YCT MARK II DOZER YCT306S-S & YCT306R-S PARTS MANUAL.

Transcription

1 YCT MARK II DOZER YCT306S-S & YCT306R-S PARTS MANUAL

2

3 CONTENT Fig.1 Decompression mechanism assembly...4 Fig.2 Engine operation mechanism...6 Fig.3 Engine stopping assembly...8 Fig.4 Clutch housing assembly (I)...10 Fig.5 Clutch driven shaft assembly (II)...14 Fig.6 Undercarriage frame assembly...16 Fig.7 Swinging shaft...20 Fig.8 Buffer spring of undercarriage frame...22 Fig.9 Drive sprocket, guiding wheel and track shoe(steel caterpillar track)...24 Fig.10 Drive sprocket, guiding wheel and track shoe(rubber track)...26 Fig.11 Track roller assembly(steel caterpillar track)...28 Fig.12 Track roller assembly(rubber track)...30 Fig.13 Transmission case...32 Fig.14 Yoke &Yoke Shaft...34 Fig.15 PTO control assembly...36 Fig.16 Cover assembly of transmission case...38 Fig.17 Transmission case shift (I)...40 Fig.18 Transmission case Shaft (II)...42 Fig.19 PTO shaft...44 Fig.20 clutch reverse shaft assembly...46 Fig.21 Central transmission...48 Fig.22 Steering clutch assembly...50 Fig.23 Steering Clutch housing assembly...52 Fig.24 Final transmission assembly...54 Fig.25 Final transmission...56 Fig.26 Steering clutch control mechanism...58 Fig.27 Hand brake...60 Fig.28 Brake assembly (I)...62 Fig.29 Brake assembly (II)...64 Fig.30 Operator s seat assembly...66 Fig.31 Canopy assembly...68 Fig.32 Engine hood assembly...70 Fig.33 Left side block assembly...74 Fig.34 Right side block assembly...76 Fig.35 Transom...78 Fig.36 Electrical equipment and meters...80 Fig.37 Fuel tank...82 Fig.38 Hydraulic lifter...84 Fig.39 Three-point hitch linkage and traction mechanism assembly...86 Fig.40 Hydraulic control lever...88 Fig.41 Six-action Blade...90 Fig.42 Blade bracket...92 Fig.43 Hydraulic system and oil lines...94 Fig.44 Diesel and accessories assembly

4 4

5 Fig.1 Decompression mechanism assembly No. Description of parts Part No. QTY 1 drawing button pulling rod base washer 12 GB nut M12 GB screw M6 X 16 GB line assembly bolt M10 X 25 GB line pedestal small bracket washer 12 GB cotter pin 1.6 X 12 GB long arm nut M6 GB washer 6 GB screw M6 X 12 GB pin 6 X 20 GB

6 6

7 Fig.2 Engine operation mechanism No. Description of parts Part No. QTY 1 washer 6-A140HV GB nut M10 GB handle pole 252L accelerograph handle 302L washer 252L washer 252L washer 8-140HV GB washer 8 GB bolt M8 X 15 GB bolt M8 X h30 GB pedestal 252L line base 252L accelerograph line subassembly 252L nut M6 GB screw M6 X L nut M6 X 16 GB impact cover 252L swivel weldment 252L screw M6 X 10 GB67 1 7

8 8

9 Fig.3 Engine stopping assembly No. Description of parts Part No. QTY 1 drawing button pulling rod base washer 12 GB nut M12 GB fl ameout line assembly screw M6 X 16 GB washer 6 GB nut M6 GB line pedestal support bracket A 1 11 washer 8 GB nut M8 GB spring screw M6 X L washer 6 GB

10 10

11 Fig.4 Clutch housing assembly (I) No. Description of parts Part No. QTY 1 paper gasket 252L F 1 2 pin A12 X 24 GB/T washer 10 GB bolt M10 X 20 GB cap 252L cap paper gasket 252L bushing 252L A 4 8 clutch housing 330A hose, release bearing 302L grease cup M6 X 1 GB nut M16 GB paper gasket 252L bolt M12 X 80 GB paper gasket 252L cover plate 252L washer GB bolt M8 X 20 GB pedal shaft 252L nut M10 GB adjusting fork 252L washer GB Lever weldment 330A bolt M8 X 20 GB washer 8 GB pedal 330E rubber pad cotter pin 2 X 20 GB

