Parts & Components Manual

Transcription

1 DAWP16SA-BPT-001 Warning Operators should read and understand this manual and all warning labels on the boom lift before using the boom lift! Keep the manual for future reference. Parts & Components Manual DAWP14SA/DAWP16SA Articulating Boom Lift ZheJiang Noblelift Equipment Joint Stock Co.,Ltd

2 Table of Contents Introduction Boom lift body and its installation Rotary bearing Rotary motor Rotary motor Rotary chassis and its installation Steering axle and its installation Locking cylinder Steering cylinder Drive wheel and its installation Drive motor Rear wheel reducer Front wheel reducer Drive valve set and its installation Drive valve set Mechanical changeover valve Functional valve set and its installation Functional valve set High/low speed and brake-release valve Power system mount and its installation Emergency pump Power system and its installation Axial plunger piston pump Cylinder and its installation Balancing weight, hood and its installation Chassis control box and its installation Boom Jib and telescopic boom Crank boom and platform base Platform valve set Operation platform Control panel Boom cylinder Jib cylinder Secondary hydraulic levelling cylinder Telescopic cylinder Primary hydraulic levelling cylinder Crank boom cylinder Swinging cylinder Lifting hydraulic system Transmission system pipes Electrical wiring diagram

3 Introduction Welcome to use Noblelift aerial working platform! 1. This Parts and Components Manual includes the parts and components in DAWP16SA Articulating Boom Lift 2. Users can carry out inquiries as needed by reference to the page number in the Table of contents. 3. To replace parts and components during maintenance, please use those specified by the Company to ensure the quality of aerial working platform. 4. To order parts and components, users shall clearly specify the model and ex-factory serial number of the aerial working platform, as well as the serial number and ordering Qty. of the parts and components needed. 5. In order to further optimize product performance, we reserve the right to change our products.the products are subject to change without notice. Your understanding is appreciated. Please contact the sales company and parts company of our Company for latest product information

4 Boom lift body and its installation Figure 1-3 -

5 Figure 1 Boom lift body and its installation No. SN Name Qty. Remarks 1 DAWP Frame welding 1 2 DAWP Rear cover plate of frame 1 3 GB/T Bolt M GB/T Spring washer GB/T Washer WG-943 Rotary bearing 1 See Figure 2 7 WG-926 Rotary motor WR-60 1 See Figure 3 8 GB/T Washer GB/T Spring washer GB/T Screw M DAWP Front cover plate of frame 1 12 GB/T Bolt M8X DAWP Fuel tube splint plate 2 14 DAWP Rubber lining plate 2 15 GB/T Spring washer GB/T Bolt M

6 Rotary bearing Figure 2-5 -

7 Figure 2 Rotary bearing No. SN Name Qty. Remarks 1 WG Outer sealing strip 1 2 WG Inner sealing strip 1 3 GB/T Screw M WG Worm gear assembly 1 5 JB/T Oil cup M6 5 6 WG Blocking plug 1 7 GB/T Taper pin GB Rotary shaft seal FB GB/T Tapered roller bearing WG Back cover 1 11 GB/T Spring washer GB/T Bolt M WG Casing 1 14 WG Worm 1 15 GB Rotary shaft seal FB GB/T Tapered roller bearing WG Flange cap 1 18 GB/T Screw M

8 Rotary motor Figure 3-7 -

9 Figure 3 Rotary motor No. SN Name Qty. Remarks 1 GB/T Bolt M WG Dust-proof ring WG Flange 1 4 WG Shaft seal WG O-ring WG Bearing race 1 7 WG Needle bearing 1 8 WG Bearing race 1 9 WG Flat key 1 10 WG Casing 1 11 WG Transmission shaft 1 12 WG O-ring WG Orifice 1 14 WG Gear pair 1 15 WG End cover 1 16 WG Washer 7 17 GB/T Bolt M WG Nameplate 1 19 WG Washer 1 20 WG Oil discharging plug 1 21 WG One-way valve 1 22 WG O-ring

10 Rotary chassis and its installation Figure 4-9 -

11 Figure 4 Rotary chassis and its installation No. SN Name Qty. Remarks 1 DAWP Rotary base welding 1 2 DAWP Engine baffle welding 1 3 GB/T Washer GB/T Spring washer GB/T Bolt M GB/T Bolt M GB/T Spring washer GB/T Washer DAWP Welding of engine hood mount 1 10 DAWP Nylon pad 3 11 GB/T Spring washer GB/T Screw M GB/T Spring washer GB/T Bolt M DAWP Boom support device 1 16 DAWP Boom rubber pad 1 17 GB/T Screw M DAWP Welding of baffle plate 1 19 DAWP Cylinder hood mount 1 20 DAWP Cylinder mount 1 21 DAWP Hasp mount plate GB/T96.1-D-8 Big washer GB/T Bolt M GB/T Bolt M GB/T Screw M GB/T Washer DAWP Tilt sensor ZCT245BL-V

