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1 T-2100 Pro Parts Manual Preliminary Revision 0.3

2 Table of Contents Door & Panel Assembly... 4 Seat & Control Assembly... 5 Top Cover Assembly... 7 Engine Installation... 9 Engine Sub-Assembly Hydraulic Cylinder Valve Sub-Assembly Hydraulic Valve 1 Sub-Assembly Hydraulic Hose & Filter Sub-Assembly Hydraulic Cylinder Sub-Assembly Hydraulic Valve 2 Assembly Hydraulic Pump Sub-Assembly Right Door Assembly Left Door Assembly Wheel Motor Assembly Joystick Assembly Foot Rest & Front Jaw Assembly Front Jaw & Weight Assembly Hydraulic Schematic Electrical Schematic... 30

3 Innovatech Products & Equipment This page has been intentionally left blank. Page 3

4 Door & Panel Assembly Item No. Part Number Description Qty Console Side Panel Console Side Panel Console Front Panel Right Door Sub-Assembly Left Door Sub-Assembly Steel SAE Flat Washer, 1/4" ZP Alloy Steel Hex Head Cap Screw, GR8: 1/4"-20x1" ZP Headlight Battery Battery Cable, Positive Battery Cable, Negative 1

5 Innovatech Products & Equipment Seat & Control Assembly Page 5

6 ITEM NO PART NUMBER DESCRIPTION Joystick w/wiring Harness, Right Side Joystick Boot Joystick Cover, Left Inside Joystick Cover, Left Outside Joystick Cover, Right Inside Joystick Cover, Right Outside Joystick Cover, Right Top Console Top Panel Red Indicator Light Joystick Cover, Left Top Amber Indicator Light Display, 3k RPM Tachometer Joystick Boot Adjustable Bracket Button Head Socket Cap Screw, #10-24x5/8", ZP Key Switch Wiring Harness 1 33 Part of Key Switch Nut and Protective Cover Seat Assembly, W/Armrest, Seatbelt and Micro switch Screw, button head, hex socket, 1/4-28 x 3/4, 18-8 SS Push-in Grommet 1" ID, 1-3/4" OD Wiring Harness, Tachometer Display Screw, Button Head Socket, M8 x 1.25 x 12mm, Black Joystick w/wiring Harness, Left Side 1 QTY.

7 Innovatech Products & Equipment Top Cover Assembly Page 7

8 ITEM NO PART NUMBER DESCRIPTION Lock Washer ZP: 5/ Hinge, Inline Bolt-on, Top Cover Hex Nut, Nylon Insert, M10, Class 8, ZP Propane Tank Bracket, Horizontal Mount, 20# or 33# Tank Backup Alarm Strobe Light Bracket Safety Strobe Light Hex Nut, Nylon Insert, M8, Class 8, ZP Washer, flat (SAE), 5/16", ZP Steel Nylock Lock Nut: 5/16"-18 ZP Steel Hex Head Cap Screw, GR5: 5/16"-18x1" ZP fully threaded Steel SAE Flat Washer: #10 ZP Steel Split Lock Washer: #10 ZP Screw, Pan Head Phillips, x.75", ZP Bulkhead Fitting Fire Extinguisher Tool Tray, T-2100 Pro, Gloss Black Steel SAE Flat Washer, 1/4" ZP Steel Hex Head Cap Screw, GR5: 1/4"-20x3/4" ZP fully threaded Steel Hex Nut, GR8: 1/4"-20 ZP Propane Tank, 20#, Liquid Withdrawal, Horizontal Mount Bulkhead Relief Valve Adapter, Brass, 1/4" M-NPT to 3/8" Tube Fuel Hose, T-2100PRO Terminator, Tank-Bulkhead Steel Nylon Insert Lock Nut: #10-24 ZP Adapter, Brass, 1/4" M-NPT to 3/8" Tube, 90 Deg Fuel Hose, T-2100PRO Terminator, Bulkhead - Lock off 1 QTY.

