9400/F9400 SERIES SURFACE VERTICAL ROD EXIT DEVICE
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- Ethelbert White
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1 INSTLLTION INSTRUTIONS 9400/F9400 SERIES SURFE VERTIL ROD EXIT DEVIE I /07
2 HNDING RHR LHR RHR LHR RHR LHR RHR LHR TYPIL INSTLLTIONS 9400 Series Devie 9400 Series Devie 9400 Series Devie 9300 Series Devie 9400 Series Devie 9500 Series Devie 9400 Series Devie ll Srews re Phillips Hed F.H.P.T.S. R.H.P.T.S. R.H.P.M.S. R.H.P.M.S. F.H.P.M.S. O.H.P.M.S. F.H.P.U..M.S. SREW HRT Flt Hed Phillips Tpping Srew Round Hed Phillips Tpping Srew Round Hed Phillips Mhine Srew Round Hed Phillips Mhine Srew x Thru olt Flt Hed Phillips Mhine Srew Ovl Hed Phillips Mhine Srew Flt Hed Phillips Underut Mhine Srew 2
3 1 Instlltion Red the entire instrution sheet prior to instlltion. efore Instlling Hrdwre: 1. Door should e fitted nd hung. 2. Verify door width, with rton lel for orret exit devie length. (See Step 7) 3. For hnd reversl of hssis ssemly see Step For hnd reversl of trim ssemly see Step 4. Note: If devie is to e instlled over glss lite pnels, shim kit my e required. Order GK9000. Note: Devie shipped stndrd for 7' (2133 mm) high door opening. Optionl 8' (2438 mm) ville. (must e speified when ordering) For doors up to ut not over 10' (3048 mm) order "ETR" (Extended top rod) pkge. 2 Door preprtion HORIZONTL REF. LINE 40 5/16" (1024 mm) FINISHED FLOOR OR THRESHOLD LHR 1 4 3/16" (106 mm) MINIMUM STILE 2 3/4" (70 mm) From Edge Of Door RHR 1 LHR VERTIL REF. LINE 3 1/8" (79 mm) 1/2" (13 mm) OUTSIDE EDGE REFERENE DIMENSION 2 2 3/4" (70 mm) From Edge Of Door REFERENE DIMENSION Strike 2 3/4" (70 mm) From Edge Of Door 3
4 3 If hnd reversl of hssis is required follow steps elow in lphetil sequene. RHR (Right Hnd Reverse evel) Rotte hssis 180 Degrees f LHR (Left Hnd Reverse evel) k g h i NOTE: Longer leg down. j d e 4 Hnding hnge of trim, nd ylinder speifitions nd instlltion. Note: For speifi trim funtions, ylinder type, nd hnding informtion; see dditionl instrutions pked with trim. Stndrd "V" Trim Stndrd "T" Trim Stndrd "R" Trim 21/32" (17 mm) min Stndrd "Y" Trim Stndrd "" Trim 1 1/8" (29 mm) min 5/16" (8 mm) - 11/32" (9 mm) Stndrd "K" Trim RHR NOTE: Spindle must e instlled with drive pin in vertil position s shown. LHR 4
5 5 Refer to rton lel for model nd trim numer prior to drilling. Refer to Templte T9400, loted t rer of instrution ooklet for speifi hole lotions, drill size nd srew sizes. 1 3/4" - 2 1/4" (44-57 mm) 1 1/2" (38 mm) HORIZONTL REF. LINE NOTE: Holes must e prllel on opposite side of door. 7 1/2" (191 mm) 25" - 48" ( mm) VERTIL REF. LINE 6 hssis instlltion. If using GK9000, instll shims t this time. 3/8" DI. (10 mm) Tp #12 x 1 1/4" R.H.P.T.S x 1 1/4" R.H.P.M.S x 1 1/4" R.H.P.M.S. 1 (Wood) 2 (Metl) 3 (Thru olts) (No Trim) (No Trim) (Wood or Metl) 3/8" DI. (No Trim) 3/8" DI. (10 mm) (10 mm) 1" DI. (25 mm) x 1 1/4" R.H.P.M.S x 1 1/4" R.H.P.M.S. 1" DI. (25 mm) 4 ("Y" Trim) 5 ( "V" & "T" Trim) 5