12 Steering axle and its installation Figure

13 Figure 5 Steering axle and its installation No. SN Name Qty. Remarks 1 DAWP Locking cylinder 1 See Figure 6 2 GB/T Spring washer GB/T Bolt M DAWP Adjustment washer SF Sliding bearing DAWP Steering axle body pin 1 7 GB/T Spring washer GB/T Bolt M DAWP Steering wheel base pin 4 10 DAWP Steering wheel base 2 11 DAWP Adjustment washer SF Sliding bearing DAWP Steering connecting rod pin 4 14 DAWP Left steering connecting rod 1 15 GB/T Bolt M GB/T Spring washer DAWP Steering cylinder 1 See Figure 7 18 DAWP Right steering connecting rod 1 19 DAWP Steering axle body 1 20 DAWP Nylon pad 2 21 GB/T Screw M8X DAWP Adjustment washer SF Sliding bearing

14 Locking cylinder Figure

15 Figure 6 Locking cylinder No. SN Name Qty. Remarks 1 TB/T Screw plug M GB/T O-ring DAWP Throttle column 1 4 DAWP Cylinder body 1 5 DAWP One-way valve 1 6 DAWP Ventilation screw plug 1 7 DAWP Guide ring 2 8 DAWP Seal ring for rod 1 9 DAWP Dust-proof ring 1 10 DAWP Piston rod

16 Steering cylinder Figure

17 Figure 7 Steering cylinder No. SN Name Qty. Remarks 1 DAWP Guide sleeve 2 2 DAWP O-ring DAWP Dust-proof ring 45/53 6/ DAWP Seal ring in rod 45/ DAWP Guide ring 45/ DAWP Retaining ring 60/ DAWP O-ring DAWP Stopping tube 2 9 DAWP Cylinder body 1 10 GB/T bearings SABJK18C 2 11 GB/T Nut M DAWP Guide ring 60/ DAWP Seal ring for hole 60/ DAWP Piston rod

18 Drive wheel and its installation Figure

19 Figure 8. Drive wheel and its installation No. SN Name Qty. Remarks 1 GB/T Nut M DAWP Rim assembly 4 3 DAWP Solid tire 4 4 WG-930 Rear wheel reducer 2 See Figure 10 5 GB/T Spring washer GB/T Bolt M GB/T O-ring WG-931 Drive motor 4 See Figure 9 9 GB/T Spring washer GB/T Bolt M12x WG-936 Front wheel reducer 2 See Figure

20 Drive motor Figure

21 Figure 9 Drive motor No. SN Name Qty. Remarks 1 WG Spring washer for hole 2 2 WG Supporting washer 1 3 WG Seal pad 1 4 WG Spring washer for shaft 1 5 WG Ball bearing 1 6 WG Casing 1 7 WG O-shaped ring 1 8 WG Plug 1 9 WG O-shaped ring 2 10 WG Plug 2 11 WG Shaft 1 12 WG Longitudinal bearing 2 13 WG Rotating swash plate 1 14 WG Piston assembly 9 15 WG Skateboard cage 1 16 WG Skateboard 1 17 WG Skateboard stop pin 3 18 WG Grip ring of stop pin 1 19 WG Cylinder body 1 20 WG Washer 1 21 WG Spring 1 22 WG Spring washer 1 23 WG Spring clasp 1 24 WG Valve plate 1 25 WG Lining pad 1 26 WG Pin 1 27 WG Pin 2 28 WG Needle bearing 1 29 WG Rear cover 1 30 WG Bolt 4 31 WG O-shaped ring 1 32 WG Plug

22 Drive motor Figure

23 Figure 9 Drive motor No. SN Name Qty. Remarks 33 WG Plug 1 34 WG O-shaped ring 1 35 WG Plug 2 36 WG O-shaped ring 2 37 WG Spring seat 1 38 WG Spring 1 39 WG Servo piston 1 40 WG O-shaped ring 1 41 WG Seal ring

24 Rear wheel reducer Figure

25 Figure 10 Rear wheel reducer No. SN Name Qty. Remarks 1 UNI 7437 Spring washer for hole WG Brake disk 1 3 WG Lining pad WG Spring 20 5 WG Braking piston 1 6 WG Lining pad WG Transmission shaft 1 8 WG Steel sheet 8 9 WG Friction disk 7 10 WG Wheel rim 1 11 WG Pin 6 12 WG Raceway 1 13 WG Oil seal WG Tapered bearing 2 15 WG Lining pad 1 16 WG Gasket 1 17 WG Retaining ring 1 18 WG Bolt for fixing wheels 9 19 WG Flange bearing 1 20 GB/T O-ring WG Retaining ring 1 22 WG Coronary gear 1 23 WG Planetary gear carrier 1 24 WG Planetary gear 3 25 WG Roller bearing 3 26 WG Retaining ring 3 27 GB/T Screw M WG Driving wheel 1 29 WG Planetary gear carrier 1 30 WG Planetary gear 3 31 WG Roller bearing 3 32 WG Retaining ring

26 Rear wheel reducer Figure

27 Figure 10 Rear wheel reducer No. SN Name Qty. Remarks 33 WG Retaining ring 1 34 WG Washer 1 35 WG Driving wheel 1 36 GB/T O-ring WG Hub cap 1 38 WG Plug 2 39 UNI 7437 Spring washer for hole WG Pin 1 41 GB/T O-ring WG Nut

