PARTS LIST WESTERBEKE. DIESEL GENERATORS Mobile and Industrial 8.0 BTDR 10.0 BTDR 11.0 BTDR 12.5 BTDAR. Publication # Edition One.

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1 PARTS LIST WESTERBEKE DIESEL GENERATORS Mobile and Industrial.0 BTDR 0.0 BTDR.0 BTDR.5 BTDAR Publication #97 Edition One October 99 jr-.v-'westerbeke WESTERBEKECORPORATION J MYLES STANDISH INDUSTRIAL PARK 50 JOHN HANCOCK ROAD, TAUNTON, MA

2 PARTS LIST WESTERBEKE DIESEL GENERATORS Mobile and Industrial.0 BTDR 0.0 BTDR.0 BTDR.5 BTDAR Publication #97 Edition One October 99 jr-.v-'westerbeke WESTERBEKECORPORATION J MYLES STANDISH INDUSTRIAL PARK 50 JOHN HANCOCK ROAD, TAUNTON, MA

3 IMPORTANT PRODUCT SOFlWARE DISCLAIMER Product software of all kinds, such as brochures, drawings, technical data, operator's and workshop manuals, parts lists and parts price lists, and other information, instructions and specifications provided from sources other than Westerbeke, is not within Westerbeke's control and; accordingly, Is provided to Westerbeke customers only as a courtesy and service. Westerbeke cannot be responsible for the content of such software, makes no warranties or representations with respect thereto, including the accuracy, timeliness or completeness thereof, and will in no event be liable for any type of damages or injury incurred in connection with, or arising out of, the furnishing or use of such software. For example, components and subassemblies incorporated in Westerbeke's products and supplied by others (such as engine blocks, fuel systems and components, transmissions, electrical components, pumps and other products) are generally supported by their manufacturers with their own software, and Westerbeke must depend on such software for the design of Westerbeke's own product software. Such software may be outdated and no longer accurate. Routine changes made by Westerbeke's suppliers, of which Westerbeke rarely. has notice in advance, are frequently not reflected in the supplier's software until after such changes take place. Westerbeke customers should also keep in mind the time span between printings of Westerbeke product software and the unavoidable existence of earlier, non-current, Westerbeke software editions in the field. Additionally, most Westerbeke products include customer-requested special features that frequently do not include complete documentation. In summation, product software provided with Westerbeke products, whether from Westerbeke or other suppliers, must not and cannot be relied upon exclusively as the definitive authority on the respective product. It not only makes good sense but is imperative that appropriate representatives ofwesterbeke or the supplier in question be consulted to determine the accuracy and currency of the product software being consulted by the customer.

4 THIS PARTS LIST COVERS A FAMILY OF FOUR ENGINE BLOCKS USED FOR GENERATOR APPLICATIONS. ALL REFERENCES IN THE BOOK REFER TO THE OR CYLINDER ENGINE OR THE 0 HERTZ MODEL BUT ARE APPLICABLE FOR THE CORRESPONDING 50 HERTZ MODEL AS LISTED IN THE CHART BELO~. NUMBER OF CYLINDERS 0HZ GENERATOR 50HZ GENERATOR THREE.0 BTDR-.0 BTDR-5 THREE 0.0 BTDR- 7.5 BTDR-5 FOUR.0 BTDR-. BTDR-5 FOUR.5 BTDAR- 9. BTDAR-5 PAGE DESCRIPTION TABLE OF CONTENTS 00 CYLINDER BLOCK 0 CYLINDER HEAD 0 TIMING COVER AND SUMP 0 CRANKSHAFT AND PISTONS CAMSHAFT AND ROCKER SHAFT LUBE OIL PUMP AND FILTER INTAKE MANIFOLD 0 GOVERNOR SYSTEM FUEL SYSTEM FUEL INJECTOR COOLING SYSTEM 0 FRESH ~ATER PUMP MOUNTING SYSTEM GENERATOR AND BACK END.0 BTDR - GENERATOR AC OUTPUT K~ - AC OUTPUT AND REGULATOR PHASE KY - AC OUTPUT AND REGULATOR PHASE ELECTRICAL SYSTEM CONTROL PANEL 5 ALTERNATOR 5 STARTER MOTORS 5 MISCELLANEOUS

5 .0 BTDR BTDR -.0 BTDR-.5 BTDAR - CYLINDER SLOCK

6 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - CYLINDER BLOCK REF PN NAME REMARKS QUAN CAPSCREW LOCK WASHER PLUG SEAL HOUSING GASKET PLUG DOWEL PLUG DOWEL DOWEL SEAL BOLT BOLT BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING DOWEL LOCK WASHER CAPSCREW PLATE GASKET BUSHING SHAFT PLUG PLUG DOWEL PET COCK ADAPTER PLUG BLOCK BLOCK BLOCK BLOCK CAP O-RING ELBOW NUT WASHER M X 5 DIN 9 M DIN 7 EXPANSION 5MM DIN CYLINDER OIL OIL SEAL OIL SEAL HOUSING EXPANSION 5MM DIN CYLINDER EXPANSION 0MM DIN 70 TUBULAR X9 TUBULAR X9 SIDE MAIN BEARING MAIN BEARING SET MAIN STD SET MAIN 0.5 SET MAIN 0.50 SET MAIN 0.75 SET MAIN STD SET MAIN 0.5 SET MAIN 0.50 SET MAIN 0.75 TUBULAR X M DIN 7 CAP CYLINDER CAP CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER M X DIN 9 FRONT FRONT PLATE TO BLOCK CAMSHAFT IDLER GEAR /BSPT DIN 90 EXPANSION 5MM DIN / NPT CYLINDER /BSPT TO / NPT CYLINDER /BSPT DIN 90 CYLINDER ASSEMBLY.0 BTDR ASSEMBLY 0.0 BTDR ASSEMBLY.0 BTDR ASSEMBLY.5 BTDAR OIL FILLER WITH O-RING OIL FILLER CAP OIL FILLER TO BLOCK OIL FILLER ELBOW OIL FILLER ELBOW 0 0

