PARTS LIST WESTERBEKE. 35BThree 38B Four 42B Four. Marine Diesel Engines. Marine Diesel Generators. Publication # Edition One.

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1 PARTS LIST WESTERBEKE 5 Three Four Four Marine Diesel Engines 0.0 BTD-0 Hz.0 BTD-0 Hz.5 BTDA-0 Hz 7.5 BTD-50 Hz. BTD-50 Hz 9. BTDA-50 Hz Marine Diesel Generators Publication #077 Edition One February 990 ~r~ rwesterbeke WESTERBEKECORPORATION ~ MYLES STANDISH INDUSTRIAL PARK 50 JOHN HANCOCK ROAD, TAUNTON, MA

2 PARTS LIST WESTERBEKE 5BThree B Four B Four Marine Diesel Engines 0.0 BTD-0 Hz.0 BTD-0 Hz.5 BTDA-0 Hz Marine Diesel Generators 7.5 BTD-50 Hz. BTD-50 Hz 9. BTDA-50 Hz Publication #077 Edition One February 990 ~r~ rwesterbeke WESTERBEKECORPORATION ~ MYLES STANDISH INDUSTRIAL PARK 50 JOHN HANCOCK ROAD, TAUNTON, MA

3 IMPORTANT PRODUCT SOFlWARE DISCLAIMER Product software of all kinds, such as brochures, drawings, technical data, operator's and workshop manuals, parts lists and parts price lists, and other information, instructions and specifications provided from sources other than Westerbeke, is not within Westerbeke's control and; accordingly, is provided to Westerbeke customers only as a courtesy and service. Westerbeke cannot be responsible for the content of such software, makes no warranties or representations with respect thereto, including the accuracy, timeliness or completeness thereof, and will in no event be liable for any type of damages or injury incurred in connection with, or arising out of, the furnishing or use of such software. For example, components and subassemblies incorporated in Westerbeke's products and supplied by others (such as engine blocks, fuel systems and components, transmissions, electrical components, pumps and other products) are generally supported by their manufacturers with their own software, and Westerbeke must depend on such software for the design of Westerbeke's own product software. Such software may be outdated and no longer accurate. Routine changes made by Westerbeke's suppliers, of which Westerbeke rarely has notice in advance, are frequently not reflected in the supplier's software until after such changes take place. Westerbeke customers should also keep in mind the time span between printings of Westerbeke product software and the unavoidable existence of earlier, non-current, Westerbeke software editions in the field. Additionally: most Westerbeke products include customer-requested special features that frequently do not include complete documentation.. In summation, product software provided with Westerbeke products, whether from Westerbeke or other suppliers, must not and cannot be relied upon exclusively as the definitive authority on the respective product. It not only makes good sense but is imperative that appropriate representatives ofwesterbeke orthe supplier in question be consulted to determine the accuracy and currency of the product software being consulted by the customer.

4 THIS PARTS LIST COVERS A FAMILY OF THREE ENGINE BLOCKS USED FOR PROPULSION AND GENERATOR APPLICATIONS. ALL REFERENCES IN THE BOOK FOR GENERATOR APPLICATIONS REFER TO THE 0 HERTZ MODEL BUT ARE APPLICABLE FOR THE CORRESPONDING 50 HERTZ MODEL AS LISTED IN THE CHART BELOW. PROPULSION MODEL 0HZ GENERATOR 50HZ GENERATOR 5B THREE 0.0TD- 7.S BTD-5 B FOUR.0TD-. BTD-5 FOUR.5 BTDA- 9. BTDA-5 TABLE OF CONTENTS PAGE DESCRIPTION 00 PROPULSION AND GENERATOR - CYLINDER BLOCK 0 0 PROPULSION AND GENERATOR - PROPULSION AND GENERATOR - CYLINDER HEAD TIMING COVER AND SUMP 0 PROPULSION AND GENERATOR - CRANKSHAFT AND PISTONS 0 PROPULSION AND GENERATOR - CAMSHAFT AND ROCKER SHAFT 0 PROPULSION AND GENERATOR - LUBE OIL PUMP AND FILTER PROPULSION AND GENERATOR - INTAKE MANIFOLD PROPULSION AND GENERATOR - GOVERNOR SYSTEM PROPULSION - THROTTLE AND STOP CABLE BRACKET PROPULSION - FUEL SYSTEM GENERATOR - FUEL SYSTEM PROPULSION AND GENERATOR - FUEL INJECTOR PROPULSION - COOLING SYSTEM GENERATOR - COOLING SYSTEM PROPULSION AND GENERATOR - FRESH WATER PUMP PROPULSION AND GENERATOR - SEA WATER PUMP 0 PROPULSION - FRONT OPENING EXHAUST MANIFOLD PROPULSION - BACK END - MODEL JS TRANSMISSION - MOUNTS PROPULSION - PROPULSION - MODEL JS TRANSMISSION SHIFTING BRACKET BACK END - MODEL HBW TRANSMISSION - MOUNTS 5 PROPULSION - MODEL HBW TRANSMISSION SHIFTING BRACKET 5 GENERATOR - BACK END - GENERATOR - MOUNTING SYSTEM 5 GENERATOR - AC OUTPUT AND REGULATOR 0 PROPULSION - ELECTRICAL SYSTEM PROPULSION - INSTRUMENT PANELS GENERATOR - ELECTRICAL SYSTEM GENERATOR - CONTROL PANEL 70 7 PROPULSION AND GENERATOR - PROPULSION AND GENERATOR - ALTERNATOR STARTER MOTOR 7 7 GENERATOR - BELT GUARD PROPULSION AND GENERATOR - MISCELLANEOUS

5 5B - B - B BTD -.0 BTD -.5 BTDA - CYLINDER BLOCK ~~ ~. 0 00

6 5B - B - B BTD -.0 BTD -.5 BTDA - CYLINDER BLOCK REF PN NAME REMARKS QUAN LOCK SEAL HOUSING GASKET GASKET PLUG PLUG DOWEL PLUG DOWEL DOWEL SEAL BOLT BOLT BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING DOWEL LOCK PLATE GASKET BUSHING SHAFT PLUG PLUG DOWEL PET COCK ADAPTER PLUG BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK CAP O-RING ELBOW M X 5 DIN 9 M DIN 7 OIL OIL SEAL OIL SEAL HOUSING BACKPLATE EXPANSION-5 CYLINDER EXPANSION-5 CYLINDER EXPANSION-0 TUBULAR X9 TUBULAR X9 SIDE MAIN BEARING CAP CYLINDER MAIN BEARING CAP CYLINDER SET MAIN STD CYLINDER SET MAIN 0.5 CYLINDER SET MAIN 0.50 CYLINDER SET MAIN 0.75 CYLINDER SET MAIN STD CYLINDER SET MAIN 0.5 CYLINDER SET MAIN 0.50 CYLINDER SET MAIN 0.75 CYLINDER TUBULAR X M DIN 7 M X DIN 9 FRONT FRONT PLATE TO BLOCK CAMSHAFT IDLER GEAR /BSPT DIN 90 EXPANSION-5 CYLINDER /BSPT TO / NPT CYLINDER /BSPT CYLINDER ASSEMBLY 5B ASSEMBLY 0.0 BTD ASSEMBLY B ASSEMBLY.0 BTD ASSEMBLY B ASSEMBLY.5 BTDA OIL FILLER WITH O-RING OIL FILLER CAP OIL FILLER TO BLOCK OIL FILLER ELBOW OIL FILLER ELBOIJ 0 0

7 5B - B - B BTD -.0 BTD -.5 BTDA - CYLINDER HEAD )"

