Parts Manual 2012-VH. Band Sawing Machine

Transcription

1 Parts Manual 2012-VH Serial No: to Band Sawing Machine

2 MACHINE SPECIFICATIONS MODEL VOLTAGE CYCLE PHASE SERIAL NO. For your information and future reference, insert pertinent data concerning your machine in the spaces provided above. This information is printed on a label or stamped on a plate attached to the machine frame. Always specify model and serial numbers on all parts orders and correspondence concerning your machine. This will help avoid unnecessary delays and inconvenience during processing. The specifications contained herein were in effect at the time this manual was approved for printing. The DoALL Company, whose policy is one of continuous product improvement, reserves the right to change specifications or design at any time without notice and without incurring obligations. How to read your serial number: For Sales, Parts and Service, call DoALL SAWING PRODUCTS 2375B TOUHY AVENUE ELK GROVE, ILLINOIS U.S.A. YOUR SERVICE REPRESENTATIVE:

3 MANUAL INDEX 11/12 Fiche No. B-22 Model 2012-VH Serial No to PAGE NO. DESCRIPTION FIRST SERIAL LAST SERIAL PAGES CM-1-25 Final Assembly All 2-3 CM *Auxiliary Post Support Assembly (Extra Work Height) All 4-5 CM-6-62 *Band Break Switch Assembly All CM-8-52 *Band Lubricator Assembly (Accu-Lube/Unist) All 6-7 CM Bandwheel Assemblies All 8-9 CM-9-1 *Disc Cutter Assembly All CM-1-25 Door Latches All 2-3 CM-5-90 Drive Assembly All CM-6-62 Electrical Assembly All CM-6-61 Electrical Control Box Assembly All CM *Extra Work Height Assembly All CM-8-74 *Flood Coolant Assembly All CM-9-12 *Foot Switch Assembly All CM Head Assembly All CM Hydraulic Assembly All CM Hydraulic Table Assembly All CM Hydraulic Tank All CM-1-25 Job Selector All 2-3 CM *Laser Line Generator Assembly All CM-6-62 Limit Switches (Interlocks) All CM-8-73 *Magnifier All CM-8-71 *Mist Coolant Assembly (And Related Items) All CM Oil Filter All CM *Post Elevating Handwheel Assembly All CM-10-7 *Protractor Work Stop & Alignment Gage Assembly All CM-7-29 Saw Guide Assemblies (Insert/Special Application) All CM-7-27 Saw Guide Assemblies (Roller Types) All CM-5-91 *Shift Lock Assembly (Electrical) All CM-5-90 Shift Lever Lock Assembly (Manual) All CM Table Control Valve Assembly All CM Table Feed Cylinder All CM Transmission Assembly All CM-10-9 *Universally Calibrated Work Fixture Assembly All CM-4-47 *Valve Manifold Assembly (Foot Switch) All CM Wheel Hinge Assembly All 8-9 CM-9-5 *Work Holding Jaw Assembly All CM-8-73 *Worklamp Assembly All *Denotes Attachment or Optional Equipment. 1

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5 CODE NO. CM-1-25 FINAL ASSEMBLY Ref Final Assembly Chip Box Weldment (Standard) Chip Box Assembly (Dust Spout Option) Drive Assembly (See Detail) * Frame Weldment Hydraulic Assembly (See Detail) Tag (Hydraulic System Purge) DBW-15 Buttwelder Assembly (Optional) (See Welder Manual) Escutcheon (Diameters/X-Section Areas) Electrical Assembly (See Detail) Escutcheon (Warning) Decal (American Flag) Head Assembly (See Detail) Job Selector Decal (DoALL) Latch Screw, Rd. Hd. Mach. #8-32NC x 3/ Mist Coolant Assembly (See Detail) Escutcheon (Warning) (English) (If Supplied) Escutcheon (Warning) (International) (If Supplied) Upper Saw Guide Assembly (See Detail) Upper Saw Guide Holding Screw * Saw Band (Imperial Bi-Metal Super Silencer) Saw Band Tag Tag (Installation Instructions) Hydraulic Table Assembly (See Detail) Hydraulic Table Assembly (18" Stroke Option) (See Detail) Lower Saw Guide Assembly (See Detail) Screw, Soc. Hd. Cap 1/4-20NC x 1-3/ Guard Weldment Screw, Rd. Hd. Mach. #10-24NC x 3/ Nut, Hex. #10-24NC Washer, Lock #10 Std Escutcheon (Caution) (English) Escutcheon (Caution) (International) Latch Screw, Rd. Hd. Mach. #8-32NC x 3/ Rear Drive Cover Screw, Hex. Hd. Self-Drill M4.8 x Top Drive Cover Screw, Hex. Hd. Self-Drill M4.8 x Label (Machine Specifications) Label (1-888-DoALL) CE Label (Europa Only)... 1 *NOTE: See Extra Work Height Assembly If Applicable. Following Not Shown: Escutcheon (Government Specifications) Screw, Rd. Hd. Mach. #2 x 1/ Instruction Tag Box of Extra Parts Saw Guide Insert Pack (See Detail) Wrench (Table Tilt) Hex. Key 3/16" Documentation CD Pallet Tag (Replace Plugs with )

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7 CODE NO. C CM AUXILIARY POST SUPPORT ASSEMBLY Ref Auxiliary Post Support Assembly Post Collar Screw, Hex. Hd. Cap 3/8-16NC x 1-1/ Washer, Lock 3/8 Std Upper Post Guide Screw, Hex. Hd. Cap 3/8-16NC x 1-1/ Washer, Lock 3/8 Std Screw, Soc. Set 5/16-18NC x 3/ Back-Up Pad Back-Up Pad Screw 1/2-13NC x 4-1/ Nut, Hex. Jam 1/2-13NC Retaining Ring Escutcheon (Remove Bracket) Support Arm Screw, Hex. Hd. Cap 1/2-13NC x 1-1/ Starwheel Assembly Starwheel Spring Pin Post Clamp Screw Lower Post Guide Auxiliary Post (24" Work Height) Auxiliary Post (30" Work Height) Screw, Soc. Set 5/16-18NC x 3/ Screw, Soc. Set 3/8-16NC x 5/

