ILLUSTRATED PARTS MANUAL
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1 ILLUSTRATED PARTS MANUAL AMWP-000 / AMWP SINGLE AND DUAL MAST TYPE AREAL WORK PLATFORMS R WARNING For AWP S THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE DO NOT OPERATE THIS MACHINE UNTIL YOU READ AND UNDERSTAND ALL THE DANGERS,WARNINGS AND CAUTIONS IN THIS MANUAL
2 TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION BASE.. - BASE MOUNTED COMPONENTS INSTALLATION COVER INSTALLATION 5-3 MAST AND BATTERY BOX INSTALLATION 7 SECTION CONTROLS 9 - PUMP/MOTOR /GROUND CONTROL/HORN INSTALLATIONS BATTERIES/CHARGER/SWITCHES INSTALLATION -3 PLATFORM CABLE AND CONTROLS INSTALLATION - CONTROLLER ASSEMBLY SECTION 3 MAST 3- MAST ASSEMBLY 9 SECTION PLATFORM - PLATFORM WITH GULLWING GATE 3 SECTION 5 CYLINDER 5 5- LIFT CYLINDER ASSEMBLY SECTION HYDRAULIC... - HYDRAULIC DIAGRAM 9 SECTION 7 ELECTRICAL 3 7- ELECTRICAL SCHEMATIC 3 7- ELECTRICAL COMPONENTS INSTALLATION 3 APPENDIX PERIODIC REPLACEMENT PARTS.3 APPENDIX PERIODIC REPLACEMENT PARTS.39 Enebakkveien B 90 OSLO, Norway Tlf: Faks: post@instant.no Manufacturer s address: Zhejiang Dingli Machinery Co., Ltd Address:No.55 Baiyun South Road, Leidian Town, Deqing, Zhejiang China.
3 SECTION BASE 3
4 FIGURE -. BASE MOUNTED COMPONENTS INSTALLATION
5 FIGURE -. BASE MOUNTED COMPONENTS INSTALLATION ITEM # PART NUMBER QTY. DESCRIPTION AMWP-00 AMWP-00 AMWP-0 AMWP- GB97.-5 AMWP-5 AMWP-0 GB/573- GB/93-7 GB/T95-00 AMWP-00 AMWP-005 GB/93-7 GB/T95-00 GB/57- AMWP-0 GB- AMWP-05 AMWP-0 AMWP-0 GB/T GB/9.- AMWP-57 AMWP- AMWP-59 AMWP-5 AMWP-5 GB/T AMWP-50 GB/T9-000 AMWP-55 AMWP-53 AMWP-000 AMWP-0 GB/70-5 GB/573- GB/T GB/93-7 GB/573- Cover for the Drive Motor Drive Wheel Long Pin Torsion Spring φ Washer Adjusting Nut Left Support Frame Bolt M 55 Washerφ Washerφ Universal Wheel Support Plate for Front Wheel Washerφ0 Washerφ0 Bolt M0 5 Traction Ring Installation Plate Nut M0 Traction Ring Right Support Frame Roller Bolt M 30 Ring, Retainingφ Lever Adjustable Bolt Shaft Pin Press Plate Bolt Mx5 Tube for Spring Cater Pin 3.x3 Spring Press Stick Chassis Support Plate for Rear Wheel Bolt M0x5 Washer Bolt M x Washerφ0 Bolt M0 5
6 FIGURE -. COVER INSTALLATION
7 FIGURE -. COVER INSTALLATION ITEM # PART NUMBER QTY. DESCRIPTION GB-5 GB97.-5 AMWP-003 GB97.-5 GB-5 GB-5 GB97.-5 AMWP-0003 AMWP-000 AMWP-000r. Screw Mx5 Washer Cover Washer Screw Mx5 Screw Mx0 Washer Cover, Ground Station Options Cover, Left Options Cover, Right Options 7
8 FIGURE -3. MAST AND BATTERY BOX INSTALLATION
