ALPHA STERN DRIVE 2 E TRANSOM ASSEMBLY

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1 LPH STERN DRIVE E TRNSOM SSEMBLY

2 Tle of Contents Pge Speifitions E E -1 Speil Tools E -1 Lurints, Selers, nd dhesives E -1 Exploded View E - Bell Housing E - Giml Housing E -3 Trnsom Plte E -4 Giml Ring nd Steering Lever E -5 Servie Proedures E -6 Exhust Bellows E -6 Giml Bering Instlltion E -6 E E - LPH -0 - lph TRNSOM Trnsom SSEMBLY ssemly

3 Speifitions Desription Shift Cle Core Wire nhor Srews Bellows Hose Clmps Hinge Pins-Giml Ring to Bell Housing Srews-Giml Ring Srew nd Nut-Steering Lever Srews, Nut-Trnsom ssemly tthing Speil Tools Desription Bering Removl nd Instlltion Tool Torque 0 l. in. (.3 N m) 35 l. in. (4 N m) 5 l. ft. (3 N m) 55 l. ft. (74 N m) 60 l. ft. (81 N m) 0-5 l. ft. (7-34 N m) Prt Numer Bellows Expnder Tool Slide Hmmer Puller Shift Cle Removl nd Instlltion Tool Driver Driver Driver Driver Hed Driver Rod Drive Shft Nut Wrenh lignment Tool ssemly Expnder Tool Hinge Pin Tool Mndrel Nut Plte () Puller Puller Hed Puller Shft Speil Tools (ontinued) Desription Prt Numer Wsher Bushing Instlltion Tool Sleeve Instlltion Tool Sleeve Removl Tool Lurints, Selers, nd dhesives Desription Torque Quiksilver Bellows dhesive Quiksilver -4-C Mrine Lurint Perfet Sel nti-corrosion Grese Lotite Primer T Lotite Quiksilver Speil Lurint lph Trnsom ssemly - E -1

4 Exploded View Bell Housing Lurints, Selers, nd dhesives Bellow dhesive l. ft. (47 N m) 3 l. ft. (31 N m) 1 - Bell Housing ssemly - Gsket 3 - Connetor 4 - Pipe Plug 5 - Bushing 6 - Bushing 7 - Gsket (Ruer) 8 - O-ring 9 - Wsher (Synthne) -Stud 11- Wsher 1 -Nut 13 -Universl Joint Bellows -Ground Clip 15 -Clmp 16 -Sleeve 17 -Hose 18 -Clmp 19 -Exhust Bellows 0 - Oil Sels 1 -Clmp -Lever ssemly 3 -Wsher 4 -Srew 5 -Shift Shft (upper) Coupling ssemly 7 -Tuing 8 -Clip 9 -Clmp 30 -Fitting ssemly 31 -Connetor 3 -Clmp 33 -Hose 34 -Clmp 35 -Connetor 36 -O-ring 37 -Vlve ssemly 38 -O-ring E - - lph Trnsom ssemly

5 Exploded View Giml Housing 1 - Giml Housing - Stud 3 - Lower Bushing 4 - Oil Sel 5 - Upper Bushing 6 - Grese Fitting 7 - Lurip 8 - Grese Sel 9 - Bering ssemly -Tolerne Ring 11-O-Ring 1 -Stud 13 -Sel -Pipe Plug 15 -Wter Tue 16 -Bushing 17 -Cover 18 -Srew 19 -Lower Swivel Pin 0 -Cotter Pin 1 -Wsher -Bolt 3 -Wsher 4 -Wsher 5 -Nut 6 -Bolt 7 -Clmp 8 -Clmp 9 -Wsher 30 -Nut 31 -Gsket 3 -Connetor 33 -Lokwsher 34 -Nut 35 -nodi Plte 36 -Sel 37 -Gsket 38 -Srew 39 -Lokwsher 40 -Hose 41 -Clmp 4-90 Fitting 43 -Nut 44 -Wsher 45 -O-ring 46 -Connetor 47 -Continuity Wire 48 -Continuity Wire Connetion 49 -Hose Clmp l. in. (8- N m) - l. ft. (-19 N m) 35-4 l. in. ( N m) Lurints, Selers, nd dhesives 38 Bellow dhesive lph Trnsom ssemly - E -3

6 Exploded View Trnsom Plte 5 l. ft. (34 N m) 1 - Trnsom Plte ssemly - Pivot Bolt 3 - T Wsher 4 - Srew 5 - Wsher 6 - Sper 7 - Wsher 8 - Lokwsher 9 - Nut -Wsher 11 -Loknut 3 l. ft. (30 N m) 37 l. ft. (50 N m) E -4 - lph Trnsom ssemly

7 Exploded View Giml Ring nd Steering Lever 1 - Giml Ring - Bering 3 - Grese Fitting 4 - Lurip 5 - Hinge Pin 6 - Trim Limit Swith 7 - Wsher 8 - Srew 9 - Lokwsher -Retiner 11-Clmp 1 -Srew Steering Lever -Swivel Shft 15 -Wsher (.765) 16 -Wsher (.060) 17 -Nut 18 -Srew 19 -Nut 1 -Srew -Wsher 3 -Nut 4 -Clevis Pin 5 -Cotter Pin 6 -Trim Sender l. ft. (95 N m) 50 l. ft. (85 N m) 1 l. ft. (9 N m) lph Trnsom ssemly - E -5

8 Servie Proedures Exhust Bellows! WRNING Bellows dhesive ontins toluol nd petroleum distilltes whih re hrmful or ftl if swllowed. void prolonged ontt with skin or rething vpors. If swllowed, do not indue vomiting. Cll physiin immeditely. Keep out of reh of hildren.! CUTION Bellows lmps my orrode if grounding lips re not instlled. Instll grounding lips. Giml Bering Instlltion lign giml ering rrier grese nd tolerne ring opening with grese vity hole in giml housing. Ensure tht the giml ering is flush ginst the ering rrier noth.! CUTION Do not remove giml ering unless replement is neessry. Removl my dmge ering. e d Giml Bering Crrier Grese Hole - Tolerne Ring Opening - Grese Sel d - Giml Housing e - Tolerne Ring Mounting Surfe - Grounding Clips E -6 - lph Trnsom ssemly

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