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9 CODE NO. C-8-30 CM-8-52 Z-8-26 BAND LUBRICATOR ASSEMBLY Ref Band Lubricator Assembly (Accu-Lube System) Cord Grip Connector ( ) Grommet Tubing Clamp Screw, Rd. Hd. Self-Tap 1/4-20NC x 1/ Electrical Cord (#18-2 Conductor)... A.R Applicator Unit (Includes Hoses, Nozzles, etc.) Cord Grip Connector ( ) Double Support Screw, Soc. Hd. Cap 3/8-16NC x 1/ Block Male Connector Mounting Bracket Screw, Flat Hd. Soc. #6-32NC x 3/ Barbed Insert Screw, Soc. Hd. Cap #6-32NC x 3/ Washer, Flat #6 S.A.E. Std Following Not Shown and Mounted on or Near the Control Box: Selector Switch (2 Position) Escutcheon (Mist Lube)... 1 Ref Band Lubricator Assembly (Unist System) Applicator Unit (Includes Hose) Screw, Hex. Hd. Cap 1/4-20NC x 2-1/ Nut, Hex. 1/4-20NC Washer, Lock 1/4 Std Hose Clamp (Half) Screw, Button Hd. Soc. #10-24NC x 3/ Nozzle Splitter Screw, Button Hd. Soc. 1/4-20NC x 7/ Nut, Hex. Jam 1/4-20NC Washer, Lock 1/4 Std Mounting Bracket Screw, Button Hd. Soc. 1/4-20NC x 3/ Mounting Bracket Screw, Button Hd. Soc. 1/4-20NC x 3/ Street Elbow Pipe Nipple (Brass) Solenoid Valve (3-Way) Solenoid Plug Connector Kit Vent Filter Breather Tubing Clamp Screw, Button Hd. Soc. 1/4-20NC x 3/ Electrical Cord (#18-3 Conductor)... A.R Grommet (If Supplied) Cord Grip Connector ( )... 1 Following Not Shown and Mounted on or Near the Control Box on Selected Models: Selector Switch (2 Position) (Includes Contact Blocks) Escutcheon (Mist Lube)

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11 CODE NO. C CM BANDWHEEL ASSEMBLIES CROWNED BANDWHEELS Ref Bandwheel Assembly (Upper and Idler) Ref Bandwheel Assembly (Lower) Tire Bandwheel (Upper and Idler) Bandwheel (Lower) Ball Bearing (Upper and Idler Bandwheels Only)... 2 FLANGED BANDWHEELS Ref Bandwheel Assembly (Upper and Idler) Ref Bandwheel Assembly (Lower) Tire And Rim Assembly Retainer Screw, Hex. Hd. Cap #10-24NC x 3/ Bandwheel (Upper and Idler) Bandwheel (Lower) Flange Segment Screw, Hex. Hd. Cap #10-24NC x 3/ Ball Bearing (Upper and Idler Bandwheels Only)... 2 Ref Wheel Hinge Assembly Axis Stud Screw, Soc. Set 1/4-20NC x 5/ Block

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13 CODE NO. C-10-2 CM-9-1 Z-9-4 DISC CUTTER ASSEMBLY Ref Disc Cutter Assembly (Rear Mounted) Ref Disc Cutter Assembly (Side Mounted) Bracket (Rear Mounted) Bracket (Side Mounted) Spring Pin (Rear Mounted) Spring Pin (Side Mounted) Radius Arm Clamp Screw, Hex. Hd. Cap 3/8-16NC x Washer, Lock 3/8 Std Adjustment Rod (w/ # Adhesive) Radius Arm Adjustment Housing Spring Pin Screw, Hex. Hd. Cap 3/8-16NC x Washer, Lock 3/8 Std Center Pin Clamp Adjustment Wheel Center Adjusting Tube Center Pin Screw, Hex. Hd. Cap 5/16-18NC x Washer, Lock 5/16 Std Following Not Shown and Used For Mounting to the Post: Screw, Hex. Hd. Cap 5/16-18NC x 1 (Rear Mounted) Screw, Hex. Hd. Cap 5/16-18NC x 1-1/2 (Side Mounted) Washer, Flat 5/16 S.A.E. Std Washer, Lock 5/16 Std Cloth Bag Wrench (If Suppled)

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15 CODE NO. CM-5-90 DRIVE ASSEMBLY Ref Drive Assembly Transmission Assembly (See Detail) Shim (.005)... A.R Shim (.008)... A.R Shim (.010)... A.R Shim (.020)... A.R Dowel Pin Brush Holder Weldment Wheel Brush Screw, Pan Hd. Mach. 1/4-20NC x 1/ Spacer (.014/.016)... A.R Spacer (.028/.032)... A.R Spacer (.127/.143)... A.R Nut, Hex. Jam 3/4-10NC Washer, Lock 3/4 Shakeproof Ext Washer, Flat 3/4 S.A.E. Std Bandwheel Assembly (See Detail) Woodruff Key Screw, Hex. Hd. Cap 5/16-18NC x 1-1/ Washer, Lock 5/16 Std Screw, Soc. Hd. Cap 1/4-20NC x 1/ Washer, Lock 1/4 Std Shift Arm Mounting Bracket Screw, Soc. Hd. Shoulder 1/4-20NC x 3/8 (5/16 Dia.) Adaptor Screw, Soc. Hd. Shoulder 1/4-20NC x 3/8 (5/16 Dia.) Washer, Lock 1/4 Std Nut, Hex. 1/4-20NC Shift Lever Shift Lever Lock Assembly (See Detail) Pulley Key Timing Belt Electric Motor (208V, 230V,460V) Electric Motor (575V) Electric Motor (220V, 440V; 50 Hz) Screw, Hex. Hd. Cap 3/8-16NC x Washer, Lock 3/8 Std Washer, Flat 3/8 S.A.E. Std Nut, Hex. 3/8-16NC Screw, Hex. Hd. Cap 3/8-16NC x 3/ Washer, Lock 3/8 Std Washer, Flat 3/8 S.A.E. Std Base Plate Weldment Screw, Hex. Hd. Cap 3/8-16NC x Washer, Lock 3/8 Std Washer, Flat 3/8 S.A.E. Std Nut, Hex. 3/8-16NC Screw, Hex. Hd. Cap 3/8-16NC x 3/ Washer, Lock 3/8 Std Washer, Flat 3/8 S.A.E. Std Motor Pulley... 1 Ref Shift Lever Lock Assembly Screw, Button Hd. Soc. 1/4-20NC x 3/ Washer, Flat 1/4 S.A.E. Std Slide Plate and Pin Weldment Thumbscrew Screw, Button Hd. Soc. #10-24NC x 3/ Spring Support Bracket Washer, Flat 1/4 S.A.E. Std Compression Spring Self-Locking Nut 5/16-18NC Self-Locking Nut 1/4-20NC

