Parts Manual 400A. Band Sawing Machine

Transcription

1 Parts Manual 400A Serial No: to Band Sawing Machine

2 MACHINE SPECIFICATIONS MODEL VOLTAGE CYCLE PHASE SERIAL NO. For your information and future reference, insert pertinent data concerning your machine in the spaces provided above. This information is printed on a label or stamped on a plate attached to the machine frame. Always specify model and serial numbers on all parts orders and correspondence concerning your machine. This will help avoid unnecessary delays and inconvenience during processing. The specifications contained herein were in effect at the time this manual was approved for printing. The DoALL Company, whose policy is one of continuous product improvement, reserves the right to change specifications or design at any time without notice and without incurring obligations. How to read your serial number: For Sales, Parts and Service, call DoALL SAWING PRODUCTS 2375B TOUHY AVENUE ELK GROVE, ILLINOIS U.S.A. YOUR SERVICE REPRESENTATIVE:

3 PARTS MANUAL INDEX 6/14 FICHE NO. E-142 MODEL 400A SERIAL NO to _ PAGE NO. DESCRIPTION FIRST SERIAL LAST SERIAL PAGES PS Final Assembly All 2-3 PS-5-88 Adjusting Screw Assembly (Saw Guides) All PS *Band Broken Switch Option All PS Band Brush Assembly All 4-5 PS Band Tension Handwheel Assembly All PS Bandwheel Assemblies All PS Band Wiper Assembly All PS Control Panel (Pneumatic) All PS *Conveyor Assemblies (5 and 10 ) All 6-7 PS Counterbalance Spring Assembly All 8-9 PS Discharge Chute All 2-3 PS Door Latches All 2-3 PS Drive Assembly All PS Drive Roller Vise Jaw Assembly All PS Electrical Assembly to PS Electrical Assembly to PS Electrical Control Box Assembly All PS-6-78 Flood Coolant Assembly (Includes Flushing Hose) All PS-6-80 *Flood Coolant Assembly (Europa Only) All PS Head Assembly All PS Head Feed Control Assembly All PS Head Feed Cylinder Assembly All PS Head Pivot Detail All PS Hydraulic Controls All PS Job Selector All 2-3 PS *Laser Line Generator Assembly All PS Miscellaneous Details All PS-6-79 *Mist Lubricator Assembly All PS Movable Roller Vise Jaw Assembly All PS Pneumatic Details All PS Pneumatic Head Lift Assembly All PS *Pneumatic Vise Assembly All PS-5-88 Saw Guide Arm Assembly All PS *Vertical Guide Roller Assembly (Conveyor) All 6-7 PS Vise Detail All PS Vise Clamp Handwheel Assembly All PS Work Height Assembly All PS *Worklight to PS *Worklight to PS Workstop Assembly All *Denotes Attachment or Optional Equipment. 1

4 NEW DRG. S.C.L REVISIONS S.C.L A See Head Pivot Detail MODEL FIRST MACH. LAST MACH. 400A FINAL ASSEMBLY PS PRINTED IN U.S.A. 2

5 CODE NO. PS FINAL ASSEMBLY Ref Final Assembly L.H. Blade Guard Weldment Screw, Button Hd. Soc. M5-0.8 x Washer, Flat #10 S.A.E. Std Shield Screw, Button Hd. Soc. M5-0.8 x Washer, Flat #10 S.A.E. Std Nut, Hex. Self-Locking M Decal (400A) Label (DoALL) L.H. Door Weldment Self Drilling Fastener M4.8 x Nylon Edging... A.R Door Stop Screw, Button Hd. Soc. M6-1.0 x Locknut M Washer, Flat M Spring Latch (Each Door) Screw, Button Hd. Soc. M5-0.8 x Pull Pocket Band Cover Weldment (Standard) Band Cover Weldment (Mist Lubricator Option) Screw, Button Hd. Soc. M5-0.8 x Nut, Hex. Jam M Work Height Assembly (See Detail) Drive Assembly (See Detail) Band Wiper Assembly (See Detail) Screw, Button Hd. Soc. M5-0.8 x Bearing Cover Screw, Button Hd. Soc. M5-0.8 x Saw Band Selector R.H. Door Weldment Self Drilling Fastener M4.8 x Nylon Edging... A.R Escutcheon (Warning) Label (Diameters/X-Section Area) Pneumatc Head Lift Assembly (See Detail) Front Spalsh Guard Weldment Workstop Assembly (See Detail) Flood Coolant Assembly (See Detail) Mist Lubricator Assembly (Optional) (See Detail) Flood Coolant/Mist Lubricator Assembly (Optional) (See Detail) Foot Casting Screw, Hex. Hd. Cap M x Nut, Hex. Jam M Screw, Button Hd. Soc. M5 x 0.8 x Washer, Flat #10 Std. S.A.E Spring Ejector & Tag Assembly Spring Ejector Instruction Tag Screw, Button Hd. Soc. M5-0.8 x Cable Tie Mount Screw, Rd. Hd. Drive #4 x 1/ Base Weldment Discharge Chute Weldmwent Saw Band (Imperial Bi-Metal Super Silencer) Saw Band Tag Pin Retaining Ring Head Feed Control Assembly (See Detail) Pin Retaining Ring Vise Detail (See Detail) Label (Machine Data) Head Assembly (See Detail) Decal (American Flag) Escutcheon (Band Tension) R.H. Band Guard Screw, Button Hd. Soc. M5-0.8 x Bracket Screw, Hex. Hd. Cap M x Washer, Lock M Counterbalance Spring Assembly (See Detail)... 1 Following Not Shown: Instruction Tag CE Label (Europa Only) Shipping Pallet and Hardware Shipping Bracket Documentation CD Box of Extra Parts Hex. Key (10 mm) Screw, Button Hd. Soc. M6-1.0 x 12 (For Wear Plate When Shipping Bracket is Removed)