9 Innovatech Products & Equipment Engine Installation Page 9

10 Item Part Description Quantity Number Per No Subassembly, T-2100 Pro Engine Bolt Down Vibration Dampening Mount, 3/8-16 thread, 480lb Max Load Split Lock Washer 5/16" Split Lock Washer 3/8" Hex Bolt, 5/16-18 x.75"l, ZP Hex Bolt, 3/8"-16 x.75"l, ZP Rear Cover, T-2100PRO Terminator, Welded & Painted Hinge, Concealed, Removable, Frame Leaf, Formed Support Member w/door Catch and Spring Mount, Left, T-2100 Pro Support Member w/door Catch and Spring Mount, Right, T-2100 Pro /8" Flat Washer, Steel, ZP Hex Bolt, 3/8"-16 x 1"L, ZP Hex Nut, 3/8"-16, ZP Hex Bolt, 5/16"-18 x 1"L, ZP Split Lock Washer, 1/4" Split Lock Washer, # Screw, Pan Head Phillips, #10-24 x.5:l, ZP Nut, Nylon Insert, #10-24, ZP Hex Bolt, 1/4"-20 x.5"l, ZP Gas Spring, 20.12" Ex, 11.85" Comp, 8.27" Stroke, 20 LB Catalytic Muffler Hex Bolt, 3/8"-16 x 1.25", ZP U-Bolt, Zinc-Plated Steel, 3/8"-16 x 1-1/4" L Thread, For 1-1/2" OD Exhaust Pipe, T-2100 Pro, Pre-Cat Exhaust Pipe, T-2100 Pro, Post-Cat Exhaust Gasket 2

11 Innovatech Products & Equipment Engine Sub-Assembly Page 11

12 ITEM NO. PART NUMBER DESCRIPTION QTY GM 1.6L Vortec Engine Air Filter Mounting Bracket Fuse Block Mounting Bracket Air Cleaner Assembly Air Cleaner Mounting Band Fuse Block, 6 Gang ATO Style Hex Bolt, 3/8-16 x Hex Bolt, 3/8-16 x Hose Adapter /8 Lock Washer Screw, Pan Head Phillips #10-24 x T-Drive Mounting Adapter /8 Flat Washer Hex Bolt, 3/8-16 x.50" 6 15 Part of Radiator Overflow Tank Crank Case Gas Coupler Spiral Wound Air Hose Connection Hose Hydraulic Pump Assembly w/fittings Radiator Overflow Tank Bracket Intake Adapter Crank Case Tube Adapter Hose Clamp, Worm Drive, SAE Hose Clamp, Worm Drive, SAE 12 3

13 Innovatech Products & Equipment Hydraulic Cylinder Valve Sub-Assembly Item Quantity Part No. Description No. Per Solenoid Valve, 4way 3pos, w/manifold and relief, 12VDC Hydraulic Fitting, Straight, Flow Reducer,.032" Orifice, #4 1.0 Male 37 Flare to #8 SAE O-Ring Hex Cap Screw, 1/4"-20 x 2-1/4", Alloy Steel, ZP Split Lock Washer: 1/4" ZP Nylock Nut: 1/4-20 ZP Hydraulic Fitting, 90 Deg, #8 Male 37 Flare to #10 SAE O-ring Hydraulic Fitting, Straight, #4 Male 37 Flare to #8 SAE O-Ring 1.0 Page 13

14 Hydraulic Valve 1 Sub-Assembly Item No. Part No. Description Quantity Per Solenoid Valve, 4-Way, 2 pos, Direct acting, Alum Hsg, SAE #10 Ports, Weatherpak, 12VDC Hydraulic Hose Assembly, Pump to Valve, Left Side, A Hydraulic Hose Assembly, Pump to Valve, Left Side, B Hydraulic Fitting, 90 Deg, #8 Male 37 Flare to #10 SAE O-ring Alloy Steel Hex Head Cap Screw, GR8: 1/4"-20x2" ZP Steel SAE Flat Washer, 1/4" ZP Split Lock Washer: 1/4" ZP 2.0