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17 CODE NO. CM-6-62 ELECTRICAL ASSEMBLY Ref. Electrical Assembly Limit Switch (Door Interlock) Screw, Soc. Hd. Cap #6-32NC x 1-1/ Cord Grip Connector ( ) Mounting Bracket (Limit Switch Key) Shim (.032)... A.R Screw, Soc. Hd. Cap #4-40NC x 3/ Washer, Flat #4 S.A.E. Std Washer, Lock #4 Std Nut, Hex. #4-40NC Electrical Cord (#18-2 Conductor)... A.R Worklamp Assembly (Standard Option) (See Detail) Worklamp Assembly (Extra Work Height Option) (See Detail) Mounting Bracket (Limit Switch Key) Switch Bracket (Limit Switch) Screw, Soc. Hd. Cap #4-40NC x 3/ Washer, Flat #4 S.A.E. Std Washer, Lock #4 Std Nut, Hex. #4-40NC Limit Switch (Door Interlock) Screw, Soc. Hd. Cap #6-32NC x 1-1/ Cord Grip Connector ( ) Electrical Cord (#18-2 Conductor)... A.R Hose Clip Screw, Soc. Hd. Cap #8-32NC x 3/ Electrical Control Box Assembly (See Detail) Screw, Hex. Hd. Cap 5/16-18NC x 3/ Washer, Flat 5/16 S.A.E. Std Screw, Hex. Hd. Cap 1/4-20NC x 3/ Washer, Lock 1/4 Std Washer, Flat 1/4 S.A.E. Std Mounting Plate Cord Grip Connector ( ) Screw, Hex. Hd. Cap 5/16-18NC x 3/ Washer, Flat 5/16 S.A.E. Std Nut, Hex. 5/16-18NC Washer, Lock 5/16 Std Nylon Clamp (If Supplied) Screw, Button Hd. Soc. #10-24NC x 3/8 (If Supplied) Cord Grip Connector ( ) Flange Washer Bond Nut Cord Grip Connector ( ) Flange Washer Bond Nut Cord Grip Connector ( ) Electrical Cord (#14-4 Conductor)... A.R Cord Grip Connector ( )... 2 Ref Band Break Switch Assembly (Optional) Electrical Cord (#16-4 Conductor)... A.R Cord Grip Connector ( ) Flange Washer Limit Switch (Band Break) Screw, Soc. Hd. Cap #8-32NC x 1-1/ Following Not Shown: Escutcheon (Limit Switch No.) Screw, Rd. Hd. Drive #2 x 1/

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19 CODE NO. CM-6-61 ELECTRICAL CONTROL BOX ASSEMBLY Ref. Electrical Control Box Assembly Mounting Bracket Resistor (40 Ohm) (208V, 220V, 230V) Resistor (160 Ohm) (400V, 460V) Resistor (350 Ohm) (575V) Resistor Cover Transformer (208V) Transformer (220V) Transformer (230V, 460V, 575V) Transformer (230V Flood Coolant) Transformer (400V) Nut, Hex. M Washer, Lock M Mounting Channel... A.R End Stop Circuit Breaker (Buttwelder Option) Circuit Breaker (208V, 220V, 230V, 460V) Circuit Breaker (230V Flood Coolant) Circuit Breaker (400V) Circuit Breaker (208V, 400V) Circuit Breaker (220V, 230V) Circuit Breaker (230V Flood Coolant) Circuit Breaker (460V) Motor Starter Protector (208V, 220V, 230V) Motor Starter Protector (400V, 460V) Auxiliary Contact Motor Starter Protector (208V, 230V) Motor Starter Protector (220V) Motor Starter Protector (400V, 460V) * Disconnect Switch * Disconnect Switch Shaft * Disconnect Switch Handle Nut, Hex. 3/8-16NC Washer, Lock 3/8 Std Grounding Bus Wire Terminal Lug Terminal Block (Gray) End Section End Stop Terminal Block Marker Set... A.R Control Panel Rivet Nut M Control Relay (575V Only If Supplied) Suppressor (575V Only If Supplied) Control Relay Magnetic Contactor Mounting Channel... A.R Wiring Channel... A.R Wiring Channel Cover... A.R Dynamic Brake Module (575V Only If Supplied) Variable Speed Controller (208V, 220V, 230V) Variable Speed Controller (400V, 460V) Variable Speed Controller (575V) Line Reactor (575V Only) Enclosure Weldment Gasket Strip... A.R Fuse/Overload Schedule CB and MSP Schedule (Flood Coolant) Screw, Hex. Hd. Slotted M6-1.0 x Nylon Washer Retainer Escutcheon Escutcheon (Flood Coolant Option) Pushbutton Operator (Illuminous Green) Power Supply Contact Block (1-NO) Seal Boot Pushbutton Operator (Red) Contact Block (1-NC) Selector Switch (2 Position) (Mist Lube and Flood Coolant Options) Contact Block (1-NO) (Mist Lube and Flood Coolant Options) Escutcheon (Mist Lube Option Only) Pushbutton Operator (Red Mushroom) Contact Block (1-NC) Pushbutton Operator (Red) Contact Block (1-NC) Pushbutton Operator (Illuminous Green) Power Supply Contact Block (1-NO) Seal Boot Knob Potentiometer (Mitsubishi VFDs) Potentiometer (All Other VFDs) Potentiometer Operator Kit Selector Switch (3 Position) (Foot Switch Option) Contact Block (1-NO) (Foot Switch Option) Contact Block (1-NC) (Foot Switch Option) Escutcheon (Foot Switch Option)... 1 For 575V Machines: Fuse Block (Buttwelder Option) Fuse (8 Amp) (Buttwelder Option) Circuit Breaker Fuse Block Fuse (1 Amp) Motor Starter Protector Auxiliary Contact Fuse Block Fuse (10 Amp)... 3 Machines With Worklamp Selector Switch: Hole Seal (Standard) Selector Switch (2 Position) (Worklamp Option) Contact Block (1-NO) (Worklamp Option) 1 Not Shown: U.L. Label Label (Machine Specifications) Wire, #12 Black (19 Strand)... A.R Wire, #12 Green/Yellow (19 Strand)... A.R Wire, #16 White (19 Strand)... A.R Wire, #16 Red (19 Strand)... A.R Wire, #16 Green/Yellow (19 Strand)... A.R. *NOTE: Before Serial # : Order Disconnect Switch Service Kit - # Otherwise, Use Part Numbers Listed. 17

