Catalogue. Fig. 1 Fork Frame...3. Fig. 2 Load Roller...5. Fig. 3 Drive system (Amer)...7. Fig. 4 Cylinder...9. Fig. 5 Drive wheel (Amer)...
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- Adele Gibson
- 5 years ago
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Transcription
1
2 Catalogue Fig. 1 Fork Frame...3 Fig. 2 Load Roller...5 Fig. 3 Drive system (Amer)...7 Fig. 4 Cylinder...9 Fig. 5 Drive wheel (Amer)...11 Fig. 6 Suspension Castors...12 Fig. 7 Pump...14 Fig. 8 Tiller...16 Fig. 9 Tiller arm...18 Fig. 10 Hydraulic system...20 Fig. 11 Indicator holder assembly...22 Fig. 12 Control system...24 Fig. 13 Electrical system...26 Fig. 14 Truck body...28 Fig. 15 Cables...30 Fig. 16 Sticker for EU...32 Fig. 17 Sticker for US...33 Easy worn parts list
3 Fig. 1 Fork Frame 3
4 Fig. 1 Fork Frame No. Art No. Mobile # Description Qty. Note Standard FF1 Fork frame FF2 Screw FF3 Fixing plate FF4 Rock arm FF5 fork shaft FF6 Bushing FF7 Bushing FF8 Push rod fork FF9 Thin nut 2 GB/T6173=ISO FF10 Retaining ring 2 GB/T894.1 FF11 Push rod FF12 Long shaft FF13 Shaft 2 FF14 Roll pin FF15 Oil cup 2 6 JB/T FF16 Push rod kit FF17 Screw 8 M12x40 FF18 Spacer 4 FF19 Sensor 4 FF20 Sensor spacer 1 4 FF21 Sensor spacer 2 4 FF22 Nut 4 M12 FF23 Screw 4 M12x Nut 2 M6 4
5 FF24 FF25 FF26 FF27 FF28 FF29 Screw 6 M4x8 Cable clamp UC-1 6 Junction box assembly plate 1 Screw 2 M6x10 Tray welding 1 Fig. 2 Load Roller 5
6 Fig. 2 Load Roller No. Art No. Mobile # Description Qty. Note Standard LR1 Lock nut 2 M10 GB/T889.1=ISO LR2 Enter roller 2 6
7 LR3 Screw 2 M10 60 GB/T5782=ISO LR4 Roll pin GB/T879.1=ISO LR5 Shaft for roller LR Anti-grazing roller LR LR7 Bushing LR8-85 Frame for load 2 85 height LR8-80 roller 2 80 height LR9 Link plate 4 Double wheel LR10 Washer 8/4(D/S) LR11 Bearing 8/4(D/S) 6204 GB/T276=ISO LR12 Wheel 4(Double) LR13 Roll pin 8(Double) LR14 Shaft for wheel 4(Double) LR15 Roll pin 2(Single) LR16 Shaft for wheel 2(Single) LR17 Wheel 2(Single) LR18 Bushing 4 (Double) LR19 Load wheel LR20 Load wheel LR21 Roller kit 2 Fig. 3 Drive system (Amer) 7
8 Fig. 3 Drive system (Amer) No. Art No. Mobile # Description Qty. Note Standard DS1 Wire cover 1 8
9 DS1 Round nuts 1 M GB/T812=ISO DS3 Stopping collar 1 36 GB/T DS4 Tiller block DS5 Screw 1 M6 16 GB/T70.1=ISO DS6 Bearing GB/T276=ISO DS7 Tapered roller bearing GB/T DS8 Screw 2 M2 10 GB/T818=ISO DS9 Plate for micro switch DS10 Screw 2 M4 10 GB/T70.2=ISO DS11 Micro switch 1 WS1-T5-W200R DS12-2 DS DS13 1 Screw 4 Screw 4 Connection flange M10 20 For rubber wheel M10 40 For PU wheel GB/T70.1=ISO DS14 Retaining ring 2 16 GB/T DS15 Shaft DS16 Drive wheel block DS17 Mounting plate DS18P DS18R 1 Drive wheel 1 1 Suspension castors Only for PU drive wheel PU Rubber 9
10 Fig. 4 Cylinder 10