8 5B - B - B BTD -.0 BTD -.5 BTDA - CYLINDER HEAD REF PN NAME REMARKS QUAN SEAL CAP COVER CONNECTOR GASKET GUIDE GUIDE PLUG PLUG BOLT BOLT BOLT BOLT PLUG PLUG HEAD HEAD HEAD EYE EYE LOCK CAPS CREW GASKET GASKET GASKET SEAL CAP O-RING COVER GASKET M DIN 9 CYLINDER CYLINDER OIL-ROCKER COVER STUD CYLINDER OIL FILLER CYLINDER ROCKER INCL REF CYLINDER BREATHER HOSE TO COVER ROCKER COVER CYLINDER VALVE CYLINDER VALVE CYLINDER EXPANSION-5 CYLINDER EXPANSION-5 CYLINDER CYLINDER HEAD-LONG CYLINDER CYLINDER HEAD-LONG CYLINDER HEAD BOLT CYLINDER HEAD BOLT CYLINDER CYLINDER HEAD-SHORT CYLINDER CYLINDER HEAD-SHORT CYLINDER EXPANSION-5 / CYLINDER INCL REF -9-5B,0.0 BTD CYLINDER INCL REF -9- B,'.0 BTD CYLINDER INCL REF -9- B,.5 BTDA LIFTING GENSET FRONT AND REAR LIFTING PROPULSION FRONT Ml0 DIN 7 M0 X.5 X 0 DIN 9 CYLINDER HEAD 5B,0.0 BTD CYLINDER HEAD B,l'.0 BTD CYLINDER HEAD,.5 BTDA ROCKER COVER CAPS CREW CYLINDER M X DIN 9 CYLINDER OIL FILL INCL O-RING CYLINDER ROCKER INCL REF CYLINDER ROCKER COVER CYLINDER 0 0 0

9 5B - B - B - 0 BTD - BTD -.5 BTDA - TIMING COVER AND SUMP I /~ I - V A 9.../ )y/ ~ ~0 ' 0 0

10 5B - B - B - 0 BTD - BTD -.5 BTDA - TIMING COVER AND SUMP REF PN NAME REMARKS QUAN SEAL PLUG BEARING BEARING COVER GASKET GASKET HOUSING STUD LOCK LOCK GASKET STUD PLUG GASKET GASKET SUMP SUMP LOCK LOCK SEAL BOLT HOSE HOSE HOSE HOSE HOSE CAPS CREW CAP SPACER BRACKET OIL M X 5 DIN 9 / NEEDLE NEEDLE TIMING TIMING COVER BEARING HOUSING BEARING M X DIN 99 M X 0 DIN 9 M DIN 7 M DIN 9 M DIN 7 M DIN 5 WATER PUMP TO HOUSING M X 5 DIN 99 THRUST M X INCL LOCK OIL SUMP CYLINDER OIL SUMP CYLINDER OIL CYLINDER OIL CYLINDER M DIN 7 CYLINDER M DIN 7 CYLINDER M X DIN 9 CYLINDER M X DIN 9 CYLINDER SUMP DRAIN BANJO LEAD WIRE BANJO-SUMP DRAIN SUMP DRAIN 5B SUMP DRAIN 0.0 BTD SUMP DRAIN B~B SUMP DRAIN V-DRIVE / B SUMP DRAIN.0 BTD..5 BTDA M X 05 DIN 9 SUMP DRAIN HOSE SUMP DRAIN HOSE S

11 5B - B - B - 0 BTD - BTD -.5 BTDA - CRANKSHAFT AND PISTONS 0

12 5B - ab - B - 0 BTD - BTD -.5 BTDA - CRANKSHAFT AND PISTONS REF PN NAME REMARKS QUAN RING SET RING SET RING SET RING SET RING SET RING SET RING SET RING SET RING SET RING SET PISTON PISTON PISTON PISTON PISTON PISTON PISTON PISTON PISTON PISTON CIRCLIP CIRCLIP BUSHING BUSHING ROD ROD ROD BOLT BOLT BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING CRANKSHAFT CRANKSHAFT CRANKSHAFT KEY GEAR PULLEY PULLEY LOCK PULLEY LOCK CAPS CREW STD 5B,0 BTD 0.5 5B,0 BTD B,0 BTD STD B, BTD 0.5 B,ll BTD 0.50 B, BTD 0.75 B, BTD STD B, BTDA 0.5 B,.5 BTDA 0.50 B,.5 BTDA WITH PIN STD 5B,0 BTD WITH PIN 0.5 5,0 BTD WITH PIN B, 0 BTD WITH PIN STD B, TD WITH PIN 0.5 B, BTD WITH PIN 0.50, BTD WITH PIN 0.75 B, BTD WITH PIN 0.5,.5 BTDA WITH PIN 0.50 B,.5 BTDA WITH PIN STD B,.5 BTDA PISTON PIN RETAINING 5B,0 BTD PISTON PIN RETAINING B,.5 BTDA CONNECTING ROD 5B,0 BTD CONNECTING ROD B,.5 BTDA CONNECTING 5B,0 BTD CONNECTING B, BTD CONNECTING B,.5 BTDA CONNECTING ROD CYLINDER CONNECTING ROD CYLINDER CONNECTING ROD SET STD CYLINDER CONNECTING ROD SET 0.5 CYLINDER CONNECTING ROD SET 0.50 CYLINDER CONNECTING ROD SET 0.75 CYLINDER CONNECTING ROD SET STD CYLINDER CONNECTING ROD SET 0.5 CYLINDER CONNECTING ROD SET 0.50 CYLINDER CONNECTING ROD SET 0.75 CYLINDER CONNECTING ROD BOLT CYLINDER CONNECTING ROD BOLT CYLINDER 5B,0 BTD B, BTD B,.5 BTDA CRANKSHAFT CRANKSHAFT CYLINDER CRANKSHAFT CYLINDER FLAT M M M DRIVE ALTERNATOR-PUMP M 0 DIN t 5 M0 DIN 7 M 0 X.5 X 0 DIN 9 t 07

13 5B - B - B - 0 BTD - BTD -.5 BTDA - CAMSHAFT-ROCKER SHAFT 5 ~~ r:-, l,,- 0

14 5B - B - B - 0 BTD - BTD -.5 BTDA - CAMSHAFT-ROCKER SHAFT REF PN NAME REMARKS QUAN SNAPRING SHAFT SHAFT SPRING SPRING ROCKER ROCKER SCREW SCREW PUSHROD PUSHROD STUD LOCK BRACKET BRACKET LOCK LOCK SEAT SEAT SPRING SPRING SEAL SEAL SEAT SEAT VALVE VALVE TAPPET TAPPET VALVE VALVE CAMSHAFT CAMSHAFT KEY BEARING LOCK GEAR GEAR GEAR BEARING GEAR BEARING CAMSHAFT CAMSHAFT KEY M0 X.5 X 70 DIN 9 CYLINDER M0 X.5 X 70 DIN 9 CYLINDER ROCKER ASSEMBLY CYLINDER ROCKER ASSEMBLY CYLINDER ROCKER SHAFT CYLINDER ROCKER SHAFT CYLINDER M0 X.5 JAM CYLINDER M0 X.5 JAM CYLINDER ARM CYLINDER ARM CYLINDER ADJUSTING CYLINDER ADJUSTING CYLINDER CYLINDER CYLINDER M X JIS INCL LOCK BRACKET AND COVER M0 DIN 7 ROCKER SHAFT CYLINDER ROCKER SHAFT CYLINDER VALVE CYLINDER VALVE CYLINDER VALVE SPRING UPPER CYLINDER VALVE SPRING UPPER CYLINDER VALVE CYLINDER VALVE CYLINDER OIL CYLINDER OIL CYLINDER VALVE SPRING LOWER CYLINDER VALVE SPRING LOWER CYLINDER EXHAUST CYLINDER EXHAUST CYLINDER CYLINDER CYLINDER INTAKE CYLINDER INTAKE CYLINDER INJECTION PUMP CYLINDER INJECTION PUMP CYLINDER GEAR TO SHAFT INJECTION PUMP CAMSHAFT M DIN 5 M DIN 7 M X DIN 9 INJECTION PUMP CAMSHAFT IDLER CAMSHAFT PUMP GEAR SEA WATER PUMP DRIVE PUMP GEAR CYLINDER CYLINDER GEAR TO CAMSHAFT (;; 09

