ALL COLT PARTS ARE INTERCHANGEABLE UNLESS THE PAGE IN PARTS BOOK IS MARKED FOR~A CERTAiN MODEL. EXAMPLE WOULD BE IN THE MOTOR MOUNT SECTION.

Transcription

1 ALL COLT PARTS ARE INTERCHANGEABLE UNLESS THE PAGE IN PARTS BOOK IS MARKED FOR~A CERTAiN MODEL. EXAMPLE WOULD BE IN THE MOTOR / MOUNT SECTION.

2 MODEL ENGINE HP CARBURETOR TRACK WIDTH COLT 0. KOHLER CARTER 5.5 COLT 00 JLO 0 TILLOTSON HLB 5.5 COLT 30 JLO 3 TILLOTSON HRA 5. 5 COLT 0 HIRTH TILLOTSON HR3A 5.5 COLT 50 JLO 5 TILLOTSON HD 5.5 MUSTANG 300 JLO 3 TILLOTSON HRA.0 MUSTANG 00 HIRTH TILLOTSONHR3A.0 MUSTANG 500 JLO 5 TILLOTSON HD.0. SUPER VOYAGER 300 JLO 3 <c\tillotson HRA 30.5 SUPER VOYAGER 00 HIRTH. cc tc.> >TILLOTSON HR 3A > _... c SUPER VOYAGER \500 JLO TILLOTSON HD 30.5 SUPER MOUNTAINEER KOHLER CARTER 6.5().. - TRANSMISSIONS (ALL MODELS) Va ria bie spee dadjus t s au tomaticaiiy to aii I0 ad s an d con di t i on s. Man ufact ured by Polaris Industries, Inc. TRACK Endless two ply nylon weave.. Suppl ied by a major rubber company to Polaris specifications. Heat treate~ steel cleats for reinforcement and traction are steel riveted to track material by mbans of pressure powered equipment. DRIVE CHAIN AND SPROCKETS Oil bath drive chain and sprockets constantly immersed in oil. Hardened sprockets insure long trouble free performance.

3 J HOUSING NO. PART NO. DESCRIPTION REO. 770 HOUSING 69 BUMPER 3 9 3/-6 X HEX. HEAD CAP 77 GRASP BAR 5 5 HITCH NS 5/6- X HEX. HEAD NS 0 5/6- LOCK NUT

4 HOOD AND WINDSHIELD NO. PART NO. DESCRIPTION REO. 79 HOOD 79 WINDSHIELD 3 09 /- SPEED NUT IU' TYPE 6 7 / EXTERNAL LOCK WASHER /-0 X 3/ PAN HEAD MACHINE SCREW 6 76 GRILL ATTACHING BAND X 3/ PAN HEAD MACHINE SCREW ATTACHING NUT 0 07 EDGING STRIP

5 SEAT CUSHIONS NO. PART NO. DESCRIPTION REO. 75 SEAT BOTTOM 57 COVER BACK REST 3 7 SEAT BACK 5 9 BACK REST HOLD DOWN HOOK 5 0 5/6- FLEX LOCK NUT 6 96 UPHOLSTERY WASHER #6 X PHILLIPS HEAD WOOD SCREW 6

6 3 5 /., / 56 7 / V / o / 3 7 /../0,,/ ~) TRACK DRIVE ASSEMBLY NO. PART NO. DESCRIPTION REO & A DRIVE SPROCKET SHAFT FLAT RUBBER PULLEY #9 WOODRUFF KEY SPACER LOCK COLLAR 5/6- X5/6 SET SCREW X GA. MACHINERY BUSHING /-0 HEX. HEAD LOCK NUT //0 X HEX HEAD CAP SCREW SPACER FLANGETTE (SOLD IN PAIRS) FLANGETTE GASKET BEARING W/LOCK COLLAR '0' RING BEARING PLATE DRIVE

7 ,.. L, 3 r 0-0='" 3 5 NO. PART NO STEERING SKI DESCRIPTION 5/6- FLEX LOCK NUT 3/-6 X 3/ HEX. HEAD CAP SCREW SK I SKAG BUSHING SKI 3/- FLEX LOCK NUT 3/ LOCK WASHER 3/ X 3/ CLEVIS PIN SPRING PLATE 3/-6 FLEX LOCK NUT SPRING MAIN LEAF WEAR PLATE / X GOTTER PIN SPR ING LEAF SPRING LEAF 3/-6 FLEX LOCK NUT SKI SADDLE BUSHING 3/- Xl / HEX. HEAD 3/-6 X 3/ HEX. HEAD REO.