28 Front wheel reducer Figure

29 Figure 11 Front wheel reducer No. SN Name Qty. Remarks 1 WG Transmission shaft 1 2 WG Rim 1 3 WG Pin 6 4 WG Raceway 1 5 WG Oil seal WG Tapered bearing 2 7 WG Lining pad 1 8 WG Gasket 1 9 WG Retaining ring 1 10 WG Bolt for fixing wheels 9 11 WG Flange bearing 1 12 GB/T O-ring WG Retaining ring 1 14 WG Coronary gear 1 15 WG Planetary gear carrier 1 16 WG Planetary gear 3 17 WG Roller bearing 3 18 WG Retaining ring 3 19 GB/T Screw M WG Drive gear 1 21 WG Planetary gear carrier 1 22 WG Planetary gear 3 23 WG Roller bearing 3 24 WG Retaining ring 3 25 WG Retaining ring 1 26 WG Washer 1 27 WG Drive gear 1 28 GB/T O-ring WG Hub cap 1 30 WG Plug 2 31 UNI 7437 Spring washer for hole WG Pin

30 Front wheel reducer Figure

31 Figure 11 Front wheel reducer No. SN Name Qty. Remarks 33 GB/T O-ring WG Nut

32 Drive valve set and its installation Figure

33 Figure 12 Drive valve set and its installation No. SN Name Qty. Remarks 1 DAWP Drive valve set 1 See Figure 13 2 GB/T Spring washer GB/T Bolt M DAWP way valve 1 5 GB/T Spring washer GB/T Bolt M GB/T Bolt M GB/T Spring washer GB/T Washer DAWP Valve block of mechanical changeover valve 1 11 GB/T O-ring WG-937 Mechanical changeover valve 1 See Figure GB/T Spring washer GB/T Screw M DAWP way valve

34 Drive valve set Figure

35 Figure 13 Drive valve set No. SN Name Qty. Remarks 1 DAWP Overflow valve 1 2 DAWP Valve block 1 3 DAWP Flow control valve 2 4 DAWP Flow control valve 1 5 DAWP Shuttle valve 1 6 DAWP DAWP SAE metal plug (seal of combination washer) 4 SAE metal plug (seal of 0-shaped ring) 6 SAE metal plug (seal of 0-shaped 8 DAWP ring ) 9 DAWP M8 throttle hole plug 2 10 DAWP M6 throttle hole plug 1 11 DAWP One-way valve

36 Mechanical changeover valve Figure

37 Figure 14 Mechanical changeover valve No. SN Name Qty. Remarks 1 GB/T Elastic cylindrical pin WG Scroll wheel 1 3 WG Pendulum 1 4 GB/T Elastic cylindrical pin GB/T Screw M WG Front cover 1 7 WG Retainer ring 1 8 GB/T O-ring WG Convex axis 1 10 WG O-ring WG Valve body 1 12 WG Screw plug 1 13 GB/T O-ring WG Spring 1 15 WG Valve core

38 Functional valve set and its installation Figure

39 Figure 15 Functional valve set and its installation No. SN Name Qty. Remarks 1 DAWP Functional valve set 1 See Figure 16 2 GB/T Bolt M GB/T Spring washer DAWP High/low speed and brake-release valve 1 See Figure 17 5 WG-938 Pipeline filter V Buzzer 1 7 GB/T Washer GB/T Spring washer GB/T Screw M DQ V horn

40 Functional valve set Figure

41 Figure 16 Functional valve set No. SN Name Qty. Remarks 1 DAWP Valve block 1 2 DAWP Overflow valve 1 3 DAWP Overflow valve 1 4 DAWP Logic elements 1 5 DAWP Flow control valve 1 6 DAWP Shuttle valve 2 7 DAWP One-way valve 3 8 DAWP Flow control valve 1 9 DAWP Logic elements 2 10 DAWP SAE metal plug (seal of 0-shaped ring) 5 11 DAWP SAE metal plug (seal of 0-shaped ring) 1 12 DAWP M metal plug 2 13 DAWP Solenoid valve 2 14 DAWP Solenoid valve 1 15 DAWP Proportional valve 2 16 DAWP Proportional valve 1 17 DAWP One-way valve 3 18 DAWP One-way valve 1 19 DAWP mm Ball expansion type plug

42 High/low speed and brake-release valve Figure

43 Figure 17 High /low speed and brake-release valve No. SN Name Qty. Remarks 1 DAWP Valve block 1 2 DAWP SAE metal plug (seal of 0-shaped ring) 2 3 DAWP M8 throttle hole plug 1 4 DAWP Solenoid valve 2 5 DAWP One-way valve 1 6 DAWP mm Ball expansion type plug

44 Power system mount and its installation Figure

45 Figure 18 Power system mount and its installation No. SN Name Qty. Remarks 1 GB/T Nut M GB/T Spring washer DAWP Washer 2 4 DAWP Nylon washer 1 5 DAWP Bush 1 6 GB/T Bolt M DAWP Welding of power system mounting seat 1 8 DAWP Hasp mount plate GB/T Washer GB/T Spring washer GB/T Bolt M WG-929 Emergency pump 12V DC 1600W 1 See Figure DAWP Battery limit board 1 14 GB/T Washer GB/T Spring washer GB/T Bolt M GB/T Nut M GB/T Bolt M DAWP Strengthening board 1 20 DAWP Welding of radiator mount 1 21 GB/T Spring washer GB/T Bolt M V100AH Battery 1 24 DAWP Battery fixing plate 1 25 GB/T Bolt M GB/T Spring washer GB/T Screw M GB/T Spring washer WG V Contactor 3 30 DAWP Contactor mounting plate 1 31 GB/T Bolt M GB/T D-14 Spring washer