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7 CODE NO. PS BAND BRUSH ASSEMBLY Ref Band Brush Assembly (Powered) Nut, Hex. M Washer, Flat M6 Wrought Bracket Weldment Screw, Button Hd. Soc. M6-1.0 x Washer, Lock M Band Brush Assembly (See Detail)... 1 Ref Band Brush Assembly Shaft Bracket Weldment Retaining Ring Spacer (.0149)... A.R Spacer (.0299)... A.R Wire Brush Nut, Hex. Jam M Bearing Retaining RIng If Supplied) Pinion Spring Pin

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9 CONVEYOR ASSEMBLY (And Related Items) CODE NO. PS Ref ' Conveyor Assembly Roller Label (DoALL Logo) Label (Conveyor Capacity) Frame Weldment Screw, Hex. Hd. Cap M x Nut, Hex. M Screw, Hex. Hd. Cap M x Washer, Flat M12 Wrought Washer, Lock M Nut, Hex. M Foot Weldment... 4 Ref ' Conveyor Assembly Roller Label (DoALL Logo) Label (Conveyor Capacity) Frame Weldment Screw, Hex. Hd. Cap M x Nut, Hex. M Screw, Hex. Hd. Cap M x Washer, Flat M12 Wrought Washer, Lock M Nut, Hex. M Foot Weldment... 6 Optional Filler Plates (Not Shown): Filler Plate (6.97 Long) (Optional) Filler Plate (9.25 Long) (Optional)... A.R. Ref Vertical Guide Roller Assembly Screw, Hex. Hd. Cap M x Roller End Bearing Roller Roller Shaft Clevis Pin Washer Square Nut M Screw, Hex. Hd. Cap M x Washer, Lock M Washer, Flat M Nut, Hex. M Base Weldment

10 NEW DRG. S.C.L REVISIONS MODEL 400S SHOWN. MODEL FIRST MACH. LAST MACH. 400A M S COUNTERBALANCE SPRING ASSEMBLY PS PRINTED IN U.S.A.

11 CODE NO. PS COUNTERBALANCE SPRING ASSEMBLY Ref Counterbalance Spring Assembly Retaining Ring * Clevis * Shaft Collar Top Washer Rod Guide Weldment Pin Retaining Ring Screw, Hex. Hd. Cap M x Washer, Lock M Washer, Flat M Bracket Compression Spring * Threaded Rod 3/4-10NC x 13-1/ * Nut, Hex. Jam 3/4-10NC * Spring Pin... 1 *NOTE: Marked Items are Part of Assembly # Screw and Lug Assembly. 9

12 NEW DRG. S.C.L REVISIONS MODEL FIRST MACH. LAST MACH. 400A DRIVE ASSEMBLY PS PRINTED IN U.S.A.

13 CODE NO. PS DRIVE ASSEMBLY Ref Drive Assembly Electric Motor Electric Motor (575V Only) Cover Mounting Plate Screw, Button Hd. Soc. M6-1.0 x Motor Mount Weldment Screw, Hex. Hd. Cap M x Washer, Lock M Washer, Flat M8 Wrought Motor Pulley V-Belt Cover Weldment Screw, Button Hd. Soc. M5-0.8 x Key Spindle Pulley

