ELECTRIC LIFTER TROLLEY INSTRUCTION MANUAL

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1 ELECTRIC LIFTER TROLLEY INSTRUCTION MANUAL Imported exclusively by Pacific Hoists Pty. Ltd. & Pacific Hoists Ltd. In support of cancer charities in Australia & New Zealand

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3 IMPORTANT PLEASE READ THIS OPERATION MANUAL BEFORE USING THIS PRODUCT. THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION, INSTALLATION & MAINTENANCE. ALWAYS OPERATE, INSPECT AND MAINTAIN THIS PRODUCT IN ACCORDANCE WITH INSTRUCTIONS IN THIS MANUAL, INTRODUCTION Thank you for purchasing your new Challenger Electric Lifter Trolley. The Challenger Electric Lifter Trolley is made of high quality steel which is designed to be durable, reliable and easy-to-use. Also choosing the Challenger brand directly supports cancer charities in Australia and New Zealand. It is important that this manual be kept in a safe place where any operator of the Challenger Electric Lifter Trolley can refer to it and understand the operating principles of this device. All users of this Challenger Electric Lifter Trolley should read this manual in full and understand the safe operating principles of the device. SPECIFICATIONS Model EPS0412 EPS0415 EPS0417 Stock code CES120 CES150 CES170 Rated capacity (kg) 400 Max. height (A) x width (B) (mm) 1425 x x x 600 Max. platform height (C) (mm) Min. platform height (D) (mm) 85 Platform length (E) x width (F) (mm) 650 x 576 Lifting height (mm) Lifting speed with load (mm/sec) 0-80 Lowering speed with load (mm/sec) Storage battery DC12V - 60AH Motor DC12V - 700W Max. trolley length (G) (mm) 1100 Net weight (kg)

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5 GENERAL PRECAUTIONS The operator should read the instructions before using this electric lifter trolley to avoid any injuries This electric lifter trolley is used to lift and lower loads within it s rated capactiy The electric lifter trolley should only be operated by persons who are authorised to do so Examine the electric lifter trolley before use Do not overload the electric lifter trolley Pay attention to and ensure all loads are secured correctly If the load moves when the electric lifter trolley is in use, brake immediately Distribute the weight of the load across both forks evenly, do not use a single fork only Do not load the electric lifter trolley with imbalanced or unstable loads Ensure correct maintenance of the electric lifter trolley according to the service instructions Do not modify or repair the electric lifter trolley without first consulting the distributor Check the battery before use and recharge in case of low power in a dry, well ventilated area Lower the forks once loading has been completed to avoid any injuries When servicing the electric lifter trolley ensure all loads are removed and use the safety stopper to prevent the platform from lowering This electric lifter trolley is not designed to be weather resistant. When not in use store in dry conditions and ensure the forks are lowered 5 5

6 MAINTENANCE REGULAR INSPECTION OF YOUR CHALLENGER ELECTRIC LIFTER TROLLEY WILL HAVE A TWOFOLD RESULT BY ENSURING THE UNIT IS SUITABLE FOR SAFE OPERATION AND WILL ASSIST WITH EXTENDING THE OPERATING LIFE OF THE UNIT. THE FOLLOWING INSPECTION SHOULD BE PERFORMED BOTH PRIOR TO, AND AFTER, EVERY USE: Check for any bending or cracking on the electric lifter trolley Check for any oil leakage from the cylinder Check the subside of the electric lifter trolley while the platform is lifted to the highest position Check that the wheel movement is smooth Check the function of the brake Check all the bolts and nuts are tightened firmly Check the voltage of the battery indicator Check the hydraulic oil and lubrication periodically Check the oil mass every month Ensure equipment is serviced and maintained CAUTION: DO NOT use the electric lifter trolley if any malfunction or fault is found Do not place hands or feet under the platform WARNING Do not move the electric lifter trolley when the forks are lifting Do not move the electric lifter trolley unless the forks are lowered to a safe position Do not place feet in front of the swivel wheel, this may cause harm as the load is being lowered Do not overload the electric lifter trolley Do not use the electric lifter trolley on uneven surfaces Never use the electric lifter trolley for the trasportation or movement of personel 6

7 OPERATING INSTRUCTIONS To brake, press the brake pedal located on the left side of the swivel caster To release the brake, lift the brake pedal To lift the forks, turn the emergency stop button on the control panel clockwise and operate the up button in the centre of the control panel To immediately stop the forks rising or lowering, push the emergency stop button To lower the forks, press the down button on the control panel To stop the forks lowering, release the down button on the control panel Do not overload the electric lifter trolley, ensure the load is within the rated capacity Do not side or end load. The load must be distributed on at least 80% of the platform area CHARGING THE BATTERY Charge the battery when the voltage of the storage battery is low The electric lifter trolley uses a maintenance free storage battery, which does not involve adding water Charge the battery in a dry, well ventilated area away from sparks and ignition sources To charge the battery, pull out the charger plug on the left side of the electric lifter trolley and insert into a socket with the specified voltage. Remove when the full charge indicator light on the panel goes on During charging, the voltage display on the indicating gauge should be lower than 16V Do not use the electric lifter trolley during charging 7 7

CONTROL PANEL Press the emergency button, to disconnect the power supply of the pump station motor Turn the emergency button clockwise to connect the motor When the voltmeter is below

8 CONTROL PANEL Press the emergency button, to disconnect the power supply of the pump station motor Turn the emergency button clockwise to connect the motor When the voltmeter is below 10V, the storage battery must be charged The up/ down buttons are used to raise or lower the forks EMERGENCY BUTTON UP/ DOWN BUTTONS VOLTMETER 8