46 Emergency pump Figure

47 Figure 19 Emergency pump No. SN Name Qty. Remarks 1 WG V motor 1 2 WG Motor baffle 1 3 WG Pump connection base 1 4 WG Motor connection coupling 1 5 WG Gear pump 1 6 GB/T Screw M

48 Power system and its installation Figure

49 Figure 20 Power system and its installation No. SN Name Qty. Remarks 1 WG-981 Bolt 3/8-16UN GB/T Spring washer GB/T Washer DAWP Muffler bearing seat DAWP Lining pad 4 6 DAWP Engine bearing seat WG-980 Bolt 3/8-16UN GB/T Bolt M Gasket Bolt sleeve Rubber padⅡ Rubber padⅠ Gland 4 14 GB/T Hexagon locking nut M DAWP Engine bearing DAWP Tube clip 1 17 GB/T Spring washer GB/T Bolt M DAWP Inlet pipe of engine 1 20 QJ A-1995 Spiral clamp DAWP Radiator 1 22 GB/T Spring washer GB/T Bolt M DAWP Water outlet pipe of engine 1 25 QJ A-1995 Spiral Clamp DAWP Air inlet pipe of engine 1 27 QJ A-1995 Spiral clamp DAWP Air filter 1 29 DAWP Engine oil suction hose QJ A-1995 Spiral Clamp GB/T Bolt M GB/T Spring washer

50 Power system and its installation Figure

51 Figure 20 Power system and its installation No. SN Name Qty. Remarks 33 WG Oil evacuation ump 1 34 DAWP Engine oil suction hose WG Oil-water separator 1 36 GB/T Bolt M DAWP Engine oil suction hose 1 38 GB/T bolt M DAWP Air outlet pipe of engine 1 40 DAWP Air outlet pipe gasket U-shaped bolt Clamp 1 43 GB/T Nut M DAWP Muffler 1 45 GB/T Nut M DAWP Shock absorbing pad of muffler 4 47 DAWP Muffler bearing GB/T Bolt M WG-928 Twin pump PLN 11+6 D SC46 DUY WG-940 Axial piston pump 1 See Figure GB/T bolt M GB/T Spring washer WG-978 Bolt 3/8-16UN WG-979 screw 5/16-18UN DAWP Coupling 1 56 WG-941 Engine 1 57 GB/T Nut M DAWP Mount of throttle actuator 1 59 DAWP Throttle pull string 1 60 DAWP Throttle bracket 1 61 GB/T bolt M GB/T Cotter pin GB/T Pin B DAWP U-shaped bolt

52 Power system and its installation Figure

53 Figure 20 Power system and its installation 序号 SN Name Qty. Remarks 65 WG-942 Throttle actuator 1 66 GB/T Cotter pin GB/T B-type pin roll DAWP U-shaped card 1 69 DAWP Engine oil suction hose

54 Axial plunger piston pump Figure

55 Figure 21 Axial plunger piston pump No. SN Name Qty. Remarks 1 WG Valve plate 1 2 WG Cylinder barrel assembly 1 3 WG Retaining ring 1 4 WG Washer 1 5 WG Spring 1 6 WG Washer 1 7 WG Cylinder barrel 1 8 WG Adjustment ring 1 9 WG Fastening ring 1 10 WG Fastening pin 3 11 WG Guide ring 1 12 WG Guide seat 1 13 WG Piston assembly 9 14 WG Bolt 2 15 WG Bolt 4 16 WG Side cover assembly 1 17 WG Side cover lining pad 1 18 WG Rotating swash plate 1 19 WG Bearing device 1 20 WG Plug 1 21 WG O-shaped ring 1 22 WG Casing 1 23 WG Pin 1 24 WG Plug 2 25 WG O-shaped ring 2 26 WG Servo cover pad 2 27 WG Servo mechanism cover 1 28 WG Plug 1 29 WG O-shaped ring 1 30 WG Bolt 5 31 WG Plug 1 32 WG O-shaped ring

56 Axial piston plunger piston pump Figure

57 Figure 21 Axial plunger piston pump No. SN Name Qty. Remarks 33 WG Spring 1 34 WG Spring adaptor 1 35 WG Control shaft assembly 1 36 WG Seal nut 1 37 WG Adjustment screw 1 38 WG Plug 2 39 WG O-shaped ring 2 40 WG Bolt 1 41 WG Bracket 1 42 WG Plug 2 43 WG Pin 2 44 WG Stopper plug assembly 1 45 WG O-shaped ring 1 46 WG Retaining ring 1 47 WG Gear rotor assembly 1 48 WG Key 1 49 WG Coupling 1 50 WG Gear rotor cover assembly 1 51 WG Radial bearing 1 52 WG O-shaped ring 1 53 WG O-shaped ring 1 54 WG Charge pump cover pad 1 55 WG Charge pump cover 1 56 WG Valve components 2 57 WG Nut 2 58 WG O-shaped ring 2 59 WG Coil 2 60 WG O-shaped ring 2 61 WG Valve rod 2 62 WG O-shaped ring 2 63 WG Plug 1 64 WG O-shaped ring

