PARTS LIST WESTERBEKE. 71B Four. Marine Diesel Engine BED - 60 Hz 16.0 BED - 50 Hz. Marine Diesel Generators. Publication #39904 Edition One

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1 PARTS LIST WESTERBEKE 7B Four Marine Diesel Engine 0.0 BED - 60 Hz 6.0 BED - 50 Hz Marine Diesel Generators Publication #990 Edition One April 99 jr-.v-'westerbeke WESTERBEKECORPORATION J MYLES STANDISH INDUSTRIAL PARK 50 JOHN HANCOCK ROAD, TAUNTON, MA

2 PARTS LIST WESTERBEKE 7B Four Marine Diesel Engine 0.0 BED - 60 Hz 6.0 BED - 50 Hz Marine Diesel Generators Publication #990 Edition One April 99 jr-.v-'westerbeke WESTERBEKECORPORATION J MYLES STANDISH INDUSTRIAL PARK 50 JOHN HANCOCK ROAD, TAUNTON, MA

3 IMPORTANT PRODUCT SOFTWARE DISCLAIMER Product software of all kinds such as brochures, drawings, technical data, operator's and workshop manuals, parts lists and parts price lists, and other information, instructions and specifications provided from sources other than Westerbeke, is not within Westerbeke's control and, accordingly, is provided to Westerbeke customers only as a courtesy and service. Westerbeke cannot be responsible for the content of such software, makes no warranties or representations with respect thereto, including the accuracy, timeliness or completeness thereof, and will in no event be liable for any type of damages or injury incurred in connection with, or arising out of, the furnishing or use of such software. For example, components and subassemblies incorporated in Westerbeke's products and supplied by others (such as engine blocks, fuel systems and components, transmissions, electrical components, pumps and other products) are generally supported by their manufacturers with their own software, and Westerbeke must depend on such software for the design of Westerbeke's own product software. Such software may be outdated and no longer accurate. Routine changes made by Westerbeke's suppliers, of which Westerbeke rarely has notice in advance, are frequently not reflected in the supplier's software until after such changes take place. Westerbeke customers should also keep in mind the time span between printings of Westerbeke product software, and the unavoidable existence of earlier, non-current Westerbeke software editions in the field. Additionally, most Westerbeke products include customer-requested special features that frequently do not included complete documentation. In summation, product software provided with Westerbeke products, whether from Westerbeke or other suppliers, must not and cannot be relied upon exclusively as the definitive authority on the respective product. It not only makes good sense but is imperative that appropriate representatives of Westerbeke or the supplier in question be consulted to determine the accuracy and currency of the product software being consulted by the customer.

4 7B FOUR PROPULSION ENGINE 0.0 BED GENERATOR - 60 HERTZ 6.0 BED GENERATOR - 50 HERTZ TABLE OF CONTENTS PAGE DESCRIPTION 00 CYLINDER BLOCK 0 CYLINDER HEAD - ROCKER COVER 0 CRANKSHAFT - PISTONS 06 VALVES - CAMSHAFT - ROCKER SHAFT 0 TIMING GEAR COVER - ALTERNATOR MOUNT 0 INTAKE MANIFOLD - SILENCER LUBE OIL SUMP LUBE OIL PUMP 6 LUBE OIL FILTER & COOLER COOLING SYSTEM - EXHAUST MANIFOLD FRONT OPENING EXHAUST MANIFOLD SEA WATER PUMP 6 FRESH WATER PUMP FUEL SYSTEM PROPULSION BACK END - HBW TRANSMISSION - MOUNTS WARNER HYDRAULIC TRANSMISSION 0 GENSET MOUNTING SYSTEM GENSET BACK END - GENERATOR 6 GENSET AC OUTPUT & REGULATOR GENSET ELECTRONIC GOVERNOR ACTUATOR 50 BELTS - BELT GUARD 5 ELECTRICAL SYSTEM 5 PROPULSION INSTRUMENT PANELS 56 GENSET CONTROL PANEL 5 PROPULSION STARTER MOTOR 60 GENSET SOUND GUARD 6 MISCELLANEOUS

5 WESTERBEKE 7B BED - CYLINDER BLOCK t- I t L I t- 00

6 WESTERBEKE 7B BED - CYLINDER BLOCK REF PN NAME REMARKS QUAN BLOCK ASSEMBLY-PROPULSION BLOCK ASSEMBLY-GENSET WITH MECHANICAL GOVERNOR BLOCK ASSEMBLY-GENSET WITH ELECTRONIC GOVERNOR 0 LINER CYLINDER 5 00 PLUG OIL PUMP 6 0 DOWEL TUBULAR PLUG /NPT SOCKET 07 PLUG EXPANSION 0MM DIN PLUG CAMSHAFT DOWEL BLOCK TO BACKPLATE - 07 PLUG /NPT SQUARE HEAD PET COCK /NPT BLOCK DRAIN 05 PLUG /NPT 07 PLUG EXPANSION 5MM DIN 07 PLUG EXPANSION 50MM DIN PLUG EXPANSION 0MM DIN PLUG /NPT SQUARE HEAD 7 0 DOWEL TUBULAR 0 STUD 7/6NF X -5/ PLUG 0 05 STUD IDLER GEAR 06 BOLT MAIN BEARING CAP 079 WASHER FLAT 0 07 BOLT MAIN BEARING CAP-REAR /6NF LOCK WASHER 5/6 6 0 COVER GASKET COVER TO BLOCK STUD 5/6NF X 9 STUD /NF X -/ 0 07 PLUG EXPANSION 0MM DIN 09 PLUG OIL GALLERY-BLOCK REAR 060 CAPSCREW /NF X / PLUG OIL GALLERY 09 WASHER BANJO-SEAL GALLERY PLUG 7 STUD 7/6NF X -/ LUBE OIL ADAPTER TO BLOCK 0