6 7 utting touh r to length "X" 1 13/16" (46 mm) SIZE : Will fit 48" (1219 mm) door opening without utting. n e ut to fit 34" (864 mm) minimum door opening. SIZE : Will fit 36" (914 mm) door opening without utting. n e ut to fit 28" (711 mm) minimum door opening. SIZE : Will fit 30" (762 mm) door opening without utting. n e ut to fit 25" (635 mm) minimum door opening. "L" = "X" - 2 1/2" (64 mm) I M P O R T N T NOTE: Use ution when utting touhr to size on units with "ES", "MS", "P", "PR", "LM", "MD" or "DW" options. "DO NOT UT WIRES." "L" "L" 8 Instlltion of touh r to hssis 8-32 x 3/8" P.H.P.M.S. NOTE: hssis srews re shipped in hssis ssemly. 1 NOTE: For optionl "Filler" instlltions see "Options" pges (17 & 18) t rer x 3/8" P.H.P.M.S. 9 Stndrd instlltion of end p mounting rket NOTE: n dditionl srew my e instlled if door is wrped or owed. (Not supplied) 1/8" (3 mm) Drill 1" (25 mm) Deep (Wood) No. 14 Drill Tp (Metl) 3/8" (10 mm) Di. (Thru olts) 1 1/2" DI. OPTIONL INSTLLTIONS DDITIONL HOLE REQUIRED: ES(Eletri Lth Retrtion) MS(Miro Swith) LM(Lth Monitor) MD (Mgneti Dogging) DW(Diret Wired lrm) See "OPTIONS" pges for dditionl informtion. 6
7 10 Top nd ottom lth instlltion. ottom slideolt stndrd, pullmn type optionl. Refer to lth templtes, TS1/TS2 or TL1/TL2 enlosed with devie. lok open door. EDGE OF STOP L ut, tpe to door, mrk nd drill holes per templte. 1/8" (3 mm) Drill 1" (25 mm) Deep (Wood) No. 14 Drill Tp (Metl) 3/8" (10 mm) Di. (Thru olts) 1 29/32" (48 mm) (3) PLES 2 (67 mm) OPTIONL OTTOM PULLMN LTH PPLITION 1 (3) PLES 1 3/4" (44 mm) 2 (67 mm) 1/4" (6 mm) FINISHED FLOOR LINE OR TOP OF THRESHOLD STNDRD OTTOM SLIDEOLT PPLITION (3) PLES 1 1/16" (27 mm) 2 (67 mm) 2 For "LR" (Less ottom Rod) units delete ottom lth prep. dditionl "Popper" unit required. See following instrutions. 1/4" (6 mm) FINISHED FLOOR LINE OR TOP OF THRESHOLD 7
8 11 Instll top nd ottom lth ssemlies with srews provided. No. 12 x 1" (25 mm) R.H.P.T.S. (Wood) x 1/2" (13 mm) R.H.P.M.S. (Metl) x 1 1/4" (32 mm) R.H.P. M.S. (Thru olts) INTER-LOKING STRIKE NGLE Fire Rted doors over 8' (2438 mm) nd ll Fire Rted "Less ottom Rod" devies. Mount ehind lth ssemly. Note: If devie is eing instlled over glss lite pnels, GK9000 must e used. 1 STNDRD 2 OPTIONL For "LR" (Less ottom Rod) units delete ottom lth. dditionl "Popper" unit required. See "Popper" instlltion instrutions for detils. 8
9 12 Instll top strike per templte, TS1/TS2 or TL1/TL2 with srews provided. #10 x 1" (25 mm) F.H.P.T.S. (Wood) #10 x 1" (25 mm) R.H.P.T.S. (Wood) x 3/4" (19 mm) O.H.P.M.S. (Metl) x 1" (25 mm) R.H.P.M.S. (Metl) x 1" (25 mm) R.H.P.M.S. (Thruolts) 1 1/2" (38 mm) 1/2" (13 mm) 1 1/4" (32 mm) 1 1/16" (27 mm) 1 13 Instll ottom strike per templte, TS1/TS2 or TL1/TL2 with srews provided. 9/16" (14 mm) 1" (25 mm) 1" (25 mm) MIN. 9/16" (14 mm) 1/2" (13 mm) MIN. 3/4" (19 mm) 1" (25 mm) 2 3/4" (70 mm) 439 Strike 340 Strike 416V Strike 431 Strike d 1 3/8" (35 mm) 1 13/16" (46 mm) 1 1/2" (38 mm) 1 1/2" (38 mm) 3/4" (19 mm) 5/16" (8 mm) 5/16" (8 mm) 7/16" (11 mm) 9