15 Innovatech Products & Equipment Hydraulic Hose & Filter Sub-Assembly Page 15

16 Item Part No. Description Quantity No. Per Steel SAE Flat Washer, 1/4" ZP Steel Hex Head Cap Screw, GR5: 1/4"-20x3/4" ZP fully threaded Threaded Tank Fitting, 2" Male NPT, 1" x 1" Female NPT Hydraulic Fitting, 90 Deg, #8 Male 37 Flare to 1" NPTF Male Hydraulic Fitting, 90 Deg, #12 Male 37 Flare to 1" NPTF Male Hydraulic Hose Assembly, Suction Hose Hydraulic Fitting,#6 Male 37 Flare, Union Tee Hydraulic Fitting, 90 Deg, #8 Male 37 Flare to #12 SAE O-ring Male Hydraulic Hose Assembly, Pressure Hose Hydraulic Hose Assembly, Valve to Filter Hydraulic Hose Assembly, Return to Tank 1 (case drain) Hydraulic Hose Assembly, Return to Tank Hydraulic Hose Assembly, Case Drain Hydraulic Hose Assembly, Case Drain T2000: Standard Black Nipple Breather Cap 3/4" NPT Hydraulic Oil Filter, Spin-On Filter Head, 15GPM Replacement Filter Element for Hydraulic Oil, ISO Dip Stick Assembly Replacement Pressure Switch for

17 Innovatech Products & Equipment Hydraulic Cylinder Sub-Assembly Item No. Part No. Description Quantity Per Hydraulic Cylinder Hydraulic Hose Assembly, Front Cylinder, Short Hydraulic Hose Assembly, Front Cylinder, Long Hydraulic Fitting, 90 Deg, #4 Male 37 Flare to #8 SAE O-ring Replacement Clevis Pin Kit for Hydraulic Cylinder, P/N , (2 Pins & 4 Keepers) 1.0 Page 17

18 Hydraulic Valve 2 Assembly Item No. Part No. Description Quantity Per Solenoid Valve, 4-Way, 2 pos, Direct acting, Alum Hsg, SAE #10 Ports, Weatherpak, 12VDC Hydraulic Hose Assembly, Pump to Valve, Right Side, A Hydraulic Hose Assembly, Pump to Valve, Right Side, B Hydraulic Fitting, 90 Deg, #8 Male 37 Flare to #10 SAE O-ring Alloy Steel Hex Head Cap Screw, GR8: 1/4"-20x2" ZP Steel SAE Flat Washer, 1/4" ZP Split Lock Washer: 1/4" ZP

19 Innovatech Products & Equipment Hydraulic Pump Sub-Assembly Page 19

20 ITEM NO. PART NUMBER DESCRIPTION Hyd. Pump Assembly, 2 Pumps w/gear Pump and "T" Gear Box Hydraulic Fitting, Straight, #6 JIC To #6 SAE O-ring Hydraulic Fitting, Straight, #8 SAE O-ring to 1/2" NPT Male, Steel, Zinc Plated T-Drive Mounting Adapter Hyd. Fitting, 90 Deg, #8 SAE O-ring Male to #8 SAE O-ring Female, Steel, ZP Modified Yoke Hyd. Fitting, Male #6 SAE Oring to Male #6 JIC 37deg Flare Push Pull Cable Mount Screw, Pan Head Phillips, 10-24x 1" ZP Hex Nut, Steel, Nylon Insert, 5/16"-18, ZP Hyd. Fitting, Male #8 SAE O-ring to Male #8 JIC 37deg Flare Hydraulic Fitting, Straight, #8 SAE O-ring to 1/2" NPT Male, Steel, Zinc Plated Hydraulic Fitting, Straight, #10 Male 37 Flare to 1/2" NPTF Male Hydraulic Fitting, Long 90 Deg, #6 Male 37 Flare to #6 SAE O-ring Hydraulic Fitting, Straight, 1/2" NPTF Male to #6 Male 37Flare Conduit Clamp, Bolt Down for LD Cable Push Pull Cable, 29.5 L, LD Push Pull Cable, 28 L, LD Hex Cap Screw, 5/16-18 x 1.25, ZP T-2100 Pro Suction Hard Tube Cable Clamp Spacer 2 QTY.

