PARTS MANUAL JCPT 3.0 (III) ELECTRIC SCISSOR LIFTS
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1 R PARTS MANUAL JCPT 3.0 (III) ELECTRIC SCISSOR LIFTS
2 Decals JCPT3.0(III) Green - used to indicate operation or maintenance information Shading indicates that decal is hidden from view
3 Decals Decal Inspection Use the pictures on the next page to verify that all decals are legible and in place. Below is a numerical list with quantities and descriptions Label-Maximum Capacity 240kg Label-Maximum Capacity 240kg (One extension deck) Label-Maximum Capacity 240kg (Double extension deck) Allowed number of person: Maximum allowed manual force: 200N Danger-Crushing Hazard Warning-Tip-over Hazard Warning-Crushing Hazard/Fall Hazard Danger-Electrocution Hazard Warning-Inspect and Maintain Properly Warning- Do not extened the extension platform Warning-Explosion/Burn Hazard Warning-Recharging in Time Label- Direction al Arrows Notice-Charge Time Danger- Tip-over Hazard Extension deck 1 3
4 Specifications JCPT3(III) Specification Height, working maximum 5 m Height, platform maximum 3 m Height, stowed maximum 1.65 m Width 0.7 m Length 1.14 m Length with one extension deck, platform extended 1.8 m Length with two extension deck, platform extended 1.8 m Maximum load capacity 240 kg (1 person + 160kg tools & materials) Maximum wind speed No Windy Conditions / Indoor use only Wheelbase 0.85 m Turning radius (outside) 2.5 m Ground clearance 6 cm Weight 458kg Rated Slope Level Surface Maximum working slope 2 Gradeability 30% Maximum hydraulic pressure 110 bar Tire size 6 Caster 230 x 80 Platform length 1.14 m Platform extension length with one extension deck 0.7 m Platform extension length with two extension deck 0.4 m Platform width 0.7 m Stowed, maximum drive speeds 4 km/h Platform raised, maximum drive speeds 0.8 km/h Airborne noise emissions 70 db Maximum sound level at normal operating workstations (A-weighted) Floor loading information Tire load, maximum 500 kg Tire contact pressure 983 kg/mm 2 Occupied floor pressure 824 kg/mm 2 Note: Floor loading information is approximate and does not incorporate different option configurations. It should be used only with adequate safety factors. Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation. 4
5 Schematic Hydraulic Schematic CYLINDER FLOW REGULATOR SOLENOID RETURN VALVE FILTER MOTOR M NON RETURN VALVE PUMP RELIEF VALVE EMERGENCY RELEASE VALVE FILTER RESERVOIR 5
6 Schematic Electrical Schematic 6
7 Schematic No. Symbol Description Q ty 1 IN/OUT Controller Box 1 2 YV Lower Valve Coil 1 3 KTF Time Relay 1 4 KAF Intermediate Relay 1 5 RH Power Light 1 6 KA5 Intermediate Relay 1 7 KA4 Intermediate Relay 1 8 KA3 Intermediate Relay 1 9 KA2 Intermediate Relay 1 10 KA1 Intermediate Relay 1 11 RS323 Slope Sensor 1 12 SQ2 Upper Limited Switch 1 13 SB2 Emergency Stop Switch 1 14 SB1 Key Switch 1 15 SBS Platform up / down toggle switch 1 16 KM2 Pump Contactor 1 17 KM1 Power Contactor 1 18 FU2 Fuse 1 19 FU1 Fuse 1 20 SBS Power Emergency Stop Switch 1 21 SQ1 Low Limited Switch 1 22 JQS Foot Switch 1 23 JS Hour Meter 1 24 RH Alarm Beacon 1 25 Hi Buzzer 1 26 E Battery 2 27 M3 Hydraulic Pump Motor 1 28 M2 Right Drive Motor 1 29 M1 Left Drive Motor 1 30 JSM Joystick 1 31 Rnee Controller Rnee 1 32 QQE Battery Charger 1 7
8 Schematic Maintenance Date Scheduled maintenance undertaken By Repairs Date Repairs undertaken By Examinations / tests Date Examinations / tests undertaken By Please photocopy this page for your own use, as required 8