10 14 Rods shipped ut to length for 7' (2133 mm) door opening. Optionl 8' (2438 mm) door opening ville, (must e requested t time of ordering). For doors over 8' (2438 mm) nd up to 10' (3048 mm) request "ETR" pkge t time of ordering. For top rod length other thn "stndrd" see hrt elow. Order 8' option nd ut to length. DOOR HEIGHT TOP ROD LENGTH 6'8" 31 1/4" 6'10" 33 1/4" 7'0" 35 1/4" 7'2" 37 1/4" 7'4" 39 1/4" 7'6" 41 1/4" 7'8" 43 1/4" 7'10" 45 1/4" 8'0" 47 1/4" 8' Optionl Top Rod 47 1/4" For "ETR" (Extended Top Rod) devies. Do not ut extension piee! 7' Stndrd Top Rod ottom Rod 35 1/4" 33 1/2" 24" NOTE: If horizontl referene line is moved from the reommended 40 5/16" (1024mm) height, new rods will hve to e ordered. If utting is required "Do Not ut Threded End". Use 11/64" drill if new hole is required. Drill Jig (Supplied) 7' (2133 mm) STNDRD 8' (2438 mm) (Optionl) Use smll hole s guide. 11/64" Drill Thru STNDRD OPTIONL "Optionl Pullmn ottom Lth & #416V Surfe Strike" NOTE: ottom rod will require utting. ut 11/16" off of end of rod with hole & redrill with drill jig supplied, using 11/64" drill it. 10
11 15 For Fire Rted doors over 8' (2438 mm) nd ll Fire Rted "LR" (Less ottom Rod) devies see ddtionl instrutions elow. NOTE: Strike ngle should hve een instlled ehind top lth ssemly. For "ETR" (Extended Top Rod) devies. Do not ut extension piee! Rod extension for door openings over 8' (2438 mm) & up to 10' (3048 mm) in height. onneting link Stndrd top rod See instrutions pkged with "POPPER" for detils. p plug Retining lip 12" (305 mm) "POPPER" Fire Rted "LR" Less ottom Rod devies only. Finished floor 11
12 16 To instll top rod follow steps elow. Depress top lth NOTE: ell rnk should e in full up position. Depress or dog touh r ompletely down. Thred rod pproximtely 1/2 (hlf wy) on to djusting olt. Or until drilled hole in ottom of rod ligns with hole in top of ellrnk. Instll rod & retining plte s shown. d e Insert leg of retining plte through hole in rod nd hole in ellrnk. Instll nd tighten srew s shown. 12
13 17 To instll ottom rod follow steps elow. 1 Pullmn Type Lth (Optionl) Thred rod pproximtely 1/2 (hlf wy) on to djusting olt of ottom lth ssemly. Thred rod pproximtely 1/2 (hlf wy) on to ottom slide olt. Insert slide olt/ rod ssemly into ottom slide olt rket on door. Slide olt Stndrd Pullmn Type Lth (Optionl) d Insert leg of retining plte through hole in rod nd hole in ellrnk. Tighten srew. 1 Pull upwrd on rod until slide olt is flush ross ottom of rket. Thred rod up or down s required until hole in rod ligns with hole in ottom of ellrnk. Instll retining plte s shown in step "d". Instll srew in retining plte s shown. Pull up on rod until ltholt is flush ross ottom of rket. Thred rod up or down s required until hole in rod ligns with hole in ottom of ellrnk. Instll retining plte s shown in step "d". Instll srew s shown. 13
14 18 Verifition of rod djustments With door open, depress top lth tripping mehnism. Relese or undog touh r ssemly. Verify tht top lth is extended fully, ellrnk is ompletely down nd ottom slide olt or lth hs extended fully. Verify dedlthing of top lth y ttempting to push in on top lth olt. olt should not move. If lth olt moves inwrd, top rod is to long you must re-djust its length. djust top rod y removing the retining plte. Rotte rod lokwise (right) to shorten nd ounter lokwise (left) to lengthen. djust hlf turn t time. fter ded lth funtion hs een verified, instll retining plte & srew. Re-hek ottom slide olt or lth for proper djustment. ottom slide olt or lth should e flush ross ottom of lth rket when lthes re held retrted y tripping mehnism in top lth. Re-djust ottom rod if neessry. 14