21 Innovatech Products & Equipment Right Door Assembly ITEM NO. PART NUMBER DESCRIPTION Door, Right Rotary Paddle Latch, Locking Hinge, Concealed, Removable, Door Leaf, Type B Edge Trim, Neoprene Rubber, 38" Screw, Pan Head Phillips, x.5", ZP Steel Split Lock Washer, #10, ZP Finish Hex Nut, #10-24, ZP 6 QTY. Page 21

22 Left Door Assembly ITEM NO. PART NUMBER DESCRIPTION QTY Door, Left Rotary Paddle Latch, Locking Edge Trim, Neoprene Rubber, 38" Door Leaf Hinge, Type A Screw, Pan Head Phillips, x.5" Split Lock Washer, # Nylon Insert Hex Nut, #

23 Innovatech Products & Equipment Wheel Motor Assembly Page 23

24 ITEM NO. PART NUMBER DESCRIPTION Frame Assembly 1 QTY Wheel Motor, Right Left (P/N ) Brake Mounting Bracket Wheel Hub, 5 Bolt w/brake Disc Brake Actuator Compression Spring Wheel & Tire Assembly Caster Wheel Assembly Wheel Motor Pack Nut Flat Washer, 1/2", Steel, ZP Flat Washer, 5/16", Steel, ZP Hex Nut, 1/2"-13, Nylon Insert, Steel, ZP Flat Washer, 1/2", Steel, ZP Hex Bolt, 1/2"-13 x 5.25", GR8, ZP Hex Bolt, 1/4"-20 x 5.5", GR8, ZP Hex Bolt, 1/2"-13 x 1.5", GR8, ZP Socket Head Shoulder Screw, 3/8"OD x 3/8"L, Brake Spacer Standoff Brake Caliper, Left Brake Caliper, Right Wheel Scraper Blade, 2 Slot, 7.5" x 4.5" Hex Nut, 1/2"-20, Nylon Insert, Steel, ZP Hex Bolt, 1/2"-13 x 3", GR5, ZP Hex Bolt, 5/16"-18 x.75", GR8, ZP Hex Nut, 5/16"-18, Steel, Nylon Insert, ZP Hydraulic Tank Plug 1

25 Innovatech Products & Equipment Joystick Assembly Page 25

26 ITEM NO. PART NUMBER DESCRIPTION QTY Joystick Base Joystick Lever Joystick Cable Lever, Right Joystick Cable Lever, Left Switch, Miniature Roller Lever, 10A Hex Nut, Nylon Insert, 4-40, Steel, ZP Screw, Pan Head Philips, 4-40 x.75" Steel, ZP Yoke End, Thread, 1/4" Thru Hole Joystick Boot Joystick Shaft, T-2100 Pro Joystick Cable Mount, T-2100 Pro /16" Flat Washer Retaining Ring, 3/8" ZP Joystick Alignment Pin Joystick Grip, Left 1 15 (alt) Joystick Grip, Right (not shown) Split Lock Washer: 1/4" ZP Hex Cap Screw, GR5: 1/4"-20x3/4" ZP Push Pull Cable, 28"L, LD 1 20 Part of Split Lock Washer: 1/4" ZP 2

27 Innovatech Products & Equipment Foot Rest & Front Jaw Assembly ITEM NO. PART DESCRIPTION QTY. NUMBER Hitch Pin, Steel, ZP, Up to 5/8" Dia Clevis Pin, 5/8" x 3"L Clevis Pin, 1/2"D x 3"L, Steel, ZP T-2100 Pro, Jaw Assembly with Weights Foot Rest, T-2100 Pro 1 Page 27

28 Front Jaw & Weight Assembly ITEM NO. PART NUMBER DESCRIPTION QTY Front Jaw Assembly Front Weight /2" Steel Flat Washer, ZP /2" Steel Split Lock Washer, ZP Hex Cap Screw, GR5: 1/2"-13 x 4-1/2" ZP T-Handle Pin 1

29 Innovatech Products & Equipment Hydraulic Schematic ITEM NO. PART NUMBER DESCRIPTION QTY Left Wheel Hydraulic Pump Right Wheel Hydraulic Pump Gear Pump Solenoid Valve Right Wheel Motor Left Wheel Motor Hydraulic Filter Assembly 1 7a Replacement Filter only Directional Valve Hydraulic Cylinder 1 Page 29

