PARTS LIST WESTERBEKE. 63B Four 63C Four BTDA - 60 Hz 15.0 BTDB - 60 Hz 12.0 BTDA - 50 Hz 12.0 BTDB - 50 Hz. Marine Diesel Generators

Transcription

1 PARTS LIST WESTERBEKE 6B Four 6C Four Marine Diesel Engines 5.0 BTDA - 60 Hz 5.0 BTDB - 60 Hz.0 BTDA - 50 Hz.0 BTDB - 50 Hz Marine Diesel Generators Publication #088 Edition Two August 998 j'~ 'WESTERBEKE j WESTERBEKECORPORATION MYLES STANDISH INDUSTRIAL PARK 50 JOHN HANCOCK ROAD, TAUNTON, MA

2 PARTS LIST WESTERBEKE 6B Four 6C Four Marine Diesel Engines 5.0 BTDA - 60 Hz 5.0 BTDB - 60 Hz.0 BTDA - 50 Hz.0 BTDB - 50 Hz Marine Diesel Generators Publication #088 Edition Two August 998 j'~ 'WESTERBEKE j WESTERBEKECORPORATION MYLES STANDISH INDUSTRIAL PARK 50 JOHN HANCOCK ROAD, TAUNTON, MA

3 IMPORTANT PRODUCT SOFTWARE DISCLAIMER Product software of all kinds, such as brochures, drawings, technical data, operator's and workshop manuals, parts lists and parts price lists, and other information, instructions and specifications provided from sources other than Westerbeke, is not within Westerbeke's control and; accordingly, is provided to Westerbeke customers only as a courtesy and service. Westerbeke cannot be responsible forthe content of such software, makes no warranties or representations with respect thereto, including the accuracy, timeliness or completeness thereof, and will in no event be liable for any type of damages or injury incurred in connection with, or arising out of, the furnishing or use of such software. For example, components and subassemblies incorporated in Westerbeke's products and supplied by others (such as engine blocks, fuel systems and components, transmissions, electrical components, pumps and other products) are generally supported by their manufacturers with their own software, and Westerbeke must depend on such software for the design of Westerbeke's own product software. Such software may be outdated and no longer accurate. Routine changes made by Westerbeke's suppliers, of which Westerbeke rarely has notice in advance, are frequently not reflected in the supplier's software until after such changes take place. Westerbeke customers should also keep in mind the time span between printings of Westerbeke product software and the unavoidable existence of earlier, non-current, Westerbeke software editions in the field. Additionally, most Westerbeke products include customer-requested special features that frequently do not include complete documentation. In summation, product software provided with Westerbeke products, whether from Westerbeke or other suppliers, must not and cannot be relied upon exclusively as the definitive authority on the respective product. It not only makes good sense but is imperative that appropriate representatives of Westerbeke or the supplier in question be consulted to determine the accuracy and currency of the product software being consulted by the customer.

4 This Parts List covers a family of two engine blocks used for propulsion and generator applications. References in the book for engine components may indicate the propulsion model, but are applicable to both propulsion and generator units. (ie: pistons, filters, gaskets, pumps, bearings, etc.) Also references in the book for generator applications refer to the 60 Hertz model but are applicable for the corresponding 50 Hertz model as listed in the chart below. Propulsion Model 60 Hertz Generator 50 Hertz Generator 6B Four 5.0 BTDA.0 BTDA 6C Four 5.0 BTDB.0 BTDB TABLE OF CONTENTS PAGE DESCRIPTION 00 CYLINDER BLOCK 0 CYLINDER HEAD - ROCKER COVER 06 CRANKSHAFT - PISTONS 0 VALVES - ROCKER SHAFT - CAMSHAFT TIMING GEAR COVER 6 INTAKE MANIFOLD - SILENCER 8 LUBE OIL SUMP 6B 0 LUBE OIL SUMP 6C LUBE OIL PUMP LUBE OIL FILTER AND COOLER - FRONT MOUNT 6 COOLING SYSTEM 0 FRONT OPENING EXHAUST MANIFOLD SEA WATER PUMP FRESH WATER PUMP 6 FUEL SYSTEM 0 FUEL LIFT PUMP AND FILTER PROPULSION BACK END - MOUNTING SYSTEM MODEL HBW 50 TRANSMISSION 8 WARNER HYDRAULIC TRANSMISSION 50 GENSET MOUNTING SYSTEM 5 GENSET BACK END - GENERATOR 56 GENSET AC OUTPUT AND REGULATOR - PHASE 58 GENSET AC OUTPUT PHASE CIRCUIT BREAKER 60 GENSET AC OUTPUT AND REGULATOR - PHASE 6 ALTERNATOR MOUNT 6 BELTS - ALTERNATORS - BELT GUARD 66 ELECTRICAL SYSTEM 68 PROPULSION INSTRUMENT PANELS 70 GENSET CONTROL PANEL - MECHANICAL GOVERNOR 7 GENSET CONTROL PANEL - ELECTRONIC GOVERNOR 76 GENSET START/STOP PANELS 78 GENSET ELECTRONIC GOVERNOR 80 STARTER MOTOR 8 GENSET SOUND GUARD 8 MISCELLANEOUS

5 WESTERBEKE 6B-6C FOUR BTDA/B - CYLINDER BLOCK I I 0 ~ 00

6 YESTERBEKE 6B-6C FOUR BTDA/B - CYLINDER BLOCK REF PN NAPIE REPIARKS QUAN BLOCK ASSEPIBLY 6B NLA USE 6C BLOCK BELOY BLOCK ASSEPIBLY 5 BTDA PlECHANICAL GOVERNOR NLA BLOCK ASSEPIBLY 5 BTDA ELECTRONIC GOVERNOR NLA BLOCK ASSEPIBLY 6C BTDB 07 PLUG EXPANSION 0 ~~ DIN 079 PLUG CAPISHAFT 0909 DOYEL BLOCK TO BACKPLATE 5 09 PLUG OIL GALLERY-REAR OF BLOCK 6 07 PLUG EXPANSION 5 PIPI DIN 7 05 PLUG /8NPT PLUG EXPANSION 50 PI PI DIN PLUG EXPANSION 0 PI" DIN 0 08 DOYEL TUBULAR "ASHER FLAT 0 07 BOLT PlAIN BEARING CAP 086 BOLT PlAIN BEARING CAP 8 06 PLUG EXPANSION 8 PIPI DIN DOYEL IDLER GEAR HUB STUD IDLER GEAR 7 07 PLUG EXPANSION 0 "" DIN 8 07 PLUG EXPANSION 0 PI" DIN DO"EL TUBULAR PLUG OIL PUPIP 060 PLUG /NPT SOCKET HEAD LINER CYLINDER 6B-5 BTDA - 05 LINER CYLINDER 6C-5 BTDB 0

7 WESTERBEKE 6JB-6JC FOUR BTDA/B - CYLINDER HEAD - ROCKER COVER ~ /~! 6 I ~ ~..., 8 0

8 WESTERBEKE 6B-6C FOUR BTDA/B - CYLINDER HEAD - ROCKER COVER REF PN CAP ;ASKET CAPSCREU SEAL COVER ;ASKET HOSE HOSE HEAD HEAD BRACKET BRACKET CAPSCREU lockuasher ;ASKET STUD STUD STUD PLUG ;UIDE PLUG BOLT CAP BOLT PLUG PLUG CLAMP CAPSCREU lockuasher PLUG BUSHING BUSHING SENDER PLUG PLUG UASHER CAPSCREU lockuasher CAPSCREU SPACER CAPSCREU CAPSCREY OIL FIllER UITH GASKET OIL FIllER CAP-SEE REF 5/6NF X 5/8 ROCKER COVER ROCKER ROCKER COVER BREATHER 6B-5 BTDA BREATHER 6C-5 BTDB CYLINDER 6B-5 BTDA CYLINDER 6C-5 BTDB SOLENOID, CIRCUIT BREAKER 6B SOLENOID-CIRCUIT BREAKER-lIFT PUMP-FLTR 5/6NF X 5/8 5/6 HEAD TO REAR PLATE 5/6NF X -9/6 6B-5 BTDA 6C-5 BTDB EXHAUST MANIFOLD 8 EXPANSION 5 "" DIN VALVE 8 EXPANSION 5 "" DIN CYLINDER HEAD -/8l; UATER JET CYLINDER HEAD 5-7/8l; 7 OIL GAllERY 6B-5 BTDA OIL GAllERY 6C-5 BTDB HARNESS SUPPORT /8NF X / /8 /8-9 BSPT DIN_906 HOUSING 098 HOUSING 098 TO /8NPT FOR SENDER HOUSING TO /8NPT FOR SENDER YATER TEMPERATURE M6 DIN 90 HOUSING 098 M6 DIN 90 HOUSING M6 AR 5/6NF X 5/6 6 5/6NF X -/ 5/6NF X -/ 5/6NF X 0