7 ~ESTERBEKE 7B BED - CYLINDER HEAD

8 UESTERBEKE 7B BED - CYLINDER HEAD REF PN NAME REMARKS QUAN 009 CAP OIL FILLER UITH GASKET GASKET OIL FILLER CAP-SEE REF 05 CAPSCREU 5/6NF X -/ 0095 SEAL ROCKER COVER CAPSCREU CAPSCREU 5/6NF X 5/ COVER ROCKER GASKET ROCKER COVER 059 HOSE BREATHER 9 00 HEAD CYLINDER STUD HEAD FOR ROCKER COVER 5/6 050 STUD EXHAUST MANIFOLD STUD INJECTOR 5/6NF X -5/ 066 GUIDE VALVE 07 BOLT CYLINDER HEAD -/ LONG UASHER FLAT-CYLINDER HEAD BOLTS PLUG 7 07 BOLT CYLINDER HEAD 5-7/ LONG 7 00 EYE LIFTING-FRONT CAPSCREU /NF X / LOCKUASHER / 075 GASKET LOUER THERMOSTAT HOUSING 0 PLUG BRASS BRASS 090 LOCKUASHER 0 BRONZE SENDER UATER TEMPERATURE BUSHING HOUSING TO /NPT FOR SENDER HOUSING LOWER THERMOSTAT 075 LOCK WASHER 5/6 AR 9 CAPSCREU 5/6NF X -7/ 0 CAPSCREU 5/6NF X -/ 050 CAPSCREU 5/6NF X 005 PLUG M6 DIN PLUG OIL GALLERY 070 CAP WATER JET 5 0 INSERT HEAD 6 0 GASKET CYLINDER HEAD 7 06 WASHER WELCH 057 STUD 5/6NF X -/ 9 09 PLUG EXPANSION STUD MANIFOLD 5/6NF X -/ 9-05 GLOWPLUG VDC GLOWPLUG VDC 05 STRAP GLOUPLUG CONNECTING 0

9 WESTERBEKE 7B BED - CRANKSHAFT - PISTONS ~ 6 0

10 WESTERBEKE 7B BED - CRANKSHAFT - PISTONS REF PN NAME REMARKS QUAN 05 ROD CONNECTING 000 BUSHING CONNECTING ROD 00 BOLT CONNECTING ROD 00 CONNECTING ROD BOLT 5-0 BEARING SET CONNECTING ROD STD 5-05 BEARING SET CONNECTING ROD 0.5MM 5-06 BEARING SET CONNECTING ROD 0.5MM 5-07 BEARING SET CONNECTING ROD 0.76MM PISTON STD RING SET STD 00 CRANKSHAFT KEY WOODRUFF GEAR CRANKSHAFT 0560 SLINGER CRANKSHAFT FRONT 069 PULLEY CRANKSHAFT 06 BOLT CRANKSHAFT PULLEY 009 WASHER CRANKSHAFT PULLEY DOWEL / X / CAPSCREW 5/6NF X LOCK WASHER 5/6 069 PULLEY CRANKSHAFT 9 00 FLANGE OIL SEAL CRANKSHAFT REAR SEAL OIL CRANKSHAFT REAR 066 GASKET CRANKSHAFT OIL SEAL FLANGE 056 CAPSCREW 5/6NF X -/ 05 CAPSCREW 5/6NF X -/ LOCKWASHER 5/6 5-0 BEARING SET MAIN STD 5-09 BEARING SET MAIN 0.5MM BEARING SET MAIN 0.50MM 5-09 BEARING SET MAIN 0.75MM 6-09 WASHER THRUST SET STD 6-09 WASHER THRUST SET UIS 05

11 YESTERBEKE 7B _ ZO.o BED - VALVES - CAMSHAFT - ROCKER SHAFT ~/ () () 5 (7) ---. I /'

12 YESTERBEKE BED - VALVES - CAMSHAFT - ROCKER SHAFT REF PN NAME REMARKS QUAN CAMSHAFT VALVE SEAT SPRING SPRING SEAL SEAT COTTER CAP VALVE TAPPET PUSHROD SHAFT PLUG CIRCLIP YASHER ROCKER BRACKET BRACKET BRACKET SPRING PIN BUSHING SCREY HUB GEAR PLATE LOCKWASHER CAPSCREW WASHER PLATE GEAR CAPSCREW LOCKYASHER PLATE KEY INTAKE VALVE SPRING LOYER VALVE INNER VALVE OUTER VALVE STEM OIL VALVE SPRING UPPER VALVE VALVE STEM EXHAUST ROCKER INCLUDING PLUGS ROCKER SHAFT END ROCKER SHAFT INCLUDING BUSHING,SCREY,LOCK PILLAR-ROCKER BRACKET ROCKER SHAFT 5/6 STUD ROCKER SHAFT ROCKER SHAFT ROCKER SHAFT TAPER ROCKER ROCKER ADJUSTING 5/6NF JAM SELF-LOCKING IDLER GEAR IDLER IDLER GEAR 5/6 5/6NF SELF-LOCKING CAMSHAFT GEAR LOCK CAMSHAFT GEAR CAMSHAFT 5/6NF X 5/ 5/6 CAMSHAFT RETAINING WOODRUFF

13 WESTERBEKE 7B BED - TIMING GEAR COVER - ALTERNATOR MOUNT 0 0

14 WESTERBEKE 7B BED - TIMING GEAR COVER - ALTERNATOR MOUNT REF PN NAME REMARKS QUAN STUD GASKET STUD STUD CASE GASKET STUD COVER LOCKWASHER SEAL GASKET COVER PLATE BRACKET BRACKET LOCK WASHER CAPSCREW CAPSCREW SPACER SPACER PULLEY PULLEY ALTERNATOR ALTERNATOR ALTERNATOR ALTERNATOR STRAP STRAP CAPSCREW LOCKWASHER WASHER CAPSCREW SPACER CAPSCREW CAPSCREW LOCKWASHER LOCKWASHER SPACER SPACER SPACER CAPSCREW LOCKWASHER REGULATOR REGULATOR INJECTION PUMP 5/6NF X -/ BLOCK TO TIMING CASE TIMING COVER 5/6NF X -/ TIMING COVER 5/6NF X -/ TIMING GEAR TIMING COVER TO CASE TIMING GEAR COVER 5/6NF X / TIMING 5/6 5/6NF OIL-TIMING COVER INJECTION PUMP GEAR COVER INJECTION PUMP GEAR SEA WATER PUMP ADJUSTING SEA WATER PUMP & ALTERNATOR 5A SEA WATER PUMP & ALTERNATOR 90-90A 5/6 5/6NF X 5/6NF X -/ 50A ALTERNATOR 5A ALTERNATOR 50A ALTERNATOR 5-90A ALTERNATOR 50 AMP VDC INCLUDING PULLEY 5 AMP VDC 60 AMP VDC 90 AMP VDC ALTERNATOR ADJUSTING 50 AMP ALTERNATOR ADJUSTING 5-90 AMP 5/6NF X 5/6 ADJUSTING STRAP 5/6NC X ADJUSTING STRAP /NC X 5-/ 50 AMP /NC X 5-/ 5-90 AMP / / 50 AMP 5 AMP AMP 5/6NF X 7/ TIMING CASE TO BLOCK 5/6 5/6NF 5 AMP ALTERNATOR AMP ALTERNATOR 6 AR AR