12 No. Description of parts Part No. QTY 28 pin 8B X 30 GB return spring of pedal 252L clutch pushing rod 252l pin 8 X 40 GB release rocker for clutch 252L A 1 33 shaft for clutch release fork 252L clutch release yoke bolt M10 X 45 GB nut M10 GB bolt M12 X 70 GB washer 12 GB nut M12 GB

13 THIS PAGE INTENTIONALLY BLANK 13

14 14

15 Fig.5 Clutch housing assembly (II) NO. Description of parts Part No. QTY 1 clutch driven disc assembly F clutch pressure disc assembly F washer 8 GB bolt M8 X 20 GB release bearing release bearing seat 302L bolt M8 X 20 GB washer 8 GB bolt M8 X 32 GB nut M10 GB coupling assembly 252L clutch shaft assembly 302L release bearing bracket 302L return spring 252L

16 16

17 Fig.6 Undercarriage frame assembly No. Description of parts Part No. QTY 1 bolt M10 X 25 GB washer 10 GB limit block 330A right undercarriage frame weldment 330E rubber buffer cover rubber buffer glue piece 252L cotter pin 3 X 25 GB bolt 252L fl uted nut M16 GB left undercarriage frame weldment 330E outer guard board 330A (steel track) 330A (rubber track) 2 12 bolt M12 X 30 GB washer 12 GB washer 12 GB bolt M14 X 30 GB washer 14 GB nut M10 GB support of equalizing beam 252L A 2 19 bracket weldment for carrier roller track roller assembly 252L XG (rubber track) 252L XG (rubber track) bolt M16 X 35 GB washer 16 GB

18 No. Description of parts Part No. QTY 23 end cap of swinging shaft paper gasket 252L swinging shaft support 252L bushing 252L A 2 27 swinging shaft (reformed) 1 28 space bushing block, carrier roller bracket 330A nut M12 GB bolt M12 X 35 GB right stay plate 330E A 1 33 stay plate 330E nut M16 GB left stay plate 330E A 1 36 washer 16 GB Washer 16 GB bolt M16 X 50 GB threaded bushing 252L grease cup M6 GB

19 THIS PAGE INTENTIONALLY BLANK 19

20 20

21 Fig.7 Swinging shaft No. Description of parts Part No. QTY 1 bracket A 1 2 bolt M16 X 80 GB washer 16 GB washer 16 GB oil cup M10 X 1 GB O-ring GB Bracket weldment for swinging shaft E 2 8 swinging shaft weldment E 1 9 bolt M16 X 45 GB roller bushing 252L A 2 21

22 22

23 Fig.8 Buffer spring of undercarriage frame No. Description of parts Part No. QTY 1 barrel weldment for spring D big spring 252L clapboard weldment small spring 252L spring seat A 2 6 paper gasket 252L cover Z nut M12 GB felt seal 38 FJ elastic ring 252L washer 5 GB button head screw M5 X 10 GB washer 12 GB bolt M12 X 30 GB adjusting bolt D bolt M12 X 50 GB washer 24 GB button head screw M12 X 25 GB hitch yoke 252L A 2 20 washer 252L F 4 23

24 24

25 Fig.9 Drive sprocket, guiding wheel and track shoe (S) No. Description of parts Part No. QTY 1 oil cup M10 X 1 GB hollow bolt 252L washer 16 GB Thackeray washer 252L pin 4d X 8 GB right guiding wheel bracket 330A Guiding wheel limit board pad 330A oil seal PD60 X 80 X 12 HG ball bearing 307 GB guiding wheel shaft 252L left guiding wheel bracket 330A Limit board for guiding wheel 330A washer 16 GB bolt M16 X 30 GB guiding wheel washer 12 GB track shoe 252L F nut M8 GB track pin 252L F bolt M8 X 30 GB drive sprocket