9 TROUBLE SHOOTING No. Fault Cause Countermeasures 1 The forks cannot reach the max. height 2 The forks cannot be raised 3 Pump station motor cannot run 4 The forks will not lower Low hydraulic oil level Inject hydraulic oil No hydraulic oil Hydraulic oil is impure Emergency button is not switched on Low voltage of the storage battery Wiring terminal of the power line is loose Motor contactor is damaged Uneven centre of gravity of goods or overloading causes deformation of the large piston rod or the oil tank body The forks are rusted and hard to move due to long-term exposure to air when the platform stays in the higher position for an extended period of time The release valve of the hydraulic pump station is worn or damaged and thus cannot be opened 5 Oil leakage Sealing parts are aged or damaged Some parts are broken 6 Forks lower itself The relief valve is unable to be shut tightly due to impure hydraulic oil Sealing parts are aged or damaged Release valve is damaged 7 Storage battery cannot be charged Storage battery is damaged Charging plug is loose Check hydraulic oil Replace the hydraulic oil Turn the emergency button clockwise Charge the battery Fasten the wiring terminal Replace the parts Contact you distributor Replace the large piston rod or the oil tank body Lower the forks to the lowest position when not using the crane and make sure to lubricate the piston rods Replace the release valve of the pump station Contact you distributor Replace the parts Replace the parts Contact you distributor Replace the hydraulic oil Replace the parts Replace the parts Contact you distributor Replace the parts Check connections 9 9

10 SPARE PARTS No. Description Qty. 1 Bracket 1 2 Roller 4 3 Composite sleeve 4 4 Ultra big washer 4 5 Full thread hexagon headed bolt M6X Tyne 2 7 Long axis 1 8 Spring washer for shaft

11 SPARE PARTS No. Description Qty. 1 Handle 1 2 Split washer 2 3 Chain wheel 1 4 Composite sleeve 2 5 Chain wheel cap 1 6 Chain wheel cap 1 7 Chain wheel shaft 1 8 Hexagon socket set screws with flat point 1 9 Chain 1 10 Chain joint 2 11 Chain tie rod 2 12 Hexagon nut 6 13 Non-metal hexagon lock nut 2 14 Full thread hexagon headed bolt 4 15 Spring washer 4 16 Hexagon nut 4 17 Full thread hexagon headed bolt 4 18 Flat washer 8 19 Spring washer 4 20 Split washer 4 21 Front wheel axel 2 22 Gasket 4 23 Bearing 4 24 Front rollers 2 25 Chasis 1 26 Steering wheel (with brake) 2 27 Cap nut 2 28 Internal tooth lock washer

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13 SPARE PARTS No. Description Qty. 1 Electric appliance cap 1 2 Cross recess head screw M6X Embedded nut 8 4 Electric cabinet 1 5 Charger 12V/10A 1 6 Anchor ear 1 7 Storage battery 1 8 Fixture 1 9 Hexagonal socket head cap screw 2 10 Oil pump installation board 1 11 Pump station 1 12 Hexagon nut 4 13 Spring washer 6 14 Hexagonal socket head cap 2 15 Cross recess head screw 4 16 Hexagon nut 3 17 Flat washer 6 18 Conductor board 1 19 Full thread hexagon headed bolt 4 20 Emergency stop button 1 21 Voltmeter 1 22 Up switch 1 23 Down switch 1 24 Control wiring harness 1 25 Fuse holder 1 26 Fuse 1 27 Screw 2 28 Nut 2 29 Fuse

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15 SPARE PARTS No. Description Qty. 1 Start switch 1 2 Motor 1 3 O-ring 1 4 Solenoid pilot actuated valve 1 5 Clamp 1 6 Stop valve 1 7 Central valve body 1 8 Screw 1 9 Safety valve 1 10 Flow control valve 1 11 Fuel return tube 1 12 Gear pump 1 13 Fuel suction tube 1 14 Carbon brush 1 15 Filter 1 16 Fuel tank

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17 SPARE PARTS No. Description Qty. 1 Piston rod 1 2 Steel wire washer for shaft 1 3 Piston 1 4 Spring washer for shaft 1 5 Dustproof ring 1 6 Y sealing ring for shaft 1 7 End cover 1 8 O-ring 1 9 Oil tank body 1 10 Composite gasket 1 11 Oil release screw plug 1 12 Composite gasket 2 13 Long joint 1 14 Safety valve 1 15 Joint body 1 16 Single 90 high-pressure oil pipe 1 17 Right angle adjustable joint

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19 INSPECTION LOG INITIAL SERVICE DATE: SERIAL NO: DATE NOTES AUTH SIGNATURE Imported exclusively by Pacific Hoists Pty. Ltd. and Pacific Hoists Ltd. For further information in relation to this product, please contact the branch where the product was purchased. HEAD OFFICE 24 Foundry Road, Seven Hills NSW 2147 National Sales & Service P: Thank you for choosing the Challenger brand. Not only are you choosing a quality and reliable brand but you are also helping to support cancer charities in Australia & New Zealand

MANUAL LIFTER TROLLEY INSTRUCTION MANUAL

MANUAL LIFTER TROLLEY INSTRUCTION MANUAL Imported exclusively by Pacific Hoists Pty. Ltd. & Pacific Hoists Ltd. In support of cancer charities in Australia & New Zealand 2 www.jbstools.com WWW.CHALLENGERHOISTS.COM.AU