15 J5 - JaB - B BTD -.0 BTD -.5 BTDA - LUBE OIL PUMP 0

16 5B - B - B BTD -.0 BTD -.5 BTDA - LUBE OIL PUMP REF PN NAME REMARKS QUAN GASKET PLUG PUMP HOUSING DOWEL O-RING ROTOR PLUG COVER LOCK CAPS CREW FILTER FILTER PLUNGER SPRING GASKET PLUG TUBE DIPSTICK TUBE TUBE OIL PUMP TO BLOCK / OIL REF - EXCEPT 9- OIL PUMP HOUSING TO COVER HOUSING TO COVER ASSEMBLY / OIL PUMP M DIN 5 M DIN 7 M X 5 DIN 9 LUBE OIL CYLINDER LUBE OIL CYLINDER RELIEF VALVE RELIEF VALVE RELIEF VALVE RELIEF VALVE DIPSTICK OIL PICKUP TUBE M X.5 JAM OIL PICKUP CYLINDER OIL PICKUP CYLINDER

17 5B - B - B BTD -.0 BTD -.5 BTDA - INTAKE MANIFOLD 7 CYLINDER 7 CYLINDER

18 5B - B - B BTD -.0 BTD -.5 BTDA - INTAKE MANIFOLD REF PN NAME REMARKS QUAN 005 GASKET INTAKE MANIFOLD TO HEAD CYLINDER 0059 MANIFOLD INTAKE CYLINDER 009 NIPPLE BREATHER HOSE TO MANIFOLD 07 HOSE BREATHER 5 0 ADAPTER SILENCER 7 TO MANIFOLD 0 GASKET SILENCER TO ADAPTER 7-07 SILENCER AIR INTAKE 5B,0 STD, STD,.5 STDA t SILENCER AIR INTAKE B.ZB 05 5/NC X -/ LOCK 5/ 0 0 M X 70 DIN 9 t 07 LOCK M DIN 7 0 GASKET ADAPTER TO MANIFOLD 0 M X 0 DIN 9 07 LOCK M DIN MANIFOLD INTAKE CYLINDER 0050 GASKET INTAKE MANIFOLD TO HEAD CYLINDER 7 0 ADAPTER SILENCER 90 TO MANIFOLD

19 5B - B - B BTC -.0 BTC -.5 BTCA - GOVERNOR SYSTEM

20 5B - B - B BTD -.0 BTD -.5 BTDA - GOVERNOR SYSTEM REF PN NAME REMARKS QUAN WEIGHT LOCK SHAFT LEVER LOCK PIN SHAFT LEVER LOCK ROD SPRING SPRING SPRING O-RING LEVER SCREW WIRE SEAL GASKET COVER LOCK COVER LOCK ASSEMBLY-GOVERNOR M DIN 7 M X 0 DIN 9 ASSEMBLY-SLIDING GOVERNOR M DIN 7 M X DIN 9 GROOVED GOVERNOR GOVERNOR SPRING M DIN 7 M JAM TIE TIE ROD GOVERNOR-PROPULSION GOVERNOR-GENERATOR SPEED CONTROL M JAM HIGH SPEED SETTING-DO NOT USE ON GENSET SEAL HIGH SPEED BOLT-PROPULSION LEAD-PROPULSION TIE ROD COVER TIE ROD-GENERATOR M DIN 7 M X DIN 9-GENERATOR TIE ROD & STOP LEVER ASSEMBLY-PROPULSION M DIN 7 M X 0 DIN 9 M X 0 DIN 9 M X 5 DIN 9 LOW M JAM IDLE ADJUSTING 5

21 SB - B - B - THROTTLE AND STOP CABLE BRACKET 7

22 5B - B - B - THROTTLE AND STOP CABLE BRACKET REF PN NAME REMARKS QUAN 09 BALL JOINT THROTTLE CABLE 09 LOCK COVER TIE ROD & STOP LEVER ASSEMBLY COTTER PIN 005 PIVOT STOP CABLE BRACKET THROTTLE & STOP CABLES 5B 7-07 BRACKET THROTTLE & STOP CABLES B,B 07 SCREIJ 0- X 5/ 9 05 CLAMP THROTTLE CABLE SHIM THROTTLE CABLE CLAMP 0 M X 5 DIN 9 07 LOCK M DIN M X 0 DIN 9 E: - 00 M X 0 DIN 9 07 LOCKIJASHER M DIN SPACER 7

23 50, 5 /'VW /$}?J~ 9, "- ~/ ~~ "JV rfii ----=:-:~:==9/ n ) A"Jf'/ ---~~ D~ \ \\ \\\\\\ v... ~ " W li aj ~ p,-q /I \ ~~~ ~~~J:(~ \ \ W 00 aj I ~J~7 ~.~ -,~~ I ~ \ ~ _--~. 0,':l? - :~~ H----~\\~ ~ -0 ~~~\~ 7/ ~,~ ~.a:.. m. ru ~,~ "TI -",,~ c 9~/ (/') 5/ \U ~'--./ I~ ~:rl) II~ 5 ~ -i./ m.../ ::I '\ 7. 'm" ~\ ~n---7, "",CD \ I, ~/9 \ ~ _/~ \ ~ / \ / ~-~-~ / m r Il) -<

24 5B - B - B - FUEL SYSTEM REF PN NAME REMARKS QUAN PUMP ELBOW LINE ELBOW HOSE ELEMENT MAGNET BOLT SCREW LOCK STUD LOCK LOCK CAPS CREW BRACKET FILTER HEAD ELEMENT CUP RETAINER LINE LINE BOLT BOLT BOLT HOSE LINE UNION FERRULE LINE LINE CLAMP CLAMP CLAMP CLAMP FUEL LIFT WITH FILTER VDC M DIN 7 M X 0 DIN 9 /NPT TO HOSE LIFT PUMP TO FILTER INCL ELBOW /NPT STREET FUEL SUPPLY /NPT LIFT PUMP FILTER INCL GASKET LIFT PUMP BANJO M ALUMINUM BANJO M FILTER BLEED SCREW FILTER BLEED M DIN 9 M DIN 7 M X 5 DIN 99 M DIN 9 M DIN 7 M DIN. 5 M DIN 7 M DIN 9 M X 0 DIN 9 FUEL FILTER & LIFT PUMP FUEL FUEL FILTER FUEL FILTER INCL O-RINGS FUEL FILTER FUEL FILTER CUP FILTER TO INJECTION PUMP 5B FILTER TO INJECTION PUMP B,B BANJO M M ALUMINUM BANJO 5B BANJO B,B BANJO M BANJO M FUEL RETURN INJECTOR RETURN TO PUMP COMPRESSION INCL S & FERRULES COMPRESSION INJECTOR LEAK-OFF 5B INJECTOR LEAK-OFF B,B FUEL LINE 5B FUEL LINE, FUEL LINE 5B FUEL LINE, M X 5 DIN 9 5B M X 5 DIN 9 B, 9

25 ta 9 7 w CJ OJ w Q) OJ...& N C) ~ N OJ 5 ~---~ / / / ''!--- ~7 5 / 9~/ /~ "TJ C m r (,t) -< (,t) -f m :

26 5B - B - B - FUEL SYSTEM REF PN NAME REMARKS QUAN 07 LINE INJECTOR 07 LINE INJECTOR 075 LINE INJECTOR 5 07 LINE INJECTOR B,B M X 0 DIN 9 5B CAPS CREW M X 0 DIN 9 B,B PUMP FUEL INJECTION 5B 7-07 PUMP FUEL INJECTION B PUMP FUEL INJECTION SHIM 0.MM CYLINDER AR SHIM 0.MM CYLINDER AR S- 005 SHIM 0.MM CYLINDER AR SHIM 0.5MM CYLINDER AR SHIM 0.MM CYLINDER AR SHIM 0.7MM CYLINDER AR SHIM 0.MM CYLINDER AR SHIM 0.9MM CYLINDER AR SHIM.OMM CYLINDER AR SHIM 0.MM CYLINDER AR SHIM 0.MM CYLINDER AR SHIM 0.MM CYLINDER AR SHIM 0.5MM CYLINDER AR SHIM 0.MM CYLINDER AR SHIM 0.7MM CYLINDER AR SHIM O.SMM CYLINDER AR S SHIM 0.9MM CYLINDER AR SHIM.OMM CYLINDER AR GASKET INJECTOR 5B GASKET INJECTOR B,B INJECTOR FUEL 5B INJECTOR FUEL B,B 5-09 M X 0 DIN 9 5B 5-09 M X 0 DIN 9 B,B BANJO M 5B BANJO M B,B 5-09 BOLT BANJO M 5B 5-09 BOLT BANJO M B,B KIT FUEL HARDWARE

