Hydraulic vehicle lift ST List of parts and appendices Stertil B.V

Transcription

1 Hydraulic vehicle lift ST 4120 List of parts and appendices 2007 Stertil B.V

2 List of parts and appendices for the 12 ton Stertil-Koni hydraulic vehicle lift ST 4120 Starting at Serial Number: TY List of Parts and Appendices (Version 0) 2 Hydraulic vehicle lift ST 4120

3 A A List of parts and appendices The following sections will give an overview of the main assemblies and their components: A.1 Summary vehicle lift on page 4, A.2 Posts I to IV on page 6 A.3 Console on page 8, A.4 Hydraulic components on page 10, A.5 Hydraulic scheme on page 12, A.6 Hydraulic cylinder on page 13, A.7 Control box on page 14, A.8 Label locations on page 17, A.9 Dimensional drawing on page 18. List of Parts and Appendices (Version 0) 3 Hydraulic vehicle lift ST 4120

4 A List of parts and appendices A.1 Summary vehicle lift II I See Figure A 1.2 on page 5 IV See Figure A 1.2 on page 5 See Figure A 2.1 on page 6 III Figure A 1.1 Summary vehicle lift (1) Table A 1.1 Vehicle lift Index No. Reference Description Remarks 1 2 See Figure A 2.1 Post Crossbeam Track 8m Track 6,2m Track 4,5m Drive-on ramp assy Wheel stop Stop plate 8 1 See Figure A 3.1 Console Clamp Bracket Bolt M16x Bolt M16x40 Tightening torque 220 Nm Bolt M16x Washer M Self-locking nut M Bracket Bolt. M6x Washer M Cap Slide plate Tube clamp Bolt M6x30 List of Parts and Appendices (Version 0) 4 Hydraulic vehicle lift ST 4120

5 Summary vehicle lift Table A 1.1 Vehicle lift Index No. Reference Description Remarks Drive-on ramp Axle Roller Slide block Circlip with cap 10 mm Set chemical anchors with shims Figure A 1.2 Summary vehicle lift (2) List of Parts and Appendices (Version 0) 5 Hydraulic vehicle lift ST 4120

6 A List of parts and appendices A.2 Posts I to IV Figure A 2.1 Posts I to IV List of Parts and Appendices (Version 0) 6 Hydraulic vehicle lift ST 4120

7 Posts I to IV Table A 2.1 Posts I to IV Index No. Reference Description Remarks Post Connecting piece 3 4 See Figure A 6.1 Hydraulic cylinder Cover potentiometer Roller Slide plate Special nut Oil pipe post 1/ Oil pipe post 2/ Pawl Pull bar Potentiometer unit Solenoid Washer M Screw M4x Hose clamp plastic Ø Insulating bush plastic Bush plastic 6, Bolt M5x Bolt M6x20 Secure with loctite 243. Remove loose grinded loctite before applying new product Plug plastic Screw M6x Self-locking nut M5 List of Parts and Appendices (Version 0) 7 Hydraulic vehicle lift ST 4120

8 A List of parts and appendices A.3 Console Figure A 3.1 Console List of Parts and Appendices (Version 0) 8 Hydraulic vehicle lift ST 4120

9 Console Table A 3.1 Console Index No. Reference Description Remarks Control console 3x230/400V 50Hz Control console 1x230V 50Hz Frame console Cover 3 1 See Figure A 7.2 Control box Bracket 5 1 See Figure A 4.1 Hydraulic unit 6 2 See Figure A 4.1 Hydraulic hose post 1 and See Figure A 4.1 Hydraulic hose post See Figure A 4.1 Hydraulic hose post Bracket Cable gland M Screw M6x Washer M Screw M6x Self-locking nut M Self-locking nut M Bolt M10x Spacer Bolt M10x Washer M Nut M Straight adaptor GE 10-PS/R1/4 List of Parts and Appendices (Version 0) 9 Hydraulic vehicle lift ST 4120

10 A List of parts and appendices A.4 Hydraulic components Figure A 4.1 Hydraulic components (1) List of Parts and Appendices (Version 0) 10 Hydraulic vehicle lift ST 4120

11 Hydraulic components Figure A 4.2 Hydraulic components (2) Table A 4.1 Hydraulic components Index No. Reference Description Remarks Hydraulic unit 3x230/400V 50Hz 260 Bar Electric motor 3x230/ Hz 3 kw 2770 rpm Flow control valve 2.5 l/min /2 valve NC Solenoid 24 VDC Tank 18 l (4.8 gallon) Pump 3.7 cc 2 4 See Figure A 6.1 Hydraulic cylinder Oil pipe post 1 and Oil pipe post 2 and Oil pipe track 8m L= Oil pipe track 6.2m L= Oil pipe track 4.5m L= Hydraulic hose unit to post 1 L=1800 (red marked) Hydraulic hose unit to post 2 L=1800 (yellow marked) Hydraulic hose unit to post 3 L=3400 (green marked) Hydraulic hose unit to post 4 L=4600 (blue marked) Straight adaptor GE 10-PS/R1/ Tube clamp Tube clamp Straight adaptor G 10-PS Oil pipe post 1-2 L=2840 List of Parts and Appendices (Version 0) 11 Hydraulic vehicle lift ST 4120

