HOFFMANN POWER PRODUCTS PARTS LIST 2012

Transcription

1 HOFFMANN POWER PRODUCTS PARTS LIST 2012 HOFFMANN Diesel Engines ALL PARTS ARE SUBJECT TO STANDARD HOFFMANN TERMS AND CONDITIONS OF SALE 2010 Replacement parts are not manufactured, sold or warranted by O.E.M's and any part numbers and or descriptions are used for identification purposes only. Manufacturers names, numbers and descriptions are used for reference purposes only and it is not implied that any part listed is the product of the manufacturers. All pictures and drawings are for reference purposes only; any specifications appearing in any documents emanating from The Company are approximate only and are subject to modifications without notice. All rights reserved, material contained in this publication for which copyright is acknowledged. No part of this publication may be reproduced or transmitted in any form or by any means without written permission of the copyright holder. Copyright Hoffmann International 2012.

2 CONTENT PART LISTINGS Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 Fig 6 Fig 7 Fig 8 Exploded view of engine block assembly Exploded view of cylinder head Exploded view of Piston/Crank Assembly Exploded view of fuel tank parts Exploded view of lubrication and speed control system Exploded view of cooling and recoil starting system Exploded view of muffler assembly Exploded view of fuel pump assembly ASSEMBLY LIST KEY Parts not available

3 ASSEMBLY LIST 1

4 ASSEMBLY LIST 2

5 ASSEMBLY LIST 3

6 ASSEMBLY LIST 4

7 ASSEMBLY LIST 5

8 1

9 Table 1. Please refer to Fig 1 for illustration Code Names of Parts Unit Qty KM170F/KM178F/KM186F 1 ES Starter Motor Local 2 ES Bolt M10 x 35 (GB/T KM170F KM178F Cylinder head nuts (long) KM186F KM170F KM178F Cylinder head nuts (short) KM186F KM170F KM178F Cylinder head nut washer KM186F KM170F KM178F Cylinder head gasket KM186F KM170F Rectangle ring gasket 4.5 x 2.5 KM178F Rectangle ring gasket 4.5 x 2.2 KM186F Rectangle ring gasket 4.1 x 4.25 x 2.3 KM170F KM178F-01004/L Cylinder head studs (long) KM186F KM170F KM178F-01004/ Cylinder head studs (short) KM186F KM170F KM178F Cylinder block KM186F KM170F/KM178F-30x45x8 70/ Rear oil seal 30 x 45 x 8 11 KM186F-35x50x Rear oil seal 35 x 50 x 8 KM170F/KM178F C KM18F Oil drain plug KM170F/KM178F/KM186F Oil drain plug gasket GB /25X 'O' ring for oil dipstick 24 x 2.4 KM170F/KM178F/KM186F 15 (01011) Fuel injection pump fastening bolt (short) KM170F/KM186/KM178F 16 (01009) Fuel injection pump fastening bolt (long) KM170F/178F/186F Fuel injector adjusting gasket (0.5) KM170F Oil dipstick 18 KM186F / /86-Oil dipstick GBT Heterotypic nut M6(GB/T 6170) Piece 3 KM170F/178/186F Sealing plate gasket KM170F/178F/186F Sealing plate KM170F/178F/186F-01008/ Thrust piece GB /8X Flange face with bolts M8X14(GB ) GB290-89/ Needle bearing 7941/15 2