27 0.0 BTD -.0 BTD -.5 B TDA - FUEL SYSTEM

28 0.0 BTD -.0 BTD -.5 BTDA - FUEL SYSTEM REF PN NAME REMARKS QUAN BRACKET PUMP LOCK CAPS CREW FILTER MAGNET GASKET ADAPTER HOSE ELBOW ELBOW HOSE LOCK LINE LINE BOLT KIT ELEMENT CUP RETAINER LOCK SCREW FILTER HEAD BOLT BOLT BOLT LINE HOSE UNION FERRULE LIFT PUMP & FILTER FUEL LIFT WITH FILTER VDC FLAT / / /NC X -/ LIFT PUMP INCL GASKET LIFT PUMP COVER LIFT PUMP SEE REF INCLUDED WITH HOSE FUEL SUPPLY /NPT /NPT STREET /NPT TO HOSE LIFT PUMP TO FILTER INCL REF M X.5 X 5 DIN 9 M DIN 7 FILTER TO INJECTION PUMP CYLINDER FILTER TO INJECTION PUMP CYLINDER M ALUMINUM BANJO BANJO M O-RING FUEL FILTER INCLUDING O-RINGS FUEL FILTER FUEL FILTER CUP 5/NC X -/ 5/ FLAT 5/ FUEL FILTER BLEED FUEL FILTER BLEED SCREW FUEL FUEL FILTER BANJO M M ALUMINUM BANJO CYLINDER BANJO CYLINDER BANJO M BANJO M INJECTOR LEAK-OFF TO PUMP FUEL RETURN COMPRESSION INCL S & FERRULES COMPRESSION

29 0.0 BTD -.0 BTD -.5 BTDA - FUEL SYSTEM --(F:-~~

30 0.0 BTD -. 0 BTD -.5 BTDA - FUEL SYSTEM REF PN NAME REMARKS QUAN 00 CAPS CREW M X 5 DIN CLAMP FUEL LINE 0 00 CLAMP FUEL LINE LINE INJECTOR LEAK-OFF CYLINDER LINE INJECTOR LEAK-OFF CYLINDER - 09 BOLT BANJO M CYLINDER - 09 BOLT BANJO M CYLINDER BANJO M CYLINDER BANJO M CYLINDER INJECTOR FUEL CYLINDER INJECTOR FUEL CYLINDER GASKET INJECTOR CYLINDER GASKET INJECTOR CYLINDER 07 LINE INJECTOR 7 07 LINE INJECTOR 075 LINE INJECTOR 9 07 LINE INJECTOR BTD,.5 BTDA M X 0 DIN 9 CYLINDER M X 0 DIN 9 CYLINDER PUMP FUEL INJECTION 0 BTD PUMP FUEL INJECTION BTD PUMP FUEL INJECTION.5 BTDA SHIM 0.MM CYLINDER AR SHIM O.MM CYLINDER AR SHIM 0.MM CYLINDER AR SHIM 0.5MM CYLINDER AR SHIM 0.MM CYLINDER AR SHIM 0.7MM CYLINDER AR SHIM 0.MM CYLINDER AR SHIM 0.9MM CYLINDER AR SHIM.OMM CYLINDER AR SHIM 0.MM CYLINDER AR SHIM 0.MM CYLINDER AR SHIM 0.MM CYLINDER AR SHIM 0.5MM CYLINDER AR SHIM 0.MM CYLINDER AR SHIM 0.7MM CYLINDER AR SHIM 0.MM CYLINDER AR SHIM 0.9MM CYLINDER AR SHIM.OMM CYLINDER AR KIT FUEL HARDWARE 5

31 5B - B - B BTD -.0 BTD -.5 BTDA - FUEL INJECTOR

32 5B - B - B BTD -.0 BTD -.5 BTDA - FUEL INJECTOR REF PN NAME REMARKS QUAN 005 INJECTOR ASSEMBLY 09 BOLT BANJO M 00 BODY 009 FLANGE 5-00 SHIM.0'' AR 5-00 SHIM.5'' AR 5-00 SHIM.0MM AR 5-00 SHIM 0.90'' AR SHIM.OOMM AR 5-00 SHIM. 0'' AR SHIM.0MM AR 5-00 SHIM 0.0'' AR 0059 SPRING PRESSURE PIN PRESSURE SPACER NOZZLE ASSEMBLY RETAINING 7

33 0 5~ 90' ELBOW EXHAUST RISER w VI!XI w (0!XI ru CO 5 5 <::," ~7 7 5 ~ ru!xi n o r... z G") (f) -< (f) -I ::I 9

34 5B - B - B - COOLING SYSTEM REF PN NAME REMARKS QUAN PETCOCK LOCK HOUSING GASKET THERMOSTAT BRACKET CLAMP HOSE GASKET GASKET CAP ELBOW MANIFOLD STUD STUD LOCK LOCK NAMEPLATE SCREW HOSE CLAMP SPRING HOUSING CLAMP RETURNBEND HOSE HOSE LOCK EXCHANGER NIPPLE GASKET O-RING COVER PETCOCK ZINC HOSE HOSE CLAMP M X 5 DIN M DIN 7 M DIN 5 THERMOSTAT THERMOSTAT 9 ALTERNATOR HOSE 0 THERMOSTAT TO MANIFOLD EXHAUST MANIFOLD TO HEAD CYLINDER EXHAUST MANIFOLD TO HEAD CYLINDER PRESSURE MANIFOLD TO RECOVERY TANK HOSE EXHAUST 5B M X 5 DIN 99 CYLINDER M X 5 DIN 99 CYLINDER M DIN 5 CYLINDER M DIN 5 CYLINDER M DIN 7 CYLINDER M DIN 7 CYLINDER M DIN 9 CYLINDER M DIN 9 CYLINDER - X / OVAL HEAD SS MANIFOLD TO FLOW CONTROL HOSE 0 FLOW CONTROL FLOWCONTROL HOSE HOSE / 0 - WHEN HEATER NOT INSTALLED -/ WIRE INSERTED-5B INCHES REQUIRED -/ WIRE INSERTED-B,B INCHES REQD /NC X -/ / FLAT / HEAT /NPT TO " HOSE EXCHANGER END COVER EXCHANGER END COVER EXCHANGER END /NC X / BRASS EXCHANGER TO FRESH WATER PUMP CYLINDER EXCHANGER TO FRESH WATER PUMP CYLINDER HOSE 0 9

35 ~ r~ I", 0 I r:::t l I 5 EXHAUST RlSE~ ~~I ~ w U OJ W co OJ w 0 r;\ / """ ru ~/ 9,, ~ ~)I' /~~I IlhR ::--...~ \ _0 ''7\ -/ «OJ 5 -- \ n <::: 0 /}( z to 5 en -< en -t ", :I "... "'"c;",.,.,,,,"'" I I~,- 'l~ I /'" '" ~ r tool,~~ 5

36 5B - B - B - COOLING SYSTEM REF PN NAME REMARKS QUAN CLAMP HOSE NIPPLE ELBOW PUMP NIPPLE ELBOW STUD GASKET LOCK MANIFOLD KIT CAP TANK STRAP TUBING CLAMP ELBOW KIT ELBOW KIT RISER KIT CLAMP GASKET PLUG PLUG ELBOW ELBOW HOSE SEA WATER PUMP TO EXCHANGER /NPT TO 7/" HOSE CYLINDER /NPT TO 7/" HOSE CYLINDER SEA WATER /NPT TO " HOSE /NPT 5 STREET M X DIN 99 SEA WATER PUMP TO TIMING CASE M DIN 5 M DIN 7 M DIN 9 EXHAUST CYLINDER COOLANT RECOVERY TANK COOLANT RECOVERY TANK COOLANT RECOVERY COOLANT RECOVERY TANK MANIFOLD TO TANK-INCHES REQUIRED HOSE 5 DEGREE INCL REF THRU 5 90 DEGREE INCLUDING REF THRU 5 EXHAUST INCLUDING REF THRU 5 EXHAUST ELBOW TO MANIFOLD EXHAUST ELBOW TO MANIFOLD /NPT 5 DEGREE ELBOW /NPT 90 DEGREE ELBOW & RISER l/npt TO " HOSE 5 DEGREE ELBOW /NPT TO " HOSE 90 DEG ELBOW & RISER 0