9 WESTERBEKE 6B-6C FOUR BTDA/B - CYLINDER HEAD - ROCKER COVER~ 7 0

10 ~ESTERBEKE 6B-6C FOUR BTDA/B - CYLINDER HEAD - ROCKER COVER REF PN QUAN HOUSING HOUSING GASKET ~ASHER INSERT INSERT GASKET GASKET PLUG STUD CLAMP HOSE EYE CAPSCRE~ ~ASHER LO~ER THERMOSTAT 6B-5 BTDA LO~ER THERMOSTAT 6C-5 BTDB THERMOSTAT HOUSING TO HEAD ~ELCH COMBUSTION 6B-5 BTDA COMBUSTION 6C-5 BTDB CYLINDER HEAD 6B-5 BTDA CYLINDER HEAD 6C-5 BTDB EXPANSION 5 MM DIN 5/6NF X -/ HOSE 0 BYPASS LIFTING 5/6NF X -/ CYLINDER HEAD BOLT 6C-5 BTDB 8 0 0S

11 WESTERBEKE 6B-6C FOUR BTDA/B - CRANKSHAFT - PISTONS 06

12 WESTERBEKE 6B-6C FOUR BTDA/B - CRANKSHAFT - PISTONS REF PN RIN; SET RIN; SET RIN; SET RIN; SET PISTON PISTON PISTON PISTON CIRCLIP ROD BUSHIN; BEAR IN; BEARIN; BEARIN; BEARIN; BEAR IN; BEAR IN; BEARIN; BEAR IN; BEARIN; BOLT NUT CRANKSHAFT CRANKSHAFT KEY KEY GEAR ;EAR ;EAR SPRIN; SLIN;ER SLIN;ER PULLEY PULLEY PULLEY WASHER WASHER BOLT BOLT STD 6B-5 BTDA STD 6C-5 BTDB C-5 BTDB.00 6C-5 BTDB STD 6B-5 BTDA STD 6C-5 BTDB C-5 BTDB.00 6C-5 BTDB PISTON PIN RETAININ; 6B-5 BTDA 8 CONNECTIN; CONNECTIN; ROD 6B-5 BTDA CONNECTING ROD SET STD 6B-5 BTDA CONNECTIN; ROD SET 0.5"" 6B-5 BTDA CONNECTIN; ROD SET 0.50"" 6B-5 BTDA CONNECTIN; ROD SET 0.6"" 6B-5 BTDA CONNECTIN; ROD SET STD 6C-5 BTDB CONNECTIN; ROD SET 0.5"" 6C-5 BTDB CONNECTIN; ROD SET 0.50"" 6C-5 BTDB CONNECTIN; ROD SET 0.5"" 6C-5 BTDB CONNECTIN; ROD SET.00"" 6C-5 BTDB CONNECT IN; ROD 8 CONNECTIN; ROD BOLT 8 6B-5 BTDA 6C-5 BTDB WOODRUFF 5x5 "" CRANKSHAFT "" CRANKSHAFT 000 CRANKSHAFT 6B-5 BTDA CRANKSHAFT 6C-5 BTDB FRICTION 6B-5 BTDA FRICTION GEAR 6B-5 BTDA CRANKSHAFT FRONT 6B-5 BTDA CRANKSHAFT FRONT 6C-5 BTDB CRANKSHAFT 5"" KEY 6B-5 BTDA CRANKSHAFT 6C-5 BTDB CRANKSHAFT 6C ALLOWS ACCESSORY PULLEYS CRANKSHAFT PULLEY 6B-5 BTDA CRANKSHAFT PULLEY 6C-5 BTDB CRANKSHAFT PULLEY 6B-5 BTDA CRANKSHAFT PULLEY 6C-5 BTDB 0

13 WESTERBEKE 6B-6C FOUR BTDAIB - CRANKSHAFT - PISTONS 08

14 WESTERBEKE 6B-6C FOUR BTOAIB - CRANKSHAFT - PISTONS REF PN NA"E RE"ARKS QUAN WASHER WASHER WASHER WASHER WASHER WASHER WASHER BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING SEAL GASKET GASKET FLANGE FLANGE LOCKWASHER CAPSCREW SPACER PULLEY KIT PULLEY KIT PULLEY KIT PULLEY PULLEY WASHER LOCKWASHER CAPSCREW CAPSCREW CAPSCREW THRUST SET STO 6B-5 BTOA THRUST SET 0.56"" 6B-5 BTOA THRUST SET STO 6C-5 BTOB THRUST SET 0.5"" 6C-5 BTOB THRUST SET 0.50 "" 6C-5 BTOB THRUST SET 0.75 "" 6C-5 BTOB THRUST SET.00 "" 6C-5 BTOB "AIN SET STO 6B-5 BTOA "AIN SET 0.5"" 6B-5 BTOA "AIN SET 0.50"" 6C-5 BTOA "AIN SET 0.76"" 6B-5 BTOA "AIN SET STO 6C-5 BTOB "AIN SET 0.5"" 6C-5 BTOB "AIN SET 0.50"" 6C-5 BTOB "AIN SET 0.75"" 6C-5 BTOB "AIN SET.00"" 6C-5 BTDB OIL CRANKSHAFT REAR 6B-5 BTDA CRANKSHAFT OIL SEAL FLANGE 6B-5 BTOA CRANKSHAFT OIL SEAL FLANGE 6C-5 BTOB CRANKSHAFT REAR OIL SEAL 6B-5 BTOA CRANKSHAFT REAR OIL SEAL 6C-5 BTOB 5/6 8 5/6NF X -/8 8 ACCY PULLEY TO CRANKSHAFT PULLEY 6B ACCY GROOVE 5 INCH INCL REF 5-9 6B ACCY GROOVE 6 INCH INCL REF 5-9 6B ACCY GROOVE 7 INCH INCL REF 5-9 6B ACCY GROOVE 7 IN 6C WITH 098 PULLEY ACCY GROOVE 7 IN 6C WITH 098 PULLEY FLAT 5/6 5/6 5/6NF X -/ FOR GROOVE PULLEY 6B 5/6NF X FOR GROOVE PULLEY 6B " 8 X 5 DIN 9 6C 09

15 YESTERBEKE 6B-6C FOUR-5. 0 BTDA/B - VALVES - CAKSHAFT - ROCKER SHAFT 8 9r 0 ; 5 7 0

16 UESTERBEKE 6B-6C FOUR-5.0 BTDAIB - VALVES - CA"SHAFT - ROCKER SHAFT REF PN QUAN CA"SHAFT CA"SHAFT KEY PLATE PLATE LOCKUASHER CAPSCREU GEAR GEAR PLATE UASHER CAPSCREU NUT LOCKUASHER PLATE GEAR GEAR HUB HUB HUB TAPPET PUSHROD VALVE VALVE SEAT SPRING SPRING SEAT COTTER COTTER CAP VALVE VALVE SEAL PLUG CIRCLIP UASHER 6B-5 BTDA 6C-5 BTDB UOODRUFF CA"SHAFT RETAINING 6B-5 BTDA CA"SHAFT RETAINING 6C-5 BTDB 5/6 5/6NF X 5/8 CA"SHAFT FRICTION LOCK CA"SHAFT GEAR CA"SHAFT GEAR 5/6NF 5/6 IDLER GEAR IDLER LEFT IDLER RIGHT IDLER GEAR-REQUIRES DOUEL 68 6B IDLER GEAR 6B-5 BTDA IDLER GEAR 6C-5 BTDB EXHAUST 6B-5 BTDA EXHAUST 6C-5 BTDB VALVE SPRING LOUER VALVE INNER VALVE OUTER VALVE SPRING UPPER VALVE 6B-5 BTDA VALVE 6C-5 BTDB VALVE STE" INTAKE 6B-5 BTDA INTAKE 6C-5 BTDB VALVE STE" OIL 6B-5 BTDA ROCKER SHAFT END "" ROCKER SHAFT

17 WESTERBEKE 6JB-6JC FOUR-5.0 BTDA/B - VALVES - CA"SHAFT - ROCKER SHAFT J/ ~ /

18 "ESTERBEKE 6B-6C FOUR-5.0 BTDAIB - VALVES - CA"SHAFT - ROCKER SHAFT REF PN NA"E RE"ARKS QUAN - 00 ROCKER INCLUDING BUSHIN;,SCRE" AND NUT 6B ROCKER INCLUDING BUSHING,SCRE" AND NUT 6C NUT LOCKING 076 LOCKUASHER /8-0 BRACKET ROCKER SHAFT 6B-5 BTDA - 08 BRACKET ROCKER SHAFT 6C-5 BTDB S 06 SPRING ROCKER SHAFT BRACKET ROCKER SHAFT BRACKET ROCKER SHAFT 8 0 SHAFT ROCKER INCLUDIN; PLUGS 9 08 PIN TAPER 0 0 BUSHING ROCKER 8 0 SCRE" ROCKER ADJUSTING NUT 5/6NF JA" 8