10 Table 1. Please refer to Fig 1 for illustration (continued) Code Names of Parts Unit Qty Ball bearing 306 (GB/T276-94) GBT Ball bearing 307 (GB/T276-94) Ball bearing 308 (GB/T276-94) KM170F Crankcase cover gasket KM178F Crankcase cover gasket KM86F Crankcase cover gasket Bearing 205(GB/T276-94) GBT (6203) 78-Bearing 206 (GB/T276-94) Bearing 207 (GB/T276-94) GB X Retaining pin 8x12 (GB ) 29 78/ /86-oil guide KM170F Crankcase cover KM178F Crankcase cover HD Crankcase cover M170F-01009/KM178F/186F (01017/9) Inner Hexagon Plug G1/8" Local Anti-loosing bolt M6x27 JB/T / Anti-loosing bolt M8x33.5 JB/T JB /25x Front oil seal 25 x 42 x 10 KM178F-30 x 45 x Front oil seal 30 x 45 x 10 GB Front oil seal 35 x 50 x 10 Regulator 34 ES Regulator for diesel Etric Start HD Main Bushing (50mm) HD Main Bushing (50mm) HD Main Bushing (50mm) KM170FS FS Front side crankcase cover KM178FS FS Front side crankcase cover KM186FS FS Front side crankcase cover JB /25x4 70FS Front side oil seal 25X42X10 Piece 8 KM178F-30x45x FS Front side oil seal 30X45X10 Piece 8 GB FS Front side oil seal 35x50x10 Piece 8 KM170F/KM178F/KM186F (03009/15/21) Aluminium Plug Φ 8x8 MS ES Flat washer 10 (GB/T MS ES Spring washer 10 (GB/T93-87) GB /6x Heterotypic bolt M6X12(GB/T ) Support of regulator HDX12-KSS Start switch assembly 2

11 3

12 Table 2. Part listing for cylinder head assembly. Please refer to Fig 2. Code Names of Parts Unit Qty GB /6X M6 x 55 Flanged Bolt (GB ) GB /6X M6 x 70 Flanged Bolt (GB ) PT Bolt for cylinder head (power tiller type only) KM186F Oiling screw plug KM170F/178F/186F Decompression shaft GB /10X 'O' Ring 10 x 1.9 (GB ) KM178F/186F Decompression shaft spring GB119-86/3X Retaining pin 3 x 16 (GB ) HD70/ / /78-Cylinder head cover HD Cylinder head cover KM170F/178F / /78-Cylinder head cover gasket 8 KM186F Cylinder head cover gasket KM178F / Rocker arm support c/w rockers 9 KM186F Rocker arm assy KM170F / KM178F Rocker arm shaft fastening bolt KM186F Goes with rocker arm assy Adjusting valve spacer KM170F/178F-V/Cap Piece Valve clip/cap Piece 4 KM186F-V/Cap Piece 4 KM170F Piece 4 KM178F Valve spring seat 13 KM186F KM170F KM178F Valve spring KM186F HD HD Valve guide oil seal HD

13 Code Names of Parts Unit Qty KM170F KM178F Valve spring washer KM186F GB X Pin 4 x 8 (GB ) GB899-88/8X Double ended stud AM8 x 20 (GB899-88) HD HD Cylinder Head KM186F GB900-88/6X55 70/ Double ended bolt AM6 x 55 (GB900-88) 20 GB900-88/6X Double ended bolt AM6 x 75 (GB900-88) KM170F KM178F Intake valve KM186F KM170F KM178F Exhaust valve KM186F GB M6 (GB ) Nut Fuel injector pressure plate Fuel injector adjusting gasket Fuel injector fastened bolt AM6X fastened bolt of fuel injector M6X45 Local fastened bolt of fuel injector M6X fastened bolt of fuel injector M6X36 M170F/KM178F/KM186F- 0306??? Breather assembly GB /12??? 'O' Ring 12 x PT Tricom cover (power tiller type only) 30 PT Decorative cover (power tiller type only) 31 PT Large flat washer 32 PT Bolt of decorative cover 5

14 Table 3. Please refer to Fig 3 for a complete illustration of the parts Code Names of Parts Unit Qty KM170F KM178F Piston ring group HD GB Retainer clip of piston pin Φ19 GB Retainer clip of piston pin Φ 21 GB Retainer clip of piston pin Φ 23 HD KM178F Piston HD