15 WESTERBEKE 7B BED - INT AKE MANIFOLD AND SILENCER 5 \ 0

16 WESTERBEKE 7B BED - INTAKE MANIFOLD AND SILENCER REF PN NAME REMARKS QUAN STUD STUD GASKET MANIFOLD LOCK WASHER STUD GASKET ADAPTER WASHER LOCKWASHER CLAMP SILENCER SCREEN 5/6NF X -/ 5/6NF X -/ INTAKE MANIFOLD TO HEAD INTAKE 5/6 5/6NF 5/6NF X -/ ADAPTER TO MANIFOLD SILENCER TO MANIFOLD 5/6 FLAT 5/6 5/6NF SILENCER AIR INTAKE INCLUDING REF 5 AIR INTAKE SILENCER 7 : : : :

17 WESTERBEKE 7B BED - LUBE OIL SUMP 5 I I I I..... ~ I 6 7 I I I r I r 'X:: I r I I r : I I I 6 I I, 5 9j 0 ~9 ~

18 WESTERBEKE 7B BED - LUBE OIL SUMP REF PN NAME REMARKS QUAN 0570 DIPSTICK 056 GASKET SET SUMP 0 PLUG /NPT 056 SUMP LUBE OIL 5 0 STIFFENER SUMP FRONT STIFFENER SUMP REAR 7 09 STIFFENER SUMP SIDE 09 STIFFENER SUMP REAR LOCKWASHER 5/ CAPSCREW 5/6NF X 5/ 057 CAPSCREW 5/6NF X / 079 SEAL LEAD WIRE 06 BOLT BANJO-SUMP DRAIN 069 WASHER SUMP DRAIN BANJO 5 00 HOSE SUMP DRAIN WASHER BANJO 7 09 BRACKET SUMP DRAIN HOSE 066 BRACKET SUMP DRAIN HOSE BRACKET CAP SUMP DRAIN HOSE

19 WESTERBEKE 7B BED - LUBE OIL PUMP () () ) ~~~ I

20 WESTERBEKE 7B BED - LUBE OIL PUMP REF PN NAME REMARKS QUAN 05 CAPS CREW /NF X / 075 LOCKWASHER / LINE LUBE OIL 5 07 GASKET LUBE OIL LINE PLUG SPRING OIL RELIEF VALVE 070 PLUNGER OIL RELIEF VALVE GEAR PUMP DRIVE SETSCREW OIL PUMP RETAINING 077 SETSCREW 7/6NF 055 PUMP LUBE OIL 07 GASKET STRAINER TO PUMP 0555 STRAINER OIL SHAFT PUMP DRIVE 6 06 PIN COVER OIL PUMP 057 CAPSCREW /NF X -/ 5

21 WESTERBEKE 7B BED - LUBE OIL COOLER AND FILTER 6

22 WESTERBEKE 7B BED - LUBE OIL COOLER AND FILTER REF PN NAME REMARKS QUAN 09 CLAMP HOSE 0 HOSE -/ IN - INCHES REQUIRED 059 TUBE EXCHANGER TO PUMP 060 HOSE EXCHANGER TO TUBE HOSE 5/ IN WIRE INSERTED - INCHES REQUIRED CLAMP HOSE 7 05 FILTER LUBE OIL 05 CONNECTOR OIL COOLER 9 05 COOLER OIL NIPPLE FILTER TO ADAPTER CAPSCREW 077 WASHER 7/6 FLAT 0770 LOCKWASHER 7/6 069 CAPSCREW 7/6NF X -/ /6NF 6 BRACKET INJECTION PUMP SUPPORT ADAPTER LUBE OIL FILTER 006 GASKET LUBE OIL FILTER ADAPTER TO BLOCK 7

23 C IT! (I) -I IT! ::0 m IT! ;JI:: IT! ~r.>-- -J m ru o o m IT! t:j n o, z n (I) -< (I) -I IT! : 0

24 WESTERBEKE 7B BED - COOLING SYSTEM REF PN NAME REMARKS QUAN 050 CAPS CREW 5/6NF X 075 LOCKWASHER 5/ WASHER 5/6 FLAT 076 HOUSING THERMOSTAT 5 07 GASKET THERMOSTAT CAP PRESSURE THERMOSTAT 09 CLAMP HOSE HOSE THERMOSTAT TO MANIFOLD 0 07 MANIFOLD EXHAUST 05 PUMP SEA WATER 066 NIPPLE /NPT X " HOSE 066 ELBOW /NPT X HOSE 0777 HOSE MANIFOLD TO EXCHANGER HOSE II ID WIRE INSERTED - INCHES REQUIRED CLAMP HOSE NAMEPLATE 095 SCREW - X / SS OVAL HEAD 9 05 CAPSCREW /NC X / BRASS COVER EXCHANGER END 09 O-RING EXCHANGER END COVER 05 GASKET EXCHANGER END COVER 000 EXCHANGER HEAT SPACER EXCHANGER MOUNT - GENSET CAPSCREW M X 0 DIN 9 GENSET STUD M X 5 DIN 99 - PROPULSION LOCKWASHER M DIN 7 PROPULSION 0 M DIN 9 PROPULSION PLUG /NPT BRASS SQUARE HEAD 0 07 PETCOCK /NPT 0969 PLUG /NPT HEX HEAD BRASS 066 ELBOW /NPT X " HOSE 05 ZINC 060 HOSE EXCHANGER TO FRESH WATER PUMP 9