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21 CODE NO. C CM EXTRA WORK HEIGHT ASSEMBLY Ref " Work Height Assembly (2019-V, 2019-V3, 2019-V5) Ref " Work Height Assembly (2018-VH, 2018-D12) Ref " Work Height Assembly (2025-V, 2025-V3, 2025-V5) Ref " Work Height Assembly (2024-VH, 2024-D12) Ref " Work Height Assembly (2031-V, 2031-V3, 2031-V5) Ref " Work Height Assembly (2030-VH, 2030-D12) Auxiliary Post Support Assembly (Work Heights Over 19") (See Detail) Worklamp Assembly (Optional) Post Elevating Handwheel Assembly (18 and 19" Work Heights) (See Detail) Post Elevating Handwheel Assembly (24 and 25" Work Heights) (See Detail) Post Elevating Handwheel Assembly (30 and 31" Work Heights) (See Detail) Saw Band Guard Assembly (18 and 19" Work Heights) Saw Band Guard Assembly (24 and 25" Work Heights) Saw Band Guard Assembly (30 and 31" Work Heights) Guard Weldment (18 and 19" Work Heights) Guard Weldment (24 and 25" Work Heights) Guard Weldment (30 and 31" Work Heights) Guard Slide Cover Thumb Screw Spring Pin (Work Heights Over 19" Only) * Guard Slide (Post) (8-5/8") (V, V3, V5 Only)... 1 * Guard Slide (Post) (14-5/8") (V, V3, V5 Only)... 1 * Guard Slide (Post) (20-5/8") (V, V3, V5 Only)... 1 * Guard Slide (Post) (6-5/8") (VH, D12 Only)... 1 * Guard Slide (Post) (12-5/8") (VH, D12 Only)... 1 * Guard Slide (Post) (18-5/8") (VH, D12 Only) Thumb Screw Saw Band (Super Silencer) (18" and 19" Work Heights) Saw Band (Super Silencer) (24" and 25" Work Heights) (V, V3, V5 Only) Saw Band (Super Silencer) (24" and 25" Work Heights) (VH, D12 Only) Saw Band (Super Silencer) (30" and 31" Work Heights) Frame Weldment (18 and 19" Work Heights) Frame Weldment (24 and 25" Work Heights) Frame Weldment (30 and 31" Work Heights) Post Screw Cover Weldment (24, 25, 30, 31 Post Elevating Handwheel Options) Screw, Hex. Hd. Cap 1/4-20NC x 5/ Washer, Lock 1/4 Std Nut, Hex. 1/4-20NC... 4 *NOTE: Use These Interchangeable Guard Slides When Applicable. Be Sure To Use The Guard Slide That Will Cover Exposed Saw Band Completely. 19

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23 CODE NO. CM-8-74 FLOOD COOLANT ASSEMBLY Ref Flood Coolant Assembly Nylon Clamp Screw, Rd. Hd. Mach. #8-32NC x 3/ Plastic Tubing 3/8 O.D. (Clear)... A.R Barbed Insert Hose Clamp Shut-Off Valve Manifold Screw, Soc. Hd. Cap #10-24NC x 1-1/ Pipe Plug Connector Segmented Hose (Specify Length)... A.R Nozzle L.H. Panel Weldment Pan Weldment R.H. Panel Weldment Reducer Bushing Reducer Bushing Barbed Insert Hose Clamp Trough Weldment Screw, Button Hd. Soc. 1/4-20NC x 1/ Hook Neoprene Hose 11/16 O.D. (Black)... A.R Hose Nozzle Barbed Insert Hose Clamp Anchor Connection Barbed Insert Hose Clamp Barbed Insert Plastic Tubing 3/8 O.D. (Clear)... A.R Barbed Insert Hose Clamp Barbed Insert Hose Clamp Service Tee Coupling (Brass) Pipe Plug Coolant Pump Coolant Tank Cover R.H. Angle Plate Screw, Button Hd. Soc. 1/4-20NC x 1/ Nut, Hex. 1/4-20NC Washer, Lock 1/4 Shakeproof Coolant Tank Weldment Coolant Trough Cover Screen Chip Box Weldment Transmission Plate Angle Screw, Button Hd. Soc. 1/4-20NC x 1/ Column Angle Screw, Button Hd. Soc. 1/4-20NC x 1/ Riser Tube Pan Weldment Screw, Hex. Hd. Cap 1/2-13NC 2-1/ Nut, Hex. 1/2-13NC Washer, Flat 5/8 S.A.E Rubber Washer Door Angle Screw, Button Hd. Soc. 1/4-20NC x 1/ Nut, Hex. 1/4-20NC Washer, Lock 1/4 Shakeproof Corner Coolant Deflector Screw, Button Hd. Soc. 1/4-20NC x 1/ Nut, Hex. 1/4-20NC Washer, Lock 1/4 Shakeproof Shield Screw, Button Hd. Soc. 1/4-20NC x 1/ Nut, Hex. 1/4-20NC Washer, Lock 1/4 Shakeproof... 2 Following Not Shown: Acrylic Table Shield (Optional) Sealant (For Angles) Cutting Fluid (1 Gallon)