37 0.0 BTD -.0 BTD -.5 BTDA - COOLING SYSTEM \, ~ ~,, G'> ~ ~ ~ 5 ~ \ I 0 \ 5 \,

38 0.0 BTD -.0 BTD -.5 BTDA - COOLING SYSTEM REF PN NAME REMARKS QUAN GASKET THERMOSTAT HOSE CLAMP HOUSING LOCK PETCOCK BRACKET HOSE BELT ST-UD STUD LOCK LOCK ELBOW GASKET GASKET CAP CLAMP GASKET PLUG ELBOW KIT ELBOW MANIFOLD SWITCH LOCK SCREW NAMEPLATE SCREW ELBOW PUMP NIPPLE CLAMP HOSE MANIFOLD NIPPLE CAPS CREW COVER O-RING GASKET THERMOSTAT HOUSING THERMOSTAT TO MANIFOLD HOSE 0 THERMOSTAT M DIN 5 M DIN 7 M X 5 DIN 9 ALTERNATOR EXCHANGER TO FRESH WATER PUMP M X 5 DIN 99 CYLINDER M X 5 DIN 99 CYLINDER M DIN 5 CYLINDER M DIN 5 CYLINDER M DIN 7 CYLINDER M DIN 7 CYLINDER M DIN 9 CYLINDER M DIN 9 CYLINDER MANIFOLD TO RECOVERY TANK HOSE EXHAUST MANIFOLD TO HEAD CYLINDER EXHAUST MANIFOLD TO HEAD CYLINDER PRESSURE EXHAUST ELBOW TO MANIFOLD EXHAUST ELBOW TO MANIFOLD /NPT 5 DEGREE INCL REF 9 THRU /NPT TO " HOSE EXHAUST CYLINDER EXHAUST TEMPERATURE INTERNAL TOOTH -0 X / TAPPING - X / OVAL HEAD SS /NPT TO " HOSE SEA WATER /NPT TO 7/ HOSE HOSE SEA WATER PUMP TO EXCHANGER EXHAUST CYLINDER /NPT TO " HOSE /NC X / BRASS EXCHANGER END EXCHANGER END COVER EXCHANGER END COVER

39 0.0 BTD -.0 BTD -.5 BTDA - COOLING SYSTEM 5 \ '~ <:;:' 7 ~ ~ ~ ~ ~ \, 5 \ 5 0 \

40 0. 0 BTD -. 0 BTD -.5 BTDA - COOLING SYSTEM REF PN NAME REMARKS QUAN 090 EXCHANGER HEAT 07 PET COCK 099 PLUG /NPT BRASS 075 FLAT / LOCK / 050 /NC X -/ 7 0 M X.5 X 0 DIN LOCK M DIN M DIN ZINC 5-00 HOSE MANIFOLD TO EXCHANGER CYLINDER HOSE MANIFOLD TO EXCHANGER CYLINDER 5 00 GASKET SEA WATER PUMP TO TIMING CASE M DIN LOCK M DIN M DIN KIT COOLANT RECOVERY TANK STRAP COOLANT RECOVERY TANK TANK COOLANT RECOVERY CAP COOLANT RECOVERY TANK CLAMP HOSE 07 TUBING MANIFOLD TO RECOVERY TANK-INCHES REQD 0 5

41 5B B B 0.0 BTD.0 BTD.5 BTDA FRESH WATER PUMP

42 SB - SB - B BTD -.0 BTD -.5 BTDA - FRESH WATER PUMP REF PN NAME REMARKS QUAN 007 GASKET WATER PUMP TO BLOCK 0059 PUMP FRESH WATER 0070 PLUG / 07 M DIN LOCK M DIN M X 0 DIN M DIN 5 07 LOCK M DIN M X 0 DIN M X 5 DIN BELT - 07 LOCK M DIN 7-07 M DIN M X DIN 9 09 PULLEY FRESH WATER PUMP 7

43 5B - B - B BTD -.0 BTD -.5 BTDA - SEA WATER PUMP

44 5B - B - ZB BTD -.0 BTD -.5 BTDA - SEA WATER PUMP REF PN NAME REMARKS QUAN - 0 PUMP COMPLETE HOUSING SEA WATER PUMP BODY 0 BEARING 00 RING RETAINING 0 SCREW PUMP HOUSING TO CAM CAM SCREW 05 CAM 7 00 SEAL 00 SHAFT 9 00 KIT IMPELLER-SCREW-GASKET 0 SCREW IMPELLER INCLUDED IN REF GASKET IMPELLER COVER 0 COVER IMPELLER 0 SCREW IMPELLER COVER 07 SPACER SEAL 5 0 KIT PUMP MAJOR REPAIR 00 GASKET SEA WATER PUMP MOUNT 9

45 5B - B - B - FRONT OPENING EXHAUST MANIFOLD CYLINDER CYLINDER 0

46 5B - B - B - FRONT OPENING EXHAUST MANIFOLD REF PN NAME REMARKS QUAN 070 COVER MANIFOLD REAR EXHAUST OPENING CYLINDER - 05 GASKET EXHAUST ELBOW AND REAR COVER CYLINDER - 05 GASKET EXHAUST ELBOW CYLINDER - 05 CLAMP EXHAUST ELBOW AND COVER CYLINDER - 05 CLAMP EXHAUST ELBOW CYLINDER 00 MANIFOLD FRONT EXHAUST CYLINDER 5 0 STUD MANIFOLD TO FLANGE CYLINDER 055 GASKET FLANGE TO MANIFOLD CYLINDER 7 0 FLANGE MANIFOLD FRONT CYLINDER 075 LOCK 5/ CYLINDER /NF CYLINDER 0 00 ADAPTER EXHAUST ELBOW TO FLANGE 075 MANIFOLD FRONT EXHAUST CYLINDER 07 STUD MANIFOLD TO FLANGE CYLINDER 077 GASKET FLANGE TO MANIFOLD CYLINDER 07 FLANGE MANIFOLD TO ADAPTER CYLINDER 5 09 LOCK '0 DIN 7 CYLINDER 057 '0 DIN 9 CYLINDER..., Co

47 W IJ OJ w (D OJ ~ N OJ 7 9 OJ ~ n " m z o ~ N \00 ~ i 7 cj! II ~~/ O'Y;'~\ ~.~ ----Jo ~ ~ r5 "'-' ~ e 0 ::I o m r c... (I) ~ ::u ~ Z (I) ::I -(I) (I) -o z ::I o c z ~ (I)

48 5B - B - B - BACK END - MODEL JS TRANSMISSION - MOUNTS REF PN NAME REMARKS QUAN MOTOR MOTOR LOCK LOCK CAPS CREW LOCK PLATE PLATE LOCK FLYWHEEL FLYWHEEL GEAR GEAR DOWEL BOLT LOCK SCREW DAMPER LOCK LOCK MOUNT LOCK MOUNT MOUNT LOCK HOSE CLAMP GEAR HOSE HOSE ISOLATOR ISOLATOR STARTER VDC 5B STARTER VDC, M0 X 0 DIN 9 5B M0 X 0 DIN 9,B M0 DIN 7 M0 DIN 5 M0 X 0 DIN 9 5B M0 X 5 DIN 9 B,B M0 DIN 7 M0 X 0 DIN 9 M0 DIN 7 BACK 5B BACK B,B M0 DIN 9 M0 DIN 7 INCLUDING RING GEAR 5 INCLUDING RING GEAR, RING 5 RING B, FLYWHEEL M0 DIN 9 Ml0 DIN 7 DAMPER M X.5 X 0 DIN 9 5 M X.5 X 5 DIN 9 5 0TTOM M X.5 X 0 DIN 9, M DIN 7 5B M DIN 7 B, FRONT M X.5 X 0 JIS M DIN 7 REAR RIGHT REAR LEFT M DIN 7 M X.5 X 0 DIN 9 TRANSMISSION TO CONNECTOR HOSE MODEL JS.7: M0 X 5 DIN 9 Ml0 DIN 5 SEA WATER PUMP TO TRANSMISSION 5 SEA WATER PUMP TO TRANSMISSION, ASSEMBLY INCLUDING LOCKS 5 ASSEMBLY INCLUDING LOCKS B,B M DIN

