High Feed Finishing of. Cast Iron. High Feed Finishing of. Cast Iron. Non-Ferrous Alloy/Thin Work Pieces. QC System

Transcription

1 (Specil Purpose) 133 to147 (Specil Purpose) IG Chnge igh Feed Finishing of Cst Iron SEC- Series GFX13000 Type / Type GFS13000 Type GSV16000 Type GRV16000 Type igh Feed Finishing of Cst Iron SEC-igh-Feed Fcemills Cutting Edge Reference System NRV4000 Type / 5000 Type, DPV4000 Type / 5000 Type NFV4000 Type / 5000 Type igh Feed Finishing of Non-Ferrous lloy/thin Work Pieces PV5000 Type QC System Chnge System pplicle Cutter for QC-system Stock Indictions nd Symols mrk: Stndrd stocked item mrk: To e replced y new item fetured on the sme pge mrk: To e replced y new item (Plese confirm stock vilility) mrk: Semi-stndrd stock (Plese confirm stock vilility) mrk: Stock or plnned stock (Plese confirm stock vilility) No mrk: Mde-to-order item mrk: We cnnot produce 133

2 SEC-Gol Mill GFX / GFS / GSV / GRV Type Generl Fetures SEC-Gol Mill cutters use tngentilly-mounted screw-locking inserts developed for high efficiency mchining nd finishing of cst iron prts such s engine cylinder locks, trnsmission cses, etc. Chrcteristics Specil cutters for high feed mchining of cst iron ighly relile shoulder milling cutter with tngentil inserts Multi-edged design (pprox. 3 edges per inch) Finishing models feture n esy-to-use edge runout fine djustment Chipreker type inserts for low cutting force Series Series Code GFX Type GFS Type GSV Type GRV Type ppliction Finishing Finishing/Shoulder Milling Medium Finishing Roughing Surfce Roughness R3.2 R3.2 R6.3 R12.5 (Specil Purpose) ppernce IG Chnge Refer to pges 146 nd 147 for detils nd specifictions on the two piece mounting system nd dpter. K Cst Iron Finishing to Generl Mchining CK260 evy Interrupted Mchining CK280 Chrcteristic Vlues of Grdes Clssifiction Grde R GP μm Chrcteristics For finishing to generl mchining of cst iron nd ductile cst iron. Super ZX Employs new PVD coting consisting of multiple nnometre-thin K CK260 Cot lyers of TilN nd lcrn, coupled with tough, het-resistnt Cst Iron sustrte for long nd stle tool life. K Cst Iron CK280 Super ZX Cot For hevy interrupted cutting nd wet cutting of cst iron nd ductile cst iron. Employs new PVD coting consisting of multiple nnometre-thin lyers of TilN nd lcrn, coupled with n ultr-tough sustrte for superior frcture resistnce, nd therml crck resistnce during wet cutting. 134