30 A B C D A B C D B A B A A B Electrical Schematic A B ActionRental.com A A Receptical Housing Pin Contact Wedge Lock Plug Housing Socket Contact Wedge Lock Pin 1-1 -Power Supply Pin Ground Pin 3-3 -Can1_High Pin 4-4 -Can1_Low Pin Illumination Pin Switch Power 1 - Power Supply -Red 2 - Ground - Black 3 - Can1_High - Blue/Pink 4 - Can1_Low - Blue/White 5 - Illumination -Red/White 6 - Switch Power - Red/White Connector 4 (To Right Joystick) Plug Housing Socket Contact Wedge Lock V Power - Red/White 7 - Hydraulic UpSolenoid - Green 6 - HydraulicDown Solenoid - Brown 5 - Ground - Black 4 - Deadman Switch (NO) - Orange 3 -Deadman Common -Red/White 2 - Backup Alarm Common -Purple/Orange 1 - Backup Alarm (NC) - Brown/Yellow Cylinder UpSolenoid Plug Crimp Socket Wedge Lock Green 18 Black 18 CylinderDown Solenoid Plug Crimp Socket Wedge Lock Brown 18 Ground 5/16 Ring Headlight Blue Male Bullet Female Bullet Black Female Bullet Male Bullet Connector 3 (To Left Joystick) Plug Housing Socket Contact Wedge Lock Sealing Plug 12 - Throttle Power (+5V) - Lt. Green/Red 11 - Throttle Ground - Black/Lt. Green 10 - Throttle Signal - Dk. Blue/Orange 9 - Deadman Switch (NO) - Orange 8 - Deadman Common -Red/Black VSwitch Power - Red/Black 6 - Headlight (SW1) - Blue 5 - Mister (SW2) - White 4 - Unused 3 - Unused 2 - Backup Alarm (NO) - Purple/Orange 1 - Backup Alarm Common -Pink Tan 18 Check Engine Light Ground 5/16 Ring Ground 5/16 Ring Tan 18 ST IGN Batt T-2100 Pro Electrical Schematic Backup Alarm Tower Plug Female Crimp Contact Cable Seal Shroud Plug Male Crimp Contact Cable Seal A - Brown/Yellow B - Black C - Yellow A - Brown/Yellow B - Black C - Yellow TWIST WIRES 10 TURNS (360 DEG)/FOOT ENTIRE LENGHT Black 18 Ground 5/16 Ring Tower Plug Female Crimp Contact Cable Seal Shroud Plug Male Crimp Contact Cable Seal Seat Switch Orange 18 B B SPDT Relay Relay Socket Crimp Terminal Red/Orange Black 18 Ground 5/16 Ring Red/Orange 18 Valve Solenoid Tower Plug Female Contact Red/Orange 18 Valve Solenoid Tower Plug Female Contact Black 18 Ground 5/16 Ring Female Bullet Female Bullet Male Bullet Green/Yellow 18 ACC Blue/Pink 18 Pink 18 Blue/Pink 18 Pink 18 Red/Yellow 14 Ga Red/Yellow 14 Ga Red 14ga Red 14ga KeySwitch Shroud Plug Male Crimp Contact Cable Seal Tower Plug Female Crimp Contact Cable Seal Strobe Light Red/Yellow (14 ga) 5Amp 5Amp 5Amp 5Amp 10 Amp 5Amp Fuse Block Connector 1 S - UNUSED - 5V EXT 2(FPP2 ONLY) LT Green/Purple R - UNUSED - 5VRTN 2 -LT Green / Black P - Can Blue/White (18ga) N - Can Blue/Pink (18ga) M -Throttle +5V -Lt. Green/Red (18ga) L -Throttle Ground - Black/Lt. Green (18ga) K -Throttle Signal - Dark Blue/Orange (18ga) J - UNUSED - FPP2/IVS -Purple/Yellow H - UNUSED - FUEL SELECT (AUX DIG 1) -Tan/Brown G - Groundfor Check Engine - Green/Yellow (18ga) F - Start Command -Lt. Blue/Pink (18ga) E - UNUSED -AUX PWM 2 - Blue D - UNUSED - FUEL PUMP + -Pink/Yellow C - UNUSED - FUEL PUMP - - Black/ Red B - ALT EXCITE (Switched 12V) - PURPLE A - +12V IGNPower - Pink (18ga) Red Inline Fuse Holder 20 Amp To Starter Power Lug 5/16 Ring

31 Innovatech Products & Equipment Page 31

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