14 NEW DRG. S.C.L REVISIONS MODEL FIRST MACH. LAST MACH. 400A DRIVE ROLLER VISE JAW ASSEMBLY PS PRINTED IN U.S.A.

15 CODE NO. PS DRIVE ROLLER VISE JAW ASSEMBLY Ref Drive Roller Vise Jaw Assembly (Standard Rollers) Ref Drive Roller Vise Jaw Assembly (Optional Knurled Rollers) Rear Chain Cover Screw, Button Hd. Soc. M5-0.8 x Compression Spring Screw, Soc. Hd. Cap M6-1.0 x Nut, hex. M Screw, Soc. Set M x Nut, Hex. Jam M Dowel Pin Screw, Soc. Hd. Cap M x Washer, Lock M12 Hi-Collar Actuator Weldment Actuator Mounting Bracket Screw, Soc. Hd. Cap M6-1.0 x Roller Assembly (Weldment) Shaft Retaining Ring Gear Motor (208V, 230V, 460V, 575V) Gear Motor (200V) Gear Motor (400V) Screw, Soc. Hd. Cap 7/16-14NC x 1-3/ Washer, Flat 7/16 S.A.E. Std Washer, Lock 7/16 Std Nut, Hex. 7/16-14NC Top Chain Cover Screw, Button Hd. Soc. M5-0.8 x Sprocket Spring Pin Key Roller Chain Sprocket Spring Pin Key Roller Chain Sprocket Spring Pin Key DU Sleeve Bearing Spacer Roller (Standard) Roller (Optional Knurled) Screw, Button Hd. Soc. M4-0.7 x Shim (.003)... A.R Shim (.010)... A.R Shim (.015)... A.R Bearing Block Screw, Soc. Hd. Cap M x Roller And Gear Motor Housing Roller Chain Sprocket Spring Pin Loctite (Dry-Loc Green 202)... A.R Chain Cover Weldment Screw, Button Hd. Soc. M5-0.8 x

16 NEW DRG. S.C.L REVISIONS S.C.L Band Broken Switch Option MODEL FIRST MACH. LAST MACH. 400A ELECTRICAL ASSEMBLY PS PRINTED IN U.S.A.

17 CODE NO. PS ELECTRICAL ASSEMBLY Ref. Electrical Assembly Limit Switch (Door Interlock) Screw, Button Hd. Soc. M4-0.7 x Cord Grip Connector ( ) Electrical Cord (#18-2 Conductor)... A.R Interlock Key Bracket Screw, Button Hd. Soc. M4-0.7 x Nut, Hex. M Washer, Flat M4... A.R Rubber Grommet Cord Grip Connector Flange Washer Bond Nut Label (Electrical Hazard) Electrical Cord (#14-4 Conductor)... A.R Electrical Cord (#14-3 Conductor) (Single Phase Motors Only)... A.R Proximity Switch (Out of Stock) Bracket Screw, Button Hd. Soc. M4-0.7 x Proximity Switch (Stock Forward) Bracket Screw, Button Hd. Soc. M4-0.7 x Nylon Clamp Screw, Button Hd. Soc. M4-0.7 x Proximity Switch (Head Down) Bracket Screw, Button Hd. Soc. M5-0.8 x Label (Electrical Hazard) Cord Grip Connector Flange Washer Bond Nut Electrical Cord (#14-4 Conductor)... A.R Bracket Screw, Button Hd. Soc. M5-0.8 x Proximity Switch (Head Up) Solenoid DIN Connector Electrical Cord (#18-3 Conductor)... A.R Wire Wrap (1" Black Poly)... A.R. 37. Electrical Control Box Assembly (See Detail) Screw, Soc. Hd. Cap M x Washer, Lock M Knob w/stud Brass Plug Shaft Collar Console Post Weldment Programmed Operator Workstation Communication Cable (#1) Pushbutton Operator (Red Mushroom Head) Contact Block (2-NC) E-Stop Marker (Yellow) Screw, Hex. Hd. Slotted M6-1.0 x Nylon Washer Rivet Nut M Retainer Ring Enclosure Weldment Nut, Hex. 5/16-18NC Washer, Flat 5/16 S.A.E. Std Washer, Lock 5/16 Std Sealtite Connector Flanged Washer Plastic Insulated Bushing Sealtite Conduit 1/2 I.D.... A.R Sealtite Connector Flanged Washer Plastic Insulated Bushing Sealtite Conduit 3/4 I.D.... A.R. Following Not Shown: Worklamp (Optional) Nut, Hex. Self-Locking 3/8-16NC... 1 Ref. Band Broken Switch Option Proximity Switch (Band Broken) Mounting Bracket Screw, Button Hd. Soc. M5-0.8 x

18 NEW DRG. S.C.L REVISIONS Band Broken Switch Option MODEL FIRST MACH. LAST MACH. 400A ELECTRICAL ASSEMBLY PS PRINTED IN U.S.A.