3 SEC-Gol Mill GFX / GFS / GSV / GRV Type ppliction Exmples pplictionrough Cutting Work Top Fce Of Cylinder Block SEC-Gol Mill Current Tool Work MterilFC250 Tool GRV16250R ø250specil Roughness StndrdR 6.3μm Grde CK100 PVD EquipmentSpecil Mchine Tool Shpe Tngentil Locked Wedge Type No. of Teeth v c m/min v f (mm/min) fz mm/t p mm 3.0Some res Some res 6.0 Coolnt Reminder Wet Reminder Wet Workpieces/Corner Tool GRV Current Tool 300 Units 100 Units Evlution Elimintes rekge for extended tool life. pplictionfinishing to Rough Cutting Work Top Fce Of Cylinder Block SEC-Gol Mill Competitor's Product Work MterilFC250 Tool GSVø265 ø250 Roughness StndrdR 3.2μm Grde CK260 / CK200 PVD Finishing / Roughing EquipmentSpecil Mchine Tool Shpe Tngentil Locked Tngentil Locked No. of Teeth v c m/min v f (mm/min) fz mm/t 0.10/ p mm Coolnt Wet Wet Initil Roughness R: 0.3 μm Finished surfce equivlent to CBN. pplictionone-pss Finishing pplictionfinishing WorkFront Fce Of Cylinder Block Work MterilFC250 Roughness StndrdR 6.3μm EquipmentSpecil Mchine SEC-Gol Mill Tool GSV16315R Grde CK260 Tool Shpe Tngentil Locked No. of Teeth 36 v c m/min 136 v f (mm/min) 693 fz mm/t 0.14 p mm Mx. 6.0 Coolnt Dry WorkSide Fce Of Cylinder Block SEC-Gol Mill Competitor's Product Work MterilFC250 Tool GFXC13100R ø100 Roughness StndrdRz 12.5μm Grde BN7000 CVD Equipmentorizontl Mchining Centre Tool Shpe Tngentil Locked Wedge Type No. of Teeth 4 10 v c m/min 1, v f (mm/min) 10, fz mm/t p mm Coolnt Dry Dry pplictionfinishing Wht would normlly require two processes (roughing nd finishing) ws finished in single process, reducing process time. WorkSide Fce Of Cylinder Block SEC-Gol Mill Competitor's Product Work MterilFC250 Tool GFXC13125R ø125 Roughness StndrdRz 12.5μm Equipmentorizontl Locked Grde BN7000 PVD Tool Shpe Tngentil Locked orizontl Locked No. of Teeth 4 12 v c m/min 1, v f (mm/min) 6, fz mm/t p mm Coolnt Dry Dry pplictionfinishing v f =10,000mm/min chieves v f vlue tht is 20 times lrger thn our competitors' products. WorkBottom Fce Of Cylinder Block SEC-Gol Mill Conventionl Grde Work MterilFC250 Tool GFXC13125R ø125 Roughness StndrdR 6.3μm Grde CK260 CBN Equipmentorizontl Mchining Centre Tool Shpe Tngentil Locked Wedge Type No. of Teeth 10 4 v c m/min v f (mm/min) 1,020 1,020 fz mm/t p mm Coolnt Reminder Wet Reminder Wet (Specil Purpose) IG Chnge v f =6,000mm/min Improves efficiency y 16 times nd provides etter surfce roughness thn our competitors' products. Cride tools providing tool life s long s CBN cutters. Reduces costs. pplictionfinishing WorkBottom Fce Of Cylinder Block SEC-Gol Mill Competitor's Product Work MterilFC250 Tool Specil ø315 Roughness StndrdR 3.2μm Grde CK260 PVD EquipmentSpecil Mchine Tool Shpe Tngentil Locked Wedge Type No. of Teeth 44(effective) 40 v c m/min v f (mm/min) fz mm/t p mm Coolnt Dry Dry Workpieces/Corner Tool 1,500 2,500 3,500 GSV 3,500 Units Competitor's Product 2,300 Units Evlution Provides tool life tht is pproximtely 1.5 times longer thn our competitors' products. pplictionfinishing WorkLthe Bed SEC-Gol Mill Competitor's Product Work MterilFC250 Tool GFX16125R ø125 Roughness StndrdR 6.3μm Grde CK260 Cermics EquipmentDoule Column Mchining Centre Tool Shpe Tngentil Locked No. of Teeth v c m/min v f (mm/min) 3,057 3,000 fz mm/t p mm Coolnt Dry Dry Evlution Equivlent v f vlue to cermics chieved with cride Reduced running costs 135

