Parts & Components Manual

Transcription

1 LPT20_22_25-BPT-005_EN Parts & Components Manual LPT20/LPT22/LPT25 POWER PALLET TRUCK Date:

2 CONTENT FIG. 1 SPARE PARTS FOR FRAME WITH 85MM... 2 FIG.2 SPARE PARTS FOR FRAME WITH 75MM HEIGHT... 5 FIG.3 SPARE PARTS FOR LOAD WHEEL WITH 85MM HEIGHT... 7 FIG.4 SPARE PARTS FOR LOAD WHEEL WITH 75MM HEIGHT... 9 FIG.5 PARTS FOR NORMAL HANDLE AXLE FIG.6 PARTS FOR ROTATABLE HANDLE AXLE FIG.7 SPARE PARTS FOR CHASSIS FIG.8 SPARE PARTS FOR STEERING WHEEL FIG.9 SPARE PARTS FOR DISTRIBUTION BOX FIG.10 SPARE PARTS FOR ELECTRICITY FIG.11 LINKING PARTS FOR ELECTRICITY FOR NOBLELIFT HANDLE AND REMA HANDLE FIG.12 LINKING PARTS FOR ELECTRICITY FOR CANBUS HANDLE FIG.13 LINKING PARTS FOR ELECTRICITY FOR NOBLELIFT HANDLE AND REMA HANDLE FOR LPT FIG.14 LINKING PARTS FOR ELECTRICITY FOR CANBUS HANDLE FOR LPT FIG.15 SPARE PARTS FOR PUMP FIG.16 SPARE PARTS FOR PUMP STATION FIG.17 SPARE PARTS FOR NOBLELIFT HANDLE FIG.18 SPARE PARTS FOR CAN-BUS HANDLE FIG.19 SPARE PARTS FOR CANBUS HAND KNOB FOR CAN-BUS FIG.20 SPARE PARTS FOR REMA HANDLE FIG.21 SPARE PARTS FOR REMA HANDLE KNOB FIG.22 SPARE PARTS FOR DRIVING WHEEL(6EL-DC-A) FIG.23 SPARE PARTS FOR DRIVING WHEEL(6EL-DC-JB) FIG.24 SPARE PARTS FOR DRIVING WHEEL(7EL-AC-1.5) FIG.25 FOOT PEDAL FIG.26 PROTECTIVE ARM FIG.27 LPT20/25 MAIN WIRING HARNESS FIG.28 LPT20/25 CONTROL WIRING HARNESS FOR HANDLE FIG.29 LPT22 MAIN WIRING HARNESS... 错误! 未定义书签 FIG.30 LPT22 CONTROL WIRING HARNESS FOR HANDLE

3 Fig. 1 Spare parts for frame with 85mm 2

4 Fig. 1 Spare parts for frame with 85mm No. Part Number Item Quantity Remarks Frame 1 540X Frame 1 540X Frame 1 540X Frame 1 540X Frame 1 665X Frame 1 685X Frame 1 685X Frame 1 685X Frame 1 685X Frame 1 685X Frame 1 685X Rock arm Rock arm Rock arm Bushing Split retaining ring Bushing Connecting shaft Bushing Greasing cup Pushing rod 2 L= Pushing rod 2 L= Pushing rod 2 L= Pushing rod 2 L= Pushing rod 2 L=1150(LPT25) Pushing rod 2 L=1220(LPT25) Pushing rod 2 L= Pushing rod 2 L= Pushing rod 2 L= Pushing rod 2 L= Shaft for rock arm Screw Fixed plate 1 3

5 Bushing Shaft for pushing rod Elastic pin Rock arm assembly (540) Rock arm assembly (665) Rock arm assembly (685) Pushing rod assembly 2 L= Pushing rod assembly 2 L= Pushing rod assembly 2 L= Pushing rod assembly 2 L= Pushing rod assembly 2 L=1150(LPT25) Pushing rod assembly 2 L=1220(LPT25) Pushing rod assembly 2 L= Pushing rod assembly 2 L= Pushing rod assembly 2 L= Pushing rod assembly 2 L=2000 4