26 26

27 Fig.10 Drive sprocket, guiding wheel and track shoe (R) No. Description of parts Part No. QTY 1 oil cup M10 X 1 GB hollow bolt 252L washer 16 GB Thackeray washer 252L pin 4d X 8 GB right guiding wheel bracket 330A Guiding wheel limit board pad 330A oil seal PD60 X 80 X 12 HG ball bearing 307 GB guiding wheel shaft 252L left guiding wheel bracket 330A Limit board for guiding wheel 330A washer 16 GB bolt M16 X 30 GB guiding wheel rubber track assembly (pitch=109/ number=44) 2 17 drive sprocket

28 28

29 Fig.11 Track roller assembly (steel track) No. Description of parts Part No. QTY 1 oil seal PD70 X 95 X 12 JB Thackeray washer 252L A 24 3 O-ring D35 X 3.1 GB track roller shaft 252L track roller assembly XG 14 6 bracket for track roller 252L washer 12 GB bolt M12 X 30 GB grease cup M10 X 1 GB

30 30

31 Fig.12 Track roller assembly (R) No. Description of parts Part No. QTY 1 oil seal PD70 X 95 X 12 JB thackeray washer 252L A 32 3 O-ring D35 X 3.1 GB track roller shaft 252L track roller assembly XG W P bracket for track roller 252L washer 12 GB bolt M12 X 30 GB grease cup M10 X 1 GB

32 32

33 Fig.13 Transmission case No. Description of parts Part No. QTY 1 plug 252L A 4 2 paper gasket 252L locating spring for fork shaft 252L steel ball GB paper gasket for rear cover 252L A 1 6 stud AM12 X 90 GB nut M12 GB washer 12 GB stud AM12 X 100 GB stud AM12 X 120 GB stud AYM16-M16 X 1.5 X 35 GB washer 16 GB nut M16 X 1.5 GB guiding key 252L screw M6 X 12 GB stud AYM16-M16 X 1.5 X 45 GB nut M14 X 1.5 GB washer 14 GB stud AM14-M14 X 1.5 X 30 GB screw plug Bus standard of the state screw plug Bus standard of the state paper gasket 252L cover for permanent magnet 252L washer 8 GB bolt M8 X 25 GB permanent magnet 252L locking piece for magnet 252L stud AM14-M14 X 1.5 X 40 GB stud AM14-M14 X 1.5 X 70 GB Transmission case body 330A

34 34

35 Fig.14 Yoke & yoke shaft No. Description of parts Part No. QTY 1 III-IV gearshift fork block III-IV gear shift fork II-reverse gear fork I gear shift fork elastic pin 5 X 25 GB high-low gearshift fork high-low gearshift fork block fork shaft for high-low gearshift shift shaft I II-reverse gear fork shaft fork shaft for III-IV

36 36

37 Fig.15 PTO control assembly No. Description of parts Part No. QTY 1 sliding block for PTO shaft 252L F 1 2 fork shaft for PTO 252L A 1 3 spring for PTO fork shaft 252L bushing 252L A 1 5 O-ring 20 X 2.4 GB washer 16 GB PTO control lever 330A handle 302L locating pin 252L bolt M8 X 12 GB washer 8 GB locating lever for PTO control lever 252L

38 38

39 Fig.16 Cover assembly of transmission case No. Description of parts Part No. QTY 1 protective cover 302L A 2 2 cotter pin 2 X 20 GB spring retainer 252L spring 252L bowl cover 252L bolt M8 X 30 GB dipstick 252L A 1 8 bolt M8 X 45 GB washer 8 GB top front cover transmission case 252L F 1 11 auxiliary shift lever 252L A 1 12 main shift lever 252L A 1 13 limit board for auxiliary shift 252L A 1 14 limit board for main shift 252L F 1 15 nut BM8 GB dipstick gasket 252l knob of main shift lever 302L knob of auxiliary shift lever 302L cover 330A

40 40

41 Fig.17 Transmission case shift (I) No. Description of parts Part No. QTY 1 shaft I assembly B 1 2 bolt M10 X 25 GB washer 10 GB front bearing cover of Shaft I 252L A 1 5 adjusting shims for Shaft I 252L L L Actual demanded 6 oil seal 35 X 56 X 12 HG paper gasket for front cover of Shaft I 252L ball bearing 307 GB elastic ring 35 GB sliding gear I sliding gear R-II sliding gear III-IV ball bearing 106 GB blocker ring 252L high-low speed twin gears needle roller Φ2.5 X 16 GB blocker ring 252L elastic ring 30 GB ball bearing 208 GB spline bushing 252L F 1 21 cotter pin GB