4 SEC-Gol Mill GFX / GFS / GSV / GRV Type ppliction Exmples ppliction Workousing SEC-Gol Mill Competitor's Product Work MterilFC250 Tool GFXC13100R ø100 Roughness StndrdR 1.6μm Grde CK260 CVD Equipmentorizontl Mchining Centre Tool Shpe Tngentil Locked orizontl Locked No. of Teeth 8 10 v c m/min v f (mm/min) fz mm/t p mm Coolnt Dry Dry ppliction WorkLrge Diesel Engine (Bse Plte) SEC-Gol Mill Current Tool Work MterilFC250-FC300 Tool GFX16160R ø160 Roughness StndrdR 3.2μm Size1,600mm 1,800mm Grde CK260 CBN Equipmentorizontl Mchining Centre Tool Shpe Tngentil Locked Blde Type No. of Teeth v c m/min v f (mm/min) 2,980 1,950 fz mm/t p mm Coolnt Dry Dry Provides higher efficiency, ccurcy, nd visully etter compred to our competitors' products. chieves tool life tht is over 2.5 times longer thn our competitors' products. Cride tools chieve 1.5 times the efficiency of CBN nd provides mchined surfces equivlent to those mchined with CBN on visul inspection. (Specil Purpose) IG Chnge ppliction WorkSide of Lthe Bed (11m Long) SEC-Gol Mill Competitor's Product Work MterilFC300 Tool GFX16160R ø160 Roughness StndrdR 3.2μm Grde CK260 CVD Equipmentorizontl Mchining Centre Tool Shpe Tngentil Locked orizontl Locked No. of Teeth 20 8 v c m/min v f (mm/min) fz mm/t p mm Coolnt Dry Dry ppliction Evlution Tool GFX Cutting Length/Corner 20m40m Competitor's Product chieves cutting distnce 4 times longer thn competitor's. Workydrulic Component SEC-Gol Mill Competitor's Product Work MterilFCD450 Tool GFX13080R ø80 Roughness StndrdR 3.2μm Grde CK260 PVD EquipmentDoule Column Mchining Centre Tool Shpe Tngentil Locked orizontl Locked No. of Teeth 8 6 v c m/min v f (mm/min) 1, fz mm/t p mm Coolnt Wet Wet Workpieces/Corner Tool GFXC Competitor's Product Units Units Evlution Provides higher efficiency, ccurcy, nd visully etter compred to competitors'. ppliction Workngle Plte Work MterilFC300 Roughness StndrdR 3.2μm Equipmentorizontl Mchining Centre ppliction SEC-Gol Mill Tool GFS13125R Grde CK260 Tool Shpe Tngentil Locked No. of Teeth 6 v c m/min 137 v f (mm/min) 1,000 fz mm/t 0.47 p mm Coolnt Dry WorkRer u Crrier SEC-Gol Mill Current Tool Work MterilFCD450 Tool GFX16100R ø100 Roughness StndrdRz 25μm Grde CK260 CVD Equipmentorizontl Mchining Centre Tool Shpe Tngentil Locked Wedge Type No. of Teeth v c m/min v f (mm/min) 3, fz mm/t p mm Coolnt Wet Wet Surfce roughness: R 1.0μm No level differences. Finl grinding process eliminted. Current tools mke level differences in mchined surfces. Efficiency improved. ppliction Workydrulic Component SEC-Gol Mill Conventionl Work MterilFCD600 Roughness StndrdR 1.6μm Equipmentorizontl Mchining Centre Tool GFX16125RSpecil ø125 Grde CK260 PVD Tool Shpe Tngentil Locked Wedge Type No. of Teeth 6 6 v c m/min v f (mm/min) fz mm/t 0.30/ p mm Coolnt Wet Wet Evlution Tool GFX Competitor's Product Life Time/Corner 200min400min. min min Provides tool life tht is pproximtely 2.3 times longer thn conventionl. pplictionsimultneous Finishing WorkCrnkcse SEC-Gol Mill Competitor's Product Work MterilI + FC250 Tool GFX13100R ø100 Roughness StndrdR 3.2μm Grde CK260 PVD EquipmentVerticl Mchining Centre Tool Shpe Tngentil Locked Verticl Drwing Pins No. of Teeth v c m/min v f (mm/min) 1,529 1,440 fz mm/t p mm Coolnt Wet Wet Workpieces/Corner Tool GFX Units Competitor's Product Units Evlution Provides tool life tht is pproximtely 2.5 times longer thn competitors'. 136