19 UESTERBEKE 6B-6C FOUR BTDA/B - TI"ING GEAR COVER f 9

20 WESTERBEKE 6B-6C FOUR BTDAIB - TIMING GEAR COVER REF PN NAME REMARKS QUAN STUD GASKET CASE CASE LOCKWASHER CAPSCREW GASKET COVER COVER LOCK WASHER CAPS CREW COVER POINTER POINTER NUT LOCKWASHER STUD NUT LOCK WASHER SEAL GASKET CAPS CREW WASHER LOCKWASHER NUT STUD CAPS CREW LOCK WASHER STUD ADAPTER GASKET STUD LOCK WASHER NUT PUMP 5/6NF X -5/8 BLOCK TO TIMING CASE TIMING GEAR 6B-5 BTDA TIMING GEAR 6C-5 BTDB 5/6 5/6NF X -/8 TIMING COVER TO CASE TIMING CASE 6B-5 BTDA TIMING CASE 6C-5 BTDB 5/6 5/6NF X -/0 WHEN NO SEA WATER PUMP IS USED TIMING 6B-5 BTDA TIMING 6C-5 BTDB 5/6NF JAM 5/6 5/6NF X /0 5/6NF 5/6 OIL TIMING COVER TO PUMP ADAPTER 5/6NF X FLAT 5/6 5/6 5/6NF 5/6NF X -5/8 5/6NF X 7/8 5/6 5/6NF X -/0 SEA WATER PUMP TO TIMING COVER SEA WATER PUMP MOUNT TO ADAPTER SEA WATER PUMP MOUNT 5/6 5/6NF SEA WATER

21 ~ESTERBEKE 6JB-6JC FOUR BTDA/B - INTAKE "ANIFOLD AND SILENCER- 6

22 WESTERBEKE 6B-6C FOUR BTDA/B - INTAKE MANIFOLD AND SILENCER REF PN NAME REMARKS QUAN GASKET MANIFOLD MANIFOLD LOCK WASHER NUT BUSHING CLAMP SILENCER SILENCER SCREEN PLU; WASHER CONNECTOR INTAKE MANIFOLD TO HEAD INTAKE 6B-5 BTDB INTAKE 6C-5 BTDB 5/6 5/6NF SILENCER TO MANIFOLD HOSE 8 AIR INTAKE INCL SCREEN - PROPULSION AIR INTAKE INCL SCREEN - GENSET INCLUDED IN SILENCER M8 X.5 DIN 90 MANIFOLD 08 6B M8 BREATHER HOSE 6C-5 BTDB 8 8 7

23 WESTERBEKE 6B FOUR BTDA - OIL SU"P '\ \., \ \ \ \ \ \ \ \ \ I I I I I I r I I I I I I I I I 5 ~:~ 6 0 8

24 "ESTERBEKE 6B FOUR BTDA - OIL SU"P REF PN NA"E RE"ARKS QUAN 0905 CAP SU"P DRAIN HOSE 09 BRACKET SU"P DRAIN HOSE 07 HOSE SU"P DRAIN ASKET SET SU"P SU"P OIL "ASHER BANJO "' "ASHER BOLT BANJO SEAL LEAD "IRE STIFFENER FRONT 0577 CAPSCRE" 5/6NF X 5/ LOCK"ASHER 5/ STIFFENER SIDE 0097 STIFFENER REAR STIFFENER REAR CAPSCRE" 5/6NF X / CLA"P HOSE 8 0 HOSE INCHES REQUIRED TUBE DIPSTICK CAPSCRE" 5/6NF X 5/ LOCK"ASHER 5/ DIPSTICK 9

25 WESTERBEKE 6C FOUR BTDB - OIL SU"P !~ 0

26 "ESTERBEKE 6C FOUR BTDB - OIL SU"P REF PN NA"E RE"ARKS QUAN 0905 CAP SU"P DRAIN HOSE 09 BRACKET SU"P DRAIN HOSE 005 TUBE DIPSTICK-SU"P DRAIN HOSE ASSE"BLY 0 GASKET SET SU"P SU"P OIL 6 06 STIFFENER REAR RIGHT STIFFENER FRONT RIGHT LOCK"ASHER 5/ CAPSCRE" 5/6NF X / STIFFENER FRONT LEFT 06 STIFFENER REAR LEFT 079 SEAL LEAD "IRE 068 BOLT BANJO 069 "ASHER "ASHER BANJO "' SPACER LOCK"ASHER 5/ NUT 5/6NF DIPSTICK

27 WESTERBEKE 6B-6C FOUR BTDA/B - LUBE OIL PU"P 8 ~-

28 YESTERBEKE 6B-6C FOUR BTDA/B - LUBE OIL PU"P REF PN NA"E RE"ARKS QUAN 077 NUT 7/6NF JA" 050 SETSCREW OIL PU"P RETAININ; PU"P OIL INCL REF THRU 6B-5 BTDA PU"P OIL INCL REF THRU 6C-5 BTDB GEAR PU"P 09 DRIVE GEAR PU"P 70 DRIVE 5-00 SHAFT INCLUDING ROTOR 09 PU"P 5-07 SHAFT INCLUDIN; ROTOR 70 PU"P PIN PU"P PIN PU"P COVER OIL PU"P COVER OIL PU"P PLUG OIL RELIEF VALVE 09 PU"P PLUG OIL RELIEF VALVE 70 PU"P SPRING OIL RELIEF VALVE VALVE OIL RELIEF 09 PU"P VALVE OIL RELIEF 70 PU"P 07 GASKET OIL LINE 00 LINE OIL 075 LOCKYASHER / CAPS CREW /NF X 5/ STRAINER OIL PICKUP 6B-5 BTDA 5-07 STRAINER OIL PICKUP 6C-5 BTDB GASKET STRAINER TO PU"P CAPSCREW /NF X /

29 WESTERBEKE 6B/C FOUR-5.0 BTDA/B ~ OIL FILTER AND COOLER-FRONT "OUNT \ \ \ \ \ \ \ \ \ \ \ \ \ \ \

30 WESTERBEKE 6B/C FOUR-5.0 BTDA/B - REF PN CLAMP HOSE TUBE CLAHP HOSE HOSE CLAHP HOSE FILTER CONNECTOR COOLER NIPPLE SWITCH ELBOW WASHER LOCKWASHER CAPSCREW CAPSCREW ADAPTER GASKET SENDER NUT LOCKWASHER HOUNT STUD CAPSCREW LOCKWASHER NUT NUT NUT ISOLATOR ISOLATOR HOUNT HOUNT CAPSCREW LOCKUASHER REHARKS OIL FILTER AND COOLER-FRONT MOUNT HOSE -/- ID - INCHES REQUIRED EXCHANGER TO FRESH WATER PUHP HOSE 8 5/8- ID WIRE INSERTED - INCHES REQUIRED 5/8- ID WIRE INSERTED - INCHES REQUIRED HOSE 8 -/- ID - INCHES REQUIRED LUBE OIL LUBE OIL COOLER LUBE OIL LUBE OIL ADAPTER OIL PRESSURE /8 NPT STREET 90 FLAT 7/6 7/6 7/6NF X 7/6NF X -/ LUBE OIL FILTER LUBE OIL ADAPTER OIL PRESSURE 5/6NF 6B 5/6 6B FRONT LEFT - 6B PROPULSION FRONT LEFT HOUNT 6B 5/6NF X 6B 5/6 6B 5/6NF 6B H6 DIN 985 ISOLATOR 6 H6 JAH-LOCKING ISOLATOR 05 PROPULSION TO /95 PROPULSION FROH /95 FRONT LEFT 8 IN 6C FRONT LEFT 8.5 IN 6C 7/6NF X -/ 7/6 QUAN 0 5 5

31 .,.. - N 6 C PI (n... :;u.u "' PI,.:: "' G\ W.u I G\ W n "TI o c: :;u -U o.u -f t:ii ;,. "-..u n o r......, z (n -< en... PI :

32 YESTERBEKE 6B-6C FOUR BTDAIB - COOLING SYSTEM REF PN NAME REMARKS QUAN 0580 CAPSCREY 5/6NF X 0758 LOCKYASHER 5/ YASHER FLAT 5/6 076 HOUSING THERMOSTAT 5 07 GASKET THERMOSTAT CAP PRESSURE THERMOSTAT CLAMP HOSE HOSE THERMOSTAT TO MANIFOLD 0 07 MANIFOLD EXHAUST 0666 ELBOY /NPT X, n HOSE 06 PUMP SEA YATER 0668 NIPPLE /NPT X, n HOSE 086 CLAMP HOSE HOSE SEA YATER PUMP TO TUBE 6 05 NAMEPLATE SCREY 8- X / SS OVAL HEAD TUBE SEA YATER PUMP TO EXCHANGER CLAMP SUPPORT TUBE HOSE TUBE TO EXCHANGER 0777 HOSE MANIFOLD TO EXCHANGER 085 CAPSCREY /8NC X / BRASS 0850 COVER EXCHANGER END 09 O-RING EXCHANGER END COVER GASKET EXCHANGER END COVER EXCHANGER HEAT SPACER EXCHANGER MOUNT - GENSET CAPSCREY 5/6NC X - GENSET STUD M 8 X 5 DIN 99 - PROPULSION LOCKYASHER M 8 DIN 7 - PROPULSION 08 NUT M 8 DIN 9 - PROPULSION 0577 PLUG /NPT BRASS SQUARE HEAD 07 PET COCK /8NPT 0969 PLUG /8NPT HEX HEAD BRASS ELBOY /NPT X,. HOSE ZINC HOSE -/- ID - INCHES REQUIRED TUBE EXCHANGER TO FRESH YATER PUMP 7