42 42 (II)

43 Fig.18 Transmission case shift (II) No. Description of parts Part No. QTY 1 shaft II Q 1 2 ball bearing 3608 GB elastic ring 40 GB high-low shift sliding gear rear thackeray washer for shaft II 252L blocker ring of needle bearing for shaft II 252L needle roller Φ3 X 24 GB spline bushing of shaft II blocker ring of shaft II shift III driven gear shift II driven gear shift I driven gear lock washer 60 GB round nut M60 X 2 GB front thackeray washer for shaft II 252L ball bearing GB O - ring 90 X 5.7 GB adjusting shims for shaft II 252L Actual demanded 19 adjusting shims for shaft II 252L Actual demanded 20 adjusting shims for shaft II 252L Actual demanded 21 front bushing for Shaft II 252L lock washer 24 GB round nut M24 X 1.5 GB paper gasket 252L front bearing cover of shaft II 252L A 1 26 washer 10 GB bolt M10 X 25 GB

44 44

45 Fig.19 PTO shaft No. Description of parts Part No. QTY 1 drive shaft 252L F 1 2 elastic ring 25 GB ball bearing 205 GB sliding gear elastic ring 52 GB round nut M24 X 1.5 GB lock washer 24 GB ball bearing 305 GB front thackeray washer for shaft II 252L PTO low speed gear PTO high speed gear PTO rear thackeray washer 252L ball bearing GB thrust ring 72 GB PTO shaft 252L A 1 16 oil seal 45 X 65 X 12 HG Felt seal assembly 252L paper gasket for rear cover 252L rear cover for PTO shaft 252L A 1 20 Gasket for protective cover 252L protective cover for PTO 252L bolt M12 X 40 GB washer 12 GB bolt M10 X 30 GB washer 10 GB

46 46

47 Fig.20 Reverse shaft assembly No. Description of parts Part No. QTY 1 O-ring 32 X 3.5 GB reverse shaft front thrust ring for reverse shaft 252L needle roller Φ2.5 X 16 GB reverse gear retainer shell 252L behind thrust ring for reverse shaft 252L

48 48

49 Fig.21 Central transmission No. Description of parts Part No. QTY 1 bearing seat for central transmission 252L oil seal 45 X 65 X 12 HG o-ring 105 X 5.7 GB adjusting nut for differential 252L ball bearing 7210 GB central drive shaft 252L big bevel gear 252L Q 1 8 nut M10 GB lock washer 252L A 4 10 bolt for bevel gear 252L A 8 49

50 50

51 Fig.22 Steering clutch assembly No. Description of parts Part No. QTY 1 release bearing seat 252L ball bearing GB clutch release pressure plate steering clutch drive drum lock washer 27 GB nut M27 X 1.5 GB steering clutch driving plate steering clutch pressure plate steering clutch driven hub 252L B 2 10 oil seal PD55 X 75 X 12 JB reparatory gasket 252L nut M10 GB locking piece friction plate washer guiding bolt 252L small spring 252L big spring 330E

52 52

53 Fig.23 Steering clutch housing assembly No. Description of parts Part No. QTY 1 paper gasket 252L left steering clutch housing right steering clutch housing paper gasket 252L cove of steering clutch case 252L bolt M10 X 20 GB washer 10 GB bolt M10 X 30 GB gasket 252L bushing 252L A 4 11 bolt M14 X 35 GB locking piece 252L A 6 13 washer 16 GB bolt M16 X 60 GB cover for swing shaft Z screw plug