7 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - CYLINDER HEAD ~/ , ---~ 7 9 r

8 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - CYLINDER HEAD REF PN NAME REMARKS QUAN NUT!.lASHER SEAL CAP COVER CONNECTOR GASKET GUIDE GUIDE PLUG PLUG BOLT BOLT!.lASHER!.lASHER BOLT BOLT PLUG PLUG HEAD HEAD HEAD HEAD EYE LOCK!.IASHER CAPSCRE!.I GASKET GASKET GASKET GASKET SEAL CAPSCRE!.I CAP O-RING COVER GASKET GASKET MANIFOLD GASKET ADAPTER NUT LOCK!.IASHER ' DIN 9 CYLINDER CYLINDER OIL-ROCKER COVER STUD CYLINDER OIL FILLER CYLINDER ROCKER INCL REF CYLINDER BREATHER HOSE TO COVER ROCKER COVER CYLINDER VALVE CYLINDER VALVE CYLINDER EXPANSION 5'' DIN CYLINDER EXPANSION 5'' DIN CYLINDER CYLINDER HEAD-LONG CYLINDER CYLINDER HEAD-LONG CYLINDER HEAD BOLT CYLINDER HEAD BOLT CYLINDER CYLINDER HEAD-SHORT CYLINDER CYLINDER HEAD-SHORT CYLINDER EXPANSION 5'' DIN /BSPT DIN 90 CYLINDER INCL REF BTDR CYLINDER INCL REF BTDR CYLINDER INCL REF BTDR CYLINDER INCL REF BTDAR LIFTING '0 DIN 7 '0 X.5 X 0 DIN 9 CYLINDER HEAD.0 BTDR CYLINDER HEAD 0.0 BTDR CYLINDER HEAD.0 BTDR CYLINDER HEAD.5 BTDAR ROCKER COVER CAPSCRE!.I CYLINDER ' X DIN 9 CYLINDER OIL FILLER!.TH O-RING CYLINDER OIL FILLER CAP ROCKER INCL REF CYLINDER ROCKER COVER CYLINDER EXHAUST MANIFOLD TO HEAD CYLINDER EXHAUST CYLINDER MANIFOLD TO ADAPTER CYLINDER MANIFOLD TO EXHAUST PIPE ' DIN 9 ' DIN

9 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - CYLINDER HEAD --'/0 --r\j\~ 7 9 I ~-...<lj'iii" I I -H I I I \ I : I I ~ I, I I I.r

10 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - CYLINDER HEAD REF PN NAME REMARKS QUAN STUD NUT LOCKWASHER WASHER STUD GASKET MANIFOLD GASKET NUT LOCKWASHER WASHER STUD PET COCK CAPSCREW LOCKWASHER WASHER HOUSING GASKET THERMOSTAT SPACER PLUG M X 5 DIN 99 M DIN 9 CYLINDER M DIN 7 CYLINDER M DIN 5 CYLINDER M X 5 DIN 99 CYLINDER EXHAUST MANIFOLD TO HEAD CYLINDER EXHAUST CYLINDER MANIFOLD TO ADAPTER CYLINDER M DIN 9 CYLINDER M DIN 7 CYLINDER M DIN 5 CYLINDER M X 5 DIN 99 CYLINDER / NPT M X 5 DIN 9 M DIN 7 M DIN 5 THERMOSTAT THERMOSTAT THERMOSTAT / NPT HEX HEAD BRASS 05

11 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - TIMING COVER AND SUMP ~/_" ~, ~

12 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - TIMING COVER AND SUMP REF PN NAME REMARKS QUAN SEAL CAPSCREW PLUG BEARING BEARING COVER GASKET GASKET HOUSING STUD CAPSCREW LOCK WASHER NUT LOCK WASHER WASHER GASKET STUD PLUG CAPSCREW GASKET GASKET SUMP SUMP LOCKWASHER LOCKWASHER CAPSCREW CAPS CREW WASHER SEAL BOLT HOSE HOSE CAPS CREW CAP SPACER BRACKET COVER OIL M X 5 DIN 9 /BSPT DIN 90 NEEDLE NEEDLE TIMING TIMING COVER BEARING HOUSING BEARING M X DIN 99 M X 0 DIN 9 M DIN 7 M DIN 9 M DIN 7 M DIN 5 WATER PUMP TO HOUSING M X 5 DIN 99 THRUST M X INCL LOCKWASHER OIL SUMP CYLINDER OIL SUMP CYLINDER OIL CYLINDER OIL CYLINDER M DIN 7 CYLINDER M DIN 7 CYLINDER M X DIN 9 CYLINDER M X DIN 9 CYLINDER SUMP DRAIN BANJO LEAD WIRE BANJO-SUMP DRAIN SUMP DRAIN CYLINDER SUMP DRAIN CYLINDER M X 05 DIN 9 SUMP DRAIN HOSE SUMP DRAIN HOSE BEARING HOUSING

13 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - CRANKSHAFT AND PISTONS,.. 7 ~. ~~",..' - ~ ~ 5 0