5 SEC-Gol Mill GFX Type GFX Type Fetures Peripherl Roughing Edge Front Roughing Edge f Set For Fine djustment Of Cutting Edge eight Finishing Edge Front Roughing Edge Finishing edge run-out cn e djusted y 5μm or less simply y turning set screw. Finishing Edge Peripherl Roughing Edge Peripherl Roughing Edge Finishing Edge Peripherl Roughing Edge rrying the sme numer of verticl nd horizontl inserts llows 8-corner configurtion. Front Roughing Edge GFX Type Finishing Edge Run-Out djustment Procedure (1)ttch Insert ttch insert to cutter ody. When doing so, check tht the crtridge djustment set screw is completely loose. Peripherl Roughing Edge (Direct-Mounted) djustment Set Front Roughing Edge (Direct-Mounted) ø c Finishing Edge (Crtridges) 0.03 to 0.04mm Finishing Edge (4)djust Finishing Edge eight Select finishing edge nd djust the set screw so tht the edge sticks up round 0.03 to 0.04mm compred to (3). Fine djustment Finishing Edge djustment on GFX Type to 0.04mm (Specil Purpose) IG Chnge (2)Check Roughing Edge Run-Out Mesure fce run-out of roughing edge nd check the cutting edge tht sticks up the most. (5)djust Run-Out With the finishing edge from (4) s reference, djust the position of the other finishing edges so tht run-out is equl to or less thn 5μm. Run-Out: 5μm or less * (3)Set Reference Roughing Edge Set the cutting edge height checked in (2) s "0". ighest Roughing Edge lwys djust finishing edge height efore use. Using the tool with the set screw loosened my result in tool rekge. *djusting finishing edge run-out to 2μm or less will result in etter mchined surfce. 137

6 SEC-Gol Mill GFX16000/GFX13000 Type Rke ngle Rdil xil to 8930 P M K N N S Steel Stinless Steel Cst Iron Non-Ferrous Metl luminium Exotic lloy rdened Steel igh Feed Finishing Of Cst Iron (Specil Purpose) IG Chnge ød ød ød ød ø101.6 ø177.8 ø101.7 ø13 ø20 ød e Body (GFX 13000) (R) Stock (L) Stock ød e ød L f GFX 13080R GFX 13080L R 13100L R 13125L R 13160L R 13200L R 13250L R 13315L Inserts re not included. Inch GFX 16080R GFX 16080L R 16100L R 16125L R 16160L R 16200L R 16250L R 16315L Inserts re not included. *Plese use hexgonl olt (JISB1176) M12 x mm for securing 80 cutter to the ror. Body (GFX 16000) Inserts P Steel M Stinless Steel K Cst Iron N Non-Ferrous Metl S Exotic lloy rdened Steel 5 6 ø4.2 R1.6 4-ø18 4-ø18 4-ø22 ød e ød e ød e Inch ø4.2 R ppliction Exmples 135 Totl Teeth No. of Finishing Edges Effective Teeth Weight (kg) ppliction Grde Coted Cride Cride igh Speed/Light K K Generl Purpose K Roughing K K LNGX PNFN-W 5 LNGX PNFN-W PNFN-W 6 Spre Prts Crtridge (For Type) Crtridge Fine djustment (For Type) screw Spnner CK260 CK280 Insert CK300 10E Spnner (For djustment) Recommended Cutting Conditions ISO Crtridge Work Mteril rdness Cutting Speed v c (m/min) Min. - Optimum - Mx. Feed Rte f z (mm/t) Min. - Optimum - Mx. Grde K Cst Iron 250B CK260 Note Clculte cutting conditions sed on effective teeth. Crtridge Spnner (For Crtridges) nti-seizure Crem 138 N m GFVK5R/L GFXK4R/L BTD05F09 TTX15W BFTX LT15 BX0414 BX0418 T030 SUMI-P *Finishing crtridges do not come ssemled with inserts. N m Recommended Tightening Torque (Nm)

7 Rke ngle Rdil xil P Steel M K N N S Stinless Steel Cst Iron Non-Ferrous Metl luminium Exotic lloy rdened Steel SEC-Gol Mill GFS13000 Type igh Feed Finishing/Shoulder Milling Of Cst Iron 1 2 ød ød ø13 ø20 ød e ød e Body Inch (R) (L) ød e Totl No. of Finishing Effective Weight ød L f Teeth Edges Teeth (kg) GFS 13080R GFS 13080L R 13100L R 13125L R 13160L Inserts re not included. *Plese use hexgonl olt (JISB1176) M12 x mm for securing 80 cutter to the ror. Stock Stock Inserts P Steel M Stinless Steel K Cst Iron N Non-Ferrous Metl S Exotic lloy rdened Steel R ø4.2 Grde Coted Cride Cride igh Speed/Light K K ppliction Generl Purpose K Roughing K K 4.76 CK260 CK280 CK300 10E 0.2mm ødc mm Gp On Corner (Specil Purpose) IG Chnge LNGX PNFN-W PNFN-W Spre Prts Finishing Fine djustment Crtridge* screw Spnner Insert Spnner (For djustment) Crtridge Spnner nti-seizure (For Crtridges) Crem N m GFSK4R/L BTD05F09 TTX15W BFTX LT15 BX0520 T040 SUMI-P N m Recommended Tightening Torque Recommended Cutting Conditions Work ISO rdness Cutting Speed v c (m/min) Feed Rte f z (mm/t) Grde Mteril Min. - Optimum - Mx. Min. - Optimum - Mx. K Cst Iron 250B CK260 Note Clculte cutting conditions sed on effective teeth. 139