49 .b.b \ ~ 5 lj7 5 w UI m w Q) m.b ru m m > o " ITI Z o : o o ITI r ~ en -I ;:u > Z en :... en en... o z : o c Z -I en

50 5B - B - B - BACK END - MODEL JS TRANSMISSION - MOUNTS REF PN NAME REMARKS QUAN COUPLING 0.75 IN BORE 7-00 COUPLING 0.75 IN BORE 7-0 COUPLING.0 IN BORE 7-0 COUPLING.5 IN BORE COUPLING.5 IN BORE 7-0 COUPLING.75 IN BORE COUPLING.5 IN BORE 0 '0 X.5 X 0 DIN SETSCREW COUPLING /NC X / 9-05 SETSCREW /NC X 0 09 LOCK '0 DIN '0 X.5 DIN CONNECTOR INCLUDING BRACKET 09 SPACER ' X.5 X 0 DIN 90 5

51 J5B - JaB - B - MODEL JS TRANSMISSION SHIFTING BRACKET

52 5B - B - B - MODEL JS TRANSMISSION SHIFTING BRACKET REF PN NAME REMARKS QUAN 0 BALL JOINT 075 LOCK / 075 /NF 05 BRACKET SHIFT CABLE LOCK SHIM CABLE CLAMP 05 CLAMP CABLE 9 07 SCREW 0- X 5/ BH 7

53 W I m w OJ m... ro m OJ m J> n " m z CI. o CI m r.:z:: m c -I ;0 J> Z (,I).... (,I) (.I')... o Z. o C Z -I (,I)

54 SB - B - B - BACK ENO - MOOEL HBW TRANSMISSION - MOUNTS REF PN NAME REMARKS QUAN MOTOR MOTOR LOCK CAPS CREW COOLER ELBOW LOCK CLAMP HOSE MOUNT LOCK ISOLATOR ISOLATOR MOUNT CAPS CREW LOCK LOCK OOWEL LOCK GASKET LOCK LOCK LOCK PLATE PLATE GEAR GEAR FLYWHEEL FLYWHEEL BOLT HOUSING STARTER VOC 5B STARTER VOC B,B '0 OIN 5 '0 OIN 7 '0 X 0 OIN 9 5B '0 X 5 OIN 9 B,B '0 X 0 OIN 9 TRANSMISSION / NPT TO HOSE ' X 5 OIN 9 ' OIN 7 HOSE " ID WIRE INSERTED-INCHES REQUIRED FRONT ' DIN 7 ' X.5 X 0 JIS ASSEMBLY INCLUDING LOCKS 5B ASSEMBLY INCLUDING LOCKS B,B ' OIN 95 LOCKING REAR '0 X 5 OIN 9 '0 OIN 7 '0 OIN 7 '0 OIN 9 BACKPLATE TO HOUSING '0 X 0 OIN 9 '0 OIN 7 BACKPLATE TO BLOCK ' OIN 7 5B ' DIN 7,B ' X.5 X 5 DIN 9 SB BOTTOM ' X.5 X 0 OIN 9 5B ' X.5 X 0 DIN 9 B,B '0 X 0 OIN 9 5B '0 OIN 7 BACK 5B BACK B,B RING SB RING B,B INCLUDING RING GEAR 5B INCLUOING RING GEAR B,B FLYWHEEL FLYWHEEL '0 OIN 5 '0 X 5 DIN 9 '0 DIN 5 '0 DIN 9 : : 5 5 : 5 9

55 W tn CD w Q) CD... ru CD CD J> n ;It:: - tn o :I o CI ", r :t: CD C -I ::0 J> Z (.Q :I... (.Q (.Q... o z ", z CI :I o c Z -I (.Q

56 5B - B - B - BACK END - MODEL HBW TRANSMISSION - MOUNTS REF PN NAME REMARKS QUAN CAPS CREW LOCK LOCK STUD SCREW ADAPTER ADAPTER DAMPER DOWEL LOCK CAPS CREW HBW GEAR HBW GEAR HBW GEAR HBW GEAR LOCK SETSCREW SETSCREW SETSCREW COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING HBW GEAR HBW GEAR HBW GEAR COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING LOCK M X DIN 9 HBW Ml0 X 0 DIN 9 HBW V-DRIVE M DIN 7 HBW Ml0 DIN 7 HBW V-DRIVE M X 5 DIN 99 DAMPER TO FLYWHEEL HBW TRANSMISSION HBW V-DRIVE ADAPTER 7 TO HOUSING Ml0 DIN 7 M0 X 5 DIN 9 HBW M0 X 0 DIN 9 HBW V-DRIVE MODEL 00.5: MODEL 00.: MODEL 00.7: 5B MODEL 50.: B,B Ml0 X.5 DIN 9 Ml0 DIN 7 M0 X.5 X 0 DIN 9 COUPLING 7/NC X COUPLING /NC X / COUPLING /NC X HBW 0.75 IN BORE HBW 0.75 IN BORE HBW.0 IN BORE HBW.5 IN BORE HBW.5 IN BORE HBW.75 IN BORE HBW.5 IN BORE V-DR I VE.: V-DR I VE. : V-DRIVE.0: HBW V-DRIVE 0.75 IN BORE HBW V-DRIVE 0.75 IN BORE HBW V-DRIVE.0 IN BORE HBW V-DRIVE.5 IN BORE HBW V-DRIVE.5 IN BORE HBW V-DRIVE.75 IN BORE HBW V-DRIVE.5 IN BORE M0 DIN 7 Ml0 X 5 DIN 9 5 5

57 5B - B - B - MODEL HB W TRANSMISSION SHIFTING B RACKET 5

58 5B - B - B - MODEL HBW TRANSMISSION SHIFTING BRACKET REF PN NAME REMARKS QUAN 0075 M PILLAR 00 BRACKET SHIFT CABLE TOP ENTRY 07 LOCK M DIN 7 00 M X 5 DIN LOCK SHIM CABLE CLAMP 05 CLAMP CABLE 9 07 SCREW 0- X 5/ 0 0 BALL JOINT 075 LOCK / 075 /NF 0 BRACKET SHIFT CABLE REAR ENTRY 5

59 -IJ -'io 5 ~~"\ 70 9 ~ co -i o - 00 co -i o ru IJ CO -i o l> G'l ITI Z ITI ::u l> -i o ::u co l> n " ITI Z 0 : 0 C Z -i (.f) -< (.f) -i ITI :