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26 WESTERBEKE 7B BED - COOLING SYSTEM REF PN NAME REMARKS QUAN WASHER / FLAT LOCKWASHER / CAPS CREW /NC X -/ 0760 ELBOW KIT WATER INJECTED INCL REF THRU PLUG /NPT BRASS SQUARE HEAD ELBOW /NPT X " HOSE 0 GASKET EXHAUST ELBOW TO MANIFOLD 05 CLAMP EXHAUST ELBOW TO MANIFOLD 0775 GASKET EXHAUST MANIFOLD TO HEAD 050 STUD EXHAUST MANIFOLD TO HEAD WASHER 5/6 FLAT LOCKWASHER 5/ /6NC 0907 ELBOW MANIFOLD TO RECOVERY TANK HOSE CLAMP HOSE TUBING MANIFOLD TO TANK - INCHES REQUIRED KIT COOLANT RECOVERY TANK 5 05 CAP COOLANT RECOVERY TANK TANK COOLANT RECOVERY STRAP COOLANT RECOVERY TANK CAPSCREW /NF X -/ LOCKWASHER /

27 WESTEREKE 7 FOUR - FRONT OPENING EXHAUST MANIFOLD / I / / /

28 WESTERBEKE 7B FOUR - FRONT OPENING EXHAUST MANIFOLD REF PN NAME REMARKS QUAN MANIFOLD STUD GASKET LOCK WASHER CLAMP ELBOW KIT ELBOW GASKET FLANGE FRONT EXHAUST M0 X 0 DIN 99 MANIFOLD TO FLANGE Ml0 DIN 7 M0 DIN 9 EXHAUST ELBOW TO FLANGE WATER INJECTED EXHAUST INCL REF 6, 7,, 9 /NPT X " HOSE EXHAUST ELBOW TO FLANGE MANIFOLD TO EXHAUST ELBOW

29 WESTERBEKE 7B BED - SEA WATER PUMP ~ I I

30 WESTERBEKE 7B BED - SEA WATER PUMP REF PN NAME REMARKS QUAN 05 PUMP SEA WATER 07 SCREW BEARING HOUSING TO PUMP 0 LOCKWASHER 00 HOUSING BEARING SEAL INCLUDING SEAT 6 05 RING RETAINING 7 05 GASKET BEARING HOUSING TO PUMP HOUSING 0967 HOUSING PUMP BODY 9 05 SCREW PUMP HOUSING TO CAM 0 05 CAM 0907 IMPELLER INCLUDING GASKET 09 GASKET IMPELLER COVER 05 COVER IMPELLER INCLUDING BUSHING 0 CAPSCREW 5 0 LOCKWASHER 6 09 BUSHING SHAFT END 7 0 KEY IMPELLER TO SHAFT 06 SHAFT 9 0 DOWEL COVER TO PUMP HOUSING 0 09 KEY DRIVE PULLEY TO SHAFT 0 BEARING 06 RING RETAINING 0969 PLUG DRAIN 09 KIT PUMP REPAIR INCL 6,7,9,0,.,6,, 5

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32 WESTERBEKE 7B BED - FRESH WATER PUMP REF PN NAME REMARKS QUAN FLANGE PLATE SHAFT RING BEARING SPACER RING PLATE SLINGER CAPSCREW LOCKWASHER LOCK WASHER HOUSING GASKET SEAL IMPELLER STUD CAPSCREW GASKET GASKET BODY CAPSCREW LOCK WASHER PULLEY LOCK WASHER CAPSCREW CAPS CREW HOSE CLAMP WATER PUMP PULLEY SEE REF SEE REF RETAINING BEARING RETAINING OUST SEAL /NF X 5/ / /NF / PUMP BEARING REF THRU 9,,6,7 BEARING HOUSING TO PUMP BODY SEE REF /NF X 7/ 5/6NF X -/ FRESH WATER PUMP 5/6NF X -/ 5/6 FRESH WATER PUMP 5/6 5/6NF X / 5/6NF X BYPASS HOSE 0 7

33 WESTERBEKE 7B BED - FUEL SYSTEM

34 WESTERBEKE 7B BED - FUEL SYSTEM REF PN NAME REMARKS QUAN INJECTOR WASHER SEAL BOLT WASHER WASHER ADAPTER NOZZLE LINE CLAMP HOSE CONNECTOR HOSE CONNECTOR LINE LINE LINE LINE CAPSCREW LOCKWASHER CLAMP CLAMP CLAMP STUD CAPSCREW LOCKWASHER BRACKET UNION FERRULE LINE BOLT WASHER BANJO SOLENOID SOLENOID SOLENOID SOLENOID O-RING SPRING PLUNGER BALLJOINT WASHER LOCK WASHER SPACER ASSEMBLY EXCLUDING REF THRU INJECTOR NOZZLE INJECTOR DUST 5/6NF BANJO-INJECTOR LEAK-OFF BANJO CONNECT FUEL LINE TO INJECTOR INJECTOR INJECTOR RETURN HOSE FUEL - INCHES REQUIRED MALE FUEL RETURN FUEL RETURN ASSEMBLY INJECTOR INJECTOR INJECTOR INJECTOR M 5 X 5 DIN A PHILLIPS HEAD M 5 DIN 7 INJECTOR LINES INJECTOR LINES - TAPPED THREAD M 5 DIN 9 INJECTOR LINES FUEL LINE CLAMPS TO BRACKET /NF X 5/ / MANIFOLD TO INJECTOR LINE CLAMP COMPRESSION INCL S AND FERRULES COMPRESSION /6 COMPRESSION /6 PUMP TO INJECTOR LEAK-OFF BANJO-INJECTION PUMP OUTLET BANJO FUEL RETURN FROM PUMP FUEL SHUT-OFF VDC INCL REF 7- FUEL SHUT-OFF VDC INCL REF 7- FUEL SHUT-OFF VDC UNGROUNDED FUEL SHUT-OFF VDC UNGROUNDED FUEL SOLENOID FUEL SOLENOID PLUNGER FUEL SOLENOID THROTTLE CABLE-PROPULSION 0 FLAT SS 0 0- HEX SS BALLJOINT TO THROTTLE LEVER