58 Axial plunger piston pump Figure

59 Figure 21 Axial plunger piston pump No. SN Name Qty. Remarks 65 WG Spring 2 66 WG SCR valve 2 67 WG Overflow valve 2 68 WG O-shaped ring 2 69 WG Supporting ring 2 70 WG O-shaped ring 2 71 WG Plug 1 72 WG O-shaped ring 1 73 WG Plug 1 74 WG O-shaped ring 1 75 WG Plug 1 76 WG O-shaped ring 1 77 WG Servo piston set 1 78 WG O-shaped ring 2 79 WG Supporting ring 2 80 WG Piston ring 2 81 WG Servo mechanism cover 1 82 WG Seal nut 1 83 WG Plug 1 84 WG O-shaped ring 1 85 WG Bolt 5 86 WG Retaining ring 1 87 WG Seal carrier 1 88 WG Lip-shaped seal 1 89 WG O-shaped ring 1 90 WG Spring clasp 1 91 WG Ball bearing 1 92 WG Transmission shaft 1 93 WG Needle bearing 1 94 WG Lifting valve 1 95 WG Spring 1 96 WG Stopper plug assembly

60 Axial piston plunger pump Figure

61 Figure 21 Axial piston pump No. SN Name Qty. Remarks 97 WG O-shaped ring 1 98 WG Nut 1 99 WG Pin WG Bolt

62 Cylinder and its installation Figure

63 Figure 22 Cylinder and its installation No. SN Name Qty. Remarks Oil discharging plug 2 2 JB/T Combination washer GB/T Bolt M GB/T Spring washer GB/T Washer DAWP Fuel tank welding 1 7 DAWP FS-004 L350 Fuel sensor 1 8 GB/T Spring washer GB/T Screw M Fuel filler cap A Ventilation cap assembly 1 12 GB/T Bolt M GB/T Spring washer DAWP Fuel tank cover plate welding 1 15 DAWP Fuel tank cover seal pad Fuel filter 1 17 GB/T Nut M GB/T Washer GB/T Bolt M DAWP Instrument case mount seat 1 21 GB/T Bolt M WG-932 Oil return filter 1 23 DAWP Hydraulic cylinder welding 1 24 WG-933 Hydraulic air filter 1 25 DAWP Welding of hydraulic cylinder cover plate 1 26 DAWP Fuel tank cover seal pad 1 27 WG-935 Oil suction filter 2 28 GB/T Screw M GB/T Spring washer WG-934 Level gauge series

64 Balancing weight, hood and its installation Figure

65 Figure 23 Balancing weight, hood and its installation No. SN Name Qty. Remarks 1 DAWP Welding of exhaust pipe 1 2 GB/T Bolt M GB/T Spring washer GB/T Nut M DAWP Seal strip on the hood 2 6 DAWP Engine hood 1 7 WG-977 Hasp 2 8 GB/T Spring washer GB/T Screw M GB/T Nut M GB/T Washer DAWP Seal strip at the side of engine hood 2 13 DAWP Hinge 4 14 DAWP Engine hood lining plate 2 15 GB/T Screw M GB/T Washer GB/T Bolt M GB/T Spring washer DAWP Washer 3 20 DAWP Gas spring DAWP Balancing weight 1 22 GB/T bolt M GB/T Spring washer GB/T Washer GB/T bolt M DAWP Gas spring DAWP Seal strip at the side of cylinder hood 2 28 DAWP Seal strip of control box

66 Chassis control box and its installation Figure

67 Figure 24 Chassis control box and its installation No. SN Name Qty. Remarks 1 DAWP Key switch B2BG03C 1 2 DQ-25 Emergency switch 1 3 DAWP Hour meter 1 4 DAWP Chassis control box cover 1 5 DAWP Normally open contact ZB2-BE101C 2 6 DAWP Button switch L7A-SP4-P1-5-B0-M3-9 7 DAWP Switch baffle 9 8 DAWP Instrument case lining plate 1 9 GB/T Washer GB/T Spring washer GB/T Nut M GB/T Bolt M DAWP TTC60 controller 2 14 GB/T Screw M GB/T Spring washer GB/T Washer GB/T Nut M DAWP Chassis control box 1 19 DAWP Cable screw connector PG GB/T Nut M GB/T Spring washer GB/T Washer GB/T Screw M DAWP LED radiating plate 1 25 DAWP Chassis control box panel 1 26 DAWP Display board of platform instruments 1 27 DAWP Instrument hood

68 Boom Figure

69 Figure 25 Boom No. SN Name Qty. Remarks 1 DAWP Boom cylinder 1 figure31 2 SF Sliding bearing DAWP First welding of pin shaft 3 4 GB/T Screw M DAWP Welding of support frame 1 6 GB/T Screw M DAWP Boom rubber pad 1 8 GB/T Locking nut M8 4 9 GB/T Washer GB/T Spring washer GB/T Bolt M GB/T Washer GB/T Spring washer GB/T Bolt M DAWP Seal cover 1 16 DAWP Oil tube retaining rod 1 17 DAWP Slippery tube of oil pipe 1 18 DAWP Connection seat welding 1 19 DAWP Boom welding 1 20 DAWP Third welding of pin shaft 2 21 DAWP Second welding of pin shaft 6 22 DAWP Frame welding 1 23 GB/T Spring washer for shaft DAWP Frame pin shaft 1 25 DAWP Strengthening boom welding 2 26 DAWP Linkage boom welding 1 27 DAWP Connection carrier welding 1 28 DAWP Oil pipe clamp 1 29 GB/T Washer GB/T Spring washer GB/T Bolt M DAWP Safety limit switch SN6112(quick operation)