33 c m en -.t m ::a UJ m ;II; m w UJ I W n " o c: ::a -N CD -U'I o m -,. a... UJ n o r... z lin en -< en - m =-

34 WESTERBEKE 6B-6C FOUR BTDAIB - COOLIN; SYSTEM REF PN NAME REMARKS QUAN WASHER FLAT / LOCKWASHER / 0506 CAPSCREW /NC X -/ - 09 ELBOW KIT WATER INJECTED 8 HOSE INCL -6 6C ELBOW KIT WATER INJECTED 8 HOSE INCL -6 ;ENSET 0689 PLU; /NPT BRASS SQUARE HEAD 066 ELBOW /NPT X 8 HOSE 5 08 ;ASKET EXHAUST ELBOW TO "ANIFOLD CLAMP EXHAUST ELBOW TO MANIFOLD ;ASKET EXHAUST MANIFOLD TO HEAD STUD EXHAUST "ANIFOLD TO HEAD WASHER FLAT 5/ LOCKIJASHER 5/ NUT 5/6NC ELBOW MANIFOLD TO RECOVERY TANK HOSE CLAMP HOSE TUBIN; MANIFOLD TO TANK - INCHES REQUIRED KIT COOLANT RECOVERY TANK CAP COOLANT RECOVERY TANK TANK COOLANT RECOVERY STRAP COOLANT RECOVERY TANK 9

35 WESTERBEKE 6B-6C FOUR - FRONT OPENING EXHAUST MANIFOLD I / / / / 0

36 WESTERBEKE 6B-6C FOUR - FRONT OPENING EXHAUST MANIFOLD REF PN NAME REMARKS QUAN 0905 MANIFOLD FRONT EXHAUST 078 STUD M0 X 0 DIN GASKET MANIFOLD TO FLANGE 096 LOCKWASHER M0 DIN NUT M0 DIN CLAMP EXHAUST ELBOW TO FLANGE ELBOW KIT WATER INJECTED 8 HOSE INCL 6-9 GENSET ELBOW /NPT X,. HOSE 9 08 GASKET EXHAUST ELBOW TO FLANGE FLANGE MANIFOLD TO EXHAUST ELBOW ADAPTER V-CLAMP TO.5 NPT MALE ADAPTER V-CLAMP TO.5 NPT FEMALE ADAPTER V-CLA"P TO NPT "ALE

37 _WESTERBEKE 6B-6C FOUR BTDA/B - SEA WATER PU"P

38 WESTERBEKE 6B-6C FOUR BTDA/B - SEA WATER PU"P REF PN NA"E RE"ARKS QUAN 06 PU"P CO"PLETE - EXCLUDING REF SHAFT 088 KEY I"PELLER TO SHAFT 0870 BEARING 5 0 GASKET PU"P "OUNT TO TI"ING CASE HOUSING PU"P BODY SCREW BRASS - PU"P HOUSING TO CA" CA" SEAL 0 00 I"PELLER INCLUDING GASKET 055 GASKET I"PELLER COVER 087 COVER I"PELLER 08 LOCK WASHER I"PELLER COVER 085 SCREW BRASS - I"PELLER COVER KIT "AJOR REPAIR

39 WESTERBEKE 6B-6C FOUR BTDA/B - FRESH WATER PUMP co...

40 YESTERBEKE 6B-6C FOUR BTDA/B - FRESH YATER PU"P REF PN NA"E RE"ARKS QUAN 058 FLAN;E YATER PU"P PULLEY PLATE SEE REF 0 08 SHAFT 0 CIRCLIP BEARING SPACER BEARIN; 7 0 CIRCLIP PLATE DUST SEAL 9 08 SLINGER NUT 5/6NF LOCKYASHER 5/6 5 0 PU"P FRESH YATER 006 ;ASKET 005 PLATE SEAL I"PELLER PULLEY SINGLE ;ROOVE 7-00 PULLEY ;ROOVE FOR BELT ALTERNATOR DRIVE PULLEY GROOVE FOR BELT ALTNR & CO"PRESSOR LOCKYASHER 5/ CAPSCREY 5/6NF X / KIT PU"P REBUILD 5

41 YESTERBEKE 6B-6C FOUR BTDA/B - FUEL SYSTE"_ 7 tr0 5 e::=~-:: t:""~~~~ I ,.-... ~.A--5 ~

42 YESTERBEKE 6B-6C FOUR BTDA/B - FUEL SYSTEM REF PN NA"E QUAN INJECTOR INJECTOR GASKET NUT NOZZLE YASHER YASHER LINE UNION NUT FERRULE LINE LINE LINE LINE SCREY LOCKYASHER CLAMP CLAMP STUD CLAMP BRACKET NUT LOCK"ASHER SCRE" CLA"P SHIM LINE BOLT "ASHER BANJO CONNECTOR NUT FERRULE HOSE SOLENOID SOLENOID SOLENOID SOLENOID O-RING SPRING PLUNGER BALL JOINT NUT GASKET SPRING SPRING BOLT YASHER YASHER HOSE ASSE"BLY INCL REF - 6B-5 BTDA ASSE"BLY INCL REF - 6C-5 BTDB RETURN LINE TO INJECTOR RETURN LINE TO INJECTOR INJECTOR 7 INJECTOR RETURN CO"PRESSION INCL NUTS AND FERRULES CO"PRESSION /6 CO"PRESSION /6 INJECTOR INJECTOR INJECTOR INJECTOR " 5 X 5 DIN 8A PHIL HEAD " 5 DIN 7 FUEL LINE FUEL LINE " 5 - FUEL LINE CLAMP FUEL LINE THROTTLE - PROPULSION M 5 DIN X 5/8 SS THROTTLE CABLE - PROPULSION THROTTLE CABLE - PROPULSION INJECTOR RETURN TO PUMP BANJO BANJO INJECTION PU"P OUTLET CO"PRESSION INCLUDING NUT, FERRULE COMPRESSION / COMPRESSION / FUEL RETURN FUEL SHUT-OFF VDC FUEL SHUT-OFF VDC FUEL SHUT-OFF VDC UNGROUNDED FUEL SHUT-OFF VDC UNGROUNDED FUEL SHUT-OFF SOLENOID FUEL SHUT-OFF SOLENOID FUEL SHUT-OFF SOLENOID THROTTLE CABLE - PROPULSION 0- INJECTION PUMP GOVERNOR COVER GOVERNOR 69 INJECTION PUMP GOVERNOR 509 INJECTION PUMP BANJO BANJO M BANJO M FILTER TO INJ PUMP - SEE FILTER PAGE 7

43 ~ESTERBEKE 6B-6C FOUR BTDA/B - FUEL SYSTE" tr0 5 9~ 0~ ~ -- e::r==-::... -=----r~ I L~~ ':::.--5 ~ 8

44 UESTERBEKE 6B-6C FOUR BTDA/8 - FUEL SYSTEM REF PN NAME RE"ARKS QUAN 0006 TAN; SEA UATER PU"P DRIVE 008 UASHER INJECTION PU"P GEAR FRICTION GEAR INJECTION PU"P DRIVE 6B-5 BTDA ;EAR INJECTION PU"P DRIVE 6C-5 BTDB 7 06 GASKET INJECTION PUMP MOUNT KEY UOODRUFF PUMP INJECTION 6B PUMP INJECTION 5 BTDA U/MECHANICAL GOVERNOR PUMP INJECTION 5 BTDA U/ELECTRONIC GOVERNOR 9-08 PUMP INJECTION 6C-5 BTDB SHIM INJECTION PUMP CAPSCREU M 8 X 8 DIN LOCKUASHER M 8 DIN UASHER M 8 DIN BRACKET INJECTION PUMP SUPPORT NUT 5/6NF LOCKUASHER 5/ UASHER FLAT 5/6 9

45 YESTERBEKE 6B-6C BTDA/B - FUEL LIFT PU"P AND FILTER_ 5 rt:

46 WESTERBEKE 6B-6C BTDA/B - FUEL LIFT PU"P AND FILTER REF PN QUAN HOSE CLA"P HOUSING CAPSCRE" "ASHER BRACKET BRACKET LOCK"ASHER NUT ELBOW HOSE PU"P ELBOW CAPSCRE" LOCK"ASHER CAPSCRE" LOCK"ASHER FILTER O-RIN; SCRE" BOLT "ASHER "ASHER FILTER BRACKET LOCK"ASHER CAPSCREU NUT LOCKUASHER CAPSCREU BRACKET CAPSCREU LOCK"ASHER ELBOU PU"P UASHER CAPS CREW ELBOU HOSE HOSE HOSE FILTER FILTER TO INJECTION PU"P 6C-5 BTDB HOSE FUEL FILTER 6C-5 BTDB /NC X 5/8 FLAT / FILTER-PU"P-SOLENOID-BREAKER 6C-5 BTDB FILTER-PU"P-BREAKER 5 BTDA ELECTR ;OVNR / /NC INCLUDED "ITH HOSE REF 0 LIFT PU"P TO FILTER 6C-5 BTDB FUEL LIFT VDC /8NPT STREET 90 BRASS "'0 X.5 X 5 DIN 96 "'0 DIN 7 5/6NF X / 5/6 FUEL BLEED SCRE" BLEED BANJO 6B BANJO "' 6B 8ANJO "' 68 FUEL "ITH PRI"ING PU"P 6B-5 BTDA FUEL FILTER 68 /8 /8NF X /NC 5/6 5/6NF X -/ LIFT PU"P 6B /8NF X -/ /8 INCLUDED WITH HOSE REF 0 FUEL LIFT VDC FLAT / /NC X 5/8 /8NPT STREET 90 BRASS FUEL SUPPLY LIFT PU"P TO FILTER 6B-5 BTDA "ECH GOV LIFT PU"P TO FILTER 5 BTDA ELECTR GOVNR FUEL

47 _UESTERBEKE 6B-6C BTDA/B - FUEL LIFT PU"P AND FILTER 0 _.