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25 CODE NO. CM-9-12 FOOT SWITCH ASSEMBLY Ref. Foot Switch Assembly (3-Way) Hydraulic Hose Screw, Hex. Hd. Cap 5/16-18NC x 3/ Washer, Lock 5/16 Std Nut, Hex. 5/16-18NC Street Elbow Valve Manifold Assembly (Foot Switch) (See Detail) Hydraulic Hose Street Elbow Reducer Bushing Service Tee Foot Switch Assembly Foot Switch Escutcheon (Reverse) Escutcheon (Forward) Screw, Rd. Hd Drive #2 x 3/

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27 HEAD ASSEMBLY CODE NO. CM Ref Head Assembly Pin Retaining Ring Spring Pin Screw, Soc. Hd. Cap 5/16-18NC x Washer, Lock 5/16 Std Bandwheel Assembly (Upper) (See Detail) Screw, Soc. Set 5/16-18NC x 1 (Half Dog Point) Head Casting Shim (.035)... A.R Shim (.0149)... A.R Shim (.005)... A.R Shim (.003)... A.R Wheel Hinge Assembly (See Detail) Head Slide Weldment Nut, Hex. Jam 5/18-11NC Spring Pin Thrust Ball Bearing Angle Lock Handle Bearing Lockwasher Bearing Locknut Tilting Screw Handle (w/stud) Compression Spring Band Tension Screw Assembly Adaptor Spring Pin Screw Set Screw Collar Screw, Soc. Set 1/4-20NC x 3/ Knob Assembly Knob Steel Ball Spring Nut, Hex. Jam 5/16-18NC Retaining Compound (Loctite #271)... A.R Band Tension Pointer Bracket (If Not Weded) Screw, Rd. Hd. Self-Tap #10-24NC x 3/ Washer, Lock #10 Std Escutcheon (Band Tension) (Inch/English) Escutcheon (Band Tension) (Metric/International) Screw, Soc. Hd. Cap 3/8-16NC x 1-1/ Washer, Lock 3/8 Std Screw, Fill. Hd. Mach. #10-24NC x 1/ * Saw Band Guard Assembly (Standard) Guard Weldment Guard Slide Cover Thumb Screw Guard Stop Assembly Screw, Hex. Hd. Cap #10-24NC x 3/ Washer, Flat #10 S.A.E. Std Spring Pin * Post Elevating Handwheel Assembly (Standard) (See Detail) Screw, Soc. Hd. Cap 3/8-16NC x Washer, Lock 3/8 Hi-Collar Screw, Soc. Set 3/8-24NF x Dowel Pin Spring Pin... 1 *NOTE: Also See Extra Work Height Assembly If Applicable. Following Not Shown: Escutcheon (Post Elevating) (International) Screw, Rd. Hd. Drive #2 x 3/

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29 CODE NO. CM HYDRAULIC ASSEMBLY Ref Hydraulic Assembly Ref Hydraulic Assembly (575V Only) Street Elbow Reducer Bushing Oil Filter (Fairey Arlon) Filter Element Reducer Bushing Street Elbow Barbed Insert Hose Clamp Tube Clip Screw, Hex. Hd. Cap 1/4-20NC x 3/ Mounting Bracket Screw, Hex. Hd. Cap 1/4-20NC x 5/ Washer, Lock 1/4 Std Table Control Valve Assembly (See Detail) Screw, Hex. Hd. Cap 1/4-20NC x 5/ Washer, Lock 1/4 Std Nut, Hex. 1/4-20NC Barbed Insert Hose Clamp Nylon Edging... A.R Neoprene Hose 11/16 O.D. (Black)... A.R Hydraulic Hose Service Tee Barbed Insert Hose Clamp Reducer Bushing Close Nipple Orifice (.0625) (If Supplied) Pipe Cross Close Nipple Pipe Adaptor Electric Motor (.25 H.P.) Srew, Hex. Hd. Cap 5/16-18NC x 3/ Washer, Flat 5/16 S.A.E. Std Washer, Lock 5/16 Std Gear Pump Screw, Hex. Hd. Cap 3/8-16NC x Washer, Lock 3/8 Std Street Elbow Barbed Insert Hose Clamp Street Elbow Pipe Plug Relief Valve Neoprene Hose 11/16 O.D. (Black)... A.R Street Elbow Barbed Insert Hose Clamp Reservoir Weldment Screw, Hex. Hd. Cap 5/16-18NC x 3/ Nut, Hex. 5/16-18NC Washer, Lock 5/16 Std Sight Gage Street Elbow Filter Breather Street Tee Pipe Plug Pipe Nipple Hydraulic Hose... 2 For 575V Machines Only: Electric Motor (2 H.P.) Motor Pulley Barbed Insert Street Elbow Relief Valve Pipe Cross Close Nipple Pipe Plug Reducer Bushing Hydraulic Gear Pump Pulley Screw, Hex. Hd. Cap 1/4-20NC x 5/ Washer, Lock 1/4 Std Pump Mounting Bracket V-Belt Srew, Hex. Hd. Cap 5/16-18NC x Washer, Flat 5/16 Wrought IVibration Isolator Motor Base Plate... 1 Folowing Not Shown: Cable Tie... A.R Instruction Tag (Replace Plug ) Automatic Transmission Fluid... A.R Label (ATF Specifications)