8 3 o,/ 5 BOG IE A.SSEMBLY NO. DESCRIPTION REO. - 6 "L 3 tl ~~... i ~ P r: "-i; BOGIE TUBE SPRING SHAFT 3/ SAE WASHER 3/-6 X HEX. HEAD CAP SCREW (NYLOCK) BOGIE WHEEL WITA RUBBER SHAFi 5/- SLOTTED ~!ljt / X COTTER PIN 6 NOiE: NO.7 is ~~ta bjgie wheel and rubber tire complete. This is sold as a unit only. Some machines are equipped with Fafnir bogie wheels and rubber tires. These units may be purchased separately. When ordering tire, order No and the wheel is No. 05. Fafnir wheel outside diameter is ' and the Aetna wheel is 3 /'.

9 :::= ~/~/. 7 ~ '9. STEERING SECTION NO. A B PART NO. H~~~ B DESCRIPTION REO. STEERING POST TIE ROD END BALL JOINT 3/ SAE WASHER 3/- HEX. NUT (FLEX) SPINDLE 3/-6 X % HEX. HEAD CAP SCREW THROTTLE AND BRAKE ASSEMBLY 3/-6 FLEX LOCKNUT 5/6- -X 5/6 SOCKET HEAD SET SCREW HANDLE GRIP SPINDLE BUSHING (HOUSING) STEERING ARM 5/6 EXTERNAL INTERNAL LOCK WASHER 5/6- X HEX HEAD CAP SCREW SWIVEL JOINT (BRAKE) GREASE FITTING ~-0 FLEX NUT ~-0 X ~ PAN HEAD MACHINE SCREW THROTT D BRAK CABLES 5/3 X ~ OTTER N 7/ X UGE MA INERY BUSHING 9

10 .. //0 0 l! 5 HAFT t,nd BR~.KE NO. PART NO. RIPTION REO BR ALif\vnl-lr CKETHEAO SET SCREW SPRING 3/-6 GA. MACHINERY BUSHING 3/ 0.0. X 5/6.0. WASHER 5/6- X / HEX HEAD CAP SCREW (NYLOCK) 5/6 DISHED TOOTH INT. EXI. LOCK W~SHE~ /-0 X / HEX HEAD CAP SCREW /-0 FLEX LOCK NUT BRAKE BAND WITH LINING FLANGETTE '0 J RJNG FLANGETTE GASKET K COL

11 REAR HANGER ASSEMBLY PART NO. DESCRIPTION REO NS NS R 096-L IDLER ARM HANGER (LEFT) IDLER ARM HANGER (RIGH~) REAR IDLER ARM (LEFT) REAR IDLER ARM (RIGHT) ADJUSTING PLATE SPRING (RIGHT) SPRING (LEFT) BEARING WITH LOCK COLLAR % 00 X / 0 X GA. MACHINERY BUSHING 5/6- X P SCREW 5/ 3/ 3/-6 5/6

12 5 0 9 REAR IDLER ASSEMBLY NO. PA.RT NO. DESCRIPTION REO. 0 FLANGE /- 0 FLEX LOCK NUT 3 09 SPROCKET SPA.CER 5c 9 PULLEY/LESS TIRE 05 FLAT RUBBER ONLY 6 90 /-0 X HEX. HEAD CAP SCREW 7 7 SHAFT 559 BEARING WITH LOCK COLLAR in.- GA. MACHINERY BUSHING SPACER 370 LOCK COLLAR LOCK COLLAR

13 TRACK NO. PART NO. DESCRIPTION REO. 560 CLEAT 33 3 POP RIVET TRACK (COMPLETE)

14 SHIELDS & COVERS NO. PART NO. DESCRIPTION REG. 7 CLUTCH SHIELD 9 9 LOWER COVER PLATE 3 7 GASKET LOWER 566 BRAKE COVER GROMMET #0 X / PAN HEAD TAPPING SCREW 7 GASKET UPPER 99 UPPER COVER PLATE