48 WESTERBEKE 6B-6C FOUR - BACK END - "ODEL HBW TRANS"ISSION - "OUNTS REF PN QUAN "OTOR WASHER LOCKUASHER CAPSCREU CAPSCREU CAPSCREU CAPSCREU LOCKUASHER CAPSCREU CAPSCREU HOUSING CAPSCREU CAPSCREU LOCKUASHER NUT SCREU ADAPTER GEAR GEAR GEAR HOSE CLA"P COOLER ELBOU CAPSCREU LOCKUASHER NUT LOCKUASHER COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING CAPSCREU SETSCREU NUT LOCKUASHER BRACKET SHI" CLA"P SCREU LOCKUASHER CAPSCREY BALL JOINT NUT LOCKUASHER STARTER VDC "'0 DIN 5 "'0 DIN 7 "'0 X 0 DIN 9 6B "'0 X 0 DIN 9 6C "'0 X 65 DIN 9 FULLY THREADED 6B "'0 X 60 DIN 9 FULLY THREADED 6C /8 /8NF X /8NF X -/ FLYUHEEL "'0 X 5 DIN 9 "'0 X 0 DIN 9 "'0 DIN 7-B "'0 DIN 9 DA"PER TO FLYUHEEL HBU50 GEAR TO HOUSING HBU50.5: HBU50.9: HBU50.7:,. ID UIRE INSERTED - INCHES REQUIRED HOSE 6 HBU TRANS"ISSION /NPT X,. HOSE " 8 X 0 DIN 9 " 8 DIN 7 "'0 X.5 DIN 9 "'0 DIN 7 HBU 0.75 IN BORE HBU IN BORE HBU.0 IN BORE HBY.5 IN BORE HBY.5 IN BORE HBY.75 IN BORE HBY.5 IN BORE "'0 X.5 X 0 DIN 96 COUPLING /8NC X 0-0 SHIFT CABLE SHIFT CABLE SHIFT CABLE 0- X 5/8 SS " 8 DIN 7 " 8 X 8 DIN 9 SHIFT CABLE /NF /

49 C rri UJ... rri,., tid rri " '' io' W tid I ~ W n 'TI o c:,., tid > n " '' Z o :. o o rri r :::r: tid c... :;u > z UJ =... UJ UJ... o z = o c: z... en

50 WESTERBEKE 6B-6C BTDAtB - FUEL LIFT PUMP AND FILTER REF PN NAME REMARKS QUAN HOSE FILTER TO INJECTION PUMP 6B HOSE FILTER TO INJ PUMP 5 BTDA ELECT GOVNR 0090 WASHER BANJO M 009 WASHER BANJO M 009 BOLT BANJO SCREW BLEED WASHER BLEED SCREW GAUGE FUEL PRESSURE 5 BTDA WASHER BANJO M BOLT BANJO HOSE FILTER TO INJ PUMP 5 BTDA MECH GOVNR BANJO FUEL PRESSURE GAUGE 5 BTDA WASHER BANJO M 5 07 PUMP FUEL LIFT VDC WITH FILTER 5 HOSE LIFT PUMP TO FILTER SEE REF 0 OR ELBOW INCLUDED WITH HOSE ELBOW /8NPT STREET 90 BRASS HOSE FUEL SUPPLY MAGNET LIFT PUMP ELEMENT LIFT PUMP FILTER INCLUDING GASKET CAPS CREW /NC X -/ BRACKET LIFT PUMP & FILTER 5 BTDA LOCKWASHER / CAPSCREW /8NF X

51 C I'll OJ -t ITI :lu lid I'll ~ I'll CI' W lid I CI' W n.,. o C :lu lid ~ n ~ I'll Z t:j = o t:j I'll r :z: lid c -t :lu ~ Z OJ = tot OJ OJ tot o Z =.0.c Z -t OJ

52 WESTERBEKE 6B-6C FOUR - BACK END - "ODEL HBW TRANS"ISSION - "OUNTS REF PN CAPSCREW LOCK"'ASHER NIPPLE DOWEL DA"PER CAPSCREW LOCK"'ASHER ISOLATOR ISOLATOR "OUNT "OUNT NUT NUT BOLT TABWASHER FLYWHEEL ;EAR BACKPLATE LOCKWASHER CAPSCREW CAPSCREW DOWEL "OUNT "OUNT CAPSCREW LOCKWASHER "'0 X 5 DIN 9 6 "'0 DIN 7 6 /NPT X - HOSE ADAPTER TO HOUSIN; HBW50 & "'ARNER HYDRAULIC TRANS"ISSIONS "'0 X 0 DIN 9 6 "'0 DIN 7 6 TO /95 FRO" /95 REAR 8 IN REAR 8.5 IN "'6 DIN 985 ISOLATOR 6 "'6 JA" LOCKIN; ISOLATOR 05 8 FLYWHEEL 6 INCLUDIN; RING ;EAR RIN; "'0 DIN 7 5 "'0 X 5 DIN 9 6B 5 "'0 X 0 DIN 9 6C 6 BACKPLATE TO BLOCK FRONT RI;HT 8 IN FRONT RI;HT 8.5 IN 7/6NF X -/ 7/6 7

53

54 REF PN WESTERBEKE 6B-6C FOUR - COOL.ER CL.AMP EL.BOW EL.BOW BRACKET CL.AMP HOSE EL.BOW PETCOCK EL.BOW HOSE HOSE HOSE CONNECTOR CONNECTOR GEAR GEAR GEAR GEAR GEAR GEAR L.OCKWASHER CAPSCREW STUD L.OCKWASHER NUT NUT L.OCKWASHER BAL.L. JOINT SCREY CL.AMP SHIM L.OCKYASHER NUT BRACKET NUT L.OCKYASHER CAPSCREY COUPL.ING COUPL.ING COUPL.ING COUPLING COUPLING COUPLING COUPL.ING COUPL.ING COUPLING COUPLING COUPLING COUPLING COUPLING SETSCREY SETSCREW WARNER 7C TRANSMISSION OIL. HOSE - MOUNT COOL.ER TO BRACKET COOL.ER TO HOSE /8NPT BRASS STREET 90 COOL.ER MOUNT TO TRANSMISSION HOSE 6,. ID WIRE INSERTED - INCHES REQUIRED /NPT X,. HOSE /8NPT HOSE TO TRANSMISSION EXCEPT : OIL. OIL. - : AND : TRANSMISSION OIL - REDUCTION TRANSMISSION EXCEPT : HOSE TO TRANSMISSION EXCEPT : HOSE TO : TRANSMISSION HYDRAUL.IC : HYDRAUL.IC.5: HYDRAULIC.9: OPPOSITE ROTATION HYDRAULIC : HYDRAULIC.5: HYDRAULIC : M0 DIN 7 M0 X 80 DIN 9 M0 X 70 DIN 99 Ml0 DIN 7 M0 DIN 9 /NF / SHIFT CABL.E 0- X 5/8 SS CABL.E CABL.E 0 0- SHIFT CABLE 7/6NC 7/6 7/6NC X DIRECT DRIVE 0.75 IN BORE DIRECT DRIVE IN BORE DIRECT DRIVE.0 IN BORE DIRECT DRIVE.5 IN BORE DIRECT DRIVE.5 IN BORE DIRECT DRIVE.75 IN BORE DIRECT DRIVE.5 IN BORE REDUCTION.0 IN BORE REDUCTION.5 IN BORE REDUCTION.5 IN BORE REDUCTION.75 IN BORE REDUCTION.5 IN BORE REDUCTION.75 IN BORE COUPLING /8NC X COUPL.ING /8NC X -/ QUAN 6 9