6 Fig.2 Spare parts for frame with 75mm height 5

7 Fig.2 Spare parts for frame with 75mm height No. Part Number Item Quantity Remarks Frame 1 540X Frame 1 540X Frame 1 620X Frame 1 685X Frame 1 685X Rock-arm Rock-arm Rock-arm Bushing Split retaining ring Bushing Connecting shaft Bushing Greasing cup Pushing rod 2 L= Pushing rod 2 L= Shaft for pushing rod Screw Fixed plate Bushing Shaft for pushing rod Elastic pin Rock arm assembly (540) Rock arm assembly (620) Rock arm assembly (685) Pushing rod assembly 2 L= Pushing rod assembly 2 L=1220 6

8 Fig.3 Spare parts for load wheel with 85mm height 7

9 Fig.3 Spare parts for load wheel with 85mm height No. Part Number Item Quantity Remarks Locking nut Enter roller Bolt Elastic pin Shaft for bracket Greasing cup 4/8 Single roller Frame of Roller Shaft for load roller Elastic pin 2 Single roller Washer 4 Single roller Bearing 4 Single roller Load roller 2 Single roller Shaft for load roller 4 Double roller Linking plate 2 Double roller Elastic pin 4 Double roller Washer 8 Double roller Washer 8 Double roller Washer 8 Double roller Bearing 8 Double roller Load roller 4 Double roller Assembly for Frame of roller 2 Double roller Assembly for Frame of roller 2 Single roller 8

10 Fig. 4 Spare parts for load wheel with 75mm height 9

11 Fig. 4 Spare parts for load wheel with 75mm height No. Part Number Item Quantity Remarks Elastic pin Shaft for frame of roller Washer Greasing cup 2/4 Single roller:2pcs 5S Frame of roller 2 Single roller 5D Frame of roller 2 Double roller 6S Shaft for load roller 2 Single roller 6D Linking shaft 2 Double roller Elastic pin Washer 4 Single roller Bearing 4 Single roller Bearing 8 Double roller Load roller 2 Single roller Shaft for load roller 4 Double roller Double wheel carrier 2 Double roller Elastic pin 4 Double roller Washer 8 Double roller Washer 8 Double roller Load roller 4 Double roller Assembly for Frame of roller 2 Double roller Assembly for Frame of roller 2 Single roller 10

12 Fig5 Parts for normal handle axle Fig 5 Parts for normal handle axle No. Part Number Item Quantity Remarks Screw Antivibration pad Screw Linking joint for handle Handle Axle assembly Screw Spring washer Flat washer 9 11

13 Fig 6 Parts for rotatable handle axle 12

14 Fig 6 Parts for rotatable handle axle No. Part Number Item Quantity Remarks Antivibration pad Screw Linking joint for handle Head of handle axle Screw sliding pin Spring Button Screw Handle Axle assembly Screw Spring washer Flat washer 6 13

15 Fig 7 Spare parts for chassis 14

16 Fig 7 Spare parts for chassis No. Part Number Item Quantity Remarks distribution box 1 540X85mm distribution box 1 685(665)X85mm distribution box 1 540X75mm distribution box 1 685(620)X75mm Screw Spring washer Flat washer Bolt Spring washer Flat washer Screw Wiring holder coaming Fixed axle assembly Screw set screw Screw Load roller motherboard Controller motherboard Screw Bushing Split retaining ring Fixed axle assembly Screw Linking plate Nut Spring washer Screw Switch board Spring retaining ring for axle Bushing Pin for pump body Protective bushing 1 15

17 Fig 8 Spare parts for steering wheel 16

18 17

19 Fig 8 Spare parts for steering wheel No. Part Number Item Quantit Remarks Screw Spring washer Locking nut Flat washer Linking plate Bearing Retaining ring for hole Steering wheel carrier Bolt Locking nut Spring Polyurethane spring Bushing Rotating arm Bolt Dust cover Washer Shaft sleeve Bearing Steering wheel Shaft end retaining ring Screw Cylindrical pin Adjusting washer(1mm) N Adjusting washer(0.5mm) N Steering wheel assembly 2 18