9 Chassis No. Parts No. Description Qty. No. Parts No. Description Qty. 1 Driving wheel 2 14 GB/T Washer GB/T Screw M GB Screw M6x Power breaker 1 16 JCPT5007MQ Holder 1 4 Key switch 1 17 Charger 1 5 Up / down switch 1 18 GB Nut M6 2 6 Power light 1 19 JCPT5007MQ Panel 1 7 Emergency lower 1 20 JCPT5007MQ Cover 1 8 Hour meter 1 21 GB Screw M GB/T Washer JCPT5007MQ Cover 1 10 GB/T Screw M GB Screw M8x Pump D31L Battery 2 12 Caster 2 25 JCPT5007MQ Frame 1 JCPT5007MQ Panel 1 26 Level sensor 1 13 GB/T Bolt M JCPT5007MQ Controller box 1 9
10 Scissors Arms Assembly No. Parts No. Description Qty. No. Parts No. Description Qty. 1 GB/T Bolt M JCPT3707M Safety Arm 2 2 GB/T Washer JCPT5007M Safety Arm Axle 2 3 Bearing JCPT3707M Slider 4 4 JCPT5007M Spindle Axle 2 14 JCPT5007M Spacer 2 5 GB894.1 Circlip JCPT5007M Lift Cylinder Pin 2 6 GB/T Washer JCPT5007M Lift Cylinder 1 7 GB/T Nut M JCPT5007M Scissors 1 8 Bearing JCPT5007M Slider Pin 2 9 JCPT5007M Scissors Axle JCPT5007M Spacer 2 10 JCPT5007M Pivot Pin 2 10
11 Platform (Draw Gate) Latch Gate No Parts No. Description Qty. No Parts No. Description Qty. 1 Screw M GB/T Washer Platform Controls 1 15 GB/T Nut M6 4 Platform Controls 3 JCPT5007MQ Carrier 1 16 JCPT3707M Gate 1 4 GB/T Nut M Hinge 2 5 GB/T Washer GB/T Rivet GB/T Washer JCPT5007M Left Guardrail 1 7 JCPT4507M Front Guardrail 1 8 JCPT5007M Right Guardrail 1 21 JCPT3707M Gate 1 9 GB/T Bolt M JCPT3707M Lock 1 10 JCPT5007MQ Platform Deck 1 23 GB/T Screw M6x GB/T Bolt M JCPT3707M Spring 1 12 GB/T Screw M GB/T Nut M Latch 1 26 GB/T Washer
12 Platform (Slide Gate) No. Parts No. Description Qty. No. Parts No. Description Qty. 1 Screw M GB/T Nut M6 2 2 Platform Controls 1 12 GB/T Washer JCPT5007MQ Platform Controls Carrier 1 13 GB/T Washer GB/T Nut M JCPT5007MQ Platform Deck 1 5 GB/T Washer GB/T Bolt M GB/T Washer JCPT3707M Roller 2 7 JCPT3707M Front Guardrail 1 17 GB/T Bolt M JCPT5007M Guardrail 1 18 JCPT3707M Gate Bar 1 9 GB/T Bolt M JCPT3707M Gate head 1 10 GB/T Bolt M
13 One Extension Platform 13
14 No. Parts No. Description Qty No. Parts No. Description Qty 2 GB Flat washer JCPT5007MQ Bar 1 3 GB Spring washer GB Bolt M8X GB Nut M JCPT5007MQ Side Rail 2 5 GB Bolt M6x JCPT5007MQ Slide bar 1 8 GB Flat washer GB Bolt M8X GB Spring washer JCPT5007MQ Back bar 1 10 GB Nut M Controller 1 12 JCPT5007MQ Front extension platform 1 27 Switch 1 13 JCPT5007MQ Fixed rail 2 28 Seat 1 14 GB/T Screw M Tool box 1 15 JCPT5007MQ Block seat 4 30 GB Bolt M6x JCPT5007MQ Block 4 31 JCPT5007MQ Fixed platform 1 17 JCPT4507M Wheel T-20 Slide rail 4 18 GB Bolt M6X GB Screw M6X Handle 2 14
15 Two Extension Platform 15
16 No. Parts No. Description Qty No. Parts No. Description Qty 1 GB Bolt M8X JCPT4507M Wheel 4 2 GB Flat washer GB Bolt M6X GB Spring washer Handle 2 4 GB Nut M JCPT5007MQ Bar 1 5 GB Bolt M8X JCPT5007MQ Side Rail T-20 Slide rail 4 22 JCPT5007MQ Slide bar 1 7 GB Screw M6X JCPT5007MQ Back bar 1 8 GB Flat washer Controller 1 9 GB washer Switch 1 10 GB Nut M Seat 1 11 JCPT5007MQ JCPT5007MQ Back extension platform Front extension platform 2 27 Tool box GB Bolt M6x JCPT5007MQ Fixed rail 2 29 JCPT5007MQ Fixed platform 1 14 GB/T Screw M GB Bolt M6x JCPT5007MQ Block seat 4 31 GB Bolt M6x JCPT5007MQ Block 4 16
17 Inspection and Repair Log Date Comments 17
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