8 SEC-Gol Mill GSV16000 Type Rdil xil 14to6 5 Rke ngle 8 65 P Steel M Stinless Steel K Cst Iron N Non-Ferrous Metl N luminium S Exotic lloy rdened Steel Medium Finishinig of Cst Iron ød ø177.8 ød ød ø101.6 ø ø18 4-ø18 4-ø22 Inserts ød e ød e ød e Body Inch (R) Stock (L) Stock ød e Totl No. of Finishing Effective Weight ød L f Teeth Edges Teeth (kg) GSV 16160R GSV 16160L R 16200L R 16250L R 16315L P Steel M Stinless Steel K Cst Iron N Non-Ferrous Metl S Exotic lloy rdened Steel Inserts re not included. (Specil Purpose) R0.8 ø Wiper Insert R1.6 ø4.2 Check tht there re no ostcles in the wy of the outer edge of the cutter. Finishing Crtridge IG Chnge ppliction Grde Coted Cride igh Speed/Light K K K Generl Purpose K K K Roughing K K 4.76 Work Mteril ød e Effective Finishing Edge Dimeter Mx. Cutter Dimeter (23mm) Ostcle Spre Prts Finishing Crtridge* Fine djustment screw (For Finishing Inserts) Crtridge (For Roughing Edge Inserts) CK100 CK200 CK260 CK280 CK300 LNMX PNSN-G PNSN- 4 LNGX PNFN-W 5 Spnner Spnner ppliction Exmples 135 Spnner nti-seizure (For Fine djustment) Crem N m Recommended Tightening TorqueNm N m N m 140 GSVK5R/L BTD05F09 BFTX BX0612 BFTX0412N 3.0 TTX15W T050 LT15 SUMI-P Recommended Cutting Conditions Work Mteril rdness Cutting Speed v c (m/min) Min. - Optimum - Mx. Feed Rte f z (mm/t) Min. - Optimum - Mx. K Cst Iron 250B Note Clculte cutting conditions sed on effective teeth. *Finishing crtridges do not come ssemled with inserts. Grde CK200 CK300

9 Rke ngle Rdil xil 14to P Steel M K N N S Stinless Steel Cst Iron Non-Ferrous Metl luminium Exotic lloy rdened Steel SEC-GolMill GRV Type igh Feed Roughing for Cst Iron ød1 ød ød ød ød ø101.6 ø177.8 ø101.7 ø13 ø20 4-ø18 4-ø18 4-ø22 Body (R) Stock (L) Stock ød L f GRV 16080R GRV 16080L R 16100L R 16125L R 16160L R 16200L R 16250L R 16315L Insert Inch No. of Teeth Weight (kg) Inserts re not included. *Plese use hexgonl olt (JISB1176) M12 x mm for securing 80 cutter to the ror. P Steel M Stinless Steel K Cst Iron N Non-Ferrous Metl S Exotic lloy rdened Steel (Specil Purpose) R0.8 ø4.6 Generl Purpose G-Type 5 20 Strong Edge Type 6 0.2mm 15 IG Chnge Section - Section - ppliction Grde Coted Cride igh Speed/Light K K Generl Purpose K K Roughing K CK100 CK200 CK300 ppliction Remrks LNMX PNSN-G Generl Purpose Recommended PNSN- evy interrupted cutting nd other unstle pplictions 6 Spre Prts Wrench nti-seizure Crem Recommended Cutting Conditions Work Mteril rdness Cutting Speed v c (m/min) Min. - Optimum - Mx. Feed Rte f z (mm/t) Min. - Optimum - Mx. K Cst Iron 250B Grde CK200 CK300 N m BFTX0412N 3.0 TTX15W SUMI-P Note Clculte cutting conditions sed on effective teeth. N m Recommended Tightening TorqueNm 141