70 Boom Figure

71 Figure 25 Boom No. SN Name Qty. Remarks 33 GB/T Spring washer GB/T Screw M GB/T Bolt M

72 Jib and telescopic boom Figure

73 Figure 26 Jib and telescopic boom No. SN Name Qty. Remarks 1 DAWP Fourth welding of pin shaft 2 2 GB/T Screw M DAWP Sixth welding of pin shaft 1 4 SF Sliding bearing DAWP Fifth welding of pin shaft 1 6 DAWP Jib cylinder 1 See Figure 32 7 DAWP Safety limit switch SN GB/T Spring washer GB/T Screw M SF Sliding bearing DAWP Seventh welding of pin shaft 1 12 DAWP secondary hydraulic levelling cylinder 1 See Figure GB/T Washer GB/T Spring washer GB/T Bolt M DAWP Adjustment pad N 17 DAWP Jib slippery pad GB/T Bolt M DAWP Jib welding 1 20 DAWP Welding of telescopic boom 1 21 DAWP Pin shaft of telescopic cylinder 1 22 GB/T Spring washer for shaft DAWP Telescopic cylinder 1 See Figure DAWP Welding of cable power track carrier 1 25 GB/T Screw M GB/T Washer GB/T Spring washer GB/T Screw M WG-925 TL65 Ⅲ type cable power track 1 30 GB/T Screw M DAWP Oil pipe hood 1 32 GB/T Bolt M

74 Crank boom and platform base Figure

75 Figure 27 Crank boom and platform base No. SN Name Qty. Remarks 1 GB/T Screw M DAWP Eighth welding of pin shaft 1 3 SF Sliding bearing DAWP Master hydraulic levelling cylinder 1 See Figure 35 5 DAWP Pin shaft GB/T Bolt M DAWP Pin shaft GB/T Non-metal insert hexagon locking 9 9 GB/T Bolt M DAWP Linkage carrier welding 1 11 DAWP First welding of crank boom carrier 2 12 DAWP Crank boom cylinder 1 See Figure GB/T Nut M GB/T Washer DAWP Under-frame welding 1 16 DAWP Welding of pin shaft of swinging 1 17 GB/T Washer GB/T Spring washer GB/T Bolt M DAWP Swinging cylinder 1 See Figure GB/T Washer GB/T Spring washer GB/T Bolt M GB/T Screw M DAWP Sensor protection carrier 4 26 DAWP Weighing sensor 4 27 GB/T Non-metal insert hexagon locking 4 28 GB/T Washer GB/T Spring washer GB/T Screw M DAWP Platform valve set mount carrier 1 32 DAWP Platform valve set 1 See Figure

76 Crank boom and platform base Figure

77 Figure 27 Crank boom and platform base No. SN Name Qty. Remarks 33 DAWP Second welding of crank 1 34 DAWP b i Oil pipe hood 2 35 GB/T Washer GB/T Spring washer GB/T Bolt M GB/T Spring washer for shaft DAWP Pin shaft SF Sliding bearing DAWP Tilt sensor ZCT215FL-V GB/T Spring washer GB/T Screw M

78 Platform valve set Figure

79 Figure 28 Platform valve set No. SN Name Qty. Remarks Valve block Flow control valve Flow control valve Flow control valve Balancing valve (S ) 4 SAE metal plug (0-shaped (S ) 6 SAE metal plug (0-shaped M8 throttle hole plug M6 throttle hole plug M metal plug Solenoid valve mm Ball expansion type

80 Operation platform Figure

81 Figure 29 Operation platform No. SN Name Qty. Remarks 1 DAWP Platform protection hood 1 2 DAWP Box cover 1 3 DAWP Platform welding 1 4 DAWP Heavy load foot switch 1 5 DAWP Tool box 1 6 GB/T Bolt M GB/T Bolt M AWPS Spring hinge 2 9 GB/T Cup head rivet DAWP Door welding 1 11 DAWP Door lock components 1 12 GB/T Washer GB/T Spring washer GB/T Nut M GB/T Screw M DAWP Weighing transmitter 1 17 GB/T Non-metal insert hexagon 2 18 DAWP Weighing transmitter 1 19 GB/T Washer GB/T Spring washer GB/T Bolt M

82 Control panel Figure

83 Figure 30 Control panel No. SN Name Qty. Remarks 1 DAWP Levelling and horn label 1 2 DAWP Operation lever JC6000-XY 1 3 DQ-240 Horn button GQ16H-10/ 1 4 DAWP Instrument hood 1 5 DAWP Display board of platform instruments 1 6 DAWP LED radiating plate 1 7 GB/T Screw M DAWP Platform starting label 1 9 CL1212I.05-5A Protection sleeve 3 10 DAWP Walking and steering label 1 11 DAWP Operation lever JC6000-NY 1 12 GB/T Cross-recessed pan head bolt M DAWP Platform controlling box cover 1 14 DQ-25 Emergency switch XB2BS5φ40/B 1 15 DAWP Tool button 2 16 DAWP Emergency stop button 1 17 DAWP Platform control label 1 18 GB/T Washer GB/T Spring washer GB/T Nut M DAWP Speed adjustment label 1 22 DAWP Tortoise button 1 23 DAWP Emergency rotating label 1 24 DAWP Button switch L7A-SP3-P1-5-BO-M3-X 1 25 DAWP Flinge 2 26 DAWP TTC60 Controller 1 27 GB/T Screw M DAWP Fault buzzer 1 29 GB/T Bolt M DAWP Chassis control box 1 31 GB/T Washer GB/T Spring washer