15 19 heking devie funtion Note: Door to e in loked open position. Depress nd relese touh r slowly. With rods properly djusted, remove lok nd llow door to lose. hek for proper enggement of lth olts in strikes. Open nd lose door severl times to insure proper lignment nd funtion of devie. If dditionl djustments re mde, e ertin to tighten ll srews when ompleted. Lth olts should remin retrted (ptured y tripping lever) when touh r is relesed nd door is in open position nd should extend fully into strikes s door loses nd tripping lever is tivted. hek outside trim opertion s well for proper funtion. 15
16 20 Instlltion of overs nd rod guides 8-32 x 1/4" F.H.P.U..M.S. Equl e f Pilot drill #33 for #8 x 1 1/4" F.H.P.T.S. NOTE: If rton lel list: "ES", "P", "PR", "DW", "D", "MS", "LM", "MD" or "LM/MS-P" prefix, see "Options" pges prior to instlling the end p. g d 8-32 x 1/4" F.H.P.U..M.S. Equl 8-32 x 1/4" F.H.P.U..M.S. Equl Equl 8-32 x 1/4" F.H.P.U..M.S. Generl Mintenne Notes: The DORM 9000 Series Exit Devies re designed to give yers of troule free servie, however depending on instlltion, lotion, limte onditions et. routine mnintenne is reommended in ll lth olt lotions. The devie should e periodilly lened nd re-lurited to ensure proper funtion nd opertion of ll moving prts. (ie; Dur-Lue, et.) 16
17 OPTIONS 3 5/16" - 11/32" (8 mm) - (9 mm) "D" YLINDER DOGGING OPTION: ylinder dogging instlltion instrutions & ylinder speifitions. 2 23/32" Min (18 mm) 1 NOTE: Touh r must e in dogged down position, to remove the rer filler pnel. DORM mortise ylinder supplied. 9010S118 1" (25 mm) Min. to 1 1/8" (29 mm) Mx. "LM" LTH MONITOR OPTION: Lth monitor: Monitors movement of lth olt, with or without depressing of touh r. n e wired normlly open or normlly losed. NOTE: Touh r must e in dogged down position, to remove the rer filler pnel. NOTE: Use ution when utting touh r nd ril to length. Usele ms rrow ss est orin/russwin DORM Flon Ilo/Unin Lori Srgent Shlge Yle "P" & "PR" LRM OPTION: (STNDRD INSTLLTION) P: ttery powered lrm, sounds ontinuous or until disrmed. PR: ttery powered lrm, sounds for 4 minutes, utomtilly resets. "lrm mode set t ftory." 001 Std. (Yle) S1 S Std or SPDT,.5 28VD mx. lk ommon Green Normlly Open Red Normlly losed SIZE : Will fit 48" (1219 mm) door opening without utting. n e ut to fit 39" (991 mm) minimum door opening. SIZE : Will fit 36" (914 mm) door opening without utting. n e ut to fit 33" (838 mm) minimum door opening. SIZE : Will fit 36" (914 mm) door opening without utting. n e ut to fit 30" (762 mm) minimum door opening. NOTE: Use ution when utting touh r nd ril to length x 1/4" F.H.P.U..M.S x 3/4" R.H.P.M.S. NOTE: Touh r must e in dogged down position, to remove the rer filler pnel. (DORM mortise ylinder supplied.) 9010S118 To instll ustomer supplied ylinder, see ylinder dogging option t top of pge. 17 To reple ttery remove endp. Refer to dditionl sheet IL9000 pked with devie for opertion of lrmed exit devie.