9 FIGURE -3. MAST AND BATTERY BOX INSTALLATION ITEM # PART NUMBER QTY. DESCRIPTION AMWP-3000 GB- GB97.-5 GB97.-5 GB57- AMWP-00 AMWP-00 GB- GB97.-5 GB97.-5 GB57- Mast Assembly Nut 0 Flat washer 0 Flat washer 0 Bolt M0x0 Box, Battery Counterweight Nut M Flat washer Flat washer Bolt Mx35 9
10 SECTION CONTROLS 0
11 FIGURE -. PUMP/MOTOR/GROUND CONTROL/HORN INSTALLATIONS
12 FIGURE -. PUMP/MOTOR/GROUND CONTROL/HORN INSTALLATIONS ITEM # PART NUMBER QTY. DESCRIPTION AMWP-0 AMWP-03 AMWP-0 AMWP-0 GB573- GB-5 AMWP-0 AMWP- GB573- GB-5 AMWP- GB573- GB-5 GB-5 GB-5 GB-5 GB-5 Module, Ground Control Options Module, Traction Pump / Motor Assembly Emergency Valve Bolt Mx5 Flat Washer Fitting Plate Alarm Bolt Mx5 Flat Washer Horn Bolt Mx5 Flat Washer Screw M5x35 Flat Washer 5 Screw M5x5 Flat Washer
13 FIGURE -. BATTERIES / CHARGER / SWITCHES INSTALLATION 3
14 FIGURE -. BATTERIES / CHARGER / SWITCHES INSTALLATION ITEM # PART NUMBER QTY. DESCRIPTION GB-5 GB-5 GB70- AMWP-0- AMWP-0 GB70- AMWP-0- GB-5 AMWP-0 AMWP-0- GTWY0-330 GB/T-9 AMWP-009 AMWP-0 AMWP- AMWP- GB-5 GB-5 GB70- AMWP-3 GB70- GB-5 AMWP-0 AMWP-09 AMWP-09- GB-5 GB-5 AMWP-0- Screw Mx0 Screw Mx0 Nut M Box Charger Nut M Plate, Micro Switch Mounting Screw Mx30 Micro Switch Plate, Micro Switch Mounting Terminal Set Butterfly Nut Bar Battery Bolt Fuse Screw Mx0 Screw Mx5 Nut M LED Board Nut M5 Screw M5x0 Socket Switch Plate Screw M5x0 Screw M5x0 Panel
15 FIGURE -3. PLATFORM CABLE AND CONTROLS INSTALLATION 5
16 FIGURE -3. PLATFORM CABLE AND CONTROLS INSTALLATION ITEM # PART NUMBER QTY. DESCRIPTION AMWP-07 AMWP-0 GB-5 AMWP7.5- GTWY-3 GB9-5 GTWY-53A GB70-5 DYT-7.3 DYT-7. GTWY-30 GTWY-307 GB Bracket, Joystick Options Controller Assembly Screw M5x0 Cable Pulley Screw Mx Clip Screw Mx0 Connecter Nut Pulley Busing Screw Mx5
17 FIGURE -. CONTROLLER ASSEMBLY 7
18 FIGURE -. CONTROLLER ASSEMBLY ITEM # PART NUMBER QTY. DESCRIPTION AMWP-0- AMWP-0- AMWP-0-3 AMWP-0- AMWP-0-5 AMWP-0- AMWP-0-7 AMWP-0- Case Top Eyeball Joystick Assembly Gasket Joystick Pigtail Cable Joystick PCB Assembly Emergency Stop Switch Assembly Silicone Button Keypad Harness
19 SECTION 3 MAST 9
20 FIGURE 3-. MAST ASSEMBLY 0
21 FIGURE 3-. MAST ASSEMBLY ITEM # PART NUMBER QTY. DESCRIPTION AMWP AMWP AMWP AMWP AMWP AMWP GTWY-30/ GB55-5 GB9-5 GTWY-307 GTWY-30 GTWY-309 GTWY-37 GB95-5 GB70- GTWY-35 GTWY-35 GTWY-37 GTWY-3 GB9-5 GTWY-353 GB07-5 GB07-5 GTWY-3 GTWY-3 GTWY-33 GB7- GB93.- GTWY-3 GB570- GTWY-3 GB9-5 GTWY-35 GTWY-33 GTWY-3 GTWY-500 GB573- AMWP-09 GTWY-3 GB-5 GB-5 GTWY Mast # Mast # Mast 3# Mast # Mast 5# Mast # Slider Screw ST.3x5 Flat washer Dragger Dragger Dragger Lower Dual Chain Seat Flat washer Nut M Lower Chain Seat Pin Pin Upper Dual Chain Seat Screw M0x0 Upper Chain Seat LH0X3 LH0X3 Plate Spacer Dual Chain Wheel Bearing Circlip Chain Seat Screw Mx5 Shaft Screw M0x0 Spacer Spacer Spacer Cover Screw Mx0 Switch Plate Screw M5x0 Screw M5x0 Plate