14 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - CRANKSHAFT AND PISTONS REF PN QUAN RING SET RING SET RING SET RING SET RING SET RING SET RING SET RING SET RING SET RING SET RING SET RING SET RING SET PISTON PISTON PISTON PISTON PISTON PISTON PISTON PISTON PISTON PISTON PISTON PISTON PISTON PISTON CIRCLIP CIRCLIP BUSHING BUSHING ROD ROD ROD ROD BOLT BOLT BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING STD.0 BTDR BTDR BTDR STD 0.0 BTDR BTDR BTDR STD.0 BTDR BTDR BTDR BTDR STD.5 BTDAR BTDAR BTDAR WITH PIN STD.0 BTDR WITH PIN BTDR WITH PIN BTDR WITH PIN BTDR WITH PIN STD 0.0 BTDR WITH PIN BTDR WITH PIN BTDR WITH PIN STD.0 BTDR WITH PIN BTDR WITH PIN BTDR WITH PIN BTDR WITH PIN STD.5 BTDAR WITH PIN BTDAR WITH PIN BTDAR PISTON PIN RETAINING CYLINDER PISTON PIN RETAINING CYLINDER CONNECTING ROD 0.0 BTDR CONNECTING ROD.5 BTDAR CONNECTING.0 BTDR CONNECTING 0.0 BTDR CONNECTING.0 BTDR CONNECTING.5 BTDAR CONNECTING ROD CYLINDER CONNECTING ROD CYLINDER CONNECTING ROD SET STD CYLINDER CONNECTING ROD SET 0.5 CYLINDER CONNECTING ROD SET 0.50 CYLINDER CONNECTING ROD SET 0.75 CYLINDER CONNECTING ROD SET STD CYLINDER CONNECTING ROD SET 0.5 CYLINDER CONNECTING ROD SET 0.50 CYLINDER CONNECTING ROD SET 0.75 CYLINDER 09

15 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - CRANKSHAFT AND PISTONS 0

16 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - CRANKSHAFT AND PISTONS REF PN NA"E REI'IARKS QUAN NUT NUT CRANKSHAFT CRANKSHAFT CRANKSHAFT CRANKSHAFT KEY GEAR HUB WASHER LOCKWASHER NUT PULLEY PULLEY CONNECTING ROD BOLT CYLINDER CONNECTING ROD BOLT CYLINDER.0 BTDR 0.0 BTDR.0 TDR.5 BTDAR CRANKSHAFT CRANKSHAFT PULLEY ADAPTER FLAT "' "' "' CRANKSHAFT CYLINDER CRANKSHAFT CYLINDER

17 .0 BTDR - 0 BTDR - ".0 BTDR -.S BTDAR - CA"SHAFT - ROCKER SHAFT -_ -_-"

18 .0 BTDR - 0 BTDR -.0 BTDR -.5 BTDAR - CAMSHAFT - ROCKER SHAFT REF PN NA"E QUAN SNAPRING CAPSCREU SHAFT SHAFT SPRING SPRING NUT NUT ROCKER ROCKER SCREU SCREU PUSHROD PUSHROD CAPSCREU STUD LOCKUASHER UASHER BRACKET BRACKET LOCK LOCK SEAT SEAT SPRING SPRING SEAL SEAL SEAT SEAT VALVE VALVE TAPPET TAPPET VALVE VALVE CA"SHAFT CA"SHAFT KEY "'0 x.5 x 70 DIN 9 CYLINDER ROCKER ASSEMBLY CYLINDER ROCKER ASSEMBLY CYLINDER ROCKER SHAFT CYLINDER ROCKER SHAFT CYLINDER '0 X.5 JAM CYLINDER '0 X.5 JAM CYLINDER ARM CYLINDER ARM CYLINDER ADJUSTING CYLINDER ADJUSTING CYLINDER CYLINDER CYLINDER ' X JIS INCL LOCKUASHER BRACKET AND COVER "'0 DIN 7 ROCKER SHAFT CYLINDER ROCKER SHAFT CYLINDER VALVE CYLINDER VALVE CYLINDER VALVE SPRING UPPER CYLINDER VALVE SPRING UPPER CYLINDER VALVE CYLINDER VALVE CYLINDER OIL CYLINDER OIL CYLINDER VALVE SPRING LOUER CYLINDER VALVE SPRING LOUER CYLINDER EXHAUST. '" DIA CYLINDER EXHAUST. '' DIA CYLINDER CYLINDER CYLINDER INTAKE. '' DIA CYLINDER INTAKE. '" DIA CYLINDER INJECTION PU"P CYLINDER INJECTION PUMP CYLINDER GEAR TO SHAFT

19 .0 BTDR - 0 BTDR -.0 BTDR -.5 BTDAR - CAMSHAFT - ROCKER SHAFT 0u -~ ---", ::t 5 ~ ::; ~ 5 ~~ r:', ~, 7

20 .0 BTDR - 0 BTDR -.0 BTDR -.5 BTDAR - CAMSHAFT - ROCKER SHAFT REF PN NAME REMARKS QUAN BEARING YASHER LOCKYASHER CAPSCREY GEAR GEAR GEAR BEARING GEAR BEARING CAMSHAFT CAMSHAFT KEY INJECTION PUMP CAMSHAFT M DIN 5 M DIN 7 M X DIN 9 INJECTION PUMP CAMSHAFT IDLER CAMSHAFT PUMP GEAR RAY YATER PUMP DRIVE PUMP GEAR CYLINDER CYLINDER GEAR TO CAMSHAFT 5

21 .0 BTDR BTDR -.0 B TDR -..5 BTDAR - LUBE OIL PUMP

22 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - LUBE OIL PUMP REF PN NAME REMARKS QUAN GASKET PLUG PUMP HOUSING DOWEL O-RING ROTOR PLUG COVER WASHER LOCK WASHER CAPSCREW FILTER FILTER PLUNGER SPRING GASKET PLUG TUBE DIPSTICK WASHER NUT TUBE TUBE OIL PUMP TO BLOCK /BSPT DIN 90 OIL REF - EXCEPT 9- OIL PUMP HOUSING TO COVER HOUSING TO COVER ASSEMBLY /BSPT DIN 90 OIL PUMP M DIN 5 M DIN 7 M X 5 DIN 9 LUBE OIL CYLINDER LUBE OIL CYLINDER RELIEF VALVE RELIEF VALVE RELIEF VALVE RELIEF VALVE DIPSTICK OIL PICKUP TUBE M X.5 JAM OIL PICKUP CYLINDER OIL PICKUP CYLINDER 7