20 Fig 9 Spare parts for distribution box 19

21 Fig 9 Spare parts for distribution box No. Part Number Item Quantity Remarks Screw with washer Right cover Left cover Flexible nut Flexible nut Nut Screw Screw Flat washer Cover of distribution box Locking nut Sheath 2 20

22 Fig 10 Spare parts for electricity 21

23 Fig 10 Spare parts for electricity No. Part Number Item Quantity Remarks Screw Micro-switch Key switch DC power switch Battery indicator Screw Flat washer Locking nut Discharging module 1 LPT22AC Screw 1 LPT22AC Flat washer 3 LPT22AC Grounding washer 1 LPT22AC Nut Horn Spring washer Screw Screw Battery 1 Welding Battery 1 Removable Socket Charger 24V/30A 1 Asian Chinese Charger 24V/30A 1 Asian English Charger 24V/30A 1 European Charger 24V/30A 1 American Charger 24V/30A 1 Australian Charger 24V/30A 1 British Plug Screw Screw 2 22

24 Fig 11 Linking parts for electricity for Noblelift handle and REMA handle 23

25 Fig 11 Linking parts for electricity for Noblelift handle and REMA handle No. Part Number Item Quantity Remarks Fuse seat Fuse 130A Screw Spring washer Flat washer Controller Screw Spring washer Flat washer Fuse 10A Screw Fuse seat Contactor Screw Spring Main contactor holder Screw Screw Flat washer Contactor fixed support Contactor fixed support aluminium plate Screw Screw Screw Controller board Fuse 80A M8 wiring pole Controller assembly (DC) 1 24

26 Fig 12 Linking parts for electricity for CANBUS handle 25

27 Fig 12 Linking parts for electricity for CANBUS handle No. Part Number Item Quantity Remarks Fuse seat Fuse130A Screw Spring washer Flat washer Controller 1243C Screw Spring washer Flat washer Fuse 10A Screw Fuse seat Main contactor Screw Spring washer Main contactor holder Screw Screw Flat washer socket connector holder Screw Relay aluminium plate Screw Screw Screw Protective module Fuse 80A M8 wiring pole Controller assembly (DC-C) 1 26

28 Fig 13 Linking parts for electricity for NOBLELIFT handle and REMA handle for LPT22 27

29 Fig 13 Linking parts for electricity for NOBLELIFT handle and REMA handle for LPT22 No. Part Number Item Quantity Remarks Fuse holder Copper Bar I Fuse 80A Screw Spring washer Flat washer Copper Bar II Controller Flat washer Spring washer Screw Contactor Main contactor holder Screw Flat washer Spring washer Screw Screw M8 wiring pole Screw Connector fixing plate Screw Protective module Screw Fuse holder Fuse 10A aluminium plate Fuse 150A Contactor fixed support Controller assembly (AC) 1 28

30 Fig 14 Linking parts for electricity for CANBUS handle for LPT22 29

31 Fig 14 Linking parts for electricity for CANBUS handle for LPT22 No. Part Number Item Quantity Remarks Fuse holder Copper Bar I Fuse 80A Screw Spring washer Flat washer Copper Bar II Controller 1230C Flat washer Spring washer Screw Contactor Main contactor holder Screw Flat washer Spring washer Screw Screw Relay Screw M8 wiring pole Screw Connector fixing plate Screw Protective module Screw Fuse holder Fuse 10A aluminium plate Fuse 150A Controller assembly (AC-C) 1 30

32 Fig 15 Spare parts for Pump 31

33 Fig 15 Spare parts for Pump No. Part Number Item Quantity Remarks Piston rod Dust ring Seal ring for shaft Pump body Seal washer Joint O-ring High pressure oil tube Bolt Pump fixing frame Screw Pump assembly 1 32