18 OPTIONS "ES" ELETRI LTH RETRTION OPTION: Eletrilly retrts ltholt(s) when energized y power supply. REQUIRES DORM PS-501 POWER SUPPLY, WILL NOT OPERTE FROM OTHER MNUFTURES POWER SUPPLIES. PS-501 Will operte (2) "ES" 9400 exit devies. y dding seond "ES2" logi rd, (2) dditionl "ES" 9400 exit devies my e used. NOTE: Use ution when utting touh r nd ril to length. "DW" DIRET WIRED LRM OPTION: onneted to outside power soure Volt /D Power Supply. i.e. DORM ES-100. ontt DORM for other power supplies ville. NOTE: Touh r must e in dogged down position, to remove the rer filler pnel. DW ttery Elimintor NOTE: Use ution when utting touh r nd ril to length x 1/4" F.H.P.U..M.S. d e Green White (Non-polrized) x 3/4" R.H.P.M.S. "MS" MIRO SWITH OPTION: 2 2 d lk (Negtive) "MS" option llows monitoring of touh r during norml opertion, or n e used s signl swith for horn, light et. ome stndrd with (2) two miro swithes. oth n e wired either Normlly Open or Normlly losed. n e dded to devie fter instlltion. NOTE: Touh r must e in dogged down position, to remove the rer filler pnel. SPDT,.5 28VD mx. e 1 1 Red (Positive) lk ommon Green Normlly Open Red Normlly losed f (DORM mortise ylinder supplied.) 9010S118 "MD" MGNETI DOGGING OPTION: Eletrilly dogs touh r when energized y power supply, then depressed. Releses upon interruption of power..25 MP URRENT 24VD REQUIRES DORM PS-545 POWER SUPPLY PLE OF POWERING 1-4 "MD" DEVIES.THE USE OF POWER TRNSFER, ES105 OR N ELETRI HINGE PTH-2 IS REOMMENDED. FITS "STNDRD" TOUH R ND RIL SSEMLIES ON OTH THE 5000 ND 9000 SERIES EXIT DEVIES. NOT VILLE ON DEVIES SUH S "ES", "DE", "L", P. PR, DW, DWR ET. MXIMUM HOLDING FORE 40# - 60#. IMMEDITE RELESE UPON REMOVL OF POWER. Refer to dditionl sheet IL9000 pked with devie for opertion of lrmed exit devie. NOTE: Use ution when utting touh r nd ril to length. 18 Mximum Wire Length From Power Supply To Devie In Feet x Wire Gge/Size WIRE 18WG 16WG 14WG 12WG FEET For wiring to eletri hinge or power trnsfer. - lk Negtive + Red Positive NOTE: Use ution when utting touh r nd ril to length.