10 SEC- igh-feed Fcemills Generl Fetures Sumitomo Electric rdmetl SEC-igh Feed fcemills mke high performnce milling prticulrly suited for cst irons, luminium nd exotic mterils. Edge reference system design is rugged, simple nd esy to mintin. Chrcteristics Unique design for high speed, high feed mchining. Edge reference system provides simple, esy nd fst insert indexing. ( 143) Cutter design mkes it idel for use on low-horsepowered mchines with high performnce. n excellent rnge of cutter designs nd insert grdes to suit vrious pplictions. chnge system provides fst setting on the mchine. ( 146) Specifictions pplicle Cutter Size (1) F type/nf type* Chnge System ø160mm or less (2) 2 piece set indiction 2 piece type (3) 2 piece with centre olt ø200mm or more * The Chnge System NF type is mde-to-order item. For detils, plese (Specil Purpose) IG Chnge Specifictions pplicle Cutter ppliction Surfce Roughness Rough Roughing / Finishing 25S 18S Finishing 12.5S NRV 4000 Type NRV 5000 Type DPV 4000 Type DPV 5000 Type NFV 4000 Type NFV 5000 Type.. & Mx D.O.C. (5000 Type) 5.5 (8.5) 45 7 (7.5) Rke ngle xil Rke Rdil Rke Cutter Insert SNC43MW SNC535 SDCN42R/L SDCN53R/L 6SS43M 6SS53M Pge Roughing / Finishing of Non-Ferrous lloy 12.5S PV 5000 Type (10) 18 2 SDC53R/L Recommended Conditions Insert Grde Cutting Conditions (Min. - Optimum - Mx.) v f NRV 4000Type SNC43MW CK Up to 3 NRV 5000Type SNC535 CK Up to 3 DPV 4000Type SDCN42R/L G10E Up to 3 DPV 5000Type SDCN53R/L G10E Up to 5 NFV 4000Type 6SS43M 10E Up to 0.5 NFV 5000Type 6SS53M 10E Up to 0.5 PV 5000Type SDC53R/L 1 < Up to 3 142

11 Cutting Edge Reference System Generl Fetures Conventionl milling cutters re designed with severl prts to locte nd clmp ech insert. The edge reference system on the other hnd, utilises only one prt for the sme purposes. (Refer to.1) This system is dopted y our entire high-feed cutter series. Chrcteristics xil run-out of the inserts is kept within 5 to 10μm to ensure fine surfce finish nd longer too life. Simple design with fewer prts fcilittes clening of cutter ody nd is comprtively inexpensive. Fewer prts llow for high-density cutter design, for higher efficiency nd longer too life.. 1 Insert Doule (M8) Clmp ssemly Jig ppliction of the specil ssemly jig (s shown in the figure elow) is recommended to ccurtely ssemle the cutter. 3 Plces Guide Roller Br Micrometer Cutter Body Supporting Surfce Guide Surfce Indexle Insert (Specil Purpose) IG Chnge Movle Setting Inserts When setting the inserts, plese py creful ttention to the points noted elow in the coloured oxes Dil Guge xil run-out 10µm or less Cutter rottion when setting (opposite direction not permitted) Slide direction of insert Flt Terminl Clen efore setting Fits nicely onto sliding surfces Torque 7N m to 8N m 143