11 Fig. 4 Cylinder No. Art No. Mobile # Description Qty. Note Standard C1 Cylinder body C2 Piston rod C3 Guide ring C4 O-ring GB/T3452.1=ISO C5 Seal washer C6 Sealing ring GB/T C7 Rubber dustproof seal ring GB/T C8 End caps C9 Seal kit C10 Cylinder 1 11
12 Fig. 5 Drive wheel (Amer) Fig. 5 Drive wheel (Amer) No. Art No. Mobile # Description Qty. Note Standard DW1 Brake cover DW2 Electric brake DW3 End cap complete kit 1 Include carbon DW4P Wheel (D.200) kit 1 PU DW4R Wheel (D.230) kit 1 Rubber DW5 Hub kit DW6 Screw kit DW7 Cover kit 12
13 Fig. 6 Suspension Castors 13
14 Fig. 6 Suspension Castors No. Art No. Mobile # Description Qty. Note Standard SC1 Screw 8 M10 40 GB/T70.1=ISO SC2 Adjustment plate Opt. 1mm SC3 Lock nut 10 M10 GB/T889.1=ISO SC4 Screw 2 M SC5 Roll pin GB/T119.2=ISO SC6 Shaft Collar SC7 Plate SC8 Retaining ring 2 52 GB/T SC9 Bearing GB/T SC10 Screw 2 [CR ] GB/T5783=ISO SC11 Washer 2 8 GB/T96.1=ISO SC12 Polyurethane spring SC13 Lock nut 4 [CR ] GB/T889.1=ISO SC14 Wheel frame SC15 Lock nut 2 M12 GB/T889.1=ISO SC16 Bushing SC17 Turning frame SC18 Shaft SC19 Screw 2 M12 90 GB/T5780=ISO SC20 Screw 2 M10 70 GB/T5780=ISO SC21 Dust cover SC22 Ring SC23 Bearing GB/T276=ISO SC24 Shaft bushing SC25 Wheel SC26 Screw 2 [CR ] GB/T5780=ISO SC27 Castor SC28 Wheel kit SC29 Spring kit 2 14
15 Fig. 7 Pump 15
16 Fig. 7 Pump Qty No. Art No. Mobile # Description. Note Standard P1 Center valve block 1 CMT P2 Overflow valve 1 RV P3 Pressure fill valve 1 RPCV P4 Plug 1 SVP P5 Non-return valve 1 CV P6 Solenoid valve 1 SCV-024DC P7 Plastic plug 1 PVP P8 Coupling 1 DCP P9 DC motor 1 MD P10 Contactor 1 DK P11 Carbon brush P12 Hoop 2 KG P13 O-ring GB/T3452.1=ISO P14 O-ring GB/T3452.1=ISO P15 Gear pump 1 CBK-F P16 Oil elbow 1 FP03G P17 Oil absorption filter 1 FS03B P18 Tank 1 TP094C140-H P19 Tank cover 1 FC P20 Screw 2 M5 16 GB/T70.1=ISO
17 Fig. 8 Tiller 17
18 Fig. 8 Tiller No. Art No. Mobile # Description Qty. Note Standard T1 Tiller block 1 Rubber T2 Left drive button 1 ABS T3-190 Accelerator 1 BD T3-191 Accelerator 1 ET-191E Optional T4 Accelerator connector 1 ABS BD-190 only T5 Plastic cover 1 ABS T6 Right drive button 1 ABS T7 Screw 2 M3 12 GB/T70.1=ISO T8 Elastic washer 2 3 GB/T T9 Washer 2 3 GB/T T10 Screw 2 M3 8 BD-190 only T11 Screw 3 M4 8 GB/T70.3=ISO T12 Lower cover 1 ABS T13 Screw 4 M6 10 GB/T70.3=ISO T14 Screw 2 M6 16 GB/T70.1=ISO T15 Upper cover 1 ABS T16 Micro switch plate 1 ABS T17 Micro switch T18 Screw 14 M GB/T845=ISO T19 Micro switch plate 2 ABS T20 Tapping screw 7 ST GB/T845=ISO T21 Belly button 1 ABS T22 Belly block 1 ABS T23 Spring T24 Spring T25 Horn 1 ABS T26 Lifting button 1 ABS T27 Lowing button 1 ABS T28 Sticker 1 ABS 18
19 T29 Micro switches T30 Micro switches 1 1 Fig. 9 Tiller arm 19