55 50

56 WESTERBEKE 5.0 BTDA/B - MOUNTING SYSTEM REF PN NAME REMARKS QUAN 0855 STUD FRONT LEFT MOUNT 5 BTDA 0758 LOCKWASHER 5/6 5 BTDA 0760 NUT 5/6NF 5 BTDA 0858 MOUNT FRONT LEFT 5 BTDA NUT 5/6NF 5 BTDA LOCKWASHER 5/6 5 BTDA CAPSCREW 5/6NF X 5 BTDA 8 07 CAPSCREW /NC X WASHER FLAT / SHIELD ISOLATOR 067 WASHER ISOLATOR SNUBBING LOCKWASHER / 077 NUT /NC DRIPTRAY ISOLATOR SPACER ISOLATOR TO RAIL LOCKWASHER 5/ NUT 5/6NC CAPSCREW 5/6NC X -/ MOUNT FRONT RIGHT 068 CAPSCREW 7/6NF X -/ 0770 LOCKWASHER 7/ RAIL ASSEMBLY LEFT INCLUDING ISOLATORS 0876 RAIL ASSEMBLY RIGHT INCL ISOLATRS & GND STRAP STRAP GROUND MOUNT FRONT LEFT 5 BTDB CAPSCREW 7/6NF X -/ LOCKWASHER 7/ WASHER FLAT 7/6 5

57 WESTERBEKE 5.0 BTDA/B - BACK END - ;ENERATOR 5

58 WESTERBEKE 5.0 BTDA/B - BACK END - GENERATOR REF PN QUAN ' "OTOR "OTOR LOCK WASHER CAPSCREW CAPS CREW WASHER BACKPLATE CAPS CREW DOWEL NUT TABWASHER BOLT FLYWHEEL GEAR CAPSCREW CAPSCREW LOCK WASHER PLATE WASHER LOCK WASHER CAPSCREW PLATE FAN LOCKWASHER CAPS CREW AR"ATURE AR"ATURE AR"ATURE RESISTOR DIODE BEARING STATOR STATOR STATOR LOCKWASHER SCRE" GUARD STARTER VDC STARTER VDC "'0 DIN 7 "'0 X 60 DIN 9 FULLY THREADED "'0 X 0 DIN 9 "'0 DIN 5 "'0 X 5 DIN 9 BACKPLATE TO HOUSING "'0 DIN 9 FLYWHEEL FLYWHEEL INCLUDING RING GEAR RING /8NF X '-/ /8NF X /8 THRUST-DRIVE DISC TO AR"ATURE "'0 DIN 5 "'0 DIN 6797A "'0 X 5 DIN 9 DRIVE DISC " 8 DIN 6797J " 8 X 0 DIN 9 PHASE PHASE TO SIN 99 PHASE FRO" SIN 500 POSI BALL EXCITER PHASE EXCITER PHASE TO SIN 99 EXCITER PHASE FRO" SIN 500 " 5 DIN 6797A " 5 X 0 DIN 8A AIR ,, 5

59 WESTERBEKE 5.0 BTDAtB - BACK END - GENERATOR 5

60 UESTERBEKE 5.0 BTDA/B - BACK END - GENERATOR REF PN QUAN GENERATOR STATOR STATOR GENERATOR STATOR STATOR STATOR COVER COVER CAPSCREU UASHER LOCKUASHER CAPSCREU ISOLATOR LOCKUASHER NUT PANEL BRACKET SENDER PHASE INCLUDING HOUSING PHASE PHASE PHASE INCLUDING HOUSING PHASE PHASE TO S/N 99 PHASE FRO" S/N 500 PTO INTERFACE "'0 X 5 DIN 9 " 5 DIN 5 " S DIN 6797A " S X 5 DIN 9 PANEL "OUNTING " 6 DIN 7 " 6 DIN 9 REFER TO PANEL PAGE PANEL "OUNTING INCLUDED IN REF "AGNETIC 55

61 UESTERBEKE 5.0 BTDA/B - AC OUTPUT AND REGULATOR PHASE

62 WESTERBEKE 5.0 BTDA/B - AC OUTPUT AND RE;ULATOR PHASE REF PN NA"E RE"ARKS QUAN CAPSCREW " 5 X 50 DIN 9-09 LOCK WASHER " 5 DIN 6797A WASHER " 5 DIN TRANSFOR"R YOLTA;E RE;ULATION SCREW " 5 X 0 DIN 8A - 09 LOCKWASHER " 5 DIN 6797A 085 BRACKET SWITCH RE;ULATION SELECTION 6 00 RE;ULATOR ELECTRONIC VOLTA;E OPTIONAL LOCK WASHER " DIN 6797A 7-09 SCREY " X 0 DIN 8A RECTIFIER BRID;E 8-09 SCREW " 5 X 5 DIN 8A 8-09 LOCKYASHER " 5 DIN 6797A BLOCK TER"INAL 5 POLE 0-08 BLOCK TER"INAL AC OUTPUT 0-08 NUT " 6 BRASS AR 0-08 BAR BUSS AR TER"INAL INSULATED 0677 CONNECTOR BOX -/ - AC OUTPUT LEADS 0670 LABEL AC OUTPUT CONNECTIONS 57

63 UESTERBEKE 5.0 BTOA/B - AC OUTPUT PHASE CIRCUIT BREAKER

64 "ESTERBEKE 5.0 BTDAIB - AC OUTPUT PHASE CIRCUIT BREAKER REF PN NA"E RE"ARKS QUAN 089 SCRE" 8- X /8 TRUSS HEAD SS COVER BOX 0908 GUARD CIRCUIT BREAKER HANDLE SCRE" 6- X / BINDING HEAD SS NIPPLE -/ NPT BRASS NUT -/ NPT BREAKER CIRCUIT 70 A"P 60 HZ POLE BREAKER CIRCUIT 60 A"P 50 HZ POLE 0 09 LOCK"ASHER / INTERNAL TOOTH BRONZE 098 NUT /NC HEX BRASS 099 "ASHER FLAT / BRASS "IRE "HITE 60 HZ 0870 BOX CIRCUIT BREAKER "IRE BLACK 60 HZ "IRE BLACK 50 HZ "IRE BLACK 60 HZ "IRE "HITE 50 HZ NUT /NC HEX BRASS "ASHER FLAT / BRASS CAPSCRE" /NC X BRONZE FULLY THREADED 079 DIAGRA" AC OUTPUT, CIRCUIT BREAKER WIRING 59

65 ~ESTERBEKE 5.0 BTDAtB - AC OUTPUT AND REGULATOR PHASE_ 5 60

66 WESTERBEKE 5.0 BTDA/B - AC OUTPUT AND REGULATOR PHASE REF PN NAPIE REPIARKS QUAN 0868 REGULATOR ELECTRONIC VOLTAGE 09 SCREW PI X 0 DIN 8A 098 SCREW " 5 X 0 DIN 8A 0870 BRACKET REGULATOR SCREW " 5 X 0 DIN 8A CHARGER BATTERY SCREW " 5 X 0 DIN 8A 8 09 LOCKWASHER " 5 DIN 6797A RECTIFIER BRIDGE HOLDER FUSE 087 FUSE 0 A"P 0769 FUSE 8 A"P BLOCK TER"INAL AC OUTPUT NUT " 5 BRASS AR BAR BUSS AR 09 LOCKWASHER " 5 DIN 6797A SCREW " 5 X 0 DIN 8A CAPSCREW " 6 X 0 DIN CONNECTOR BOX -/ - AC OUTPUT LEADS LABEL AC OUTPUT CONNECTIONS PHASE 9 09 BRACKET AC TER"INAL BLOCK 6

67 ~ 5 0

68 YESTERBEKE 6B-6C FOUR BTDAIB - ALTERNATOR "OUNT REF PN NA"E RE"ARKS QUAN 08 SPACER 0758 LOCKYASHER 5/ CAPSCREY 5/6NF X -/ 006 STRAP 5-90 A"P ALTERNATOR ADJUSTIN; 5 08 YASHER ADJUSTIN; STRAP LOCKYASHER 5/ CAPSCREY 5/6NC X A"P ALTERNATOR LOCKYASHER / CAPSCREY /8NF X -/ BRACKET ALTERNATOR 5 A"P BRACKET ALTERNATOR A"P - 07 CAPSCREY /NC X 5-/ BRACKET CAPSCREY /8NC X 5-/ BRACKET LOCKYASHER / LOCKYASHER /8-008 SPACER 5 A"P '- 069 SPACER 90 A"P ' SPACER 5 A"P '- 075 SPACER A"P SPACER 5 A"P - 0 SPACER 5 A"P 6