60 0.0 BTD -.0 BTD -.5 BTDA - GENERATOR - BACK END - MOUNT SYSTEM REF PN NAME REMARKS QUAN MOTOR MOTOR LOCK CAPS CREW LOCK LOCK DOWEL GASKET PLATE PLATE LOCK LOCK FLYWHEEL FLYWHEEL GEAR GEAR BOLT PLATE PLATE FAN LOCK CAPS CREW ARMATURE LOCK CLAMP LOCK ISOLATOR LOCK DECAL PANEL BRACKET GENERATOR STATOR STATOR COVER LOCK SCREW STARTER VDC 0.0 BTD STARTER VDC.0 BTD,.5 BTDA M0 DIN 5 M0 DIN 7 M0 X 0 DIN BTD M0 X 5 DIN 9.0 BTD,.5 BTDA TOP M0 X 0 DIN 9.0 BTD,.5 BTDA M X.5 X 5 DIN BTD M0 DIN 5 5 Ml0 DIN 7 5 M0 X 5 DIN 9 5 M0 DIN 7 M0 X 55 DIN BTD SEE BLOCK PAGE BACKPLATE TO BLOCK BACK 0.0 BTD BACK.0 BTD,.5 BTDA M DIN BTD M DIN 7.0 BTD,.5 BTDA M X.5 X 0 DIN 9 CYLINDER M X.5 X 0 DIN 9 CYLINDER INCLUDING RING GEAR 0.0 BTD INCLUDING RING GEAR.0 BTD,.5 BTDA RING 0.0 BTD RING. 0 BTD,.5 BTDA FLYWHEEL 5 THRUST,DRIVE DISC TO ARMATURE DRIVE DISC M DIN 7 M X 0 DIN 9 M 5 X 5 DIN 9 M 5 DIN 797A M 5 DIN 5 HARNESS Ml0 DIN 5 M0 DIN 7 M0 X 5 DIN BTD M0 X 0 DIN 9.0 BTD,.5 BTDA PANEL BOX MOUNT M DIN 7 M DIN 9 GENERATOR OPERATION INSTRUCTIONS GENERATOR CONTROL BOX AND HARNESS PANEL BOX MOUNTING INCLUDED IN REF 5 ASSEMBLY INCLUDING HOUSING M 5 DIN 797A M 5 X 0 DIN A 55

61 fi 0\ ~~ aj ~ C aj ~ C N fi aj ~ C l> Ii) m z m ::0 l> ~ o ::0 IJ. l> (") " m z c : 0 C Z... fj) -< fj) -i m :

62 0.0 BTD -.0 BTD -.5 BTDA - GENERATOR - BACK END - MOUNT SYSTEM REF PN NAME REMARKS QUAN COVER KIT DRAWING ADAPTER STUD LOCK LOCK DRIVE DRIPTRAY DRIPTRAY RAIL RAIL PLATE SPACER ISOLATOR ISOLATOR SHIELD LOCK LOCK RAIL RAIL STRAP MOUNT MOUNT MOUNT LOCK CAPS CREW LOCK SCREW GUARD DOWEL LOCK STATOR BEARING RESISTOR DIODE LOCK CAPS CREW PTO INTERFACE PTO INCL REF THRU PTO INSTALLATION / NC / /NC M X 0 DIN 9 M DIN 7 PTO SAE-B SPLINE 0.0 BTD. 0 BTD,. 5 BTDA ASSEMBLY LEFT 0.0 BTD ASSEMBLY LEFT.0 BTD,.5 BTDA /NC X -/ 0.0 BTD /NC X.0 BTD,.5 BTDA SNUBBING REINFORCING 0.0 BTD ISOLATOR.0 BTD,.5 BTDA 0.0 BTD.0 BTD,.5 BTDA FRONT ISOLATOR FLAT / / /NC 5/NC X 0.0 BTD 5/NC X -/. 0 BTD,.5 BTDA 5/ 5/NC ASSEMBLY RIGHT 0.0 BTD ASSEMBLY RIGHT.0 TD,.5 BTDA GROUND FRONT 0.0 BTD FRONT RIGHT.0 BTD,.5 BTDA FRONT LEFT.0 BTD,.5 BTDA M DIN 7 M X.5 X 0 JIS /NC X -/ 0.0 BTD /NC X.0 BTD,.5 BTDA M 5 DIN 797A M 5 X 0 DIN A AIR M0 DIN BTD M0 X 0 DIN 9.0 BTD,.5 BTDA M0 DIN 7 EXCITER BALL POSI M0 DIN 5 Ml0 DIN 797A Ml0 X 5 DIN 9 G 57

63 0.0 BTD -.0 BTD -.5 BTDA - AC OUTPUT AND REGULATOR _~ 5

64 0.0 BTD -. 0 BTD -.5 BTDA - AC OUTPUT AND REGULATOR REF PN NAME REMARKS QUAN - 09 CAPS CREW M 5 X 50 DIN 9-09 LOCK M 5 DIN 797A - 07 M 5 DIN 5 07 TRANSFORMR VOLTAGE REGULATION t - 07 SCREW M 5 X 0 DIN A - 09 LOCK M 5 DIN 797A 05 BRACKET 5 0 SWITCH REGULATION SELECTION 00 REGULATOR ELECTRONIC-VOLTAGE-OPTIONAL LOCK M DIN 797A 7-09 SCREW M X 0 DIN A RECTIFIER BRIDGE - 09 SCREW M 5 X 5 DIN A - 09 LOCK M 5 DIN 797A 9 07 BLOCK TERMINAL 5 POLE 0-0 BLOCK TERMINAL AC OUTPUT 0-0 M BRASS AR 0-0 BAR BUSS AR 059 TERMINAL INSULATED 077 CONNECTOR BOX - AC OUTPUT LEADS 070 LABEL AC OUTPUT CONNECTIONS 59

65 0 r:\\.--0 ~ 9 J W IJ to - ~/r V / G\ )~,:~@@~ ~_ ~ ~~_ ~~~ ~9 0 5 } ~... W CD to N to r 0 n r... :;0... n J> r en ~ ~ -< en... :I ~ 9

66 5B - B - B - ELECTRICAL SYSTEM REF PN NAME REMARKS QUAN ALTERNATOR SPACER STRAP LOCK BOLT LOCK SWITCH BUSHING SENDER LOCK WIRE WIRE GLOWPLUG GLOWPLUG BREAKER SCREW LOCK BRACKET LOCK LOCK LOCK HARNESS ADAPTER SWITCH SENDER ELBOW PUMP MOTOR MOTOR SOLENOID LOCK CAPS CREW BREAKER DIAGRAM 50 AMP VDC STRAP ADJUSTING ADJUSTING STRAP ' X 00 DIN 9 ' X DIN 9 ' DIN 7 SPACER ALTERNATOR MOUNTING SPACER ' DIN 5 ' DIN 7 ' DIN 9 WATER TEMPERATURE /NPT TO /SNPT WATER TEMPERATURE FLAT GLOWPLUG CONNECTING 5B GLOWPLUG CONNECTING B I B 5B B,B CIRCUIT 0 AMP - X 7/ CIRCUIT BREAKER AND SOLENOID ' DIN 9 ' DIN 7 '0 DIN 7 '0 X.5 X 0 DIN 9 M DIN 7 M X DIN 9 ENGINE /BSPT TO /NPT OIL PRESSURE OIL PRESSURE /NPT STREET 90 STEEL FUEL LIFT VDC STARTER VDC 5B STARTER VDC B I B M DIN 9 PRE-HEAT VDC 5/ 5/NF M X 0 DIN 9 CIRCUIT 0 AMP ENGINE WIRING - CAPTAIN PANEL

67 5B - B - B - INSTRUMENT PANELS \ \ I i,,.' I ~ \!/"", ~ 7

68 5B - B - B - INSTRUMENT PANELS REF PN NAME REMARKS QUAN PANEL SCREW COVER HOLDER LAMP METER METER PANEL KEYSWITCH COVER SPACER WINDOW SCREW VOLTMETER DECAL CABLE SWITCH CAP METER ALARM WIRE DIAGRAM PANEL METER PANEL SWITCH CAP BUZZER PLUG LAMP HOLDER HARNESS HARNESS ASSEMBLY SPACER SCREW DIAGRAM DRAWING ADMIRAL INCLUDING SENDERS AND ALARM PANEL REAR LAMP WEDGE BASE INSTRUMENT VDC WEDGE BASE WATER TEMPERATURE OIL PRESSURE 00 PSI PLATE OFF-ON NYLON LOCKING - FACEPLATE NYLON KEYSWITCH COVER NYLON - X / HEAD VDC SWITCH IDENTIFICATION PANEL TO ENGINE PIN PUSHBUTTON START/PREHEAT SWITCH COVER REPLACEMENT TACHOMETER-HOUR ASSEMBLY POWER TO METER LAMPS WIRING CAPTAIN TACHOMETER PLATE TEST SWITCH ALARM NYLON VDC LAMP PANEL TO ENGINE PIN PANEL TO ENGINE PIN TERMINAL-DIODE TERMINAL-DIODE ASSEMBLY - X / TAPPING SS WIRING TEMPLATE TO INSTALL EITHER PANEL t t t t t

