Mobile column lift ST 1082-FW ST 1082-RW. List of parts and appendices Stertil B.V

Transcription

1 Mobile column lift ST 1082-FW ST 1082-RW List of parts and appendices 2006 Stertil B.V

2 List of parts and appendices for the 8,2 ton Stertil-Koni mobile column lift ST 1082-FW ST 1082-RW Starting at Serial Number: TM List of Parts and Appendices (Version 0) 2 Mobile column lift ST 1082

3 A A List of parts and appendices The following sections will give an overview of the main assemblies and their components: A.1 Summary column lift on page 4, A.2 Mobile column lift on page 6, A.3 Hydraulic unit on page 8, A.4 Hydraulic scheme on page 9, A.5 Hydraulic cylinder on page 10, A.6 Control box on page 12, A.7 Electrical diagram control box on page 14, A.8 Pallet jack mechanism on page 15, A.9 Label locations on page 16, A.10 Dimensional drawing on page 17. List of Parts and Appendices (Version 0) 3 Mobile column lift ST 1082

4 A List of parts and appendices A.1 Summary column lift See Figure A.3 See Figure A.2 See Figure A.3 7 Figure A.1 Column lift List of Parts and Appendices (Version 0) 4 Mobile column lift ST 1082

5 Summary column lift Table A.1 Column lift Index No. Reference Description Remarks 1 1 See Figure A.6 Cover / Control Box Packing ring Nut cap M Roller Angle support Wheel Column Standard Column Widened Plate Shaft Guide block Standard Guide block Widened Grommet No type Oil pipe 13 1 See Figure A.5 Hydraulic cylinder Straight adaptor GE 10-PS Hydraulic hose Slide plate Potentiometer unit 19 1 See Figure A.3 Hydraulic unit 20 1 See section A.8 Pallet jack mechanism Pawl Nut M4 DIN Clamp Buffer Lifting magnet Spring ring M20 DIN 127B Nut M20 DIN Bolt M6x10 DIN Washer M6 DIN125A Washer M4 DIN 125A Screw M4x10 DIN Retaining washer A24 DIN Washer M10 DIN 127B Washer M16 DIN125A Bolt M16x25 DIN Set screw M5x12 DIN Bolt M10x20 DIN Switch tube Switch bushing Bracket Bolt M6x8 DIN Nut M6 DIN Bolt M6x40 DIN Bolt M5x30 DIN Adjusting screw M4x4 DIN Grommet Switch Washer M5 DIN 125A Selflocking nut M5 DIN 985 List of Parts and Appendices (Version 0) 5 Mobile column lift ST 1082

6 A List of parts and appendices A.2 Mobile column lift See section A.8 P6: Locked with loctite 542 sealant Figure A.2 Mobile column lift List of Parts and Appendices (Version 0) 6 Mobile column lift ST 1082

7 Mobile column lift Table A.2 Mobile column lift Index No. Reference Description Remarks Column Only ST 1082-RW Shaft Only ST 1082-RW Ball bearing 60052RSR Only ST 1082-RW Wheel Only ST 1082-RW Wheel shaft Only ST 1082-RW Bolt M10x20 DIN 7984 Only ST 1082-RW Hinge assembly Only ST 1082-RW Bush bearing GFM Only ST 1082-RW Pull rod Only ST 1082-RW Locknut M12 DIN 985 Only ST 1082-RW Hinge tube Only ST 1082-RW Push plate Only ST 1082-RW Retaining ring No.12 DIN 6799 Only ST 1082-RW Axle Only ST 1082-RW Bolt M10x30 ISO 7380 Only ST 1082-RW Torsion bar Only ST 1082-RW Shaft All models Roll pin 6x30 DIN 1481 All models Jack assembly All models Adjusting screw M8x8 DIN 916 All models Nut M8 DIN 439B All models Shaft All models Cap All models Balancer Only ST 1082-RW Balancer Only ST 1082-FW Shaft All models Gas spring All models Clamp All models Retaining ring No.9 DIN 6799 All models Front support Only ST 1082-RW Plastic cover Only ST 1082-RW Handle Option adjustable forks Spring Option adjustable forks Pin Option adjustable forks Guide block for adjustable forks Option adjustable forks Adjustable fork (right) Option adjustable forks Adjustable fork (left) Option adjustable forks Retainingring a12 DIN471 Only ST 1082-RW For other parts, refer to Figure A.1 and Table A.1. List of Parts and Appendices (Version 0) 7 Mobile column lift ST 1082

8 A List of parts and appendices A.3 Hydraulic unit Figure A.3 Hydraulic unit List of Parts and Appendices (Version 0) 8 Mobile column lift ST 1082