34 Fig 16 Spare parts for Pump station 33

35 Fig 16 Spare parts for Pump station No. Part Number Item Quantity Remarks Motor Starter relay Solenoid valve Pump body Check valve Screw plug Flow control valve Overflow valve O-ring Gear pump Oil return tube Oil suction tube assembly Oil tank assembly Carbon brush assembly Bolt space ring Pump station assembly 1 34

36 Fig. 17 Spare parts for Noblelift handle 35

37 Fig 17 Spare parts for Noblelift handle No. Part Number Item Quantity Remarks Screw Spring washer Left driving knob Shaft sleeve Micro-switch Lifting button assembly Horn button Horn button spring Lifting button assembly Screw Layer board Accelerator Right driving knob Emergency stop button Emergency stop button spring Upper part of handle Handle body Screw Bolt Spring washer Handle bar assembly 1 Normal Handle bar assembly (long ) 1 Long Air spring 1 Normal Air spring 1 Long Screw Shoulder harness Shaft for handle Elastic pin Handle assembly 1 36

38 Fig 18 Spare parts for CAN-BUS handle 37

39 Fig 18 Spare parts for CAN-BUS handle No. Part Number Item Quantity Remarks Screw Spring washer Handle bar assembly 1 Normal Long Handle bar assembly 1 Long Screw Air spring 1 Normal Air spring 1 Long Shoulder harness Handle shaft Elastic pin Screw Cover plate 1 Normal Cover plate 1 Long New handle knob assembly 1 38

40 Fig 19 Spare parts for CANBUS Hand Knob for CAN-BUS 39

41 Fig 19 Spare parts for CANBUS Hand Knob for CAN-BUS No. Part Number Item Quantity Remarks Left drive knob Horn button Horn button spring Camshaft bush Magnetic body Emergency changeover Screw Screw Flat washer Right drive knob Shaft for Right drive knob PCB clip Sensor Upper part of handle Lower part of handle Left button Fixed seat for Magnetic torsional spring Emergency changeover External cover for External cover for elector Right button Screw LED bi-colour light LED bi-colour light socket Right driving knob torsion Left driving knob torsion PCB 1 Remarks:The parts with can not be supplied separately. 40

42 Fig 20 Spare parts for REMA handle 41

43 Fig 20 Spare parts for REMA handle No. Part Number Item Quantity Remarks Bolt Spring washer Handle bar assembly Screw Air spring Shoulder harness Handle shaft Elastic pin REMA handle Knob assembly 1 42

44 Fig 21 Spare parts for REMA handle Knob 43

45 Fig 21 Spare parts for REMA handle Knob No. Part Number Item Quantity Remarks Cover for emergency button Lifting switch assembly (with 2 cores plug-in board) Lifting switch assembly (with 4 cores plug-in board) Lowering switch assembly(with 2 cores plug-in board) Lowering switch assembly(with 4 cores plug-in board) REMA circuit board Cover for horn Horn spring Emergency switch spring Pin bushing Handle Pin Flat washer Screw Right butterfly knob Left butterfly knob Left hinge joint spring Right hinge joint spring Upper cover Cover for slow drive switch Spring Screw Down cover 1 44

46 Fig 22 Spare parts for driving wheel(6el-dc-a) 45

47 Fig 22 Spare parts for driving wheel(6el-dc-a) No. Part Number Item Quantity Remarks Brake Bolt Spring Washer Screw Spring washer Bracket Retaining ring for axle Flat pin Motor O-ring Screw Flat pin Small gear Retaining ring for axle rotation support Upper cover Screw Spring washer Paper washer Box body Screw Spring washer Driving wheel Screw Dust bushing Driving shaft Oil seal Retaining ring Bearing Bushing Adjusting washer Adjusting washer Bearing 1 46

48 Gear Round pin Retaining ring for axle Locking washer Bolt Nut Locking washer Washer Big gear Lubricating ring Bearing Screw Spring washer Bearing holder Bearing Gear O-ring Side cover Plug screw Seal washer Round pin Carbon brush for motor DC driving wheel 1 6EL-DC-A 1. The Item with is not supplied separately. 2. Gear fittings need to be supplied in pairs. 3. It is recommended to supply the gearbox with as a whole assembly. 47