19 CODE NO. PS ELECTRICAL ASSEMBLY Ref. Electrical Assembly Limit Switch (Door Interlock) Screw, Button Hd. Soc. M4-0.7 x Cord Grip Connector ( ) Electrical Cord (#18-2 Conductor)... A.R Interlock Key Bracket Screw, Button Hd. Soc. M4-0.7 x Nut, Hex. M Washer, Flat M4... A.R Rubber Grommet Cord Grip Connector Flange Washer Bond Nut Label (Electrical Hazard) Electrical Cord (#14-4 Conductor)... A.R Electrical Cord (#14-3 Conductor) (Single Phase Motors Only)... A.R Proximity Switch (Out of Stock) Bracket Screw, Button Hd. Soc. M4-0.7 x Proximity Switch (Stock Forward) Bracket Screw, Button Hd. Soc. M4-0.7 x Nylon Clamp Screw, Button Hd. Soc. M4-0.7 x Proximity Switch (Head Down) Bracket Screw, Button Hd. Soc. M5-0.8 x Label (Electrical Hazard) Cord Grip Connector Flange Washer Bond Nut Electrical Cord (#14-4 Conductor)... A.R Bracket Screw, Button Hd. Soc. M5-0.8 x Proximity Switch (Head Up) Solenoid DIN Connector Electrical Cord (#18-3 Conductor)... A.R Wire Wrap (1" Black Poly)... A.R. 37. Electrical Control Box Assembly (See Detail) Screw, Soc. Hd. Cap M x Washer, Lock M Back Cover Screw, Button Hd. Soc. M6-1.0 x Consolet Weldment Programmed Operator Workstation Ethernet Cable (#1) D-Sub Connector Plug (25 Pin) Pushbutton Operator (Red Mushroom Head) Contact Block (2-NC) E-Stop Marker (Yellow) Screw, Hex. Hd. Slotted M6-1.0 x Nylon Washer Rivet Nut M Retainer Ring Enclosure Weldment Nut, Hex. 5/16-18NC Washer, Flat 5/16 S.A.E. Std Washer, Lock 5/16 Std Sealtite Connector Flanged Washer Plastic Insulated Bushing Sealtite Conduit 3/4 I.D.... A.R. Following Not Shown: Worklamp (Optional) Nut, Hex. Self-Locking 3/8-16NC... 1 Ref. Band Broken Switch Option Proximity Switch (Band Broken) Mounting Bracket Screw, Button Hd. Soc. M5-0.8 x

20 NEW DRG. S.C.L REVISIONS S.C.L LAYOUT MAY VARY! CHECK YOUR ELECTRICAL SCHEMATIC MODEL FIRST MACH. LAST MACH. 400A ELECTRICAL CONTROL BOX ASSEMBLY PS PRINTED IN U.S.A.