22 FIGURE 3-. MAST ASSEMBLY ITEM # PART NUMBER QTY. DESCRIPTION GTWY-3 GTWY-33 GB-5 GTWY-3 GB573- GB93-7 GB95-5 GB70-3 Plate Rubber Pad Screw Mx0 Spring Bolt M0x0 Spring Washer 0 Washer 0 Nut M0
23 SECTION PLATFORM 3
24 FIGURE -. PLATFORM WITH GULLWING GATE
25 FIGURE -. PLATFORM WITH GULLWING GATE ITEM # PART NUMBER QTY. DESCRIPTION AMWP-5000 GB70- GB97.-5 AMWP-33 AMWP-5005 GB-5 GB70- AMWP-500 AMWP-500 AMWP-500 GB573- GB97.-5 GB70- GB573- GB97.-5 GB70- AMWP-5003 GB573- GB97.-5 GB70- AMWP-500 GB573- GB97.-5 GB70- GB573- GB97.-5 GB70- Platform Assembly Nut M Flat washer Bushing Bolt Screw M5x0 Nut M5 Hinge, Gate Cap-Plug Latch Bolt Mx5 Flat washer Nut M Bolt Mx0 Flat washer Nut M Weldment, Platform Mount Bolt M0x5 Flat washer 0 Nut M0 Spring, Gas Shock Bolt Mx5 Flat washer Nut M Bolt Mx50 Flat washer Nut M 5
26 SECTION 5 CYLINDER
27 FIGURE 5-. LIFT CYLINDER ASSEMBLY 7
28 FIGURE 5-. LIFT CYLINDER ASSEMBLY ITEM # PART NUMBER QTY. DESCRIPTION GTWY-5505 GTWY-5507 GTWY-550/ GTWY-5509 GB95. GTWY-70 GTWY-550 GTWY-550 GTWY-550/ GTWY-550 GTWY-705 GTWY-550 Piston Sealing Ring Back-up Ring Sleeve Wire Ring Rod Guider Dust-proof Seal Back-up Ring Sleeve Cylinder Bottom part
29 SECTION HYDRAULIC 9
30 FIGURE -. HYDRAULIC DIAGRAM 30
31 FIGURE -. HYDRAULIC DIAGRAM ITEM # PART NUMBER QTY. DESCRIPTION GTWY-700 AMWP-0 YV JB9-77 GTWY0-700 GTWY GTWY0-700 AMWP-0 GTWY0-700 GTWY GTWY0-703 JB9-77 Cylinder Assembly Pump Solenoid Joint Washer Connector Cone Nut Pipe Nut Cone Connector Joint Washer 3
32 SECTION 7 ELECTRICAL 3
33 FIGURE 7-. ELECTRICAL SCHEMATIC 33
34 FIGURE 7-. ELECTRICAL SCHEMATIC 3
35 FIGURE 7-. ELECTRICAL COMPONENTS INSTALLATION 35
36 FIGURE 7-. ELECTRICAL COMPONENTS INSTALLATION 3
37 FIGURE 7-. ELECTRICAL COMPONENTS INSTALLATION ITEM # PART NUMBER QTY. DESCRIPTION A AMWP-00 AMWP-009 AMWP-00 AMWP-0 AMWP-0 AMWP-03 AMWP-0 Not Available Not Available Cable, Electrical (Battery +to Battery-) Cable, Electrical (Battery +to Fuse) Cable, Electrical (Fuse to Ground Station Module+) Cable, Electrical (Battery - to Ground Station Module+) Cable, Electrical (Ground Station Module P+ to Pump+) Cable, Electrical (Ground Station Module P- to Pump-) Ground Station to Traction Module Harness Plug, Male Position Pin B A Not Available AMWP-09 AMWP-030 Not Available Receptacle, Piece Female Position Main Harness (See Items 0 to for Breakdown) Power