49 Fig 23 Spare parts for driving wheel(6el-dc-jb) Fig 23 Spare parts for driving wheel(6el-dc-jb) No. Part Number Item Quantity Remarks Brake Bolt Spring washer Screw Spring washer 4 48

50 Bracket Retaining ring for axle Flat pin Motor O-ring Pin Small gear Retaining ring Rotating support Upper cover Screw Spring washer Paper washer reduction gearbox Plug screw Driving wheel Nut Round pin Carbon brush for motor Wheel bolt Spring clip DC driving wheel 1 6EL-DC-JB 1. It is recommended to supply the gearbox with as a whole assembly. 49

51 Fig 24 Spare parts for driving wheel(7el-ac-1.5) 50

52 Fig 24 Spare parts for driving wheel(7el-ac-1.5) No. Part Number Item Quantity Remarks Brake Bolt Spring Washer Screw Spring washer Bracket Retaining ring Flat pin Motor O-ring Screw Flat pin Pinion Retaining ring Pivoting support Upper cover Screw Spring washer Paper pad Box body Screw Spring washer Driving wheel Screw Dust bushing Driving axle Oil seal 1 FP-G-50X80X Retaining ring Bearing Bushing Adjusting washer Adjusting washer Bearing 1 51

53 Gear Round pin Retaining ring Locking washer Bolt Nut Locking washer Washing Gear Lubricating ring Bearing Screw Spring washer Bearing holder Bearing Gear O-ring Side cover Plug screw Seal washer Round pin Dust cover Dust bushing O-ring Screw spacer Pressure plate Sensor Spring retaining ring Axle sleeve AC driving wheel 7EL-AC The Item with is not supplied separately. 2. Gear fittings need to be supplied in pairs. 3. It is recommended to supply the gearbox with as a whole assembly. 52

54 Fig 25 Foot pedal Option Fig 25 Foot pedal No. Part Number Item Quantity Remarks Pedal 1 For normal pedal Pedal 1 For long pedal Bolt Disc spring Bolt Bush Locking nut Linking plate Air spring 1 For normal pedal Air spring 1 For long pedal Shake proof jacket Rotating shaft Elastic cylindrical pin Rubber pad 1 For normal pedal Rubber pad 1 For long pedal Screw Nut Flat washer N 53

55 Fig 26 Protective Arm Option Fig 26 Protective Arm No. Part Number Item Quantity Remarks Protective arm Cap nut Left protective arm bracket Right protective arm bracket Screw Spring washer Flat washer 6 54

56 Fig 27 LPT20/25 Main wiring harness Fig 27 LPT20/25 Main wiring harness No. Part Number Item Quantity Remarks 55

57 Wiring harness for traction motor Wiring harness for pump motor Wiring harness for main contactor Wiring harness for controller power 1 Fig 28 LPT20/25 control wiring harness for handle Fig 28 LPT20/25 control wiring harness for handle No. Part Number Item Quantity Remarks Control wiring harness 1 Nobleift handle Control wiring harness 1 REMA handle Control wiring harness 1 CANBUS handle Wiring harness for the handle 1 Nobleift handle 56

58 Wiring harness for the handle 1 REMA handle Wiring harness for the handle 1 CANBUS handle Fig 29 LPT22 Main wiring harness Fig.29 LPT22 Main wiring harness No. Part Number Item Quantity Remarks Wiring harness for traction motor Wiring harness for pump motor Wiring harness for main contactor Wiring harness for controller power 1 57

59 Fig 30 LPT22 control wiring harness for handle Fig 30 LPT22 control wiring harness for handle No. Part Number Item Quantity Remarks control wiring harness 1 Noblelift handle control wiring harness 1 CANBUS handle control wiring harness 1 REMA handle Wiring harness for the handle 1 Nobleift handle Wiring harness for the handle 1 CANBUS handle Wiring harness for the handle 1 REMA handle 58

60 Manufacturer maintains the rights of modifying this manual without notice! 59