54 24 54

55 Fig.24 Final transmission assembly No. Description of parts Part No. QTY 1 oil drain plug 252L seal washer 27 JB paper gasket 252L bolt M8 X 20 GB washer 8 GB cover of fi nal drive case 252L A 2 7 seal washer 14 JB oil drain plug 252L outer gasket 252L bearing cap 252L washer 10 GB bolt M10 X 25 GB semi-axle bearing cap 252L paper gasket 252L oil drain plug 252L seal washer 27 JB fi nal transmission housing 252L B 2 18 vent-pipe 252L clip 252L washer 6 GB screw M6 X 10 GB seal washer 14 JB bolt M14 X A inner bearing cap 252L A 2 25 bolt M12 X 25 GB washer 12 GB adjusting shim 252L Actual demand 28 adjusting shim 252L Actual demand 29 adjusting shim 252L Actual demand 55

56 56

57 Fig.25 Final transmission No. Description of parts Part No. QTY 1 compression nut 252L E 2 2 compression washer 252L D 2 3 o-ring 31 X 3.5 GB bearing 209 GB elastic ring for semi-axle 252L semi-axle gear 252L R 2 7 round nut M33 X 1.5 GB locking washer 33 GB washer 252L roller bearing 7307 GB tapered washer 252L fi nal big drive gear 252L Q 2 13 short sleeve Z bearing 212 GB long sleeve Z roller bearing 7212 GB seal 70 X 95 X 12 JB felt seal 252L drive shaft Z sprocket fi xing bolt 252L sprocket fi xing nut 252L

58 58

59 Fig.26 Steering clutch control mechanism No. Description of parts Part No. QTY 1 drawing bar 252L A 2 2 linkage lever weldment 252L left, right steering bracket assembly 252L L universal driving shaft 252L bush 252L pin 8 X 30 GB cotter pin 3 X 20 GB rocker 252L A 2 9 washer 8-140HV GB elastic pin 8 X 45 GB adjusting fork for drawing bar 252L nut M10 GB fork rocker 252L tension spring 252L drawing bar weldment 252L leaf spring 252L steel wire Φ1-10 GB L= 500mm 18 locating screw 252L washer 252L lower fork shaft 252L release fork 252L upper fork shaft 252L paper gasket 252L seal 252L washer 8 GB felt seal 252L bolt M8 X 25 GB washer 252L washer 16 GB bolt M16 X 25 GB

60 60

61 Fig.27 Hand brake No. Description of parts Part No. QTY 1 chassis guard 330E bolt M12 X 40 GB washer 12 GB washer 12 GB universal drive shaft 330A brake pulling bar 330A nut M10 GB nut M8 GB Washer 8 GB fi xing bar 330A cotter pin A3 X 20 GB washer 10 GB elastic pin GB washer 8 GB adjusting bar 330A nut M10 GB adjusting bar 330A pin A8 X 30 GB nut M10 GB washer 10 GB washer 10 GB bolt M8 X 30 GB pulling arm seat 330A universal lever weldment II 330A hand brake fi xing seat 330E A 1 26 universal lever weldment I 330A pulling wire for hand brake 330A handle for hand brake 1 29 nut M8 GB washer 8 GB bolt M10 X 30 GB

62 62

63 Fig.28 Brake assembly (I) No. Description of parts Part No. QTY 1 elastic washer 25 GB thackeray washer 252L elastic pin 8 X 45 GB brake cam 252L brake shaft 252L left brake arm 252L washer 252L washer 8 GB bolt M8 X 45 GB right brake arm 252L A 1 11 cotter pin 3 X 20 GB brake band assembly 330E A 2 13 nut M10 GB bolt M10 X 35 GB pin B8 X 30 GB adjusting fork (right) 252L washer 8 GB adjusting rod (left) 252L

64 64

65 Fig.29 Brake assembly (II) No. Description of parts Part No. QTY 1 elastic pin 8 X 45 GB rocker arm weldment 252L A 1 3 washer 10 GB cotter pin 3 X 20 GB brake drawing rod 2 330A pedal shaft 252L left brake pedal assembly 330A A 1 8 rubber pad right steering pedal 330A A 2 10 washer 8 GB bolt M8 X 20 GB right brake pedal assembly 330A A 1 13 thackeray washer 252L elastic washer 25 GB nut M10 GB