35 WESTERBEKE 7B BED - FUEL SYSTEM 0

36 WESTERBEKE 7B BED - FUEL SYSTEM REF PN NAME REMARKS QUAN SPRING SPRING SPRING GASKET SPACER BOLT CAPS CREW WASHER WASHER WASHER BOLT SCREW WASHER WASHER BOLT LINE FILTER ELEMENT KEY GASKET GEAR LOCK WASHER BRACKET PUMP PUMP HOSE CAPSCREW GROMMET SPACER WASHER LOCK WASHER MAGNET ELEMENT ELBOW ADAPTER HOSE ELBOW LOCKWASHER GOVERNOR-PROPULSION GOVERNOR-GENSET WITH MECHANICAL GOVERNOR GOVERNOR-GENSET WITH ELECTRONIC GOVERNOR INJECTION PUMP GOVERNOR COVER FUEL LINE TO PUMP INLET BANJO-INJECTION PUMP INLET /NF X BANJO M BANJO M BANJO M ALUMINUM BANJO BLEED BLEED SCREW BANJO M PROPULSION BANJO-PROPULSION FILTER TO INJECTION PUMP FUEL WITH PRIMING PUMP FUEL FILTER WOODRUFF INJECTION PUMP TO TIMING CASE INJECTION PUMP DRIVE M DIN 7 M DIN 9 LIFT PUMP FUEL LIFT lvdc REPLACED BY 0975 FUEL LIFT VDC LIFT PUMP TO FILTER INCL ELBOW REF 7 /NC X -/ INCLUDED WITH LIFT PUMP INCLUDED WITH LIFT PUMP / FLAT / l/nc LIFT PUMP LIFT PUMP FILTER INCLUDING GASKET /NPT STREET 90 BRASS FUEL SUPPLY INCL REF 76 ADAPTER 5/6

37 WESTERBEKE 7B BED - FUEL SYSTEM 9 ~

38 WESTERBEKE 7B BED - FUEL SYSTEM REF PN NAME REMARKS QUAN CAPSCREW 5/6NF X / 0759 WASHER 5/6 FLAT /6NF PUMP FUEL INJECTION-PROPULSION - 06 PUMP INJECTION-GENSET W/MECHANICAL GOVERNOR PUMP INJECTION-GENSET W/ELECTRONIC GOVERNOR 059 BRACKET THROTTLE CABLE-PROPULSION SHIM THROTTLE CABLE-PROPULSION 6 05 CLAMP THROTTLE CABLE-PROPULSION 7 09 LOCK WASHER 0 07 SCREW 0- X / SS PLUG /NPT HEX HEAD BRASS GAUGE FUEL PRESSURE-GENSET OPTIONAL BOLT BANJO-FUEL PRESSURE GAUGE WASHER BANJO M BANJO FUEL PRESSURE GAUGE-GENSET PUMP FUEL LIFT VDC CAPSCREW /NC X 5/

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40 WESTERBEKE 7B FOUR - BACK END - MODEL HBW TRANSMISSION - MOUNTS REF PN NAME REMARKS QUAN CAPSCREW LOCK WASHER WASHER MOTOR CAPSCREW LOCK WASHER CAPSCREU STUD MOUNT LOCKUASHER HOUSING CAPSCREW LOCKWASHER CAPSCREW SCREW MOUNT CAPSCREU LOCK WASHER ADAPTER GEAR GEAR GEAR HOSE CLAMP COOLER ELBOU CAPSCREW LOCKWASHER LOCK WASHER COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING CAPSCREU SETSCREW SETSCREU LOCKUASHER BRACKET SHIM CLAMP SCREU M0 X 0 DIN 9 M0 DIN 7 M0 DIN 5 STARTER VDC M0 X 65 DIN 9 FULLY THREADED / /NF X t 7/6NF X -/ FRONT RIGHT 7/6 7/6NF FLYWHEEL M0 X 5 DIN 9 Ml0 DIN 7-B Ml0 X 0 DIN 9 Ml0 DIN 9 DAMPER TO FLYUHEEL REAR Ml0 X 0 DIN 9 Ml0 DIN 7 HBU50 GEAR TO HOUSING HBU50.5: HBU50.9: HBU50.7: " ID UIRE INSERTED - INCHES REQUIRED HOSE 6 HBW TRANSMISSION /NPT X " HOSE M X 0 DIN 9 M DIN 7 M0 X.5 DIN 9 M0 DIN 7 HBU 0.75 IN BORE HBU 0.75 IN BORE HBU.0 I N BORE HBU.5 IN BORE HBU.5 IN BORE HBW.75 IN BORE HBU.5 IN BORE M0 X.5 X 0 DIN 96 COUPLING /NC X / COUPLING /NC X 0- HEX SS 0 SHIFT CABLE SHIFT CABLE SHIFT CABLE 0- X 5/ SS

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42 WESTERBEKE 7B FOUR - BACK END - MODEL HBW TRANSMISSION - MOUNTS REF PN NAME REMARKS QUAN 076 LOCK WASHER M DIN CAPSCREW M X DIN 9 0 BALL JOINT SHIFT CABLE 075 /NF LOCK WASHER / 6 06 ISOLATOR 7 06 M6 DIN CAPS CREW M0 X 5 DIN LOCK WASHER M0 DIN DOWEL ADAPTER TO HOUSING 5 06 DAMPER HBW50 & WARNER HYDRAULIC TRANSMISSIONS DOWEL HOUSING TO BACKPLATE 5 0 BOLT FLYWHEEL FLYWHEEL INCLUDING RING GEAR GEAR RING TABWASHER BACKPLATE LOCKWASHER M0 DIN CAPSCREW M0 X 0 DIN DOWEL BLOCK TO BACKPLATE MOUNT FRONT RIGHT LOCKWASHER / 6 07 CAPSCREW /NF X -/ M0 DIN STUD M0 X 0 DIN 99 7