19 1/8" (3 mm) No. 14 (12-24 TP) 1/2" (13 mm) (38 mm) 1 1/2" 1/2" (13 mm) 1/8" (3 mm) No. 14 (12-24 TP) 3/8" (10 mm) /32" (48 mm) STNDRD STNDRD Top Lth ottom Lth 426 Strike 439 Strike 2 21/32" (67 mm) 9/16" (14 mm) 439 1" MIN. (25 mm) 3/4" (19 mm) 1/8" (3 mm) No. 14 (12-24 TP) 3/8" (10 mm) 2 21/32" (67 mm) 1 1/16" (27 mm) 9/16" (14 mm) 19 TS1-3 1/06
20 1/2" (13 mm) 1/8" (3 mm) No. 14 (12-24 TP) 1 1/2" (38 mm) 1/2" (13 mm) 1/8" (3 mm) No. 14 (12-24 TP) 3/8" (10 mm) Top Lth 426 Strike 1 29/32" (48 mm) STNDRD OPTIONL ottom Lth 416V Strike 2 21/32" (67 mm) 1/8" (3 mm) No. 14 (12-24 TP) 3/8" (10 mm) 5/16" (8 mm) 5/16" (8 mm) 1 13/16" (46 mm) 5/16" (8 mm) 2 21/32" (67 mm) (44 mm) 1 3/4" TL1-2 1/06 20
21 1 1/4" (32 mm) 1 1/16" (27 mm) 1/8" (3 mm) No. 14 (12-24 TP) 3/8" (10 mm) 426 OPTIONL Top Lth ottom Lth 426 Strike 431 Strike 1 29/32" (48 mm) OPTIONL 2 21/32" (67 mm) 3/4" 1" (19 mm) (25 mm) /16" (33 mm) min. 1 mx. (41 mm) 1/2" (13 mm) 1/2" (13 mm) 1/8" (3 mm) No. 14 (12-24 TP) 3/8" (10 mm) 3/8" (10 mm) 2 21/32" (67 mm) 1 1/16" (27 mm) 3/4" (19 mm) 21 TL2-2 1/06
22 1 1/4" (32 mm) /16" (27 mm) 1/8" (3 mm) No. 14 (12-24 TP) 3/8" (10 mm) 1 29/32" (48 mm) OPTIONL OPTIONL Top Lth ottom Lth 426 Strike 340 Strike 2 21/32" (67 mm) (14 mm) 9/16" 340 1/8" (3 mm) No. 14 (12-24 TP) 3/8" (10 mm) 1/2" MIN. (13 mm) 5/16" DI. x 1" DEEP (8 mm) 1 3/8" (35 mm) (25 mm) 2 21/32" (67 mm) 1 1/16" (27 mm) 9/16" (14 mm) (13 mm) 22 TS2-3 1/06
23 INSIDE DOOR PREP (VERTIL REFERENE) OUTSIDE DOOR PREP (VERTIL REFERENE) H E J F K J E HORIZONTL E G J F E REFERENE 40 5/16" FROM FINISHED FLOOR K J VERTIL REF. LINE SED ON 2 3/4" FROM OUTSIDE DOOR EDGE FOR WOOD DOOR 8 1/8" x 2 3/8" x 3/4" DEEP MIN. (SEE TEMPLTE OOK PRINT T-9005 FOR DDITIONL INFO.) H DRILL HRT DRILL HRT 1/8" (3 mm) DI. DRILL 1" (25 mm) DEEP NO. 14 DRILL TP 3/8" (10 mm) DI. THRU 3/8" (10 mm) DI. THRU E F 3/8" (10 mm) DI. THRU 1" (25.4 mm) DI. THRU FOR "08" FUNTION 1 1/4" (32 mm) DI. THRU FOR "03" FUNTION G E F 3/8" (10 mm) DI. THRU 2" (51 mm) DI. OUTSIDE FE "08" FUNTION 1" (25.4 mm) DI. THRU FOR "08" FUNTION 1 1/4" (32 mm) DI. THRU FOR "03" FUNTION 3/8" (10 mm) DI. THRU 3/8" (10 mm) DI. THRU E F 1" (25.4 mm) DI. THRU FOR "05" FUNTION 1 3/8" (35 mm) DI. THRU FOR "03" FUNTION F H 1 3/8" (35 mm) DI. THRU FOR "03" FUNTION 2 1/4" (57 mm) x 8" (203 mm) UTOUT OUT- SIDE FE ONLY FOR "O5" & "22" FUNTION D 1/2" (13 mm) DI. THRU D 1/2" (13 mm) DI. THRU J K 5/16" (8mm) DI. THRU DOOR - 08, R08 & K08 2 1/8" (54mm) DI. THRU DOOR - 08, R08 & K08 J K 5/16" (8mm) DI. THRU DOOR - 08, R08 & K08 2 1/8" (54mm) DI. THRU DOOR - 08, R08 & K08 NO. 14 DRILL TP D D T9400 6/07
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