23 .0 BTDR - ~.0 BTDR -.0 BTDR -.5 BTDAR - INTAKE MANIFOLD CYLINDER 9 CYLINDER

24 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - INTAKE MANIFOLD REF PN NAME REMARKS QUAN 005 GASKET INTAKE MANIFOLD TO HEAD CYLINDER 0059 MANIFOLD INTAKE CYLINDER 009 NIPPLE BREATHER HOSE TO MANIFOLD 07 HOSE BREATHER 5 0 ADAPTER AIR FILTER TO MANIFOLD 0 GASKET AIR FILTER TO ADAPTER FILTER AIR INTAKE BTDR FILTER AIR INTAKE 0 BTDR, BTDR,.5 BTDAR 05 CAPSCREW 5/NC X -/ LOCK WASHER 5/ 0 0 CAPSCREW M X 70 DIN 9 07 LOCK WASHER M DIN 7 0 GASKET ADAPTER TO MANIFOLD 0 CAPSCREW M X 0 DIN 9 07 LOCKWASHER M DIN MANIFOLD INTAKE CYLINDER SCREEN 09 FOAM AIR FILTER ELEMENT 9 09 COVER FILTER END 0 0 WINGSCREW 0- X / 07 WASHER 9

25 .0 BTDR B TDR -.0 BTDR -.5 BTDAR - GOVERNOR SYSTEM 0

26 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - GOVERNOR SYSTEM REF PN NAME RE"ARKS QUAN 009 WEIGHT ASSEMBLY-GOVERNOR 07 LOCK"'ASHER " DIN 7 05 CAPSCRE'" ". X 0 DIN SHAFT ASSEMBLY-SLIDING LEVER GOVERNOR 07 LOCK"'ASHER M DIN CAPSCREU M X DIN PIN GROOVED SHAFT GOVERNOR LEVER GOVERNOR SPRING 07 LOCKUASHER M DIN 7 00 NUT M JA" 0757 ROD TIE 075 SPRING TIE ROD SPRING GOVERNOR 0077 O-RING LEVER SPEED CONTROL 0057 GASKET TIE ROD COVER COVER TIE ROD 07 LOCK"'ASHER " DIN CAPSCRE'" " X DIN CAPSCRE'" " X 5 DIN 9 SPEED ADJUSTING 0 00 NUT M JA"

27 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - FUEL SYSTEM

28 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - FUEL SYSTEM REF PN NAJIE REMARKS QUAN BRACKET PUJIP WASHER LOCK WASHER CAPSCREW ELBOW HOSE ADAPTER ELBOW HOSE CAPSCREW LOCKWASHER LINE LINE WASHER BOLT "'ASHER KIT ELEMENT CUP RETAINER CAPSCRE'" LOCK"'ASHER "'ASHER SCRE'" "'ASHER FILTER HEAD WASHER "'ASHER BOLT BOLT "'ASHER BOLT LINE HOSE UNION FERRULE NUT CAPSCRE'" CLAMP CLAJIP LIFT PUMP AND FILTER FUEL LIFT VDC FLAT / / /NC X -/ / NPT STREET FUEL SUPPLY / NPT INCLUDED WITH HOSE / NPT TO HOSE LIFT PUMP TO FILTER INCL REF ' X.5 X 5 DIN 9 " DIN 7 FILTER TO INJECTION PU"P CYLINDER FILTER TO INJECTION PU"P CYLINDER " ALU"INU" BANJO BANJO " O-RING FUEL FILTER INCLUDING O-RINGS FUEL FILTER FUEL FILTER CUP 5/NC X -/ 5/ FLAT 5/ FUEL FILTER BLEED FUEL FILTER BLEED SCRE'" FUEL FUEL FILTER BANJO " " ALU"INU" BANJO CYLINDER BANJO CYLINDER BANJO " BANJO " INJECTOR LEAK-OFF TO PU"P FUEL RETURN CO"PRESSION INCL NUTS, FERRULES CO"PRESSION " X 5 DIN 9 FUEL LINE FUEL LINE

29 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - FUEL SYSTEM

30 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - FUEL SYSTEM REF PN NAME REMARKS QUAN LINE INJECTOR LEAK-OFF CYLINDER LINE INJECTOR LEAK-OFF CYLINDER - 09 BOLT BANJO M CYLINDER - 09 BOLT BANJO M CYLINDER WASHER BANJO M CYLINDER WASHER BANJO M CYLINDER INJECTOR FUEL CYLINDER INJECTOR FUEL CYLINDER GASKET INJECTOR CYLINDER GASKET INJECTOR CYLINDER LINE INJECTOR BTDR - 07 LINE INJECTOR 0 BTDR, BTDR,.5 BTDAR LINE INJECTOR BTDR 7-07 LINE INJECTOR 0 BTDR, BTDR,.5 BTDAR LINE INJECTOR BTDR LINE INJECTOR 0 BTDR, BTDR,.5 BTDAR 9 07 LINE INJECTOR BTDR,.5 BTDAR CAPSCREW M X 0 DIN 9 CYLINDER CAPS CREW M X 0 DIN 9 CYLINDER PUMP FUEL INJECTION BTDR PUMP FUEL INJECTION 0 BTDR PUMP FUEL INJECTION BTDR PUMP FUEL INJECTION.5 BTDAR SHU' 0.MM CYLINDER AR SHIM 0.MM CYLINDER AR SHIM 0.MM CYLINDER AR SHIM 0.5"" CYLINDER AR SHI" 0."" CYLINDER AR SHIM 0.7M" CYLINDER AR SHIM 0."" CYLINDER AR SHIM 0.9M" CYLINDER AR SHIM.0"" CYLINDER AR SHI" 0."" CYLINDER AR SHI" 0."M CYLINDER AR SHI" 0."M CYLINDER AR SHIM 0.5"M CYLINDER AR SHI" 0."" CYLINDER AR SHIM 0.7"" CYLINDER AR SHIM 0."" CYLINDER AR SHIM 0.9"M CYLINDER AR SHI".0"M CYLINDER AR KIT FUEL HARDWARE 5