15 Code Names of Parts Unit Qty HD FS FS-Piston KM178F FS FS-Piston HD FS FS-Piston KM170F KM178F Piston Pin KM186F HD HD Connecting rod body HD HD KM78F Connecting rod bush HD GBT /78-Bearing 202 (GB/T276-94) Bearing 203 (GB/T276-94) KM170F KM178F Balancing shaft KM186F Key 5 x 7 (GB ) KM170F-05004A KM178F-05004A Balancing shaft timing gear KM186F Bolt (for F shaft - diesel engine) KM170F KM178F Crankshaft timing gear KM186F GB X Key 5 x 12 (GB ) GB X14 13A Key 5 x 14 (GB ) GB X Key 5 x 30 (GB ) 14 GB x63 78/ Key 6 x 63 (GB ) See attached list See attached list Crankshaft Plug 6 x 8 HD HD (17) Crank shaft timing gear KM186F KM170F KM178F Flywheel KM186F KM170FS FS FS-Flywheel HD78FS FS FS-Flywheel HD86FS FS FS-Flywheel 7

16 (15) CRANKSHAFT KM170FP (water pump threaded) KM170FG (SA taper) KM178FG (Kama tapped) KM178FP (water pump threaded) KM186FG (Kama taper) KM186FP (pump shaft) KM186F (parallel with keyway) 8

17 Code Names of Parts Unit Qty KM170F/178F / Flywheel nut washer KM186F KM170F/178F / Nut flywheel KM186F KM170FE-R/Gear HD78E-R/Gear Flywheel gear ring (for electric start) HD86E-R/Gear KM170FE-R/Gear 70FS FS-lywheel gear ring (for electric starter) HD78E-R/Gear 78FS FS-flywheel gear ring (for electric starter) HD86E-R/Gear 86FS FS-flywheel gear ring (for electric starter) 22 70/ Sleeve of fuel pump rod KM170F KM178F Push rod KM186F KM178F / Tappet KM186F GB X14 70/ Key 5 x 14 (GB ) 25 GB X Key 4 x 12 (GB ) KM170F KM178F Camshaft KM186F KM170FS-CAMSHF 70FS FS-Camshaft KM178FS-CAMSHF 26S 78FS FS-Camshaft KM186FS-CAMSHF 86FS FS-Camshaft HD HD Camshaft timing gear HD KM170FS FS FS-Crankshaft KM178FS FS FS-Crankshaft KM186FS FS FS-Crankshaft Key 8 x 45 (GB ) camshaft key Flywheel alternator 31 PT Flange (power tiller type only) 32 PT Bolt of silencer 33 PT Flat washer of bolt to silencer 34 PT Flat washer of inner hexangular bolt Piece 4 35 PT Inner hexangular bolt Piece 4 9

18 10

19 Table 5. Please refer to Fig 5 for a complete illustration. Code Names of Parts Unit Qty GB /6X Heterotypic bolt M6 x 12 (GB ) 1 GB /6X /86-heterotypic bolt M6x12 (GB ) KM170F/178/ Oil filter cover KM170F Oil filter cover gasket GB /25X Sealing Ring 25X2.4 KM178F/170F/186F Oil filter assembly GB X Heterotypic bolt M6 x 12 (GB ) Piece 3 KM170F/178/186F Oil pump cover 'O' ring 34.5 x 1.8 (GB ) KM170F/178F / 'O' ring 34.5 x 1.8 (GB ) KM170F/178F / Oil pump KM186F GB X Pin 3 x 16 (GB ) GB x heterotypic bolt M6 x 12 (GB ) GB /6X /86 heterotypic bolt M6 x 14 (GB ) KM178/186F / /86-Oil filter cleaning equipment GB X / Seal ring 20x / Oil Guide KM170F Oil pump driving gear KM178/186F / KM170F/178/186F Fly block pin KM170F/178/186F Fly bock KM170F/178/186F Governor fork tappet Lever shaft gasket GB290-89/941/ Bearing 7941/8 (GB290-64) KM170F-178F Fork lever assembly KM186F Washer KM170F/178F / Fuel controller KM186F KM178F/186F Handle bracket HD /Assy Speed-control lever GB /16X Heterotypic Bolt M6 X 14 (GB ) GB /6X Heterotypic Bolt M6 x 14 (GB ) Lead seal KM170/178/186F Return spring KM186F Return spring KM170/178F Speed-control spring Piece