9 Hydraulic scheme Table A.3 Hydraulic unit Index No. Reference Description Remarks Hydr. unit 1.2cc, 24V 265 bar Tank plastic 10 liter O-ring x3.53 mm Suction filter D.62 dia. 3/8" Return filter 10 micron Pump 1.2 CM3/REV Tightening torque 22Nm 7a /2 Valve NC (ex. solenoid) Tightening torque 30Nm 7b /2 Valve NC (ex. solenoid) (incl. Tightening torque 30Nm manual ering) O-ring x 1.78 mm Solenoid 24 VDC EC 30D Pressure relief valve 265 bar Tightening torque 25Nm Half coupling pump side Electric motor 3kW 24VDC 3300 rpm Check valve Tightening torque 22Nm Breather cap 18 1 Seal cap Flow control valve 2 L/min Flow control valve 6 L/min Transport plug A.4 Hydraulic scheme Index C EV22 VCDF F K P T O M R Description Cylinder 2/2 Valve Flow control valve Filter Non return valve Pump Tank Safety pressure valve Electric motor Hose burst check valve Figure A.4 Hydraulic scheme List of Parts and Appendices (Version 0) 9 Mobile column lift ST 1082

10 A List of parts and appendices A.5 Hydraulic cylinder Figure A.5 Hydraulic cylinder List of Parts and Appendices (Version 0) 10 Mobile column lift ST 1082

11 Hydraulic cylinder Table A.4 Hydraulic cylinder Index No. Reference Description Remarks Cylinder (assembly) 1 1 Cylinder bottom O-ring Ø70x2.5 3* 1 Retaining ring 4* 1 Piston seal 5* 1 Bearing ring O-ring Ø50x2 7 1 Piston 8 1 Cylinder 9 1 Piston rod 10* 1 Bearing ring 11 1 Retaining ring 12 1 Piston cap Hose burst check valve Union GE10 PSR 1/4" Copper sealing ring Air bleeding nipple * Seal kit (ST1082) List of Parts and Appendices (Version 0) 11 Mobile column lift ST 1082

12 A List of parts and appendices A.6 Control box Figure A.6 Control box Table A.5 Control box Index No. Reference Description Remarks Control box wireless (incl. cables) Motor relays 24Vcc 150A Battery charger 230V 50Hz 24V 8A Battery switch PN Fuse holder 5007 Class T A Fuse 200A 300V A3T Battery 12V/104Ah VDC31M VMF Connector PX0580/ RF-module Cable relays - +motor L=1050mm Cable switch - fuse L=400mm Cable +battery - switch L=350mm Cable -battery - +battery L=700mm Cable -battery - -motor L=1300mm Mains cable PCB Foil covered switch panel Emergency stop button NC contactor Acoustical alarm Cable gland M25x um2x Cable gland M20x u Cable gland M25x um3x6 List of Parts and Appendices (Version 0) 12 Mobile column lift ST 1082

13 Control box Figure A.7 Control box Figure A.8 Control box List of Parts and Appendices (Version 0) 13 Mobile column lift ST 1082

14 A List of parts and appendices A.7 Electrical diagram control box Figure A.9 Electrical diagram control box List of Parts and Appendices (Version 0) 14 Mobile column lift ST 1082

15 Pallet jack mechanism A.8 Pallet jack mechanism 7 Figure A.10 Pallet jack mechanism Table A.6 Pallet jack mechanism Index No. Reference Description Remarks Pallet jack assembly All models Hydraulic valve assembly Spring cover assembly Pump piston assembly Lowering valve assembly Lowering screw assembly Safety valve assembly Pump unit Handle assembly List of Parts and Appendices (Version 0) 15 Mobile column lift ST 1082

16 A List of parts and appendices A.9 Label locations Figure A.11 Label locations Table A.7 Label locations Index No. Reference Description Remarks User instruction sticker Type plate Large sticker STERTIL/KONI Capacity sticker 8200 kg Sticker schematic diagram List of Parts and Appendices (Version 0) 16 Mobile column lift ST 1082

17 Dimensional drawing A.10 Dimensional drawing Figure A.12 Dimensional drawing List of Parts and Appendices (Version 0) 17 Mobile column lift ST 1082

18 B B List of parts - Variants and options The following sections will give an overview of the main assemblies of the variants and options of the Mobile column lift ST 1082, and their components: B.1 Wheel adaptors and extended arm on page 19. List of Parts and Appendices (Version 0) 18 Mobile column lift ST 1082

19 Wheel adaptors and extended arm B.1 Wheel adaptors and extended arm Figure B.1 Wheel adaptors and extended arm Table B.1 Wheel adaptor and extended arm Index No. Reference Description Remarks Wheel adaptor (length = 300 mm) All models Wheel adaptor (length = 500 mm) Only for ST 1082-FW Max kg 3* Longer wheel adaptor (length = 500 mm) Only for ST 1082-FW Max. 5500kg 4* Arm extension Only for ST 1082-FW 5* Shaft Only for ST 1082-FW 6* Retaining washer A24 DIN 6799 Only for ST 1082-FW 7* Bolt M16x DIN 933 Only for ST 1082-FW 8* Nut M16 DIN 439B Only for ST 1082-FW 9* Label 5500 kg Only for ST 1082-FW Label 4000 kg Only for ST 1082-FW * Extension set (2x item 3, 4, 5, 7, 8 and 9; 4x item 6) Only for ST 1082-FW Warning w Longer wheel adaptors may only be used in combination with arm extensions. See the attached label on longer wheel adaptors for the maximum allowed capacity. List of Parts and Appendices (Version 0) 19 Mobile column lift ST 1082