15 GAS TANK AND ACCESSORIES PART NO. DESCRIPTION REO. 70 GAS TANK 790 GAS LI NE 7 9 HOLD DOWN STRAP 666 FILTER GAS CAP

16 Jl~.;~;IIH O,l.U ~~:~ ~~~~~::'::~~'H 7 -: -: 6 DECALS NO. PART NO. DESCRIPTION REO. 0 "POLARIS" NAME DECAL (OPT IaNAL) ENGINE DATA 3 9 POLARIS STAR 5 SWITCH DECAL 5 55 CHOKE DECAL 6 MODEL DECAL (SPECIFY) 7 3 GO LT L. H. B 3g COLT R. H.

17 3.~ /~ / 7 / MOTOR MOUNTS NO.. PA.RT NO. DESCRIPTION REO. 3/- Fl EX LOCKNUT ENGINE MOUNT ROUND 3 97 ENGINE MOUNT STRAP R.H MOUNT STRAP / - 6 X HEX HEAD CAP SCREW / 6 9 3/-6 FLEX LOCK NUT 7 57 ENGINE MOUNT RECTANGULAR 5 WAY MF LOCK NUT MOTOR MOUNT L. H. NS 00 MM X 30MM HEX. HEAD CAP SCREW - NS 77 / LOCK WASHER c

18 3 / I / MOTOR MOUNTS NO. PART NO. DESCRIPTION REO. 3/- FLEX LOCK NUT ENGINE MOUNT ROUND ENGINE MOUNT STRAP R.H. MOUNT STRAP /-6 X / HEXflEAD CAP SCREW 6 9 3/-6 FLEX LOCK NUT 7 57 ENGINE MOUNT RECTANGULAR 5 WAY MF LOCK NUT MOTOR MOUNT L.H. 96 SPACER BLOCK NS 797 3/- 6 X 3/ HEX. HEAD CAP SCREW

19 / J MOTOR MOUNTS NO. PART NO. DESCRIPTION REO. 3/- FLEX LOCK NUT ENGINE MOUNT ROUND ENGINE MOUNT STRAP R.H. MOUNT STRAP /B-6 X / HEX. HEAD CAP SCREW 6 9 3/-6 FLEX LOCK NUT 7 57 'ENGINE MOU~T RECTANGULAR B 3 WAY MF LOCKNUT o

20 - I / 3 /0 / /... NO. PART NO. REO COLT 0

21 - I / 9 0 ELECTRICAL NO. PART NO!, DESCRIPTION REO. 530-A- SEALED BEAM UNIT KOHlER,9,37 JlO HIRTH 77. ATTACHING RIM 3& 530-C CHROME RIM SPRING Cli 6 96 WIRING 7 96-A TAilLIGHT RES 96- HEADLIGHT 9 79 SWITCH AND SOLD AS 0 COMPlE

22 I ~--5 9 ELECTRICAL NO. PART NO. DESCRIPTION REO. 3& 5 S A- 530-C S-A 96-B 79 SEALED BEAM UNIT KOHLER, 9Z,.3 JLO HIRTH ATTACHING RIM CHROME RIM SPRING CLIP WIRING HARNESS TAILLIGHT WIRES HEADLIGHT WIRES SWITCH AND KEYS (NOT SOLD AS SEPERATE ITEMS) COMPLETE CONNECTOR

23 3 I I 6)a ELECTR ICAL NO. PART DESCRIPTION REO. - 6: SEALED BEAM UNIT JLO 530-A- SEALED BEAM UNIT KOHLER 77 ATTACHING RIM C CHROME RIM 530-E SCREW SPRING CLIP 6 5- HEADLIGHT WIRE 7 5-A TAIL LIGHT WIRE USED ONLY ON SPECIAL ORDER 79 SWITCH AND KEYS (NOT SOLD AS SEPARATE ITEMS) 9 5-C GROUND WIRE 0 5 COMPLETE WIRE HARNESS COMPLETE CONNECTOR