20 12

21 Table 4. Fuel system parts; please refer to Fig 4 for a complete illustration. Code Names of Parts Unit Qty GB /8X Bolt M8 x 45 (GB ) KM170F Upper fuel tank bracket fastening bolt KM170/178/186F Flat washer 8 (GB ) KM170F KM178F Upper fuel tank bracket KM186F HD70/H78 70/ Injector (china type) HD B Bosch injector KM170/178/186F Fuel leak-off pipe connection Φ9 KM170F KM178F Fuel leak-off pipe KM186F KM170F/178F/186F Shock absorbing pad of fuel tank Piece 4 KM170F KM178F Fuel tank KM186F KM170/178/186F Fuel pipe connection Φ 7 KM170F KM178F Fuel pipe KM186F KM170F/178F/186F Fuel drain gasket Φ 6 (GB ) GB /12X Fuel drain plug (in the fuel tank) KM170F/178F/186F Lower fuel tank bracket GB /6X Bolt M6 x 14 (GB ) GB Nut M6 (GB ) GB Flat washer Φ6 (GB ) KM170F/178F/186F Fuel tank cock assembly GB / Gasket of fuel tank cock KM170/178/186F Fuel pipe clamp Φ 13 KM170F KM178F Fuel oil pipe KM186F KM186F Fuel filter gasket KM170F KM178F Fuel filter element KM186F HD / Fuel injector pump HD HD HD High pressure fuel pipe HD KM170H178F/186F Fuel oil filter HD70/ Fuel tank cap assembly /78-Fuel injector cap (china type only) 13

22 14

23 Table 6. Please refer to Fig. 6 for illustration. Code Names of Parts Unit Qty HD HD Recoil case assembly HD KM170FS FS FS case assembly KM178FS S 78FS FS case assembly KM186FS FS FS case assembly GB /6X Bolt M6 x 8 (GB ) Piece 4 KM170F KM178F Recoil starter rope KM186F KM170F Recoil starter handle KM178F HD HD / Flat spiracle spring HD HD HD Recoil reel HD HD HD Starting claw HD78/ / HD Helical spring HD78/HD / HD Torsional sprint HD / HD Starting claw plate HD78/HD / Y40/Y Friction plate nylon washer KM178F/186F / Friction plate gasket Local 78/ Spring washer GB Nut M6 (GB ) GB X Bolt M6 X 12 (GB ) Piece 3or4 HD HD Starter cup HD HD HD Fan case HD HD FS FS Fan case HD S 78FS FS Fan case HD FS FS Fan case GB X Bolt M6 X 22 (GB ) Piece 4 GB Washer M6 (GB90-85) Piece 4 KM170F/178/186F Collar fan case Piece 4 KM170F/178/186F Rubber cushion fan case Piece 4 15

24 Table 6. Please refer to Fig. 6 for illustration (continued). Code Names of Parts Unit Qty KM170F KM178F Fan case seal KM186F / /86 Shock isolation piece of wind leading plate 24 78/ /86 Collar of wind leading plate 25 78/ /86 Pad KM178F Cylinder Cover KM186F GB /6X Bolt M6 x 12 (shaped piece) 27 GB /6X18 78/ Bolt M6 x 16 (shaped piece) 16