69 UESTERBEKE 6JB/C FOUR-S.0 BTDA/B - BELTS - ALTERNATORS - BELT GUARDS 0 6

70 WESTERBEKE 6B/C FOUR-5.0 BTDA/B - BELTS - ALTERNATORS - BELT GUARDS REF PN NAME REMARKS QUAN ALTERNATOR ALTERNATOR ALTERNATOR PULLEY PULLEY BELT LOCKWASHER BRACKET CAPSCREW BRACKET BRACKET CAPSCREW WIN;SCREW LOCKWASHER WASHER GUARD STRAP LOCKWASHER CAPSCREW CAPSCREW CAPS CREW LOCKWASHER LOCKWASHER WASHER WASHER PULLEY PULLEY PULLEY PULLEY BELT BELT BELT ALTERNATOR ALTERNATOR ALTERNATOR ALTERNATOR RE;ULATOR REGULATOR 5 AMP VDC W/REGULATOR TO 8/9 50 AMP VDC W/REGULATOR INCL REF AMP VDC W/REGULATOR ALTERNATOR 68, 850 ALTERNATOR /6 BELT ;UARD 5/6NF X -/ BELT GUARD BELT ;UARD 5/6NF X -/ 0- X / 0 FLAT BELT - GENSET ALTERNATOR ADJUSTING AMP 5/6 5/6NF X -/ 5/6NC X - 5 AMP ALTERNATOR /8NC X -/ AMP ALTERNATOR 5/6 /8 ADJUSTING STRAP FLAT /8 FRESH WATER PUMP GROOVE FRESH WATER PUMP GROOVE FOR COMPRESSOR ALTERNATOR 90 AMP ALTERNATOR 5-90 AMP 90 AMP ALTERNATOR 5 AMP ALTERNATOR AMP ALTERNATOR 90 AMP VDC WITH REGULATOR 5 AMP VDC 60 AMP VDC 90 AMP VDC VOLTAGE 5 AMP ALTERNATOR VOLTAGE AMP ALTERNATOR 65

71 ~ 0rJt~ Ii _~... a- a- 5 /. ~~~ 8, I I,, I I I: I'll en ~ m :;u CD I'll :Ji: m 0- W CD I 0- W n.,., o c :;u... U o CD ~ 0,.... CD I'll r m n ~ :;u... n,. r- en -< en ~ I'll

72 WESTERBEKE 6B-6C FOUR BTDA/B - ELECTRICAL SYSTEM REF PN NAPIE REMARKS QUAN PUMP PUMP SWITCH BUSHING SWITCH SENDER NUT LOCKUASHER ALTERNATOR NUT LOCKUASHER NUT BOOT WIRE GLOUPLUG GLOUPLUG CAPSCREU LOCKUASHER CAPSCREU SCREU LOCKUASHER BRACKET SCREW BREAKER BREAKER SOLENOID SOLENOID LOCKUASHER NUT NUT BREAKER SCREU SUITCH SCREW HARNESS HARNESS HARNESS SOLENOID LOCK WASHER NUT SOLENOID SOLENOID SOLENOID SOLENOID SWITCH ELBOU SENDER SENDER DIAGRAM DIAGRAM DIAGRAM DIAGRAM FUEL LIFT VDC FUEL LIFT VDC UITH FILTER WATER TEPIPERATURE - PROPULSION REDUCER /NPT X /8NPT - PROPULSION WATER TEPIPERATURE - GENSET WATER TEMPERATURE 0- AR 0 AR 50 AMP VDC UITH REGULATOR 0- / /NC ALTERNATOR TERMINAL GLOWPLUG CONNECTING VDC VDC 5/6NF X 5/8 5/6 /NC X 5/8 8- X 7/8 SS 8 SOLENOID AND CIRCUIT BREAKER 6B-5 BTDA 8- X / SS CIRCUIT 0 AMP VDC CIRCUIT 0 AMP VDC PRE-HEAT VDC PRE-HEAT VDC / /NC 5/6NF CIRCUIT 0 AMP 8- X / BRASS EXHAUST TEPIPERATURE - GENSET 6- X / TAPPING ENGINE 6B ENGINE 6C GENSET INCLUDED IN PANEL HARNESS ASSY STARTER PlOTOR 0059 M 8 DIN 7 PI 8 DIN 9 FUEL SHUT-OFF VDC FUEL SHUT-OFF VDC FUEL SHUT-OFF VDC UNGROUNDED FUEL SHUT-OFF VDC UNGROUNDED OIL PRESSURE /8NPT STREET 90 STEEL OIL PRESSURE 00 PSI VDC OIL PRESSURE 80 PSI VDC PROPULSION WIRING GENSET WIRING-MECHANICAL GOVERNOR GENSET WIRING-ELECTRONIC GOVERNOR VDC GENSET WIRING-ELECTRONIC GOVERNOR VDC 67

73 WESTERBEKE 6JB-6JC FOUR - PROPULSION INSTRU"ENT PANELS 5 8 ~, \ \ ij' : ; I.:. ~... -:.";',-.., ---'

74 REF PN WESTERBEKE 6B-6C FOUR NA"E PANEL SCREW COVER HOLDER LA"P "ETER "ETER PANEL KEYSWITCH NUT COVER SPACER WINDOW SCREW VOLT"ETER DECAL CABLE SWITCH CAP "ETER ALAR" WIRE DIAGRA" PANEL "ETER PANEL S"UTCH CAP BUZZER PLUG LA"P HOLDER HARNESS HARNESS ASSE"BLY SPACER SCREW DRAWING RE"ARKS PROPULSION INSTRU"ENT PANELS AD"IRAL INCLUDING ALAR" PANEL REAR LA"P WEDGE BASE INSTRU"ENT VDC WEDGE BASE WATER TE"PERATURE VDC OIL PRESSURE 00 PSI VDC PLATE OFF-ON NYLON LOCKING 6- FACEPLATE NYLON KEYSWITCH COVER NYLON 6- X / WASHER HEAD VDC SWITCH IDENTIFICATION PANEL TO ENGINE 8 PIN PUSHBUTTON START/PREHEAT SWITCH COVER REPLACE"ENT TACHO"ETER-HOUR ASSE"BLY POWER TO "ETER LA"PS PROPULSION WIRING CAPTAIN TACHO"ETER PLATE TEST SWITCH ALAR" NYLON VDC LA"P PANEL TO ENGINE PIN PANEL TO ENGINE 8 PIN TER"INAL-DIODE TER"INAL-DIODE ASSE"BLY 6- X / TAPPING SS TE"PLATE TO INSTALL EITHER PANEL QUAN 69

75 WESTERBEKE 5.0 BTDA - GENERATOR CONTROL PANEL - "ECHANICAL GOVERNOR... M 70...

76 YESTERBEKE 5.0 BTDA - GENERATOR CONTROL PANEL - "ECHANICAL GOVERNOR REF PN QUAN PANEL HOUR"ETER VOLT"ETER "ETER "ETER PLATE COVER SYITCH SYITCH LA"P HOLDER YIRE NUT LOCKYASHER NUT HARNESS RING SCREY NIPPLE RING YASHER HARNESS ASSE"BLY BOX JU"PER YIRE "ARKER PLATE SCREY NUT YASHER LOCKYASHER BLOCK SYITCH BOOT LABEL SCREY NUT YASHER PLATE "ARKER BLOCK HARNESS GENSET CONTROL VDC REF THRU VDC OIL PRESSURE 00 PSI VDC YATER TE"PERATURE lvdc PANEL BOX YHEN PANEL IS RE"OTE "OUNTED STOP PREHEAT-START INSTRU"ENT YEDGE BASE LA"P YEDGE BASE LA"P POYER CONNECTION KEPS PANEL TOGGLE SYITCH "OUNT LOCKING 8- X /8 TRUSS HEAD BLACK SS CHASE YITH BUSHING SEALING REDUCER ENGINE BOX AND HARNESS GENERATOR CONTROL PANEL TER"INAL BLOCK STOP SYITCH TO TER"INAL BLOCK TER"INAL BLOCK SCREY-TER"INAL BLOCK 8- X 7/8 BINDING HEAD SS 8- HEX SS FLAT 8 8 TER"INAL E"ERGENCY STOP E"ERGENCY STOP SYITCH E"ERGENCY STOP SYITCH 6- X 5/8 BINDING HEAD SS 6- KEPS FLAT 6 SCREY-TER"INAL BLOCK TER"INAL BLOCK TER"INAL PANEL BOX AR AR 7

77 -.." ru C rrt en... rrt XI m rrt ~ rrt U'I 0 m -t a >... m n rrt Z rrt ::u > -t o ::u n o z -t ::u o,.. " > Z rrt,.. m,.. m n -t ::u o z... n n o < m ::u z o ::u