21 CODE NO. PS ELECTRICAL CONTROL BOX ASSEMBLY Ref. Electrical Control Box Assembly Transformer (208V) Transformer (230V, 460V, 575V) Transformer (400V) Variable Frequency Drive Module (208V, 230V, 575V) Variable Frequency Drive Module (400V, 460V) Disconnect Switch Disconnect Switch Shaft Enclosure Panel Nut, hex. 3/8-16NC Washer, Lock 3/8 Std Grounding Bus Wire Terminal Lug Motor Starter Protector (50 Hz Only) Circuit Breaker (208V, 230V, 575V) Circuit Breaker (400V) Circuit Breaker (460V) Circuit Breaker (208V) Circuit Breaker (230V, 575V) Circuit Breaker (400V) Circuit Breaker (460V) Mounting Channel... A.R End Stop Terminal Block (575V Only) End Stop (575V Only) End Section (575V Only) Terminal Block (Yellow) Terminal Block End Section Jumper Bar Terminal Marker Set Screw, Hex. hd. Slotted M6-1.0 x Nylon Washer Retaining Ring Nut Rivet M Terminal Block (Blue) End Section Fan Cover Power Supply Contactor (50 Hz Only) Contactor Control Relay Circuit Breaker Circuit Breaker Hole Seal Sealtite Connector (If Supplied) Flanged Washer (If Supplied) Plastic Insulated Bushing (If Supplied) Sealtite Conduit 1/2 I.D. (If Supplied).. A.R Hole Seal Cord Grip Connector ( ) (Worklight Option) Hole Seal Cord Grip Connector ( ) (Band Broken Switch Option) Sealtite Connector (575V Only) Flanged Washer (575V Only) Plastic Insulated Bushing (575V Only) Sealtite Conduit 1/2 I.D. (575V Only)... A.R Cord Grip Connector ( ) Electrical Cord (#14-4 Conductor)... A.R Cord Grip Connector (2 Hole Insert) Cord Grip Connector ( ) Electrical Cord (#14-4 Conductor)... A.R Cord Grip Connector (3 Hole Insert) Cord Grip Connector ( ) Cord Grip Connector ( ) (50 Hz Only) Electrical Cord (#18-2 Conductor)... A.R Electrical Cord (#14-4 Conductor) (50 Hz Only)... A.R Wire Terminal Ring #10 (50 Hz Only) Hole Seal Cord Grip Connector ( ) (Mist Lubricator Option) Sealtite Connector Flanged Washer Plastic Insulated Bushing Sealtite Conduit 3/4 I.D.... A.R Disconnect Switch Handle Mounting Channel... A.R End Stop " Wiring Channel... A.R " Wiring Channel Cover... A.R. 65* Ethernet Cable (#1) * D-Sub Connector Plug (25 Pin) Programmed PLC Unit Cable (#2) Motor Starter Protector (208V, 230V, 575V) Motor Starter Protector (400V) Motor Starter Protector (460V) Auxiliary Contact (1-NC) Axial Fan Fan Cover Fan Lead Wire * Enclosure Weldment Gasket Strip... A.R. Following Not Shown: CB and MSP Schedule UL/cUL Label Wire Terminal Ring # Wire Terminal Locking Fork # Wire, #14 Black (19 Strand)... A.R Wire, #14 Green/Yellow (19 Strand)... A.R Wire, #16 Red (19 Strand)... A.R Wire, #16 White (19 Strand)... A.R Wire, #16 Green/Yellow (19 Strand)... A.R Wire, #18 Blue (16 Strand)... A.R Step-Down Transformer (575V Only) Sealtite Connector (575V Only) Flanged Washer (575V Only) Plastic Insulated Bushing (575V Only) Sealtite Conduit 1/2 I.D. (575V Only)... A.R. *NOTE: Before Serial # : Communication Cable (#1) Enclosure Weldment

22 NEW DRG. S.C.L REVISIONS See Below Left FLUSHING HOSE ASSEMBLY (OPTIONAL - 400M, 400S; STANDARD - 400A) 1 COOLANT RESERVOIR ASSEMBLY FLOOD COOLANT ASSEMBLY MODEL FIRST MACH. LAST MACH. 400A M S PS PRINTED IN U.S.A.

23 CODE NO. PS-6-78 FLOOD COOLANT ASSEMBLY Ref Flood Coolant Assembly Barbed Insert Plastic Tubing 1/4 I.D. (Clear)... A.R Tubing Clamp... A.R Screw, Button Hd. Soc.M5-0.8 x A.R Coolant Reservoir Assembly (See Detail) Barbed Insert Pipe Coupling (Brass) Coolant Pump (110/120V, 50/60 Hz) Coolant Pump (220/240V, 50/60 Hz) Coolant Pump (CSA Approved) * Service Tee (Brass) * Barbed Insert * Hose Clamp * Neoprene Hose 11/16 O.D. (Black)... A.R. 13* Barbed Insert (Plastic) * Hose Clamp * Hoze Nozzle Street Elbow (Brass) Valve... 1 *NOTE: Part of Flushing Hose Assembly - # (Optional 400M, 400S; Standard 400A) Ref Coolant Reservoir Assembly Chip Container Screen/Filter Cover Screen/Filter Coolant Reservoir... 1 Following Not Shown: Cutting Fluid (Power-Cut Concetrate; 1 Quart)

24 NEW DRG. S.C.L REVISIONS To Saw Guide Flushing Hose FLOOD COOLANT ASSEMBLY (EUROPA ONLY) MODEL FIRST MACH. LAST MACH. 400A M S PS PRINTED IN U.S.A.

25 CODE NO. PS-6-80 FLOOD COOLANT ASSEMBLY (Europa Only) Ref Flood Coolant Assembly (Europa Only) Barbed Insert Hose Clamp Plastic Tubing 1/4 I.D. (Clear-Reinforced)... A.R Tubing Clamp... A.R Screw, Button Hd. Soc.M5-0.8 x A.R. 6* Hook * Neoprene Hose 11/16 O.D. (Black)... A.R Pump Mounting Plate Coolant Reservoir Plastic Tubing 1/4 I.D. (Clear-Reinforced)... A.R. 11* Hoze Nozzle * Barbed Insert (Plastic) * Hose Clamp Chip Container Weldment Screen/Filter Cover Screen/Filter Coolant Pump (50 Hz) Street Elbow (Brass) Shut-Off Valve Barbed Insert Hose Clamp Service Tee Reducer Bushing Reducer Bushing Barbed Insert Hose Clamp Screw, Soc. Hd. Cap M6-1.0 x Washer, Lock M Washer, Flat M Nut, Hex. M *NOTE: Part of Optional Flushing Hose Assembly - # Following Not Shown: Cutting Fluid (Power-Cut Concentrate; 1 Quart)

26 NEW DRG. S.C.L REVISIONS S.C.L On Some Machines MODEL FIRST MACH. LAST MACH. 400A M S HEAD ASSEMBLY PS PRINTED IN U.S.A.