31 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - FUEL INJECTOR

32 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - FUEL INJECTOR REF PN NAI'IE REI'IARKS QUAN 005 INJECTOR ASSEI'IBLY 09 BOLT BANJO " 00 BODY 009 FLANGE $- 00 SHII'I.0"" AR $- 00 SHII'I.5"" AR $- 00 SHII'I.0'' AR 5-00 SHII'I 0.90'" AR SHII'I.00'' AR $- 00 SHIM. 0'' AR SHII'I.0"' AR 5-00 SHIM 0.0'' AR 0059 SPRING PRESSURE PIN PRESSURE SPACER NOZZLE ASSEMBLY NUT RETAINING 7

33 ..0 BTDR BTDR -.0 BTDR -.5 BTDAR - COOLING SYSTEM ~.J@j 7 5 /,

34 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - COOLING SYSTEM REF PN NAME REMARKS QUAN RADIATOR CAP GASKET CLAMP TUBING 'CLAMP SCREW CLAMP HOSE SHROUD NUT LOCK WASHER WASHER CAPSCREW LOCK WASHER SPACER HOSE NUT LOCKWASHER WASHER LOCKWASHER CAPSCREW CAPSCREW CAPSCREW STRUT WASHER CAPSCREW TANK KIT SCRE'" STRAP BRACKET BRACKET BRACKET WASHER LOCKWASHER NUT NUT LOCKWASHER NUT LOCK WASHER NUT LOCKWASHER WASHER BRACKET BRACKET PRESSURE RADIATOR SHROUD - INCHES REQUIRED HOSE MINIATURE COOLANT RECOVERY TANK - INCHES REQUIRED 0 TUBING SUPPORT 0- X / TAPPING HOSE 0 THERMOSTAT TO RADIATOR FAN AND BELT GUARD /NC / FLAT / M X 00 DIN 9 M DIN 797J RADIATOR TO FRESH WATER PUMP /NC / M DIN 5 M DIN 7 M X.5 X 0 DIN 9 /SNC X 5/NC X / RADIATOR SUPPORT FLAT / /NC X -/ COOLANT RECOVERY INCL REF,5,0 0- X / BINDING HEAD SS COOLANT RECOVERY TANK MOUNT RADIATOR SUPPORT RIGHT CYLINDER RADIATOR SUPPORT RIGHT CYLINDER COOLANT RECOVERY TANK FLAT 5/ 5/ 5/NC 0- HEX SS 0 /NC / /SNC / FLAT / RADIATOR SUPPORT LEFT CYLINDER RADIATOR SUPPORT LEFT CYLINDER 9

35 ,.. 0

36 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - FRESH WATER PUMP REF PN NAME REMARKS QUAN 007 GASKET WATER PUMP TO BLOCK 0059 PUMP FRESH WATER 0070 PLUG /BSPT DIN WASHER M DIN LOCKWASHER P DIN CAPSCREW P X 0 DIN WASHER P DIN 5 07 LOCK WASHER P DIN CAPS CREW P X 0 DIN CAPSCREW P X 5 DIN BELT 07 LOCKWASHER P DIN CAPSCREW P X DIN 9 00 PULLEY FRESH WATER PUPP FAN

37 .0 BTOft BTOR -.0 BTOR -.5 BTOAR - MOUNTING SYSTEM

38 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - "OUNTING SYSTE" REF PN NA"E RE"ARKS QUAN 077 NUT /NC 077 LOCKUASHER / ROD FRONT CYLINDER ROD REAR CYLINDER ROD CYLINDER SPACER RAIL CYLINDER SPACER RAIL CYLINDER SPACER RAIL - 07 CAPSCREU /NC X -/ CYLINDER - 07 CAPSCREU /NC X CYLINDER UASHER FLAT / SHIELD ISOLATOR 07 UASHER ISOLATOR SNUBBING 077 LOCKUASHER / 077 NUT /NC ISOLATOR CYLINDER 5-05 ISOLATOR CYLINDER PLATE ISOLATOR TO RAIL CYLINDER SPACER ISOLATOR TO RAIL CYLINDER LOCKUASHER 5/ 075 NUT 5/NC CAPSCREU 5/NC X CYLINDER CAPSCREU 5/NC X -/ CYLINDER 0-09 "OUNT FRONT CYLINDER 0-0 "OUNT FRONT RIGHT CYLINDER "OUNT FRONT LEFT CYLINDER 00 CAPSCREU "' X.75 X 0 JIS 079 LOCKUASHER "' DIN 7-00 RAIL CYLINDER RAIL CYLINDER STRAP GROUND

