degree IP65 (IP55 for cabinets with glazed door) according to IEC 60529, EN It also complies with the impact-resistance degree IK 10 (IK 07 for cabinets with glazed door) according to EN This protection covers the total volume, protected space, of the cabinet according to EN The cabinets are suitable for indoor as well as outdoor use. - The cabinets are corrosion-resistant and do not require any maintenance. - The cabinets are secured to the wall by means of stainless steel mounting brackets which are clinged and xed on the back without using any screws. These wall mounting brackets can be mounted vertical or horizontal. The cabinets with rain hood are secured to the wall by means of four special simular brackets. - A cabinet can be placed on the ground by using a oor mounting frame which is anchored to the ground together with the cabinet. All cabinets width 750 and 1000 mm can be mounted on a DINbase by means of a DIN adaptor frame. In all these cases the IP degree as well as the total insulation are guaranteed. - The cabinets have following approvals: UL and CSA - cabinets with single door: types 3, 3R, 3S, 4, 4X, 12, 12K and cabinets with double door: types 3, 3R, 3S, 4, 4X, 12, 12K and coupled cabinets: types 3, 3R, 3S, 12, 12K and Standards: IEC 60529, EN 60529, EN 50102, EN 50298, IEC