25 17

26 Table 7. Please refer to Fig 7 for a complete illustration Code Names of Parts Unit Qty KM170F KM178F Intake pipe gasket KM186F KM170F KM178F Intake pipe KM186F PT s 78PT Intake pipe (power tiller type only) 86PT KM170F / Piece 3 3 Air cleaner gasket KM186F PT Air cleaner gasket (power tiller type only) 3s 78PT KM178F / /78-fasten bolt for air cleaner 4 GB900-88/8X fasten bolt for air cleaner GB /6X22 70/ /78-Heterotypic bolt M6X22 (GB ) 5 GB /6X Heterotypic bolt M6 x 25 (GB ) KM170F/178F / Air filter assembly KM186F GBT Heterotypic Nut M6 (GB ) HD70/HD / Air filter element HD (KM170F-02015) KM178F / Muffler gasket KM186F HD HD Muffler assembly HD PT PT Muffler assembly (power tiller type only) 86PT GB / Flat washer Φ 8 GB Spring washer Φ 8 GB Nut M8 (GB ) GB x /78-heterotypic bolt M8x14(GB ) 14 GB5787-M18X heterotypic bolt M8x16 (GB ) Muffler screen cover Refer muffler assy GB X Bolt M6 X 14 (GB HD70/HD78-08ED Muffler tail pipe HD86-08ED KM170F/178F / Sealing ring of shock proof KM186F HD70/ / Bottom case assembly of air cleaner KM186F KM170/8F-07203A 70/ Sealing ring of shock proof KM186F HD / Air filter shock absorber HD

27 Code Names of Parts Unit Qty GBT6170/86/6 70/ /78-Heterotypic nut M6(GB/T6170) 22 GBT / Heterotypic nut M8 (GB/T6170) HD70/ / Air filter shock absorber (square) HD GB / Washer GB62-88/6 70/ Butterfly nut M6 25 GB62-88/ Butter nut M8 Code Names of Parts Unit Qty KM170F Oil bath air cleaner assembly Cover of oil bath air cleaner 78/ The welding part 78/ Protection shim 78/ Seal ring B 78/ Thin filter 78/ Rude filter 78/ Regurgitate plate 78/ Seal ring A 78/ Oil plate 78/ Fasten ring 78/ connector of intake pipe HD78FS connector of intake pipe connector of intake pipe Bolt of intake pipe Piece 3 19

28 Fig 8. Exploded view of fuel pump assembly Table 8. Please refer to Fig 8 for a complete illustration. Code Names of Parts Unit Qty 1 70/ Piece Delivery holder Piece / Delivery spring 3 70/ Delivery gasket 4 70/ Delivery valve 5 70/ Seat of delivery valve 6 70/ Plunger 7 70/ Adjusting gasket 8 70/ Connecting plate of pump body 9 70/ Circlip 10 70/ Control lever assembly 11 70/ Spring seat 12 70/ Pin of sleeve 13 70/ Pump spring 14 70/ Seat of pump spring HD /HD / HD Fuel pump assembly 16 70/ Nut M6 20

29 Power tiller type handle assembly Picture Code Names of Parts Unit Qty Heterotypic Bolt M6X14 (GB ) Return spring Heterotypic bolt M6X27 (GB ) KF/VSP Assy Spring washer Variable speed Control Assly Power tiller type handle HD/VSP-110SPR Pressure spring KM186F Description: Power tiller type speedcontrol Variable speed control assly no spring Handle part 21

30 FG handle assembly Picture Code Names of Parts Unit Qty Return spring Speed-control spring Piece Bolt M6X45(GB ) M10X1.25 nut FG Lever GFL-S/Handle FG governor spring Heterotypic Bolt M6x14(GB ) Nut M6 (GB39-88) Washer Shaft handle FG handle assembly Picture Code Names of Parts Heterotypic Bolt M6 x 14 (GB ) Unit Qty Return spring Speed-control HD70/78/ spring Piece Second gear Description/Speed parts Control Assly w/o springs Spring of second gear Spring washer Heterotypic bolt M6x27(GB ) Spring washer Heterotypic Bolt M6x14 (GB ) KM170F/ 178/186F KM170F/ 178F HD /SPR 22