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31 CODE NO. CM HYDRAULIC TABLE ASSEMBLY Ref Hydraulic Table Assembly Ref Hydraulic Table Assembly (18 Stroke Option) Table Table (18 Stroke Option) Way Bar Screw, Flat Hd. Soc. 1/4-20NC x 3/ Cover Pan Sliding Pan Assembly (18 Stroke Option) Screw, Rd. Hd. Mach. #10-24NC x 3/ Shim (.003)... A.R Shim (.005)... A.R Shim (.008)... A.R Shim (.0149)... A.R Shim (.002)... A.R Screw, Rd. Hd. Mach. 1/4-20NC x 3/ Washer, Lock 1/4 Shakeproof Slide Bar Slide Bar (18 Stroke Option) Screw, Soc. Hd. Cap #10-24NC x 5/ T-Bolt 5/16-18NC Washer, Lock 5/16 Std Nut, Hex. 5/16-18NC Dog Pipe Plug Stop Screw, Rd. Hd. Mach. 1/4-20NC x 1/ Grease Fitting Pointer Screw, Rd. Hd. Mach. #6-32NC x 1/ Dowel Pin Keeper Block Nut, Hex. 3/4-16NF Spacer Screw, Hex. Hd. Cap 3/8-16NC x 1-1/ Washer, Lock 3/8 Std Cradle Trunnion Plate Trunnion Retainer Screw, Rd. Hd. Mach. #10-24NC x 3/ Washer, Lock #10 Std Pipe Plug Cylinder Bracket Cylinder Bracket Weldment (18 Stroke Option) Drain Valve Swivel Base Pin Head Screw, Hex. Hd. Cap 3/4-16NF x Ball Bushing Center Plate Spring Pin Rod Wiper O-Ring Shim (.035)... A.R Shim (.0149)... A.R Shim (.005)... A.R Shim (.003)... A.R Clamp Screw, Hex. Hd. Cap 3/8-16NC x Washer, Lock 3/8 Std Washer, Flat 3/8 S.A.E. Std Screw, Hex. Hd. Cap 1/2-13NC x Washer, Lock 1/2 Std Guide Rod Guide Rod (18 Stroke Option) Screw, Soc. Hd. Cap 1/2-13NC x 3/ Dowel Pin (1-1/2" Long) Dowel Pin (1" Long) Screw, Hex. Hd. Cap 5/16-18NC x 3/ Washer, Lock 5/16 Std Screw, Hex. Hd. Cap 3/8-16NC x 3/ Washer, Lock 3/8 Std Table Feed Cylinder Table Feed Cylinder (18 Stroke Option) Nut, Hex. Jam 1/2-20NF

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33 CODE NO. C CM Z LASER LINE GENERATOR ASSEMBLY Ref. Laser Line Generator Assembly Label (Caution - Laser) Laser Mounting Bracket Weldment Laser Mounting Bracket Weldment (ZV-3620 Only) Screw, Soc. Hd. Cap M6-1.0 x Washer, Flat M Washer, Lock M Laser Cordset Laser Line Generator (Red) (24VDC) Laser Holder Screw, Soc. Hd. Cap M6-1.0 x

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35 CODE NO. CM-8-71 MIST COOLANT ASSEMBLY Ref Mist Coolant Assembly Orifice (.038 Dia.) (Brass) Close Nipple (Brass) Anchor Connection Ball Valve Close Nipple (Brass) Street Elbow Grommet Barbed Insert Hose Clamp Neoprene Hose 11/16 O.D. (Black)... A.R Tubing Clamp Screw, Rd. Hd. Self-Tap 1/4-20NC x 1/ Bottle Assembly Bracket Screw, Rd. Hd. Self-Tap 1/4-20NC x 1/ Plastic Tubing 3/8 O.D. (Clear)... A.R Barbed Insert Street Elbow Barbed Insert Hose Clamp Screw, Rd. Hd. Mach. #10-24NC x 1-1/ Coolant Manifold Assembly (Standard) Coolant Manifold Assembly (18 Work Height) Coolant Manifold Assembly (24 Work Height) Coolant Manifold Assembly (30 Work Height) Coolant And Air Hose (Standard) Coolant And Air Hose (18 Work Height) Coolant And Air Hose (24 Work Height) Coolant And Air Hose (30 Work Height) Connector Segmented Hose (Specify Length)... A.R Nozzle Sight Feed Valve Manifold Coolant Tube Assembly (Cut to Length) Nylon Tubing.089 O.D. (Specify Length)... A.R Glue (Meta Grip #3802)... A.R Pipe Plug

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37 CODE NO. C CM POST ELEVATING HANDWHEEL ASSEMBLY Ref Post Elevating Handwheel Assembly (Standard) Ref Post Elevating Handwheel Assembly (18 and 19 Work Heights) Ref Post Elevating Handwheel Assembly (24 and 25 Work Heights) Ref Post Elevating Handwheel Assembly (30 and 31 Work Heights) Screw, Soc. Hd. Cap 1/4-20NC x 1-1/ Washer, Lock 1/4 Shakeproof Post (25.94 ) (Standard) Post (31.94 ) (18 and 19 Work Heights) Post (37.94 ) (24 and 25 Work Heights) Post (43.94 ) (30 and 31 Work Heights) Dowel Pin Screw, Soc. Hd. Cap 1/4-20NC x Screw, Soc. Set 5/16-18NC x 3/4 (Flat Pt.) Cover Guard Stop Weldment Screw, Hex. Hd. Cap #10-24NC x 3/ Washer, Lock #10 S.A.E. Std Bevel Gear Spring Pin Thrust Ball Bearing Tubing Housing Retaining Ring Spacer... A.R Spring Pin Bearing Handwheel Pin Spring Pin Screw, Soc. Set 1/4-20NC x 1/ Compression Spring Friction Plug Spring Pin Bevel Gear Shaft (21.88 ) (Standard) Shaft (27.88 ) (18 and 19 Work Heights) Shaft (33.88 ) (24 and 25 Work Heights) Shaft (39.88 ) (30 and 31 Work Heights) Nut