27 HEAD ASSEMBLY CODE NO. PS Ref. Head Assembly Screw, Soc. Hd. Cap M x Washer, Lock M Nut, Hex. Jam 3/4-16NF Adjusting Screw 3/4-16NF x 2-5/16 (.42 Dia.) Thrust Ball Bearing Band Tension Handle Assembly Handle Bandwheel Screw Spring Pin Washer Rubber Bushing Head Slide and Shaft Sub-Assembly Idler Shaft Screw, Soc. Set M x 16 (Cone Point) Loctite Adhesive (#242)... A.R Head Casting Screw, Hex. Hd. Cap M x Nut, Hex. M Retaining Ring Head Weldment Screw, Soc. Set M x 25 (Flat Point) Saw Guide Arm Assembly (See Detail) Screw, Soc. Hd. Cap M x Bandwheel Assembly (Driver) Bandwheel (Driver) Ball Bearing Shim (.010)... A.R Shim (.020)... A.R Flange Bearing Screw, Hex. Hd. Cap M x Washer, Lock M Nut, Hex. M8 x Washer, Flat M Pinion Gear Retaining Ring Pinion Shaft Key Door Support Screw, Button Hd. Soc. M6-1.0 x Drive Shaft Screw, Soc. Set M x 12 (Cone Point) Retaining Ring Band Brush Assembly (Powered) (See Detail) Bar Screw, Soc. Hd. Cap M5-0.8 x Bandwheel Assembly (Idler) Bandwheel (Idler) Ball Bearing Shim (.010)... A.R Shim (.020)... A.R Compression Spring Tube Washer, Flat 3/4 Wrought

28 NEW DRG. S.C.L REVISIONS MODEL FIRST MACH. LAST MACH. 400A HEAD FEED CONTROL ASSEMBLY PS PRINTED IN U.S.A.

29 CODE NO. PS HEAD FEED CONTROL ASSEMBLY Ref Head Feed Control Assembly Male Elbow (Brass) Needle Valve Nut, Hex. Jam 1/2-20NF Street Elbow Close Nipple Solenoid Valve (2-Way) Male Connector (Brass) Nylon Tubing 1/4 O.D.... A.R Male Elbow (Brass) Head Feed Cylinder Assembly (See Detail) Male Elbow (Brass)... 1 Following Not Shown: Transmission Fluid (ATF)... A.R. 27

30 28

31 CODE NO. PS HEAD FEED CYLINDER ASSEMBLY Ref Head Feed Cylinder Assembly Lug Nut, Hex. Jam 7/16-14NC Pipe Plug Quad Ring Close Nipple Cylinder Spacer Locknut 3/8-16NC Washer, Flat 3/8 Wrought Pipe Plug Tie Rod End Cap O-Ring Piston Seal Cup Piston Adhesive Sealant (Loctite # Threadlok)... A.R Rod O-Ring End Cap Nut, Hex. 1/4-20NC Washer, Lock 1/4 Std

32 NEW DRG. S.C.L REVISIONS HEAD PIVOT DETAIL BAND WIPER ASSEMBLY DISCHARGE TRAY ASSEMBLY (LARGE) (OPTIONAL) (400S, 400M Only) 6 7 LASER LINE GENERATOR ASSEMBLY (OPTIONAL) MODEL FIRST MACH. LAST MACH. 400A M S MISCELLANEOUS DETAILS PS PRINTED IN U.S.A.

33 CODE NO. PS MISCELLANEOUS DETAILS Ref. Final Assembly (Head Pivot Detail) Screw, Soc. Set M x 12 (Cone Point) Screw, Soc. Hd. Cap M x Shaft Collar Pivot Shaft Thrust Bearing (Bronze) Bearing Block Sleeve Bearing (Press Fit) Shim (.003)... A.R Shim (.005)... A.R Shim (.007)... A.R Shim (.0478)... A.R Screw, Soc. Set M x Ref Band Wiper Assembly Bracket Screw, Pan Hd. Slotted M4-0.7 x Support Wiper... 2 Ref Discharge Tray Assembly (Large) (Optional) (400S, 400M Only) Screw, Soc. Hd. Cap M x Nut, Hex. Jam M Discharge Tray Weldment... 1 Ref M Laser Line Generator Assembly (Optional) Label (Laser - Warning) Laser Line Generator Screw, Soc. Set M5-0.8 x Laser Clamp Block Screw, Soc. Hd. Cap M5-0.8 x Laser Mounting Bracket Screw, Soc. Hd. Cap M5-0.8 x

34 NEW DRG. S.C.L REVISIONS To Air Supply - See Pneumatic Detail MODEL FIRST MACH. LAST MACH. 400A M S MIST LUBRICATOR ASSEMBLY PS PRINTED IN U.S.A.