12 SEC-igh-Feed Mill NRV4000 / 5000 Type SEC-igh-Feed Mill DPV4000 / 5000 Type igh Feed Roughing Of Cst Iron Recommended Cutting Conditions 142 P Steel M Stinless Steel K Cst Iron N Non-Ferrous Metl N luminium S Exotic lloy rdened Steel igh Feed Medium Finishing Of Cst Iron Recommended Cutting Conditions 142 P Steel M Stinless Steel K Cst Iron N Non-Ferrous Metl N luminium S Exotic lloy rdened Steel Rke ngle Rdil xil (4000 Type) (5000 Type) 1 Rke ngle Rdil xil (4000 Type) (5000 Type) ødc ød1 2 ødc (Specil Purpose) IG Chnge Milling Cutter Body Type F Type Two Piece Type Stock Inserts re not included. No. of Teeth Weight (kg) RL L f NRV 100QR/L (118) QR/L (143) QR/L (177) NRVZ 200R/L (218) R/L (268) R/L (332) R/L (372) R/L (417) R/L (467) or 5 must e filed in " ". Refer to pge 146 for specil ror for. 1 type cutters. Refer to pge 146 for specil dptor for. 2 type cutters. *: Dimensions in prentheses re for 5000 Type. Insert 3 4 ppliction C 45 R150 P Steel M Stinless Steel K Cst Iron N Non-Ferrous Metl S Exotic lloy rdened Steel Grde Coted Cride Cride igh Speed/Light K Generl Purpose K K Roughing K CK200 CK300 G10E Inch pplicle C Cutters SNC 43MW NRV4000 SNC NRV NRV NRV NRV4000 SNC NRV5000 SNMN NRV NRV NRV NRV NRV4000 ødc ød1 Milling Cutter Body Inch ød1 Inserts re not included. Stock No. of Teeth Weight RLøD kg c L f DPV 100QR/L (109.6) QR/L (133.6) QR/L (176.6) DPVZ 200R/L (208) R/L (258) R/L (323) R/L (363) R/L (408) R/L (458) Type F Type Two Piece Type 4 or 5 must e filed in " ". Refer to pge 146 for specil ror for. 1 type cutters. Refer to pge 146 for specil dptor for. 2 type cutters. *: Dimensions in prentheses re for 5000 Type. Insert ppliction P Steel M Stinless Steel K Cst Iron N Non-Ferrous Metl S Exotic lloy rdened Steel C 15 Grde Coted Cride Cride igh Speed/Light K K Generl Purpose K Roughing K CK200 CK300 10E 25 pplicle s C Cutters SDCN 42R DPV4000R 42L DPV4000L SDCN 53R DPV5000R 53L DPV5000L 15 s ødc Spre Prts Spre Prts pplicle Cutters Clmp Doule Spnner Below ø160 ove ø200 NW41RR NW42RR NRV4000R WB6-20 T030 NW41RL NW42RL NRV4000L NW51R NW52R NRV5000R WV6-20 T030 NW51L NW52L NRV5000L The ove cutters must e used with: ror for F Type 2 Pc Type dptor pplicle Cutters Clmp Doule Spnner Below ø160 ove ø200 TW40R TW41R DPV4000R WB6-20 T030 TW40L TW41L DPV4000L TW50R TW51R DPV5000R WB6-20 T030 TW50L TW51L DPV5000L The ove cutters must e used with: ror for F Type 2 Pc Type dptor 144

13 SEC-igh-Feed Mill NFV 4000 / 5000 Type SEC-igh-Feed Mill PV 5000 Type igh Feed Finishing Of Cst Iron 142 P M K N N S Steel Stinless Steel Cst Iron Non-Ferrous Metl luminium Exotic lloy rdened Steel igh Feed Medium Finishing Of Non- Ferrous lloy/thin Work Pieces 142 P M K N N S Steel Stinless Steel Cst Iron Non-Ferrous Metl luminium Exotic lloy rdened Steel Rke ngle Rdil xil Rke ngle Rdil xil L 1 2 Milling Cutter Body Inch Inserts re not included. Stock No. of Weight RL ød Teeth kg c L f NFV 100QR/L QR/L QR/L NFVZ 200R/L R/L R/L R/L R/L R/L Type F Type Two Piece Type 4 or 5 must e filed in " ". Refer to pge 146 for specil ror for. 1 type cutters. Refer to pge 146 for specil dptor for. 2 type cutters. Insert ppliction PSteel M Stinless Steel K Cst Iron N Non-Ferrous Metl S Exotic lloy rdened Steel R50 s s s Grde Cride igh Speed/Light K Generl Purpose Roughing pplicle s Cutters SNEF 43W NFV4000 6SS 43M NFV4000 SNEF 53W NFV WT NFV5000 6SS 53M NFV5000 SNEN 535W NFV E Milling Cutter Body Stock Weight RL ød kg c L f PVZ 5200R/L R/L R/L R/L R/L R/L Type Two Piece Type Insert ppliction Inserts re not included. No. of Teeth PSteel M Stinless Steel K Cst Iron N Non-Ferrous Metl S Exotic lloy rdened Steel s Grde Cride Cermet igh Speed/Light Generl Purpose P P Roughing pplicle s C Cutters SDC 53R PV5000R 53L PV5000L 53TR PV5000R 53TL PV5000L 53TR-R PV5000R SDC 53TR PV5000R 53TR-R PV5000R 30N 1 T250 C 15 (Specil Purpose) IG Chnge Spre Prts Spre Prts pplicle Cutters Clmp Doule Spnner Below ø160 ove ø200 NW41FR NW42FR NFV4000R WB6-20 T030 NW41FL NW42FL NFV4000L NW51R NW52R NFV5000R WB6-20 T030 NW51L NW52L NFV5000L The ove cutters must e used with: ror for F Type 2 Pc Type dptor Clmp ove ø200 W52R W52L Doule WB6-20 Spnner T030 pplicle Cutters PV5000R PV5000L The ove cutters must e used with: 2 Pc Type dptor 145