66 66

67 Fig.30 Operator s seat assembly No. Description of parts Part No. QTY 1 block 252L bolt M12 X 40 GB/5783A washer 12 GB/T washer 12 GB/T seat support 330D washer 10 GB/T washer 10 GB/T bolt M10 X 20 GB/5783A seat HT D

68 68

69 Fig.31 Canopy assembly No. Description of parts Part No. QTY 1 bolt M20 X 45 GB washer 20 GB washer 20 GB adjusting screw (left handed) 302-6H round nut M36 X 1.5 (left handed) GB guard bar weldment 302-6H A 2 7 pin 302L battle pin 402L washer 12 GB washer 12 GB bolt M12 X 450 GB nut M12 GB canopy weldment 330E cotter pin GB pin shaft B20 X 70 GB adjusting screw (right handed) 302-6H round nut M36 X 1.5 (right handed) GB headlight bracket 302-6H washer 10 GB washer 10 GB bolt M10 X 30 GB front guardrail weblment 330A B 1 23 rear guardrail net 330A

70

71 Fig.32 Engine hood assembly No. Description of parts Part No. QTY 1 right side board weldment B 1 2 bolt GB washer 8 GB washer 8 GB plate Actual demanded 6 washer 10 GB washer 10 GB bolt M10 X 55 GB bolt M12 X 25 GB washer 12 GB washer 12 GB battle pin LW pin shaft right bracket weldment rear girder weldment D 1 16 washer 16 GB washer 16 GB bolt M16 X 40 GB hood assembly D 1 20 lock pin spring lock seat left side board weldment (1) B 1 24 light bracket weldment washer 4 GB

72 No. Description of parts Part No. QTY 26 washer 4 GB bolt M4 X 30 GB front hole board A 1 29 front girder weldment A 1 30 transition connecting board A 2 31 left stay bar weldment A 1 32 bolt M16 X 50 GB transition connecting board (1) A 2 34 right stay bar weldment A 1 35 right side board weldment A 1 36 limit board bolt M10 X 30 GB hinges left bracket weldment lock button stay bar weldment spring bar weldment A 2 43 rubber pad left side board weldment B 1 45 headlight guard shield 330E oil cooler BCFL

73 THIS PAGE INTENTIONALLY BLANK 73

74 74 33

75 Fig.33 Left side block assembly No. Description of parts Part No. QTY 1 nut M8 GB washer 8 GB bolt M8 X 20 GB washer 6 GB washer 6 GB screw M6 X 12 GB cover 330E ancon 330E A 1 9 bolt M8 X 20 GB washer 8 GB washer 8 GB nut M8 Gb left armrest 330E washer 12 GB washer 12 GB bolt M12 X 30 GB drawing bar bar seat washer 20 GB washer 20 GB bolt M20 X 30 GB screw plug M14 X 1.5 JB washer 5 GB door lock for side box 1 25 bolt M5 X 15 GB/T washer 14 GB left side block weldment 330A C 1 28 base plate 330E

76 76

77 Fig.34 Right side block assembly No. Description of parts Part No. QTY 1 right side block weldment 330E E 1 2 bolt 252L seal washer 24 JB paper gasket 252L fi lter cover 252L rubber washer 252L washer 12 GB washer 12 GB bolt M12 X 30 GB fi lter spring 252L fi lter assembly 252L A 1 12 seal washer 14 JB screw plug M14 X 1.5 JB strainer SP-06X cappel hydraulic scale XYW bolt M20 X 30 GB washer 20 GB washer 20 GB hydraulic air cleaner QUQ2-20X bar seat screw M6 X 12 GB washer 6 GB washer 6 GB top cover A 1 26 door lock for side box 1 27 wsher 5 GB slotting cheese head screw M5 X 15 GB/T ancon 330E A 1 30 right handrail 330E washer 8 GB washer 8 GB bolt M8 X 20 GB5783A 5 34 nut M8 GB dustproof cover

78 78

79 Fig.35 Transom No. Description of parts Part No. QTY 1 bolt M12 X 30 GB washer 12 GB washer 12 GB nut M12 GB transom weldment A 1 6 bolt M12 X 40 GB bolt M16 X 40 GB bolt M16 X 45 GB washer 16 GB washer 16 GB transom left seat weldment connecting board plate A 1 14 transom right seat weldment