12 A List of parts and appendices A.5 Hydraulic scheme Index Description Remarks C1-C4 Cylinder EV22 2/2 Valve VCDF Flow control valve 2.5 l/min F Filter K Non return valve P Pump 3,7 cc T Tank O Safety pressure valve 260 Bar M Electric motor R Hose burst check valve FD Flow divider Figure A 5.1 Hydraulic scheme List of Parts and Appendices (Version 0) 12 Hydraulic vehicle lift ST 4120

13 Hydraulic cylinder A.6 Hydraulic cylinder Figure A 6.1 Hydraulic cylinder Table A 6.1 Hydraulic cylinder Index No. Reference Description Remarks Cylinder assembly Cylinder bottom O-ring 55x2.5 3* Retaining ring 4* Piston seal 5* Bearing ring O-ring 40x Piston Cylinder Piston rod Guide post Bearing ring Extension piece Hose burst check valve Straight adaptor GE 10-PS/R1/4 * Seal set List of Parts and Appendices (Version 0) 13 Hydraulic vehicle lift ST 4120

14 A List of parts and appendices A.7 Control box Figure A 7.1 Electric diagram List of Parts and Appendices (Version 0) 14 Hydraulic vehicle lift ST 4120

15 Control box Figure A 7.2 Control box List of Parts and Appendices (Version 0) 15 Hydraulic vehicle lift ST 4120

16 A List of parts and appendices Table A 7.1 Control box Index No. Reference Description Remarks Control box Box Cover PCB Including EPROM PCB Motor relay Transformer Fuse holder Fuse ATDR Main switch Main switch knob (yellow) Push button Rocker Lighting (option) NC contactor Lamp holder + lens red LED 24V red Acoustic alarm Cable gland M25x1, Cable gland M20x1, u8 gray Cable gland M20x1, um2x Cable gland M20x1, u11 green Cable gland M25x1, um2x Connection nut M25x1, Connection nut M20x1, Earth connector Cable lowering valve post 3 Green marked Cable lowering valve post 4 Blue marked Cable lowering valve post 1 Red marked Cable lowering valve post 2 Yellow marked Motor cable Earth cable Fuse 10 AT Fuse 1 AT Flat cable-assy (long) Flat cable-assy (short) List of Parts and Appendices (Version 0) 16 Hydraulic vehicle lift ST 4120

17 Label locations A.8 Label locations Figure A 8.1 Label locations Table A 8.1 Label locations Index No. Reference Description Remarks Operation Sticker Dutch/German/France Operation Sticker English/Swedish/Spanish Identification plate Service sticker CE-sticker Stertil/Koni sticker Capacity sticker Load distribution sticker EU Operation manual EU Service manual EU Parts manual EU List of Parts and Appendices (Version 0) 17 Hydraulic vehicle lift ST 4120

18 A List of parts and appendices A.9 Dimensional drawing Figure A 9.1 Dimensional drawing List of Parts and Appendices (Version 0) 18 Hydraulic vehicle lift ST 4120

19 B B List of parts - Variants and options The following sections will give an overview of the main assemblies of the variants and options of the Hydraulic vehicle lift ST 4120, and their components: B.1 Track lighting on page 20, B.2 Special drive-on ramps on page 22, B.3 Third track on page 23. List of Parts and Appendices (Version 0) 19 Hydraulic vehicle lift ST 4120

20 B List of parts - Variants and options B.1 Track lighting Figure B 1.1 Track lighting List of Parts and Appendices (Version 0) 20 Hydraulic vehicle lift ST 4120

21 Track lighting Table B 1.1 Track lighting Index No. Reference Description Remarks Track light set (8 m tracks) 8 tube lights / 2 transformers Track light set (6.2 m tracks) 6 tube lights / 1 transformer Track light set (4.5 m tracks) 4 tube lights / 1 transformer 1 8/6/ Tube light assembly 2 16/12/ Bracket tube Bracket transformers 4 16/12/ Screw M5x8 5 2/ Screw M5x Bolt M10x20 7 2/ Self-locking nut M Self-locking nut M Relay Relay holder Fuse holder Fuse 5 AT 13 2/ Transformer prim. 230V sec.24v-10a Plastic bolt M16x1, Self adhesive clip 16 6/4/2 Cable 2x1,5 mm 2 List of Parts and Appendices (Version 0) 21 Hydraulic vehicle lift ST 4120

22 B List of parts - Variants and options B.2 Special drive-on ramps Figure B 2.1 Special drive-on ramps Table B 2.1 Special drive-on ramps Index No. Reference Description Remarks Set drive-on-ramps long 1600 P.1,2,3,4,5,6,7, Set drive-on-ramps short 410 P.8 and 9 (For pit model) Drive-on-ramp long Roller Axle Circlip with cap 10 mm Slide block Buffer Self-locking nut M Wheel shock Drive-on-ramp short 410 For pit model Bolt M16x Washer M16 List of Parts and Appendices (Version 0) 22 Hydraulic vehicle lift ST 4120

23 Third track B.3 Third track Figure B 3.1 Third track Table B 3.1 Third track Index No. Reference Description Remarks Third track assy Track Girder Clamp Drive on ramp Clamp Wheel shock Axle Roller Bolt M16x Bolt M16x Bolt M12x Self-locking nut M Spring ring M Washer M Circlip with cap 10 mm Slide block List of Parts and Appendices (Version 0) 23 Hydraulic vehicle lift ST 4120