39 ~ 5 t==. ~ " w

40 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - GENERATOR - BACK END REF PN NAME REMARKS QUAN MOTOR MOTOR WASHER L.OCKWASHER CAPS CREW CAPSCREW CAPSCREW CAPSCREW WASHER L.OCKWASHER CAPS CREW LOCK WASHER CAPSCREW DOWEL PLATE PLATE PLATE LOCK WASHER LOCKWASHER CAPSCREW CAPS CREW FLYWHEEL FLYWHEEL FLYWHEEL GEAR GEAR BOL.T PL.ATE PLATE PLATE FAN LOCKWASHER LOCKWASHER CAPSCREW CAPSCREW ARMATURE ARMATURE ARMATURE CAPSCREW LOCKWASHER WASHER CLAMP WASHER LOCK WASHER CAPS CREW CAPS CREW ISOLATOR LOCKWASHER NUT DECAL PANEL PANEL BRACKET STARTER VDC CYLINDER STARTER VDC CYLINDER '0 DIN 5 "'0 DIN 7 "'0 X 0 DIN "'0 X 5 DIN "'0 X 0 DIN "' X.5 X "'0 DIN 5 "'0 DIN 7 9 CYLINDER 9 CYLINDER TOP 9 CYLINDER 5 DIN 9 CYLINDER "'0 X 5 DIN 9 "'0 DIN 7 "'0 X 55 DIN 9 CYLINDER SEE BLOCK PAGE BACK.0 BTDR BACK 0.0 BTDR BACK.0 BTDR,.5 BTDAR "' DIN 7 CYLINDER "' DIN 7 CYLINDER ' X.5 X 0 DIN 9 CYLINDER ' X.5 X 0 DIN 9 CYLINDER INCLUDING RING GEAR.0 BTDR INCLUDING RING GEAR 0.0 BTDR INCLUDING RING GEAR.0 BTDR,.5 RING CYLINDER RING CYLINDER FLYWHEEL THRUST,DRIVE DISC TO AR"ATURE DRIVE DISC.0 BTDR DRIVE DISC " DIN 797J.0 BTDR " DIN 7 ARMATURE.0 BTDR ' X 0 DIN 9 PHASE.0 BTDR PHASE 0.0 BTDR,'.0 BTDR,.5 BTDAR PHASE 0.0 BTDR,'.0 BTDR,.5 BTDAR ' 5 X 5 DIN BTDAR 5 ' 5 DIN 797A ' 5 DIN 5 HARNESS SUPPORT '0 DIN 5 '0 DIN 7 "'0 X 5 DIN 9 CYLINDER "'0 X 0 DIN 9 CYLINDER PANEL BOX MOUNT KW ' DIN KW ' DIN KW GENERATOR OPERATION INSTRUCTIONS CONTROL BOX & HARNESS 0-.5KW PHASE GENSET CONTROL INCL HARNESS PHASE PANEL BOX MOUNTING INCLUDED IN REF 5 5

41 .....,.. 0\ ci t=:. ~5 5 ~<I>~ I ~--~ 9~ ~ 5 at o OJ -t o :;:u... o o m -t o :;:u o m -f o :;:u - ru. UI m -t 0 ~ :;:u n rri Z rri :;:u ~ -t 0 :;:u m ~ n :JIi: rri Z 0

42 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - GENERATOR - BACK END REF PN NA"E RE"ARKS QUAN GENERATOR STATOR STATOR GENERATOR STATOR STATOR GENERATOR STATOR STATOR COVER COVER LOCKWASHER SCREW COVER COVER KIT KIT DRAWING DRAWING ADAPTER STUD LOCK WASHER NUT CAPSCREU LOCKUASHER DRIVE DRIVE PANEL NUT LOCKUASHER SPACER ISOLATOR LOCKUASHER SCREU GUARD DOUEL NUT CAPSCREU LOCKUASHER STATOR STATOR STATOR BEARING BEARING RESISTOR DIODE '-lasher LOCKUASHER CAPSCRE'-I PHASE.0 BTDR INCLUDING HOUSING PHASE.0 BTDR PHASE.0 BTDR PHASE 0 BTDR,.0 BTDR,.5 BTDAR INCLUDING HOUSING PHASE KW PHASE 0.0 BTDR,'.0 BTDR,.5 BTDAR PHASE 0.0 BTDR,l'.0 BTDR,.5 BTDAR INCLUDING HOUSING PHASE K'-I PHASE 0.0 BTDR,'.0 BTDR,.5 BTDAR.0 BTDR 0.0 BTDR,.0 BTDR,.5 BTDAR " 5 DIN 797A " 5 X 0 DIN A PTO INTERFACE.0 BTDR PTO INTERFACE KU PTO INCL REF -.0 BTDR PTO INCL REF THRU K'-I PTO INSTALLATION.0 BTDR PTO INSTALLATION KU /NC / /NC "' X 0 DIN 9 "' DIN 7 PTO SAE-B SPLINE.0 BTDR PTO SAE-B SPLINE KU CONTROL BOX & HARNESS.0 BTDR " DIN 9 " DIN 7 PANEL BOX 'I0UNT.0 BTDR " 5 DIN 797A " 5 X 0 DIN A AIR "'0 DIN BTDR "'0 X 0 DIN 9 CYLINDER "'0 DIN 7 EXCITER PHASE.0 BTDR EXCITER PHASE K'-I EXCITER PHASE K'-I BALL.0 BTDR BALL 0.0 BTDR,l'.0 BTDR,.5 BTDAR POSI "'0 DIN 5 "'0 DIN 797A "'0 X 5 DIN 9.. 7

43 .0 BTOR - GENERATOR AC OUTPUT

44 .0 BTDR - GENERATOR AC OUTPUT REF PN NAME REMARKS QUAN 07 loiasher M 5 DIN 5 09 LOCKloIASHER M 5 DIN 797A 09 CAPSCREloI M 5 X 50 DIN TRANSFORMR VOLTAGE REGULATION CONNECTOR BOX - AC OUTPUT LEADS 059 BLOCK TERMINAL POLE BLOCK TERMINAL AC OUTPUT 9-0 NUT M 5 BRASS AR 9-09 BAR BUSS AR BLOCK TERMINAL POLE - 09 SCREloI M 5 X DIN A - 09 LOCKloIASHER M 5 DIN 797A 0009 RECTIFIER BRIDGE 09 LOCKloIASHER M 5 DIN 797A 09 SCREloI M 5 X 0 DIN A 5-09 LOCKloIASHER M 5 DIN 797A 5-09 SCREloI M 5 X 0 DIN A 0599 BRACKET 7 05 LABEL AC OUTPUT CONNECTIONS 9