80 80

81 Fig.36 Electrical equipment and meters No. Description of parts Part No. QTY 1 alternator 2JF W-14V 14.5A 1 2 starting motor 12V QDJ152TD-P 12V 3.8KW 1 3 battery 12V 120Ah 1 4 nut M8 GB angle iron A 2 6 washer 8 GB bolt M8 X 20 GB hook small rubber pad splint nut M8 GB big rubber pad reverse alarm light buzzer DJB-12B 1 15 electronic-regulator JFT142A-14V 1 16 horn DL125G 1 17 fl asher SG reverse switch JK611B 1 19 brake switch NJ fuse box BX relay JD131-12V 1 22 taillight 1028C shift switch JK power indicating light XDX1-12V 1 25 preheating-start switch JK406C 1 26 horn switch JK shift switch JK cab light WD107X oil pressure gauge YY speed counter ZS145-12V 1 31 ampere meter DL water -thermometer WD warm-up plug HS12V 1 34 headlight SH50-12V 2 35 spacer block 252L A nut M8 GB armrest 252L A pipe 1 39 dashboard bracket weldment C 1 40 oil pressure sensor plug HX water temperature sensor plug HX

82 82

83 Fig.37 Fuel tank assembly No. Description of parts Part No. QTY 1 screw plug M18 X seal washer 18 GB rubber pad bolt M12 X 50 GB oil tank connecting pipe 302L B 1 6 washer 12 GB nut M8 GB bolt M14 X 1.5 (L=25) 330A seal washer 14 GB oil scale 302L C 1 11 fuel tank weldment 330A

84 84 38

85 Fig.38 Hydraulic lifter No. Description of parts Part No. QTY 1 lifter housing 252L A 1 2 lifter shaft 252L bushing 252L o-ring 60 X 5.7 GB bushing 2552L lifting arm 252L locking piece for lifting arm 252L locking piece 252L bolt M12 X 30 GB inner lifting arm 330E cotter pin 5 X 60 GB piston push rod 252L piston push rod bearing 252L elastic ring for piston 252L o-ring 80 X 5.7 GB piston 330E cylinder barrel 252L o-ring 26 X 2.4 GB nut BM12 GB pin GB washer 16 GB bolt M16 X 55 GB upper link support bracket 330E A 1 24 chain link & locking pin assembly 252L small chain link assembly 252L cotter pin 5 X 20 GB upper link rear connecting pin 252L connecting ring 252L bolt M12 X 25 GB washer 12 GB screw M12 X 45 GB

86 86

87 Fig.39 Three-point hitch linkage and traction mechanism assembly No. Description of parts Part No. QTY 1 pin A16 X 70 GB cotter pin 4 X 20 GB washer 16 GB right lower link assembly 252L B 1 5 elastic ring for hole GB plug 252L bolt for lift link 252L washer 252L lower part assembly of lift link 252L upper part assembly of lift link 252L nut M10 GB locking ring 252L handle 252L upper part of lift link 252L rear connecting pin with locking pin assembly 252L front adjusting bolt assembly of upper link 252L adjusting threaded pipe assembly 252L locking nut 252L rear adjusting rod assembly of upper linkage 252L left lower link assembly 252L B 1 21 locking pin assembly for lower link 252L bolt M16 X 55 GB/T right chain weldment 330E nut M16 GB/T sleeve weldment 330E left chain weldment 330E nut M16 GB washer 16 GB washer 16 GB cotter pin 4 X 20 GB pin A16d X 55 GB drawing hook 252L drawing pin with locking pin assembly 252L front drawing pin with locking pin assembly 252L left connecting plate assembly 330E traction frame assembly 252L A 1 37 pin shaft 330E right connecting plate assembly 330E