Harness (Ground Station Module to Traction Module) Plug, Male Position 0 AMWP-0 5 Receptacle Female Position AMWP- 5 Plug, Male Position AMWP- Receptacle, Female 3 Position 3 AMWP-3 Socket, Female AMWP- Pin, Male AMWP- Pin, Male 0 Position 7 AMWP-7 Pin, Male Position AMWP- 33 Pin, Male 9 AMWP-9 Switch, Roller AMWP- Connector, Strain Relief AMWP- Connector, Anderson AMWP- Bushing, Silicon DIX 0 Not Available Drive Motor Harness 0A AMWP-0A Boot, Terminal AMWP-0A Housing, Terminal AMWP-0A Terminal 0 AMWP-0 LED PC Board and Harness 0A AMWP-0A Plug, Male Position AMWP-0A Pin, Male 03 AMWP-03 Battery Cable 0 AMWP-0 LED to Battery Charger Harness 0A AMWP-0A Plug, Male Position AMWP-0A Socket, Female 0B AMWP-0B Connector, Female Position AMWP-0B Socket, Female 05 AMWP-05B Cover, Terminal 0 AMWP-0 Receptacle and Boot 37
38 FIGURE 7-. ELECTRICAL COMPONENTS INSTALLATION ITEM # PART NUMBER QTY. DESCRIPTION 07 07A 07B 07C AMWP-07 AMWP-07A AMWP-07B AMWP-0C AMWP-07C Battery Charger Components: DC Receptacle and Internal Harness Receptacle, Female Position (Enable Switch) Receptacle, Female Position (To LED Light) Pin, Male 07D 0 AMWP-07D AMWP-0 AC Inlet Plug Controller Cable Assembly (Connectors Not Available Must Purchase Complete Assembly) 09 09A AMWP-09 AMWP-09A AMWP-0A 9 Platform Controls Harness Options: Connector, Female 9 Position Pin, Male 09C 09E AMWP-09C AMWP-09E AMWP-09E 3 Cable, Electrical Plug, Male 3 Position Socket, Female 09F Not Available Not Available 0 Plug, Male 0 Position Pin, Male 0 0A Not Available AMWP-0A AMWP-0A Proximity Switch Harness Receptacle, Female Position Pin, Contact A AMWP- AMWP-A AMWP-A Reverser Harness Housing, Terminal Terminal B Not Available Housing, Terminal Not Available Terminal 30 Not Available Base Mounted Beacon Light Harness 30A AMWP-30A Plug, Male Position AMWP-30A Socket, Female 30 Not Available Lift Limiter Harness 30A AMWP-30A Receptacle, Female Position AMWP-30A Socket, Female 3
39 APPENDIX PERIODIC REPLACEMENT PARTS 39
40 APPENDIX PERIODIC REPLACEMENT PARTS INDEX PART NUMBER QTY. DESCRIPTION PAGE ITEM # AMWP-0-5 AMWP-0 AMWP-3 AMWP-33 AMWP-3 AMWP-53 AMWP-5 AMWP7.5- GTWY-3 GTWY-30 GTWY-30/ GTWY-35 GTWY-37 GTWY-3 GTWY-3 GTWY-33 GB7- GTWY-3 GTWY-35 GTWY-33 GTWY-3 AMWP-33 GTWY-5507 GTWY-550/ GTWY-550 GTWY-550/ JB9-77 JB Shaft Shaft Shaft Bushing Pulley Spring Tube, Plunger Cable Pulley Pulley Slider Pin Pin Plate Spacer Dual Chain Wheel Bearing Shaft Spacer Spacer Spacer Bushing Sealing Ring Back-up Ring Dust-proof Seal Back-up Ring Joint Washer Joint Washer
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