45 0.0 STOR -.0 STDR -.5 STDAR - AC OUTPUT AND REGULATOR t PHASE 0

46 0.0 BTDR -.0 BTDR -.5 BTDAR - AC OUTPUT AND REGULATOR PHASE REF PN NAME REMARKS QUAN - 09 CAPSCREt.I M 5 X 50 DIN 9-09 LOCKt.lASHER M 5 DIN 797A - 07 t.lasher M 5 DIN 5 07 TRANSFORMR VOLTAGE REGULATION - 09 SCREt.I M 5 X 0 DIN A - 09 LOCKUASHER M 5 DIN 797A 05 BRACKET 5 0 St.lITCH REGULATION SELECTION 00 REGULATOR ELECTRONIC VOLTAGE - OPTIONAL 7-09 LOCKUASHER M DIN 797A 7-09 SCREt.I M X 0 DIN A RECTIFIER BRIDGE - 09 SCREt.I M 5 X DIN A - 09 LOCKt.lASHER.. 5 DIN 797A 9 07 BLOCK TERMINAL 5 POLE 0-0 BLOCK TERMINAL AC OUTPUT 0-0 NUT M BRASS AR 0-0 BAR BUSS AR 059 TERMINAL INSULATED 077 CONNECTOR BOX - AC OUTPUT LEADS 070 LABEL AC OUTPUT CONNECTIONS

47 0.0 BTDR -.0 BTDR -.5 BTDAR - AC OUTPUT AND REGULATOR PHASE / 0 ~// " " " " / 9 0 7

48 0.0 BTDR -.0 BTDR -.5 BTDAR - AC OUTPUT AND REGULATOR PHASE REF PN NA"E RE"ARKS QUAN 0 REGULATOR ELECTRONIC VOLTAGE 09 SCREIJ " X 0 DIN A 09 SCREIJ " 5 X 0 DIN A 070 BRACKET REGULATOR 5 09 SCREIJ " 5 X 0 DIN A 09 CHARGER BATTERY SCREIJ ' 5 X 0 DIN A 09 LOCKIJASHER ' 5 DIN 797A RECTIFIER BRIDGE 0 07 HOLDER FUSE 07 FUSE 0 A"P 079 FUSE AMP - 0 BLOCK TERMINAL AC OUTPUT - 0 NUT ' 5 BRASS AR - 09 BAR BUSS AR 09 LOCKIJASHER ' 5 DIN 797A SCREIJ " 5 X 0 DIN A 05 CAPSCREIJ ' X 0 DIN LOCKNUT -/ 055 NIPPLE -/ CLOSE BRASS BREAKER CIRCUIT 0 AMP PH 0 KIJ BREAKER CIRCUIT 0 AMP PH -.5 KIJ 9-05 SCREIJ - X / BINDING HEAD SS BOX CIRCUIT BREAKER 0-09 COVER CIRCUIT BREAKER BOX 0-09 SCREIJ - X / TRUSS HEAD SS 077 CONNECTOR BOX - AC OUTPUT LEADS 07 LABEL AC OUTPUT CONNECTIONS PHASE

49 \ ~~ 0 ~ ~~~~ 9~\ _ ~ :--':: ~m ql ~.< 0 /'-tt.\ ~~ ~ ~ ~ 7 o o m ~ o ~ - o m ~ o ~... ru UJ m ~ o l> ~ ",-<-J~ IT! r IT! o ~ ~... o l> r (.I) -< (.I) ~ IT! :

50 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - ELECTRICAL SYSTEM REF PN NAME REMARKS QUAN 0 NUT iii DIN WASHER iii DIN 5 07 LOCKWASHER iii DIN SPACER ALTERNATOR MOUNT 5 00 SHIM BOLT ALTERNATOR MOUNTING 0990 STANDOFF FAN SHROUD 9 05 LOCKWASHER iii DIN 797J CAPS CREW M X 0 DIN 9 00 CAPS CREW iii X 5 DIN 9 07 LOCK WASHER M DIN 7 0 WASHER ADJUSTING STRAP STRAP ADJUSTING ALTERNATOR 50 AMP VDC SWITCH WATER TEMPERATURE SENDER WATER TEMPERATURE 0 WASHER FLAT LOCKWASHER NUT 0- HEX SS - 00 WIRE GLOWPLUG CONNECTING CYLINDER - 00 WIRE GLOWPLUG CONNECTING CYLINDER - 05 GLOWPLUG VDC CYLINDER - 05 GLOWPLUG VDC CYLINDER 07 LOCKWASHER M DIN 7 00 CAPSCREW M X 5 DIN SOLENOID PREHEAT 075 LOCKWASHER / CAPSCREW /NC X / NUT /NC 075 LOCKWASHER 5/ NUT 5/NF 0 0 BRACKET CIRCUIT BREAKER AND SOLENOID 0 BREAKER CIRCUIT 0 AMP 05 SPACER 5

51 ~ 9 0 : 7 ~.~ ~ \ - aj ~J\ ~-i 0,,~ I ::0 ('.\,.< 7... o o aj -i o ::0... o aj -i o ::0.ta '" N Ul aj -i o J> ::0 ITI r ITI o -i ::0 M o J> r (J) -< (I) -i ITI ::I

52 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - ELECTRICAL SYSTEM REF PN NAME REMARKS QUAN PANEL REFER TO CONTROL PANEL PAGE HARNESS CLAMP HARNESS SUPPORT 0 NUT M DIN MOTOR STARTER VDC CYLINDER MOTOR STARTER VDC CYLINDER PUMP ELECTRIC FUEL LIFT 075 ADAPTER /BSPT TO / NPT 09 ELBOW / NPT STREET 90 STEEL 0 SENDER OIL PRESSURE 07 SWITCH OIL PRESSURE 5 00 SOLENOID FUEL SHUTOFF 055 BALL JOINT NUT 079 BALL JOINT CAPSCREW /NC X CAPSCREW M X DIN LOCKWASHER M DIN WASHER M DIN NUT 0- HEX SS 5-09 LOCKWASHER LOCKWASHER / NUT /NC 5 00 BRACKET FUEL SOLENOID SCREW 0- X / BINDING HEAD SS 5 05 BREAKER CIRCUIT 0 AMP 59 0 DIAGRAM GENERATOR DC CONTROL WIRING 7