20 Fig. 9 Tiller arm No. Art No. Mobile # Description Qty. Note Standard TA1 Tiller TA2 Screw 4 M8 25 GB/T70.1=ISO TA3 Elastic washer 4 8 GB/T TA4 Air spring TA5 Tiller arm TA6 Proximity switch 1 NBN5-FT-E TA7 Screw 2 M3 20 GB/T70.1=ISO TA8 Screw 1 M8 16 GB/T70.1=ISO TA9 Retaining ring 1 20 GB/T TA10 Shaft of tiller TA11 Bushing TA12 Screw 1 M8 20 GB/T70.1=ISO TA13 Cover TA14 Screw 4 M5 10 GB/T70.2=ISO TA15 Metal cover TA16 Tiller cable 1 20
21 Fig. 10 Hydraulic system 21
22 Fig. 10 Hydraulic system No. Art No. Mobile # Description Qty. Note Standard HS1 Hinge bolt 1 M HS2 Combination sealing washers HS3 Pipe HS4 Support plate HS5 Transition plate HS6 Straight connector HS7 O-ring 1 Canceled HS8 Screw 2 M8 16 GB/T70.1=ISO HS9 Elastic washer 2 8 GB/T HS10 Washer 2 8 GB/T HS11 Screw 1 M6 16 GB/T70.2=ISO HS12 Elastic washer 1 6 GB/T HS13 Washer 1 6 GB/T HS14 Pump 1 Vibo 0.8KW HS15 Pipe holder plate 1 [CR ] 22
23 Fig. 11 Indicator holder assembly 23
24 Fig. 11 Indicator Holder Assembly No. Art No. Mobile # Description Qty. Note Standard IHA1 Screw 2 M6x50 GB/T70.1=ISO IHA2 Screw 2 M6x20 GB/T70.1=ISO IHA3 Screw 2 M8x16 GB/T70.2=ISO IHA4 Indicator assembly plate IHA5 Nut 2 M6 GB/T889.1=ISO IHA6 Screw 5 M4x8 GB/T70.2=ISO IHA7 Cable clamp UC IHA8 Indicator welding IHA9 Screw 4 M10x25 GB/T70.2=ISO IHA10 Load backrest fixing plate IHA11 Spring washer 2 8 GB/T IHA12 Washer 2 8 GB/T95 24
25 Fig. 12 Control system 25
26 Fig. 12 Control system Qty No. Art No. Mobile # Description. Note Standard CS1 Aluminum plate CS2 Controller 1 CURTIS 1212P CS3 Screw 2 M4 25 GB/T70.1=ISO CS4 Elastic washer 8 4 GB/T CS5 Fuse holder CS6 Washer 6 4 GB/T CS7 Screw 2 M4 16 GB/T818=ISO CS8 Fuse 2 60A CS9 Screw 4 M4 8 GB/T818=ISO CS10 Protection mode 1 BD-W-115 Not for Amer drive wheel CS11 Screw 2 M5 10 GB/T818=ISO CS12 Washer 2 5 GB/T CS13 Elastic washer 2 5 GB/T CS14 Connector plate CS15 Fuse holder 1 BD-1 10A CS16 Blade fuse 1 10A CS17 Screw 2 M3 30 GB/T818=ISO CS18 Buzzer 1 HYD-4216W 24VDC CS19 Screw 2 M3 8 GB/T818=ISO CS20 Elastic washer 2 3 GB/T CS21 Washer 2 3 GB/T CS22 Cable holder 1 UC CS23 Screw 1 M4 10 GB/T818=ISO CS24 Relay 1 ARP12F-1C 24VDC 26
27 Fig. 13 Electrical system Fig. 13 Electrical system No. Art No. Mobile # Description Qty. Note Standard ES1 Screw 2 M3 25 GB/T70.2=ISO ES2 Indicator 1 Curtis906 27
28 ES3 Key 1 S100/ ES4 Emergency button 1 S100/ ES5 Instrument panel ES6 Screw 2 M5 10 GB/T70.1=ISO ES7 Instrument plate ES8 Screw 4 M6 16 GB/T70.2=ISO ES9 Elastic washer 2 6 GB/T ES10 Washer 2 6 GB/T ES11 Control board ES12 Screw 4 M5 16 GB/T70.1=ISO ES13 Elastic washer 4 5 GB/T ES14 Washer 6 5 GB/T95 Charger 24V/8A ES Input 230AC QQE192-8CH B Charger 24V/8A ES QQE192-8CH18- Opt. Input 115AC 26B ES16 Screw 4 M4 