88 88

89 Fig.40 Hydraulic control lever No. Description of parts Part No. QTY 1 handle weldment A 1 2 nut M14 X 1.5 GB bracket weldment 330E A 1 4 lever A 1 5 link (1) rocker (1) A 1 7 cotter pin 2 X 14 GB pin B6 X 35 GB bracket A 1 10 nut M10 GB washer 10 GB link (2) knob nut 10 GB lever pin B6 X 20 GB link (3) rocker lever rod pin B6 X 16 GB rocker (2) A 1 22 elastic ring 10 GB shaft A 1 24 bracket weldment A 1 25 support axle bolt M10 X 20 GB nut M10 GB cotter pin 2 X 24 GB washer 10 GB nut M18 X 1.5 GB washer 18 GB yoke fi tting A 6 34 seal washer 18 JB yoke bolt M10 X 70 GB Lever weldment 330E A 1 89

90 90

91 Fig.41 Six-action Blade No. Description of parts Part No. QTY 1 tilting cylinder 330A right cutting edge 330E ring bolt GB cutting edge (2) left cutting edge 330E bolt M12 X 40 GB blade weldment 330E washer 12 GB nut M12 GB grease cup M10 X 1 GB pin 330E pressure plate 252L washer 16 GB washer 16 GB bolt M16 X 45 GB bolt M12 X 25 GB pin 330E5` frame weldment 302L pin 330E pin 330E

92 92

93 Fig.42 Blade bracket No. Description of parts Part No. QTY 1 left rotary cylinder 330A blade bracket weldment 330A Pipe clamp (2) pin 330E washer 8 GB bolt M8 X 25 GB bolt M12 X 30 GB washer 12 GB pin 252L cotter pin 4 X 35 GB bolt M8 X 35 GB Pipe clamp (1) pipe assembly I 330A oil pipe (2) oil pipe (1) cotter pin 5 X 35 GB semi-circle seat 252L Pin B22 X 140 GB882 (model B) 2 19 lifting cylinder assembly 330A location-limited plate right rotary cylinder 330A

94 94

95 Fig.43 Hydraulic tank and oil lines No. Description of parts Part No. QTY 1 return hose 330E piece direction control valve DF6 50G 1 3 steel pipe I 330E steel pipe II 330E swing hose 330E tilt steel pipe II 330E tilt steel pipe I 330E pipe clip II 330E pipe clip III 330E pressure plate I 330E bolt M8 X 30 GB washer 8 GB washer 8 GB nut M8 GB pipe clip 330E clip seat 330E oil cooler BCFL inlet hose for cooler 330E washer 24 GB outlet hose for cooler 330E inlet steel pipe for cooler 330E o-ring 14 X 2.65 GB outlet steel pipe for cooler 3330E pipe clip IV 330E pipe clip V 330E pressure plate II 330E gear pump CBL-E fi tting for gear pump outlet 330E fi tting for gear pump inlet 302L C 1 30 inlet steel pipe for pump 330E

96 No. Description of parts Part No. QTY 31 bent plate 330E rear outlet steel pipe for pump 330E front inlet hose for cooler 330E front outlet hose 330E inlet hose for valve 330E lifting hose assembly 330E return fi lter SPX lifting steel pipe II 330E lifting steel pipe I 330E pipe II for valve 330E pipe I for valve 330E o- ring 8 X 1.8 GB suction hose assembly 330E pipe for rear hitch 330E lifting hose assembly II 330E left swing cylinder 330A pipe for swing cylinder (3) 302L right swing cylinder 330A tilt cylinder 330A pipe (2) for tilt cylinder 302L lower oil inlet pipe for cooler 330E lower oil outlet pipe for cooler 330E

97 THIS PAGE INTENTIONALLY BLANK 97

98 98

99 Fig.44 Diesel engine assembly & accessories No. Description of parts Part No. QTY 1 diesel engine TY395IT-G01A 1 2 bolt M10 X 35 GB/T sewer pipe 330E clip 4 5 radiator 330E A 1 6 potable water pipe 330E washer 10 GB nut M10 GB muffl er ( lengthening) 330E B 1 10 bolt M8 X 25 GB/T washer 0 GB connecting board 330E air fi lter assembly KW1522B 1 14 clip Φ 64~Φ air fi lter elbow TY395T-055A 1 99

100

101

102 Contact Your Local Distributor EAST WIND HEAD OFFICE 252 Eastern Service Rd Bruce Highway Burpengary QLD 4505 Australia Ph: +61 (07) Fax: +61 (07) EAST WIND IS A BRAND OF MIDWAY SALES 102 V