43 YESTERBEKE 7B FOUR - YARNER TRANSMISSION fr A ~'0

44 WESTERBEKE 7B FOUR - WARNER TRANSMISSION REF PN NAME REMARKS QUAN COOLER CLAMP ELBOW ELBOW BRACKET CLAMP HOSE ELBOW PET COCK ELBOW HOSE HOSE HOSE CONNECTOR CONNECTOR GEAR GEAR GEAR GEAR GEAR GEAR LOCKWASHER CAPSCREW STUD LOCKWASHER LOCK WASHER BALL JOINT SCREW CLAMP SHIM LOCKWASHER BRACKET LOCK WASHER CAPSCREW COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING SETSCREW SETSCREW SETSCREW OIL HOSE - MOUNT COOLER TO BRACKET COOLER TO HOSE /NPT STREET BRASS 90 COOLER MOUNT TO TRANSMISSION HOSE 6 " ID WIRE INSERTED - INCHES REQUIRED /NPT X " HOSE /NPT HOSE TO TRANSMISSION OIL OIL - : AND : TRANSMISSION OIL - REDUCTION TRANSMISSION EXCEPT : HOSE TO TRANSMISSION EXCEPT : HOSE TO : TRANSMISSION HYDRAULIC : HYDRAULIC.5: HYDRAULIC.9: OPPOSITE ROTATION HYDRAULIC : HYDRAULIC.5: HYDRAULIC : '0 DIN 7 '0 X 0 DIN 9 '0 X 70 DIN 99 '0 DIN 7 '0 DIN 9 /NF / SHIFT CABLE 0- X 5/ SS SHIFT CABLE SHIFT CABLE 0 0- HEX SS SHIFT CABLE 7/6NC 7/6 7/6NC X DIRECT DRIVE 0.75 IN BORE DIRECT DRIVE 0.75 IN BORE DIRECT DRIVE.0 IN BORE DIRECT DRIVE.5 IN BORE DIRECT DRIVE.5 IN BORE DIRECT DRIVE.75 IN BORE DIRECT DRIVE.5 IN BORE REDUCTION.0 IN BORE REDUCTION.5 IN BORE REDUCTION.5 IN BORE REDUCTION.75 IN BORE REDUCTION.5 IN BORE COUPLING /NC X / COUPLING /NC X COUPLING /NC X -/ 6 9

45 WESTERBEKE 0. 0 BED - MOUNTING SYSTEM ~o ex) en co... ex) 0

46 WESTERBEKE 0.0 BED - MOUNTING SYSTEM REF PN NAME REMARKS QUAN 077 MOUNT FRONT 07 CAPSCREW /NC X -/ 0777 WASHER / FLAT 050 SHIELD ISOLATOR 5 05 ISOLATOR SPACER ISOLATOR TO RAIL RAIL ASSEMBLY LEFT INCLUDING ISOLATORS 067 WASHER ISOLATOR SNUBBING LOCKUASHER / /NC /6NC LOCKWASHER 5/ CAPSCREU 5/6NC X -/ 077 7/6NF LOCKWASHER 7/ RAIL ASSEMBLY RIGHT INCL ISOLATRS & GND STRAP 7 07 STRAP GROUND 0557 CAPSCREW 5/6NC X -/ 9 07 CAPSCREW /NC X -/ ISOLATOR 057 SPACER ISOLATOR TO RAIL 069 DRIPTRAY

47 WESTERBEKE 0.0 BED - BACK END - GENERATOR

48 WESTERBEKE 0.0 BED - BACK END - GENERATOR REF PN NAME REMARKS QUAN 0 MOTOR STARTER VDC 095 SOLENOID STARTER MOTOR 06 CAPSCREW M0 X 55 DIN LOCKWASHER M0 DIN WASHER M0 DIN CAPSCREW M0 X 5 DIN LOCK WASHER M0 DIN WASHER M0 DIN LOCK WASHER / CAPSCREW /NF X 07 BACKPLATE - 0 FLYWHEEL INCLUDING RING GEAR - 09 GEAR RING 066 TABWASHER 0 BOLT FLYWHEEL CAPSCREW /NF X -/ LOCK WASHER / CAPSCREW '0 X 5 DIN LOCK WASHER '0 DIN WASHER '0 DIN PLATE DRIVE DISC TO HUB 0975 DISC DRIVE 0966 HUB DRIVE 0967 FAN 096 LOCK WASHER '0 DIN CAPS CREW '0 X 5 DIN ARMATURE PHASE ARMATURE PHASE BEARING BALL 006 CAPSCREW ' 6 X 55 DIN LOCK WASHER ' 6 DIN WASHER ' 6 DIN STATOR EXCITER GENERATOR PHASE STATOR PHASE STATOR INCLUDING HOUSING PHASE GENERATOR PHASE STATOR PHASE STATOR INCLUDING HOUSING PHASE 095 LOCKWASHER '0 DIN 6797A 097 CAPSCREW '0 X 5 DIN HOUSING GENERATOR END t

49 WESTERBEKE 0.0 BED - BACK END - GENERATOR

50 WESTERBEKE 0.0 BED - BACK END - GENERATOR REF PN NAME REMARKS QUAN WASHER M0 DIN LOCKWASHER M0 DIN CAPS CREW M0 X 5 DIN COVER PTO NIPPLE CHASE INCLUDED WITH PANEL BOX ASSEMBLY 069 RING SEALING INCLUDED WITH PANEL BOX ASSEMBLY 0670 BRACKET PANEL MOUNT INCLUDED WITH PANEL BOX ASSY PANEL REFER TO PANEL PAGE 05 M 6 DIN LOCKWASHER M 6 DIN ISOLATOR PANEL MOUNT DIODE ASSEMBLY 09 LOCKWASHER M 5 DIN 6797A SCREW M 5 X 6 DIN A SENSOR MAGNETIC 5 5