78 WESTERBEKE 5.0 BTDA/B - GENERATOR CONTROL PANEL - ELECTRONIC GOVERNOR REF '" "'- "'- "' "'-5 "' '" '" PN , PANEL PANEL PANEL PANEL HOUR"ETER HOUR"ETER VOLT"ETER VOLT"ETER "ETER "ETER "ETER SENDER "ETER SENDER "ETER "ETER "ETER SENDER "ETER SENDER PLATE COVER SWITCH SWITCH LA"P HOLDER WIRE NUT LOCK WASHER NUT LOCKWASHER NUT LOCK WASHER HARNESS RING NUT SCREW NIPPLE RING WASHER HARNESS SCREW BLOCK "ARKER PLATE GENSET CONTROL VDC REF THRU GENSET CONTROL... VDC REF THRU GENSET CONTROL VDC UNGROUNDED GENSET CONTROL... VDC UNGROUNDED VDC... VDC VDC... VDC OIL PRESSURE 00 PSI VDC OIL PRESSURE 80 PSI... VDC OIL PRESSURE 50PSI VDC UNGROUNDED OIL PRESSURE FOR 9 "ETER OIL PRESSURE 80PSI... VDC UNGROUNDED OIL PRESSURE FOR "ETER WATER TE"PERATURE VDC WATER TE"PERATURE VDC WATER TE"PERATURE VDC UNGROUNDED WATER TE"PERATURE FOR 9 "ETER WATER TE"PERATURE... VDC UNGROUNDED WATER TE"PERATURE FOR 987 "ETER PANEL BOX WHEN PANEL IS RE"OTE "OUNTED STOP PREHEAT-START INSTRU"ENT WEDGE BASE VDC LA"P WEDGE BASE LA"P POWER CONNECTION 0- BRASS 0 BRONZE 8- BRASS 8 BRONZE 8- HEX SS 8 SS PANEL TOGGLE SWITCH "OUNT LOCKING TOGGLE SWITCH 8- X /8 TRUSS HEAD BLACK SS CHASE WITH BUSHING SEALING REDUCER ENGINE 6- X 5/8 SS BINDING HEAD TER"INAL 0 POSITION TER"INAL BLOCK SCREU-TER"INAL BLOCK QUAN AR AR AR AR

79 WESTERBEKE 5.0 BTDA/B - GENERATOR CONTROL PANEL - ELECTRONIC ;OVERNOR _ 7

80 YESTERBEKE 5.0 BTDA/B - ;ENERATOR CONTROL PANEL - ELECTRONIC ;OVERNOR REF PN QUAN SCREY NUT RELAY RELAY SWITCH BOOT LABEL HARNESS CONTROLLER CONTROLLER SCREW ASSE"BLY ASSE"BLY BOX COVER NUT NUT BLOCK "ARKER DECAL 0- X / SS 0- KEPS VDC VDC E"ERGENCY STOP E"ER;ENCY STOP SYITCH E"ERGENCY STOP SWITCH PANEL BOX ;OVERNOR VDC GOVERNOR VDC 0- X / SS BOX AND HARNESS VDC BOX AND HARNESS VDC GENSET CONTROL PANEL PANEL BOX 0- KEPS 6- KEPS TER"INAL TER"INAL BLOCK GENSET OPERATING INSTRUCTIONS 75

81 YESTERBEKE 5.0 BTDB - GENSET START/STOP PANELS 76

82 YESTERBEKE 5.0 BTDB - GENSET START/STOP PANELS REF PN NAME REMARKS QUAN - 08 PANEL START-STOP VDC PANEL START-STOP VDC 088 HOUR METER - VDC 08 BUSHING INSULATED FEMALE PLATE MOUNTS ON PANEL BOX 5-09 PANEL START-STOP CONTROL VDC 6 08 BUSHING INSULATED MALE SYITCH STOP 8 07 SYITCH PREHEAT-START SCREY 6- X / FLAT HEAD BLACK SS 0 0 SCREW 8- X /8 TRUSS HEAD BLACK SS 0975 LED GREEN-STARTER RELEASE - 07 RESISTOR VDC - 06 RESISTOR VDC 07 DIODE 07 CABLE 8 PIN FOR PANEL DIAGRAM WIRING REMOTE START-STOP SCREY 6- X /8 BINDING HEAD SS NUT 6- KEPS 77

83 WESTERBEKE 5. 0 BTDA/B - ELECTRONIC GOVERNOR 78

84 YESTERBEKE 5.0 BTDA/B - ELECTRONIC ;OVERNOR REF PN NA.. E RE.. ARKS QUAN 0068 CAPSCREY.. 6 X 5 DIN ACTUATOR ;OVERNOR VDC ACTUATOR ;OVERNOR VDC 0880 CAPSCREY.. 6 X 0 DIN BRACKET ACTUATOR SUPPORT LOCKYASHER.. 6 DIN NUT.. 6 DIN CAPSCREY 5/6NF X / LOCKYASHER 5/ NUT 0- HEX SS LOCKYASHER CLEVIS ACTUATOR 080 NUT.. 6 DIN 9 JA SCREY 0- X / SS BINDIN; HEAD 090 SPACER BRACKET ACTUATOR BALLJOINT.. ALE SCREY 0- X -7/8 SS LAR;E PAN HEAD 8 00 BALLJOINT FE.. ALE SPACER LOCKYASHER NUT 0- HEX SS 087 SCREY 0- X / SS BINDIN; HEAD 089 LOCKYASHER LEVER THROTTLE EXTENSION SPACER 5 BTDB 79

85 YESTERBEKE 6JB-6JC FOUR BTDA/B - STARTER "OTOR 80

86 WESTERBEKE 6B-6C FOUR BTDA/B - STARTER "OTOR REF PN NA"E RE"ARKS QUAN 0059 "OTOR STARTER VDC RING RETAINING SEE REF 006 RETAINER INCLUDING REF PINION INCLUDING REF AND SCREW SET INCLUDING REF 9 6 BRACKET FRONT 7 SHI"S SOLENOID SEE REF 8 AR SOLENOID INCLUDING REF LOCKWASHER M 8 DIN NUT " 8 DIN SHAFT ASSE"BLY SPRING RETAINER GEAR 5 WASHER SEE REF 9 6 BRACKET CENTER 7 WASHER SEE REF 9 8 CLIP SEE REF COVER INCLUDING REF 5,7,8,0 0 SCRE'" SEE REF CAPSCREW " 5 X BEARING AR"ATURE AR"ATURE INCLUDING BEARINGS HOUSING YOKE ASSEMBLY HOLDER BRUSH ASSEMBLY INCL REF 6 AND 7 6 BRUSH SEE REF SPRING BRUSH HOUSING REAR 9 SCREW SEE REF 5 0 CAPSCREW 006 BEARING AR"ATURE 8

87 WESTERBEKE 5.0 BTDA/B - GENERATOR SOUND GUARD ly ~ 7,, 8

88 REF PN WESTERBEKE 5.0 BTDA/B - NAPIE PANEL RAIL CORNER RETAINER SCREW SCREW GUIDE PANEL RAIL PANEL PANEL PANEL WINDOW HANDLE POST ELBOW LOCKWASHER CAPSCREW SKIRT CORNER CLOSURE SKIRT CAPSCREW SKIRT ELBOW PLENU" COVER KIT ADAPTER REPIARKS TOP SIDE GENERATOR SOUND GUARD QUICK OPENING SCREW QUICK OPENING 6- X /8 SE"S PHIL HD PANEL ALIGNPIENT REAR END SIDE FRONT SIDE WITH WINDOW ASSE"BLY CORNER SEA WATER INLET / /NC X 5/8 FRONT SKIRT CORNER SIDE /NF X / REAR EXHAUST AIR INTAKE BOTTO" OF GENSET VENT FUEL LINES THRU SKIRT QUAN AR AR AR AR AR 8 8

89 WESTERBEKE 6B-6C FOUR BTDA/B - "ISCELLANEOUS REF PN NA"E RE"ARKS QUAN KIT A SPARE PARTS KIT B SPARE PARTS EXTENDED CRUISING 6B-5BTDA KIT B SPARE PARTS EXTENDED CRUISING 6C-5BTDB GASKET SET UPPER 6B-5.0 BTDA ;ASKET SET UPPER 6C-5.0 BTDB ;ASKET SET CO"PLETE 6B-5.0 BTDA GASKET SET CO"PLETE 6C-5.0 BTDB FILTER PRI"ARY FUEL SEPARATOR STRAINER SEA loiater 7 07 VALVE ANTI-SIPHON PAINT RED AEROSOL SPRAY CAN PAINT loihite AEROSOL SPRAY CAN SPLITTER ALTERNATOR OUTPUT HARNESS 5 FOOT PANEL EXTENSION 8 PIN HARNESS 5 FOOT PANEL EXTENSION PIN 09 FILTER KIT RE"OTE LUBE OIL SWITCH ;ENERATOR SHIP-SHORE "IRE SWITCH GENERATOR SHIP-SHORE "IRE 0050 KIT FUEL HARDWARE "ANUAL OPERATOR 6B-6C "ANUAL OPERATOR 5.0 BTDA/B "ANUAL TECHNICAL "UFFLER HYDRO-HUSH FIBREGLASS GENSET ONLY KIT RE"OTE FRESH WATER SUR;E TANK 8

90 PART NO PAE;E REF PART NO PAGE REF PART NO PAGE REF

91 PART NO PAGE REF PART NO PAGE REF PART NO PAGE REF

92 PART NO PAGE REF PART NO PAGE REF PART NO PAGE REF ' " ' ' " "' '

93 PART NO PAGE REF PART NO PAGE REF PART NO PAGE REF

94 PART NO PAGE REF PART NO PAGE REF PART NO PAGE REF SO

95 PART NO PAGE REF PART NO PAGE REF PART NO PAGE REF SO

96 PART NO PAGE REF PART NO PAGE REF PART NO PAGE REF " '" " "