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54 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - CONTROL PANEL REF PN NAME REMARKS QUAN PANEL HOUR METER VOLTMETER METER METER PLATE SWITCH SWITCH LAMP HOLDER WIRE NUT LOCK WASHER HARNESS RING SCREW NIPPLE RING WASHER HARNESS ASSEMBLY ASSEMBLY PANEL BOX BOX JUMPER WIRE MARKER PLATE SCREW NUT WASHER LOCKWASHER BLOCK SWITCH BOOT LABEL SCREW NUT WASHER LOCKWASHER GENERATOR CONTROL REF THRU VDC OIL PRESSURE 0-00 PSI WATER TEMPERATURE PANEL STOP PREHEAT-START INSTRUMENT WEDGE BASE LAI"P WEDGE BASE LAMP POWER CONNECTION 0-0 PANEL TOGGLE SWITCH MOUNT LOCKING - X / TRUSS HEAD BLACK SS CHASE WITH BUSHING 0-.5 KW SEALING 0-.5 KW REDUCER 0-.5 KW ENGINE BOX & HARNESS.0 KW BOX & HARNESS 0-.5 KW CONTROL INCL HARNESS 0.0 BTDR PHASE GENERATOR CONTROL PANEL.0 KW GENERATOR CONTROL PANEL KW TERMINAL BLOCK STOP SWITCH TO TERMINAL BLOCK TERMINAL BLOCK SCREW-TERMINAL BLOCK - X 7/ BINDING HEAD SS - HEX SS FLAT TERMINAL EMERGENCY STOP EMERGENCY STOP SWITCH EMERGENCY STOP SWITCH - X 5/ BINDING HEAD SS - HEX SS FLAT AR AR 9

55

56 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - CONTROL PANEL REF PN NAME REMARKS QUAN 05 PLATE SCREW-TERMINAL BLOCK 9 09 MARKER TERMINAL BLOCK 0 09 BLOCK TERMINAL 0 HARNESS PANEL BOX 0 BUSHING INSULATED FEMALE PLATE CONTROL BOX PHASE 5 09 PANEL START-STOP CONTROL 050 NUT - KEPS SCREW - X / FLAT HEAD 0 BUSHING INSULATED MALE LED GREEN-STARTER RELEASE PANEL RESISTOR PANEL 9 07 DIODE PANEL 9 5

57 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - ALTERNATOR 5

58 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - ALTERNATOR REF PN ALTERNATOR NUT SET PULLEY FAN SPACER SCREW SET BRACKET STATOR BEARING PLATE SLINGER SCREW SET BOLT ROTOR BEARING TERMINAL SCREW INSULATOR STRAP STRAP RECTIFIER REGULATOR BRUSH SPRING SPACER SHIM BRACKET WASHER LOCKWASHER NUT CONDENSER NUT BOOT 50 AMP VDC INCLUDES LOCKWASHER ASSEMBLY WITH FAN AND BUSHING INCLUDED IN REF INCLUDED IN REF BEARING RETAINING PLATE FRONT ASSEMBLY INCLUDING BEARING REF 9 BEARING RETAINING INCLUDED IN REF 7 INCLUDED IN REF 7 ALTERNATOR HOUSING ALTERNATOR MOUNTING ASSEMBLY INCLUDING BEARING REF 5 SET INCLUDING REF 7,,9,0, INCLUDED IN REF INCLUDED IN REF INCLUDED IN REF INCLUDED IN REF ASSEMBLY ASSEMBLY INCLUDING BRUSH SET BRUSH ALTERNATOR MOUNT ALTERNATOR MOUNT AR REAR ASSEMBLY INCLUDING REF,,, M DIN 5 M DIN 7 M DIN 9 INCLUDED IN REF RUBBER 5

59 .0 TOR B TOR -.0 BTOR -.5 BTOAR' - STA RTER MOTORS

60 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - STARTER MOTORS REF PN NAME REMARKS QUAN MOTOR MOTOR RING RETAINER PINION PINION SCREW SET BRACKET SHIMS SOLENOID SOLENOID LOCK WASHER NUT SHAFT SPRING RETAINER GEAR WASHER BRACKET WASHER CLIP COVER SCREW CAPSCREW BEARING ARMATURE HOUSING HOLDER BRUSH SPRING HOUSING SCREW CAPSCREW BEARING STARTER VDC CYLINDER STARTER VDC CYLINDER RETAINING SEE REF INCLUDING REF MOTOR 55 INCL REF AND MOTOR 059 INCL REF AND INCLUDING REF 9 FRONT SOLENOID SEE REF MOTOR 55 INCLUDING REF 7 MOTOR 059 INCLUDING REF 7 M DIN 7 M DIN 9 ASSEMBLY SEE REF 9 CENTER SEE REF 9 SEE REF 9 INCLUDING REF 5.7,.0 SEE REF 9 M 5 X 7 ARMATURE INCLUDING BEARINGS YOKE ASSEMBLY BRUSH ASSEMBLY INCL REF AND 7 SEE REF 5 BRUSH REAR SEE REF 5 ARMATURE AR 55

61 .0 BTDR BTDR -.0 BTDR -.5 BTDAR - MISCELLANEOUS REF PN NAME REMARKS QUAN KIT A KIT A GASKET SET GASKET SET GASKET SET GASKET SET GASKET SET GASKET SET GASKET SET GASKET SET HARNESS PAINT FILTER KIT KIT MANUAL MANUAL SPARE PARTS BTDR SPARE PARTS.0 BTDR,.5 BTDAR UPPER.0 BTDR UPPER 0.0 BTDR UPPER.0 BTDR UPPER.5 BTDAR COMPLETE.0 BTDR COMPLETE 0.0 BTDR COMPLETE.0 BTDR COMPLETE.5 BTDAR 5 FOOT PANEL EXTENSION PIN RED AEROSOL SPRAY CAN REMOTE LUBE OIL FUEL HARDYARE OPERATOR TECHNICAL 5

62