84 Control panel Figure

85 Figure 30 Control panel No. SN Name Qty. Remarks 33 GB/T Nut M GB/T Nut M GB/T Washer GB/T Spring washer DAWP Plug WY28K7TE 1 38 DAWP Cable screw connector PG DAWP Plug WY16K4TE 1 40 DAWP Plug WY20K3TE 1 41 DAWP Socket WY 6J4JZ 1 42 DAWP Socket WY20J3JZ 1 43 DAWP Socket WY28J7JZ 1 44 DAWP Button switch L7A-SP4-P1-5-BO-M3-X

86 Boom cylinder Figure

87 Figure 31 Boom cylinder No. SN Name Qty. Remarks 1 CBBB Balancing valve 2 2 DAWP Cylinder body welding 1 3 GB/T Nut M DAWP Retaining ring O-ring ZW Seal ring for hole 130/ DAWP Piston 1 8 DAWP Stopping tube 1 9 DAWP Guide ring O-ring OD D Buffer ring 63/ O-ring DAWP Retaining ring DAWP Guide sleeve 1 15 B P5008 Seal ring in rod 63/ AY 6030 P5008 Dust-proof ring 63/73 6/ DAWP Welding of piston rod

88 Jib cylinder Figure

89 Figure 32 Jib cylinder No. SN Name Qty. Remarks 1 CBBA Balancing valve 1 2 DAWP Cylinder body welding 1 3 DAWP Piston 1 4 DAWP Retaining ring O-ring ZW Seal ring for hole 100/ DAWP Stopping tube 1 8 DAWP Guide ring OD D Buffer ring 50/65.1 Á O-ring DAWP Retaining ring O-ring DAWP Guide sleeve 1 14 B P5008 Seal ring in rod 50/ AY 050A P5008 Dust-proof ring 50/73 6/ GB/T Hexagon set screw with cone point 2 17 DAWP Welding of piston rod

90 Secondary hydraulic levelling cylinder Figure

91 Figure 33 Secondary hydraulic levelling cylinder No. SN Name Qty. Remarks 1 DAWP Cylinder body welding 1 2 DAWP Piston 1 3 DAWP Retaining ring O-ring ZW Seal ring for hole 75/ DAWP Guide ring O-ring DAWP Retaining ring OD C Buffer ring 32/ O-ring DAWP Guide sleeve 1 12 B P5008 Seal ring in rod 32/ AY 3002 P5008 Dust-proof ring 32/40 5/ GB/T Hexagon set screw with cone 1 15 DAWP Welding of piston rod

92 Telescopic cylinder Figure

93 Figure 34 Telescopic cylinder No. SN Name Qty. Remarks 1 DAWP Seal pad DAWP Plug M DAWP Cylinder body welding 1 4 DAWP Piston 1 5 DAWP Retaining ring O-ring ZW Seal ring for hole 50/ DAWP Stopping tube O-ring DAWP Retaining ring DAWP Guide ring OD C Buffer ring 35/ O-ring DAWP Guide sleeve 1 15 B P5008 Seal ring in rod 35/ AY 3039 P5008 Dust-proof ring 35/43 5/ GB/T Hexagon set screw with cone 2 18 DAWP Welding of piston rod

94 Primary hydraulic levelling cylinder Figure

95 Figure 35 Primary hydraulic levelling cylinder No. SN Name Qty. Remarks 1 CBBA Balancing valve 2 2 DAWP Cylinder body welding 1 3 DAWP Piston 1 4 DAWP Retaining ring O-ring ZW Seal ring for hole 75/ DAWP Guide ring O-ring DAWP Retaining ring OD C Buffer ring 32/ O-ring DAWP Guide sleeve 1 13 B P5008 Seal ring in rod 32/ AY 3002 P5008 Dust-proof ring 32/40 5/ GB/T Hexagon set screw with cone 1 16 DAWP Welding of piston rod

96 Crank boom cylinder Figure

97 Figure 36 Crank boom cylinder No. SN Name Qty. Remarks 1 DAWP Cylinder body welding 1 2 CBBA Balancing valve 2 3 GB/T Hexagon set screw with cone 1 4 DAWP Nut 1 5 DAWP Buffer sleeve 2 6 DAWP Position sleeve 2 7 DAWP Piston 1 8 DAWP Retaining ring O-ring ZW Seal ring for hole 63/ DAWP Guide ring OD D Buffer ring 36/ O-ring DAWP Retaining ring O-ring DAWP Guide sleeve 1 17 B P5008 Seal ring in rod 36/ AY 036A P5008 Dust-proof ring 36/44 6/ DAWP Welding of piston rod