12 GB/T818=ISO ES17 Elastic washer 4 4 GB/T ES18AU Charger power cord 1 Australia ES18UK Charger power cord 1 UK ES18EU Charger power cord 1 EU ES18IT Charger power cord 1 Italy ES18SW Charger power cord 1 Switzerland ES18US Charger power cord 1 USA ES18AS Charger power cord 1 Asia ES19 Electrical board ES20 Fuse 1 1A ES21 Screw 2 M3 30 GB/T818=ISO ES22 Fuse plate 1 BD-1 10A ES23 Lock nut 2 M6 GB/T889.1=ISO ES24 Fan fixing plate ES25 Screw 2 M5 10 GB/T818=ISO
29 ES26 Connector holder ES27 Fan 1 ADDA DC12V ES28 Screw 4 M4 30 GB/T818=ISO ES29 Fan cable 1 [CR ] Fig. 14 Truck body 29
30 Fig. 14 Truck body Qty No. Art No. Mobile # Description. Note Standard TB1 Screw TB2 Active nuts 2 M TB3 Cover TB4 Support reinforcement TB5 Screw 8 M6 16 GB/T70.2=ISO TB6 Battery 2 12V/64Ah TB7 Control cable 1 Amer drive wheel TB8 Fuse 5*20 0.5A TB9 Fault display LED TB10 Mount UC TB111 Screw 3 M4 10 GB/T818=ISO TB12 Elastic washer 2 6 GB/T TB13 Washer 2 6 GB/T TB14 Ring TB15 Screw 2 M6 16 GB/T70.2=ISO TB16 Cover TB17 Screw M Suspension GB/T70.1=ISO TB18 Apron 1 castors TB19 Lock nut M10 8 GB/T889.1=ISO
31 Fig. 15 Cables 31
32 Fig. 15 Cables Qty No. Art No. Mobile # Description. Note Standard CB1 B0 line CB2 B+ line CB3 1B+ line CB4 2B+ line CB5 3B+ line CB6 4B+ line CB7 PB- line CB8 B- line CB9 Drive wheel cable 1 For Amer CB10 Charger B CB11 Copper bar 1 32
33 Fig. 16 Sticker for EU Fig. 16 Sticker for EU No. Art No. Mobile # Description Qty. Note Standard B SEU-B Sign read and follow this instruction 1 D SEU-D Sign capacity sticker 1 E SEU-E No passengers decal 1 33
34 Fig. 17 Sticker for US Fig. 17 Sticker for US No. Art No. Mobile # Description Qty. Note Standard B SUS-B Sign read and follow this instruction 1 D SUS-D Sign capacity sticker 1 G SUS-G Sign warning stay clear stop truck 1 H SUS-H Sign caution charger 1 I SUS-I Sign danger battery 1 J SUS-J Sign warning battery size 1 K SUS-K Sign warning electrical devices 1 L SUS-L Sign danger not riding 1 34
35 Easy worn parts list No. Part number Name Qty. Fig./Position Note Bushing 4 Fig.1/ Bushing 2 Fig.1/ Bushing 4 Fig.2/ Bearing 8 Fig.2/ Load wheel Load wheel 4 Fig.2/19 Double 2 Fig.2/20 Single Bushing 4 Fig.2/ Micro switch 1 Fig.3.1, 3.2/11 WS1-T5-W200R O-ring 1 Fig.4/ Sealing ring 1 Fig.4/ Dust ring 1 Fig.4/ Wheel (D.200) 1 Fig.5/4 Amer PU Wheel (D.230) 1 Fig.5/4 Amer Rubber Wheel kit 2 Fig.6/28 Suspension Air spring 1 Fig.9/ Bushing 2 Fig.9/ Washer 2 Fig.10/ Fuse 2 Fig.12/ Fuse 1 Fig.12/ Fuse 1 Fig.13/20 1A Fuse tube 1 Fig.14/8 5*20 0.5A 35
36 36
37
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Catalogue. Fig. 1 Fork Frame Fig. 2 Load Roller Fig. 3 Drive system Fig. 4 Cylinder Fig. 5 Drive wheel...
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