35 CODE NO. PS-6-79 MIST LUBRICATOR ASSEMBLY Ref Mist Lubricator Assembly Screw, Button Hd. Soc. M5-0.8 x Washer, Lock M Nut, Hex. M Swivel Male Elbow Clip Half Screw, Button Hd. Soc. M5-0.8 x Screw, Soc. Hd. Cap M6-1.0 x Nut, Hex. M Mist Lubricator (Includes Nozzle, Solenoid Valve, Tubing) Reducer Bushing Swivel Male Elbow Polyethelene Tubing 1/4 O.D. (Blue)... A.R Bracket Screw, Button Hd. Soc. M6-1.0 x Nozzle Bracket Screw, Button Hd. Soc. M5-0.8 x Following Not Shown: Heavy Duty Cutting Fluid (AL-2000)... A.R. 33

36 NEW DRG. S.C.L REVISIONS Incoming Air Supply Pneumatic Vise Option VARIABLE VISE PRESSURE (Pneumatic Vise Option) Some of these parts may not apply to your machine. MODEL FIRST MACH. LAST MACH. 400A PNEUMATIC DETAIL PS PRINTED IN U.S.A.

37 CODE NO. PS PNEUMATIC DETAIL Ref. Pneumatic Detail Polyethelene Tubing 1/4 O.D. (Blue)... A.R Swivel Male Elbow Street Tee Mounting Nut Air Regulator/Filter Pipe Nipple (Brass) Polyethelene Tubing 1/4 O.D. (Blue)... A.R Swivel Male Elbow Solenoid Valve (3-Way) Regulator Mounting Bracket Screw, Button Hd. Soc. M6-1.0 x Gauge Reducer Bushing Mounting Nut Air Regulator/Filter Gauge Regulator Mounting Bracket Screw, Button Hd. Soc. M6-1.0 x Swivel Male Elbow Polyethelene Tubing 1/4 O.D. (Blue)... A.R Control Panel Pneumatic Valve (4-Way with Pushbutton) Vent Filter Breather Swivel Male Elbow Escutcheon (Hydraulic Panel)... 1 Following Not Shown: Label (Air Supply Limits)

38 NEW DRG. S.C.L REVISIONS To Air Supply See Pneumatic Detail Electrical Enclosure Removed To Show Detail. MODEL FIRST MACH. LAST MACH. 400A PNEUMATIC HEAD LIFT ASSEMBLY PS PRINTED IN U.S.A.

39 CODE NO. PS PNEUMATIC HEAD LIFT ASSEMBLY Ref Pneumatic Head Lift Assembly Mounting Block Weldment Screw, Soc. Hd. Cap M x Pin Retaining Ring Pivot Bracket Screw, Hex. Hd. Cap 3/4-16NF x 1-1/ Adhesive (Loctite # Threadlock)... A.R Swivel Male Elbow Pneumatic Head Lift Cylinder Right Angle Flow Control Valve Vent Filter Breather Polyethylene Tubing 1/4 O.D. (Blue)... A.R Cylinder Mount Bracket Screw, Soc. Hd. Cap M x Following Not Shown: Tag (Attention - Air Pressure)

40 NEW DRG. S.C.L REVISIONS See Pneumatic Detail To Air Supply Drive Roller Vise Jaw removed to show detail. MODEL FIRST MACH. LAST MACH. 400A PNEUMATIC VISE ASSEMBLY PS PRINTED IN U.S.A.

41 CODE NO. PS PNEUMATIC VISE ASSEMBLY Ref Pneumatic Vise Assembly Screw, Soc. Hd. Cap M6-1.0 x Washer, Lock M6 Hi-Collar Washer Cylinder Adaptor Spacer Screw, Soc. Hd. Cap M x Washer, Lock M Pneumatic Vise Clamp Cylinder Screw, Soc. Hd. Cap M x Washer, Lock M Washer, Flat M Swivel Male Connector Polyethylene Tubing 1/4 O.D. (Blue)... A.R. 39

42 NEW DRG. S.C.L REVISIONS S.C.L A A SECTION A - A ADJUSTING SCREW ASSEMBLY SAW GUIDE DETAIL - BOTH GUIDES SAW GUIDE ARM ASSEMBLY MODEL FIRST MACH. LAST MACH. 400A M S PS PRINTED IN U.S.A.