51 WESTERBEKE 0.0 BED - AC OUTPUT AND REGULATOR 6

52 WESTERBEKE 0.0 BED - AC OUTPUT AND REGULATOR REF PN NAME REMARKS QUAN 095 COVER AC OUTPUT 09 SCREW M 5 X 0 DIN A 0677 CONNECTOR BOX -/ - AC OUTPUT LEADS 097 CAPSCREW M 6 X 0 DIN LOCK WASHER M 6 DIN WASHER M 6 DIN CAPSCREW M0 X 5 DIN SCREW M X 5 DIN A LOCK WASHER M DIN 6797A REGULATOR VOLTAGE HOLDER FUSE - 07 FUSE BLOCK TERMINAL AC OUTPUT BAR BUSS AR M BRASS AR LABEL AC OUTPUT PHASE LABEL AC OUTPUT PHASE KIT OPTIONAL AC OUTPUT CIRC BREAKER 60HZ PH KIT OPTIONAL AC OUTPUT CIRC BREAKER 50HZ PH 7

53 WESTERBEKE 0.0 BED - ELECTRONIC GOVERNOR ACTUATOR

54 WESTERBEKE 0.0 BED - ELECTRONIC GOVERNOR ACTUATOR REF PN NAME REMARKS QUAN ACTUATOR GOVERNOR VDC ACTUATOR GOVERNOR VDC 00 CAPSCREW M 6 X 0 DIN BRACKET ACTUATOR 07 LOCK WASHER M 6 DIN M 6 DIN M 6 DIN 9 JAM SCREW 0- X 7/ SS 0009 CLEVIS ACTUATOR 9 00 BALLJOINT SCREW 0- X 7/ SS 0 WASHER 0 FLAT SS 067 SPACER 09 LOCKWASHER HEX SS ROD THREADED 0- X LOCKWASHER 5/ /6NF 9

55 \JESTERBEKE 7B BED - BELTS - BELT GUARD \~,,,.M,,_"\... o...

56 WESTERBEKE 7B BED - BELTS - BELT GUARD REF PN NAME REMARKS QUAN 0 WINGSCREW 0- X / 09 LOCKWASHER 0 07 WASHER FLAT 006 GUARD GENSET BELT 5 07 BRACKET BELT GUARD PULLEY FRESH WATER PUMP GROOVE 6-00 PULLEY FRESH WATER PUMP GROOVE PULLEY FRESH WATER PUMP GROOVE BRACKET BELT GUARD TOP BELT 50 AMP ALTERNATOR - BELT 5 AMP ALTERNATOR - 06 BELT AMP ALTERNATOR 9-05 BELT SEA WATER PUMP-PROPULSION 9-06 BELT SEA WATER PUMP-GENSET 0-07 PULLEY SEA WATER PUMP-PROPULSION PULLEY SEA WATER PUMP-GENSET 076 BRACKET BELT GUARD 5

57 6 --I :c m IJ) -i m ;U to m m " -.I to til N " ro o o to m o 6 m r ", n -i ;U... n l> r fj) -< IJ) -i m 7

58 WESTERBEKE 7B BED - ELECTRICAL SYSTEM REF PN NAME REMARKS QUAN ; PUMP SWITCH SWITCH BUSHING SENDER LOCK WASHER ALTERNATOR BOOT STRAP GLOWPLUG GASKET CAPSCREW SCREW LOCKWASHER BRACKET SCREW BREAKER BREAKER LOCKWASHER BREAKER SCREW SWITCH SCREW HARNESS HARNESS SOLENOID SOLENOID CAPS CREW LOCKWASHER SOLENOID SOLENOID LOCKWASHER LOCK WASHER WIRE SOLENOID SWITCH ELBOW SENDER RESISTOR DIAGRAM DIAGRAM FUEL LIFT VDC TEMPERATURE-PROPULSION TEMPERATURE-GENSET /NPT TO /NPT-PROPULSION WATER TEMPERATURE 0 0- HEX SS 50 AMP VDC INCLUDING PULLEY /NC KEPS 0- KEPS GLOWPLUG CONNECTING VDC BRACKET TO CYLINDER HEAD /NC X / - X 7/ SS SS PREHEAT SOLENOID-CIRCUIT BREAKER - X / SS CIRCUIT 0 AMP VDC CIRCUIT 0 AMP VDC / /NC CIRCUIT 0 AMP - X / BRASS EXHAUST TEMPERATURE-GENSET 6- X / TAPPING ENGINE-PROPULSION GENSET INCLUDED IN PANEL HARNESS ASSY PREHEAT VDC PREHEAT VDC 5/6NF 5/6NF X 5/ 5/6 STARTER MOTOR 059 PROPULSION VDC STARTER MOTOR GENSET VDC M DIN 7 PROPULSION Ml0 DIN 7B BRONZE GENSET M DIN 9 PROPULSION M0 DIN 9 BRASS GENSET SOLENOID INCLUDING BOOT FUEL SHUT-OFF REFER TO FUEL PAGE OIL PRESSURE /NPT STREET 90 STEEL OIL PRESSURE ASSEMBLY-PROPULSION WIRING PROPULSION VDC WIRING GENSET VDC AR AR 5

59 WESTERBEKE 7B FOUR - PROPULSION INSTRUMENT PANELS 6 5

60 WESTERBEKE 7B FOUR - PROPULSION INSTRUMENT PANELS REF PN NAME REMARKS QUAN PANEL SCREW COVER HOLDER LAMP METER METER PANEL KEYSWITCH COVER SPACER WINDOW SCREW VOLTMETER DECAL CABLE SWITCH CAP METER ALARM WIRE DIAGRAM PANEL METER PANEL SWITCH CAP BUZZER PLUG LAMP HOLDER HARNESS HARNESS ASSEMBLY SPACER SCREW DRAWING ADMIRAL INCLUDING ALARM PANEL REAR LAMP WEDGE BASE INSTRUMENT VDC WEDGE BASE WATER TEMPERATURE OIL PRESSURE 00 PSI PLATE OFF-ON NYLON LOCKING 6- FACEPLATE NYLON KEYSWITCH COVER NYLON 6- X / WASHER HEAD VDC SWITCH IDENTIFICATION PANEL TO ENGINE PIN PUSHBUTTON START/PREHEAT SWITCH COVER REPLACEMENT TACHOMETER-HOUR ASSEMBLY POWER TO METER LAMPS WIRING ENGINE lvdc CAPTAIN TACHOMETER PLATE TEST SWITCH ALARM NYLON lvdc LAMP PANEL TO ENGINE PIN PANEL TO ENGINE PIN TERMINAL-DIODE TERMINAL-DIODE ASSEMBLY 6- X / TAPPING SS TEMPLATE TO INSTALL EITHER PANEL 55