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39 CODE NO. C CM-10-7 PROTRACTOR WORK STOP and ALIGNMENT GAGE ASSEMBLY Ref.* Protractor Work Stop And Aligning Gage Assembly Gage Rod Dowel Pin * T-Nut Miter Head Thumbnut Knob * Stud Pointer Screw, Rd. Hd. Mach. #10-24NC x 3/ Washer, Flat 7/16 S.A.E. Std Shaft Protractor Plate Screw, Rd. Hd. Mach. #10-24NC x 3/ *NOTE: For Model 26-HB2 Ref Protractor Work Stop And Aligning Gage Assembly T-Nut Stud

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41 CODE NO. C-7-20 CM-7-29 SAW GUIDE ASSEMBLIES HIGH SPEED SAW GUIDES (Standard For Crowned Bandwheels) Ref Upper Saw Guide Assembly (High Speed) (1/16-1/2 ) 1* Ball Bearing Retaining Ring (If Supplied) * Bearing Cap * Spacer Screw, Soc. Hd. Cap 1/4-20NC x 5/ Insert Washer Upper Saw Guide Block Hole Plug (If Supplied)... 1 Ref Lower Saw Guide Assembly (High Speed) (1/16-1/2 )... 1* Ball Bearing Retaining Ring (If Supplied) * Bearing Cap * Spacer Screw, Soc. Hd. Cap 1/4-20NC x 5/ Insert Washer Lower Saw Guide Block Hole Plug (If Supplied)... 1 *NOTE: When ordering any of the marked items, ordering # Bearing Replacement Kit is recommended. STANDARD FOR FLANGE BANDWHEELS Ref Upper Saw Guide Assy (Carbide Insert) Screw, Soc. Hd. Cap 1/4-20NC x 1-1/ Insert Washer Upper Saw Guide Block Back-Up Insert Pivot Bolt... 1 Ref Lower Saw Guide Assy (Carbide Insert) Back-up Insert Pivot Bolt Screw, Soc. Hd. Cap 1/4-20NC x 1-1/ Insert Washer Lower Saw Guide Block SAW GUIDE ASSEMBLY Ref Saw Guide Assy (26 Table) Ref Saw Guide Assy (30 Table) Screw, Soc. Hd. Cap 1/4-20NC x Upper Angle Saw Guide Bracket Lower Angle Saw Guide Bracket Pipe Nipple Elbow Screw, Soc. Hd. Cap 1/4-20NC x 3/ Center Plate (Oval) (Not Shown) Center Plate (Round)(Not Shown) Chip Baffle (If Supplied) (Not Shown) Thumb Screw (Not Shown)... 1 ADJUSTABLE SAW GUIDE ASSEMBLIES Ref Adjustable Angle Saw Guide Set (26 Table) Ref Adjustable Angle Saw Guide Set (30 Table) Upper Saw Guide Holding Screw Adaptor Bar Screw, Soc. Hd. Cap 1/4-20NC x Screw, Soc. Hd. Cap 1/4-20NC x 7/ Cap Screw, Flat Hd. Mach. #6-32NC x 3/ Upper Saw Guide Housing Label (Logo) Label (Warning) Lower Saw Guide Housing Spring Plunger Split Ring Roller Bearing Eccentric Stud Roller Bearing Dowel Pin Upper Saw Guide Lower Saw Guide Roller Bearing Concentric Stud Sleeve Cap Spring Pin Locknut #10-24NC... 4 Following Not Shown: Gage Saw Band Guard Assembly Guard Weldment Sliding Guard Thumb Screw Center Plate (26 Table) Center Plate (30 Table)... 1 SAW GUIDE INSERT GAGE Insert Gage (.025) Insert Gage (.032) Insert Gage (.035) Box (For Inserts and Gages)... 1 SAW GUIDE INSERT SELECTION STEEL SIZE CARBIDE / / / / / / / / /