24 /0 9 If 7 3-ltlif ~ o:jifjp C ~. --I Jt /--...,...:n...---/ /5 NO. PART NO. DRIVE CHAIN AND SPROCKETS DESCRIPTION REO. 5 3& DR IVE CHAI N COTTERP IN CONNECTOR LINK W PIN #R WOODRUFF KEY / 0ISHED TOOTH INT. EX. LOCK WASHER /-0 X HEX. HEAD CAP SCREW (NYLOCK) SPROCKET CHAIN TIGHTNER BLOCK 5/6- HEX NUT SELF LOCK 5/6- X / HEX. HEAD CAP SCREW SPROCKET 5/6- X5/6 SOCKET HEAD SET SCREW 5/6 DISHED TOOTH LOCK WASHER 5/6- X HEX. HEAD CAP SCREW (NYLfrCK) FFKEY

25 /0 9 / / ~---L!I /3---![<IfffiIJ ---/ ---/5 DRI CHAIN AND SPROCKETS NO. PART NO. SCR IPTI ON REO. 5 3& 5669 LINK WITH PIN 39 #9 WOODRUF.F KEY 3 / DISHED TOOTH INT. EX. LOCK WASHER 7 6 /-0 X HEX. HEAD CAP SCREW (NYLOCK) 0 SPROCKET 9 55 CHAIN TIGHTNER BLOCK 0 0 5/6- HEX NUT SELF LOCK 79 5/6-- X / HEX. HEAD CAP SCREW 06 SPROCKET /6- X 56 SOCKET HEAD SET SCREW 3 5/6 DISHED TOOTH LOCK WASHER /6- X t. HEX. HEAD CAP SCREW (NYL NS t 3 fr #9 WOODRUFF KEY

26

27 / r/ 0 I Z(IJ / MUFFLER AND CARBURETOR ACCESSORIES NO. PART NO. REO. 0 MUFFLER 7 EXHAUST OUTLET CAP 3 7 SPRING 3 / DISHED TOOTH INT. EX. WASHER 5 /-0 FLEX LOCK NUT 6 90 /-0 X HEX. HEAD CAP SCREW 6 6 X 5 MM HEX. HEAD CH SCREW 9 56 THROTTLE BRACKET 37 6 X 5MM HEX. HEAD CAP SCREW 730 MUFFLER BRACKET COLT~ 5

28 7 0 -: tlil5llnllliiil #)lijdlb /.: /6 ~ MUFFLER AND CARBURETOR lccessories NO. PART NO. DESCR IPTI ON REO A ;- C 6: P59 MUFFLER EXHAUST OUTLET CAP SPRING / DISHED TOOTH INT. EX. WASHER /-0 FLEX LOCK NUT /-0 X HEX. HEAD CAP SCREW AIR FILTER CUP 0-3 X3/ PAN HEAD SCREW FILTER SCREEN / X3 COTTER PIN CARBURETOR BLOCK INSULATOR WASHER /-0 X STUD / LOCK WASHER X 5 MM HEX.. HEAD CAP SCREW INSULATOR WASHER /-0 HEX. HEAD NUT THROTTLE BRACKET THROTTLE SPRING 6 X M HEX. EAD CAP SCREW

29 /9 f f / /7 LJ /// /5 Ilf /3 o / ~ Q /.5 MUFFLER AND CARBURETOR ACCESSOR NO. PART NO. DESCRIPTION REQ A C P59 37 MUFFLER EXHAUST OUTLET CAP SPRING / DISHED TOOTH INT. EX. WASHER /-0 FLEX LOCK NUT /-0 X HEX. HEAD CAP SCREW AIR FILTER CUP 0-3 X 3/ PAN HE~D SCREW FILTER SCREEN / X 3 COTTER PIN CARBURETOR BLOCK INSULATOR WASHER /-0 X STUD / LOCK WASHER X 5MM HEX. HEAD CAP SCREW INSULATOR WASHER /-0 HEX. HEAD NUT THROTTLE BRACKET THROTTLE SPR!NG 6 X 5MM EX.

30 0, 5 ij /.: /-// 3 ~ /0 0 ~~~ 5 MUFfLER AND tarburetor ACCESSORIES NO. PART NO. ESCRIPTION REO 96 MUFFLER 7 XHAUST 3 7 SPRING 3 /idi EX. WASHER 5 / /-0 X AP SCREW 9 /-0 X MACHINE SCREW 5 g90 / I 0 / THROTTLE 0 MUFFLER -.} FOR CARBURETPR FILTER PARTS SEE HI RTHENG INE MANUAL.