61 U." 9-5 ~ :c m (f) -f m ::u OJ m ;II:: m N 0 0 OJ m c 6 G') m z m ::u J> -f 0 ::u (") 0 Z -f ::u 0 r- '"0 J> Z m - r-

62 ~ESTERBEKE 0.0 BED - GENERATOR CONTROL PANEL REF PN NAME REMARKS QUAN PANEL HOUR METER VOLTMETER METER METER PLATE COVER S~ITCH S~ITCH LAMP HOLDER ~IRE LOCK~ASHER HARNESS RING SCRE~ NIPPLE RING WASHER HARNESS SCRE~ BLOCK MARKER PLATE SCREW RELAY RELAY SWITCH BOOT LABEL HARNESS CONTROLLER CONTROLLER SCREW ASSEMBLY BOX LOCK WASHER BLOCK MARKER DECAL GENERATOR CONTROL REF THRU VDC OIL PRESSURE 00 PSI ~ATER TEMPERATURE PANEL BOX WHEN PANEL IS REMOTE MOUNTED STOP PREHEAT-START INSTRUMENT ~EDGE BASE VDC LAMP WEDGE BASE LAMP POWER CONNECTION 0- BRASS 0 BRONZE 0- KEPS PANEL TOGGLE SWITCH MOUNT LOCKING - X / TRUSS HEAD BLACK SS CHASE WITH BUSHING SEALING REDUCER ENGINE 6- X 5/ SS BINDING HEAD TERMINAL TERMINAL BLOCK SCREW-TERMINAL BLOCK 0- X / SS 0- KEPS VDC VDC EMERGENCY STOP EMERGENCY STOP SWITCH EMERGENCY STOP SWITCH PANEL BOX GOVERNOR VDC GOVERNOR VDC 0- X / SS BOX AND HARNESS GENERATOR CONTROL PANEL 0- KEPS 6- HEX SS 6 SS TERMINAL TERMINAL BLOCK GENSET OPERATING INSTRUCTIONS AR AR 6 57

63 UESTERBEKE 7B FOUR - PROPULSION STARTER MOTOR \ ~ \ ~- 5

64 WESTERBEKE 7B FOUR - PROPULSION STARTER MOTOR REF PN NAME REMARKS QUAN 0059 MOTOR STARTER VDC RING RETAINING SEE REF 006 RETAINER INCLUDING REF PINION INCLUDING REF AND SCREW SET INCLUDING REF 9 6 BRACKET FRONT 7 SHIMS SOLENOID SEE REF AR 005 SOLENOID INCLUDING REF LOCK WASHER M DIN M DIN SHAFT ASSEMBLY SPRING RETAINER GEAR 5 WASHER SEE REF 9 6 BRACKET CENTER 7 WASHER SEE REF 9 CLIP SEE REF COVER INCLUDING REF 5,7,,0 0 SCREW SEE REF CAPSCREW M 5 X BEARING ARMATURE ARMATURE INCLUDING BEARINGS HOUSING YOKE ASSEMBLY HOLDER BRUSH ASSEMBLY INCL REF 6 AND 7 6 BRUSH SEE REF SPRING BRUSH HOUSING REAR 9 SCREW SEE REF 5 0 CAPSCREW 006 BEARING ARMATURE 59

65 WESTERBEKE 0.0 BED - GENERATOR SOUND GUARD 9 60

66 WESTERBEKE 0.0 BED - GENERATOR SOUND GUARD REF PN NAME REMARKS QUAN PANEL WINDOW RETAINER SCREW SCREW GUIDE PANEL HANDLE SCREW CORNER RAIL RAIL PANEL POST PANEL SKIRT SCREW WASHER SKIRT AIR DAM SCREW WASHER FOAM FOAM BASE SCREW SCREW HOSE CLAMP SIDE WITH WINDOW ASSEMBLY QUICK OPENING SCREW QUICK OPENING 6- X / SEMS PHIL HEAD PANEL ALIGNMENT FRONT AND REAR - X / SEMS PHIL HEAD END SIDE TOP CORNER SIDE END 0- X -/ SS 0 FLAT SS 0- STOP SS SIDE X / WOOD ROUND HEAD FLAT SS UPPER AIR SEAL - INCHES REQUIRED LOWER AIR SEAL - INCHES REQUIRED ASSEMBLY X -/ WOOD FLAT HEAD SS X WOOD FLAT HEAD SS -/" 0 AIR INTAKE - INCHES REQUIRED HOSE 0 AR AR AR AR G

67 ~ESTERBEKE 7B BED - MISCELLANEOUS REF PN NAME REMARKS QUAN KIT A KIT A KIT B KIT B GASKET SET GASKET SET FILTER STRAINER VALVE PAINT SPLITTER HARNESS HARNESS FILTER KIT S~ITCH S~ITCH SWITCH KIT MANUAL MANUAL MANUAL MUFFLER KIT SPARE SPARE SPARE SPARE UPPER PARTS PARTS PARTS PARTS PROPULSION GENSET EXTENDED CRUISING EXTENDED CRUISING COMPLETE PRIMARY FUEL SEPARATOR SEA WATER ANTI-SIPHON RED AEROSOL SPRAY CAN ALTERNATOR OUTPUT 5 FOOT PANEL EXTENSION PIN 5 FOOT PANEL EXTENSION PIN REMOTE LUE OIL GENERATOR SHIP-SHORE WIRE 60HZ GENERATOR SHIP-SHORE ~IRE 60HZ GENERATOR SHIP-SHORE WIRE 50HZ FUEL HARDWARE OPERATOR OPERATOR ED TECHNICAL HYDRO-HUSH FIREGLASS REMOTE FRESH WATER SURGE TANK PROPULSION GENSET 6