98 Swinging cylinder Figure

99 Figure 37 Swinging cylinder No. SN Name Qty. Remarks 1 DAWP Cylinder body 1 2 DAWP Balancing valve 1 3 DAWP O-shaped ring 1 4 DAWP Supporting ring 1 5 DAWP Guide ring 2 6 DAWP Seal ring 2 7 DAWP Thrust washer 2 8 DAWP Seal ring 2 9 DAWP Limiting tube 1 10 DAWP End cover 1 11 DAWP Screw 4 12 DAWP Pin 2 13 DAWP Piston 1 14 DAWP Seal ring 1 15 DAWP Seal ring 1 16 DAWP Shaft 1 17 DAWP Screw

100 Lifting hydraulic system Figure

101 Figure 38 Lifting hydraulic system No. SN Name Qty. Remarks 1 DAWP Hose A10-II GB/T O-ring DAWP Directly connected joint JB/T Combination washer JB/T Combination washer DAWP Directly connected joint 14-G1/2 2 7 GB/T O-ring DAWP Hose A10-II DAWP Hose A22-Ⅰ GB/T O-ring DAWP Hose A22-Ⅰ GB/T O-ring DAWP There-way adjustable column end joint DAWP Directly connected joint 27-G3/ DAWP Directly connected joint 20-G3/ DAWP Hose A10-II DAWP Directly connected joint 2 18 GB/T O-ring DAWP Hose A10-II DAWP Directly connected joint JB/T Combination washer DAWP Hose A10-II DAWP Hose A10-II DAWP Directly connected joint DAWP Directly connected joint DAWP Hose A22-Ⅰ DAWP Rectangular adjustable column end 1 28 DAWP Rectangular adjustable column end 1 29 DAWP Rectangular adjustable column end 3 30 DAWP Hose A6-II DAWP Rectangular adjustable column end 2 32 JB/T Combination washer

102 Lifting hydraulic system Figure

103 Figure 38 Lifting hydraulic system No. SN Name Qty. Remarks 33 DAWP Directly connected joint DAWP Hose A10-II DAWP Hose A6-II DAWP Hose A6-II DAWP Hose A6-II DAWP Hose A6-II DAWP adjustable column end joint 2 40 DAWP Directly connected bulkhead joint 1 41 GB/T Hexagon thin nut with fine pitch 1 42 DAWP Directly connected bulkhead joint 5 43 GB/T Hexagon thin nut with fine pitch 5 44 DAWP Directly connected joint JB/T Combination washer DAWP Rectangular adjustable column 1 47 DAWP Rectangular adjustable column 2 48 DAWP There-way adjustable column end 1 49 DAWP Steel pipe assembly 1 50 DAWP Hose A6-II GB/T Washer GB/T Spring washer GB/T Screw M WG-927 Stretching balancing valve 1 55 DAWP Hose A6-II DAWP Three-way joint

104 Transmission system pipes Figure

105 Figure 39 Transmission system pipes No. SN Name Qty. Remarks 1 DAWP Adjustable right-angle connector DAWP Adjustable right-angle connector GB/T O-ring DAWP Hose A22-Ⅰ GB/T O ring DAWP Directly connected joint GB/T O-ring DAWP Hose A22-Ⅱ-1300L 4 9 GB/T O-ring DAWP Directly connected joint GB/T O-ring DAWP Hose A6-Ⅰ-850L 2 13 DAWP Three-way joint DAWP Hose A6-Ⅰ DAWP Adjustable right-angle connector DAWP Directly connected joint JB/T Combination washer DAWP Directly connected joint JB/T Combination washer DAWP Adjustable right-angle connector GB/T O-ring DAWP Hose A22-Ⅰ DAWP Hose A22-Ⅰ-1000L 1 24 DAWP Hose A22-Ⅰ DAWP Hose A22-Ⅰ-1400L 2 26 DAWP Hose A22-Ⅱ-2800L 4 27 DAWP Hose A22-Ⅰ DAWP Three-way joint DAWP Rectangular adjustable column end joint

106 Transmission system pipes Figure

107 Figure 39 Transmission system pipes No. SN Name Qty. Remarks 30 DAWP Hose A19-Ⅰ-2400L 1 31 GB/T O-ring DAWP Adjustable right-angle connector DAWP Hose A22-Ⅰ-2800L 1 34 GB/T O-ring DAWP Rectangular adjustable column end joint DAWP Adjustable right-angle connector DAWP Adjustable right-angle connector GB/T O-ring DAWP Directly connected joint DAWP adjustable joint GB/T O-ring DAWP Directly connected joint DAWP Three-way adjustable joint DAWP Hose A10-Ⅰ-500L 4 45 DAWP Hose A10-Ⅰ-1600L 2 46 WG-939 One-way valve 2 47 DAWP Three-way adjustable joint DAWP Adjustable right-angle connector DAWP Hose A10-Ⅰ-1200L 1 50 DAWP Hose A16-Ⅰ-1050L 1 51 DAWP Directly connected joint DAWP Adjustable right-angel column end joint DAWP Bulkhead union straight connector GB/T Nut M

108 Electrical wiring diagram Figure

109 Figure 40 Electrical wiring diagram No. SN Name Qty. Remarks 1 DAWP Relay 2 2 WG Water temperature sensor 1 3 WG Electric fuel pump 1 4 DAWP Warning lamp 1 5 WG Oil pressure sensor 1 6 WG Blowout solenoid valve 1 7 WG Starting motor 1 8 WG Heating wire 1 9 DAWP Speed sensor 1 10 WG Generator 1 11 DAWP Diode