14 Chnge Systems QC System for igh-feed Fcemills -F Series Structure Two Piece Cutter ppernce Cutter Body Key Groove Clmping Nut Stopper Pin ror Fstener Bolt Clmping Nut Clmping Ring Clmping Ring Pin Drive Key Spigot ror dptor M ø177.8 ø ø ød2 ød1 C ø26 B 2-ø10 L L L 1 1 ød øc Bolts (Specil Purpose) IG Chnge ød 2 M B L L 1 L 2 C QF4R/L M14 P QF5R/L M16 P QF6R/L M20 P Tper code must e filed in " ". (Ex. BT50-QF4R) Fetures (1)Requires less time for mounting nd removing. ( 2) pplicle to cutter dimeters 4" (ø100) to 6" (ø160). -NF Series (pplicle to cutter dimeters 3" (ø80) to 6" (ø160)) *Mde-to-order product. Plese contct us directly when ordering. ror No. of Bolts Cutter Size (mm) ød 1 2 øc QD ø ø ø ø ø ø450 Fetures (1)Light weight ring cutter ody. (2)Cutter chnging function without removing olt. (3) Tpered spline system is used to connect the dptor to the cutter. (4)pplicle to cutters over ø200. (5) Effective when mounting severl cutter ody sizes on the sme dpter. Cutter Mounting Digrm 80 QNF3R/L to QNF5R/L QNF6R/L Cutter to 5 Inch 6 Inch

15 pplicle Cutter for QC-system Two Piece Cutter With Centre Bolt -F QF Type Cutter ppernce ø3 Spring Pin (x4) B øc2 øc1 7 E 8 dptor ø177.8 ø ø Cutter Setting Cutter Size (mm) øc 1 øc 2 B E ø ø ø This design pplies to ll F type high feed cutters ( 144 to 145). * Conventionl cutter cn e esily dpted to quick chnge through slight modifiction. QD Cutter (Two Piece Type) 1 ø26 ød øc Cutter Removl 2 øc Cutter Size ød 1 2 øc (mm) NQD ø ø ø ø ø ø450 Fetures (1) With one clmping olt, totl weight of cutter is reltively lighter. (2) mounting. (3) Tpered spline system is used to connect the dptor to the cutter. (4) pplic le to cutters over ø Cutter Size No. of dptor Ct. (mm) 1 2 øc L f Bolts No. ø QD200 ø QD250 ø QD315 ø QD355 ø QD400 ø QD450 This design pplies to ll two piece type high feed cutters ( 144 to 145). (Specil Purpose) IG Chnge Cutter Mounting Digrm NQD Cutter (Two Piece Type With Centre Bolt) 80 øc 45 Cutter Size dptor (mm) øc ø NQD200 ø NQD250 ø NQD315 ø NQD355 ø NQD400 ø NQD450 This design pplies to ll two piece with centre olt type high feed cutters (144 to 145). 147