43 SAW GUIDE ARM ASSEMBLY CODE NO. PS-5-88 Ref Saw Guide Arm Assembly Saw Guide Arm Screw, Soc. Set M x Spring Pin Mounting Bar Saw Guide Arm Lock Handwheel Brass Plug Saw Guide Arm Ball Bearing Washer, Lock M Plug Button Screw, Soc. Hd. Shoulder M x 16 (10 mm Dia.) Washer, Flat M Screw, Flat Hd. Mach. #10-24NC x 1/ Insert Assembly (Fixed) Insert Assembly (Adjustable) Adjusting Screw Assembly (See Detail)... 2 Ref Adjusting Screw Assembly Plunger Washer, Flat #8 S.A.E. Std Housing Belleville Washer Spring Pin Plug

44 NEW DRG. S.C.L REVISIONS S.C.L See Below See Below VISE CLAMP HANDWHEEL ASSEMBLY MOVABLE ROLLER VISE JAW ASSEMBLY MODEL FIRST MACH. LAST MACH. 400A VISE DETAIL PS PRINTED IN U.S.A.

45 CODE NO. PS VISE DETAIL Ref. Vise Detail Rack Pawl Pin Retaining Ring Nut Tee (.50 Tall; 3/8-16NC) Nut Tee (.88 Tall; M10-1.5) Screw, Soc. Hd. Cap 3/8-16NC x 1-1/ Screw, Soc. Hd. Cap M x Washer, Lock 3/8 Std Washer, Lock M Idler Roller Movable Vise Jaw Assembly (See Detail) Screw, Button Hd. Soc. M6-1.0 x Wear Plate Drive Roller Vise Jaw Assembly (Standard Rollers) (See Detail) Drive Roller Vise Jaw Assembly (Optional Knurled Rollers) (See Detail) Wear Plate Screw, Soc. Hd. Cap M6-1.0 x Washer, Lock M6 Hi-Collar Washer Vise Clamp Handwheel Assembly (See Detail) Screw, Soc. Hd. Cap M x Ref Vise Clamp Handwheel Assembly Handwheel Spring Pin Bearing Block Assembly Flanged Bearing Thrust Ball Bearing Hardened Washer Compression Spring Vise Lock Screw... 1 Ref Movable Roller Vise Jaw Assembly Handle Washer, Flat M Roller Housing Screw, Soc. Set M6-1.0 x 8 (Cone Point) Bearing Thrust Washer Roller Sleeve Bearing Bearing Thrust Washer Roller Washer, Flat M Shaft Retaining Ring Bearing Movable Roller Vise Jaw

46 NEW DRG. S.C.L REVISIONS MODEL FIRST MACH. LAST MACH. 400A WORK HEIGHT ASSEMBLY PS PRINTED IN U.S.A. 44

47 CODE NO. PS WORK HEIGHT ASSEMBLY Ref Work Height Assembly Bracket Thumb Screw Screw, Button Hd. Soc. M5-0.8 x Washer, Lock M Actuator Decal (Work Height Adjustment) Wand

48 1 0 1 NEW DRG. S.C.L REVISIONS S.C.L MODEL FIRST MACH. LAST MACH. 400A WORKSTOP ASSEMBLY PS PRINTED IN U.S.A.

49 CODE NO. PS WORKSTOP ASSEMBLY Ref Workstop Assembly 1* Tube Weldment Rule (Inch/Metric) Screw, Hex. Hd. Cap M5-0.8 x Nut, Hex. M Compression Spring Screw, Soc. Hd. Shoulder M x 30 (12 mm Dia.) Retaining Compound (Loctite #271)... A.R Screw, Soc. Hd. Cap M x Washer, Lock M12 Hi-Collar Washer, Flat 1/2 M Screw, Button Hd. Soc. M5-0.8 x Screw, Soc. Set M x Nut, Hex. Jam M Knob w/stud Brass Plug Scale (Fine Adjustment) (Inch) Scale (Fine Adjustment) (Metric) Key Adjusting Screw Post Knob w/stud Workstop Arm Bracket Screw, Button Hd. Soc. M4-0.7 x Spring Pin Screw, Soc. Set M x 16(Cone Point) Workstop Block Screw, Soc. Set M x Nut, Hex. Jam M Screw, Soc. Hd. Cap M x Brass Friction Plug Post Collar Cover... 1 *NOTE: Before Serial # : Tube Weldment