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43 CODE NO. C-7-19 CM-7-27 SAW GUIDE ASSEMBLIES TYPE I ROLLER SAW GUIDE ASSEMBLY Ref /4 Upper Roller Saw Guide Assembly Ref /8 Upper Roller Saw Guide Assembly Ref /2 Upper Roller Saw Guide Assembly 1 See Below. Back-Up Roller Assy (See Detail) Upper Guide Block Screw, Soc. Hd. Cap 1/4-20NC x 3/ Washer, Lock 1/4 Std See Below. Side Roller Assy (See Detail)... 1 Ref /4 Lower Roller Saw Guide Assembly Ref /8 Lower Roller Saw Guide Assembly Ref /2 Lower Roller Saw Guide Assembly 1 See Below. Back-Up Roller Assy (See Detail) Lower Guide Block Screw, Soc. Hd. Cap 1/4-20NC x 3/ Washer, Lock 1/4 Std See Below. Side Roller Assy (See Detail)... 1 TYPE I ROLLER ASSEMBLIES Ref /4 Back-Up Roller Assembly Ref /8 Back-Up Roller Assembly Ref /2 Back-Up Roller Assembly Retaining Ring Retaining Ring Shaft Ball Bearing /4 Back-up Roller /8 Back-up Roller /2 Back-up Roller... 1 Ref /4 Side Roller Assembly Ref /8 Side Roller Assembly Ref /2 Side Roller Assembly Retaining Ring Retaining Ring Shaft Ball Bearing /4 Side Roller /8 Side Roller /2 Side Roller... 1 TYPE II ROLLER ASSEMBLIES Ref /4 Back-Up Roller Assembly Ref /8 Back-Up Roller Assembly Ref /2 Back-Up Roller Assembly Ref /8 Back-Up Roller Assembly Ref /4 Back-Up Roller Assembly Ref.* Back-Up Roller Assembly Retaining Ring Retaining Ring Spindle Ball Bearing /4 Back-Up Roller /8 Back-Up Roller /2 Back-Up Roller /8 Back-Up Roller /4 Back-Up Roller Back-Up Roller... 1 Ref /4 Side Roller Assembly Ref /8 Side Roller Assembly Ref /2 Side Roller Assembly Ref /8 Side Roller Assembly Ref /4 Side Roller Assembly Ref.* Side Roller Assembly Retaining Ring Retaining Ring Spindle Ball Bearing /4 Side Roller /8 Side Roller /2 Side Roller /8 Side Roller /4 Side Roller Side Roller... 1 *NOTE: To Be Used With Flanged Rubber-Tired Wheels Using 1/4, 1/2, 3/4 or 1 Bands. Also Used With Steel Fanged or Rubber Crowned Wheels Using 1 Band Only. TYPE II ROLLER SAW GUIDE ASSEMBLY Ref Upper Saw Guide Block Assembly Screw, Soc. Hd. Cap 1/4-20NC x 1/ Washer, Lock 1/4 Std Barbed Insert Screw, Soc. Set 3/8-16NC x 3/ Plug Coolant Guard Upper Saw Guide Block Coolant Nozzle... 1 Ref Lower Saw Guide Block Assembly Chip Deflector Screw, Soc. Hd. Cap 1/4-20NC x 3/ Screw, Soc. Set 3/8-16NC x 1/ Plug Lower Saw Guide Block... 1 Not Shown (For Both Upper and Lower Guides): Cloth Bag

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45 CODE NO. C CM-5-91 SHIFT LOCK ASSEMBLY (Electrical) Ref Shift Lock Assembly (110/120V, 50/60 Hz) Ref Shift Lock Assembly (220/240V, 50/60 Hz) Bracket Screw, Hex. Hd. Cap 5/16-18NC x 3/ Washer, Lock 5/16 Std Bar Sleeve Bearing Compression Spring Locking Pin Copper Washer Solenoid Gasket Retaining Ring Compression Spring Solenoid DIN Connector Electrical Cord (#16-3 Conductor)... A.R Retainer Coil (110/120V, 50/60 Hz) Coil (220/240V, 50/60 Hz) O-Ring Core Sub-Assembly

46 NEW DRG. S.C.L REVISIONS S.C.L S.C.L TABLE CONTROL VALVE ASSEMBLY MODEL FIRST MACH. LAST MACH VH ZV VH CM Z PRINTED IN U.S.A. 44

47 CODE NO. CM Z-8-40 TABLE CONTROL VALVE ASSEMBLY Ref Table Control Valve Assembly Shift Lever Knob Lever Rod Knob Spring Pin Knob Knob Escutcheon Spring Pin Dial Plate Pointer Valve Panel Knob Screw, Soc. Set 1/4-20NC x 1/ Screw, Flat Hd. Mach. 1/4-20NC x 3/ Screw, Soc. Hd. Cap #8-32NC x 3/ Washer, Lock #8 Hi-Collar O-Ring Screw, Soc. Set 1/4-20NC x 3/ Vernier Spool Gasket Screw, Soc. Set 1/4-20NC x 3/8 (Nylock) Spring Steel Ball Valve Cap O-Ring O-Ring Screw, Soc. Hd. Cap 1/4-20NC x 1/ Control Valve Housing Valve Spool O-Ring Screw, Soc. Hd. Cap 1/4-20NC x 3/ Spring Pin Screw, Soc. Hd. Cap 1/4-20NC x 2-3/ O-Ring PIpe Plug Pipe Plug Pressure Valve Housing Pipe Plug Ball Seat Steel Ball Spring O-Ring Valve Screw Spring Pin Spring

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49 TRANSMISSION ASSEMBLY CODE NO. C-4-47 CM Ref Transmission Assembly Bearing Countershaft Bearing Cover Gasket Woodruff Key Bearing Cover Shaft Seal Retaining Ring Input Shaft Assembly Input Shaft And Clutch Spring Pin Clutch Ball Bearing Flinger (If Supplied) Retaining Ring Retaining Ring Ball Bearing Snap Ring Shaft Seal Needle Bearing Inner Race Grease (Union 76 Unoba EP 2)... A.R Shifter Fork Weldment Shifter Clutch Assembly Shifter Clutch Ball Bearing Spring Pin Dowel Pin Clutch Gear Spacer Ball Bearing Bearing Cover Plate Screw, Soc. Hd Cap 1/4-20NC x 3/ Black Silicon (Super Flex 598)... A.R Oil Seal Output Shaft Seal Ring Woodruff Key Shim (.005)... A.R Shim (.010)... A.R Shim (.032)... A.R Shim (.060)... A.R Bearing Spacer Ball Bearing Transmission Cover Screw, Soc. Hd. Cap 5/16-18NC x 5/ Dowel Pin Gasket Transmission Case Magnetic Plug Countershaft And Pinion Gear Spacer Escutcheon (If Supplied) Screw, Rd. Hd. Drive #2 x 3/ Pipe Plug Gear Oil... A.R Screw, Hex. Hd. Cap 1/4-20NC x 3/ Pipe Plug (1/8 NPT) Screw, Soc. Hd. Cap 1/4-20NC x 1/2 (Low Head) Street Elbow