69 00 00 m -I o m -I o Q\... -N U m -I o,. m r m n -I :::0...,. o r (,fj -< (,fj -I m ::I

70 0.0 BTD -.0 BTD -.5 BTDA - ELECTRICAL SYSTEM REF PN NAME REMARKS QUAN ALTERNATOR SPACER STRAP CLAMP LOCK BRACKET BOLT SHIM LOCK SWITCH SENDER LOCK WIRE WIRE GLOWPLUG GLOWPLUG LOCK SOLENOID LOCK LOCK BRACKET BREAKER SWITCH BOOT RING SPACER SO AMP VDC STRAP ADJUSTING M DIN 7 M X 05 DIN 9 BELT GUARD M X DIN 9 SPACER ALTERNATOR MOUNTING SPACER M DIN 5 M DIN 7 M DIN 9 WATER TEMPERATURE WATER TEMPERATURE FLAT GLOWPLUG CONNECTING CYLINDER GLOWPLUG CONNECTING CYLINDER CYLINDER CYLINDER M DIN 7 M X 5 DIN 9 PREHEAT M DIN 7 M X 0 DIN 9 H DIN 9 5/ 5/NF CIRCUIT BREAKER AND SOLENOID CIRCUIT 0 AMP EMERGENCY STOP EMERGENCY STOP SWITCH LOCKING : 5

71 ... o o CD -t o > 0> o CD -t o ru U CD -t o ;t. m r m o -t ;:u... o ;t. r (.IJ -< (.IJ -t m

72 0.0 BTD -. 0 BTD -.S BTDA - ELECTRICAL SYSTEM REF PN NAME REMARKS QUAN PANEL CONTROL REFER TO PANEL PAGE HARNESS 09 SWITCH EXHAUST TEMPERATURE CLAMP HARNESS SUPPORT 0 M DIN MOTOR STARTER 0.0 BTD MOTOR STARTER.0 BTD,.5 BTDA 0 0 PUMP ELECTRIC FUEL LIFT 075 ADAPTER /BSPT TO /NPT 09 ELBOU /NPT STREET 90 STEEL 0 SENDER OIL PRESSURE 0 SUITCH OIL PRESSURE 5 00 SOLENOID FUEL SHUTOFF 055 BALL JOINT BAll JOINT CAPSCREU /NC X CAPSCREU M X DIN lockuasher M DIN UASHER M DIN lockuasher lockuasher / /NC 5 00 BRACKET FUEL SOLENOID SCREU 0- X / 5 05 BREAKER CIRCUIT 0 AMP 59 0 DIAGRAM GENERATOR DC CONTROL UIRING 7

73 9 ~'\'ll ~ ~/,,~~ m m U -- m - '" (II) "'C II ~!~~... --s""~ ~ ~ ~ OJ. G') N l> m z m ;0 l> - 0 ;0 n 0 z - ;0 0 r "lj l> Z m r

74 0.0 BTD -.0 BTD -.5 BTDA - GENERATOR CONTROL PANEL REF PN NAME REMARKS QUAN PANEL HOUR METER VOLTMETER METER METER PLATE COVER SWITCH SWITCH LAMP HOLDER WIRE LOCK HARNESS RING SCREW NIPPLE RING HARNESS ASSEMBLY BOX JUMPER WIRE MARKER PLATE SCREW LOCK BLOCK SWITCH BOOT LABEL SCREW LOCK PLATE MARKER BLOCK HARNESS GENERATOR CONTROL REF THRU VDC OIL PRESSURE 0-00 PSI WATER TEMPERATURE PANEL BOX-WHEN PANEL IS REMOTE MOUNTED STOP PREHEAT-START INSTRUMENT WEDGE BASE LAMP WEDGE BASE LAMP POWER CONNECTION KEPS PANEL TOGGLE SWITCH MOUNT LOCKING - X / TRUSS HEAD BLACK SS CHASE WITH BUSHING SEALING REDUCER ENGINE BOX AND HARNESS GENERATOR CONTROL PANEL TERMINAL BLOCK STOP SWITCH TO TERMINAL BLOCK TERMINAL BLOCK SCREW-TERMINAL BLOCK - X 7/ BINDING HEAD SS - HEX SS FLAT TERMINAL EMERGENCY STOP EMERGENCY STOP SWITCH EMERGENCY STOP SWITCH - X 5/ BINDING HEAD SS - HEX SS FLAT SCREW-TERMINAL BLOCK TERMINAL BLOCK TERMINAL PANEL BOX AR AR 9

75 5B - B - B BTD -.0 BTD -.5 BTDA - ALTERNATOR 70

76 5B - B - B BTD -.0 BTD -.5 BTDA - ALTERNATOR REF PN NAME REMARKS QUAN ALTERNATOR SET PULLEY FAN SPACER SCREW SET BRACKET STATOR BEARING PLATE SLINGER SCREW SET BOLT ROTOR BEARING TERMINAL SCREW INSULATOR STRAP STRAP RECTIFIER REGULATOR BRUSH SPRING SPACER SHIM BRACKET LOCK CONDENSER BOOT VDC 50 AMP INCLUDES LOCK ASSEMBLY WITH FAN AND BUSHING INCLUDED IN REF INCLUDED IN REF BEARING RETAINING PLATE FRONT ASSEMBLY INCLUDING BEARING REF 9 BEARING RETAINING INCLUDED IN REF 7 INCLUDED IN REF 7 ALTERNATOR HOUSING ALTERNATOR MOUNTING ASSEMBLY INCLUDING BEARING REF 5 SET INCLUDING REF 7,,9.0. INCLUDED IN REF INCLUDED IN REF INCLUDED IN REF INCLUDED IN REF ASSEMBLY ASSEMBLY INCLUDING BRUSH SET BRUSH ALTERNATOR MOUNT ALTERNATOR MOUNT. AR REAR ASSEMBLY INCLUDING REF... M DIN 5 M DIN 7 M DIN 9 INCLUDED IN REF RUBBER 7

77 5B - SB - B BTD -.0 BTD -. 5 BTDA - STARTER MOTORS

78 5B - B - B BTD -.0 BTD -.5 BTDA - STARTER MOTORS REF PN NAME REMARKS QUAN MOTOR MOTOR RING RETAINER PINION PINION SCREW SET BRACKET SHIMS SOLENOID SOLENOID LOCK SHAFT SPRING RETAINER GEAR BRACKET CLIP COVER SCREW BEARING ARMATURE HOUSING HOLDER BRUSH SPRING HOUSING SCREW BEARING STARTER VDC CYLINDER STARTER VDC CYLINDER RETAINING SEE REF INCLUDING REF MOTOR 55 INCL REF AND MOTOR 059 INCL REF AND INCLUDING REF 9 FRONT SOLENOID SEE REF MOTOR 55 INCLUDING REF 7 MOTOR 059 INCLUDING REF 7 M DIN 7 M DIN 9 ASSEMBLY SEE REF 9 CENTER SEE REF 9 SEE REF 9 INCLUDING REF 5,7,,0 SEE REF 9 M 5 X 7 ARMATURE INCLUDING BEARINGS YOKE ASSEMBLY BRUSH ASSEMBLY INCL REF AND 7 SEE REF 5 BRUSH REAR SEE REF 5 ARMATURE AR 7

79 0.0 BTD -.0 BTD -.5 BTDA - BELT GUARD 'I!i~', (If (((;( I I I / / I I / I I / I I I I / /-----J ~----:lf-- 0 ~ , I / I 7 ~- 7

80 0.0 BTD -.0 BTD -.5 BTDA - BELT GUARD REF PN NAME REMARKS QUAN 0 GUARD BELT 0 SCREW WING 0- X / - 09 LOCK 0-07 FLAT 00 BRACKET TOP 7 00 BRACKET LEFT 0 00 BRACKET RIGHT 75

81 5B - B - B BTD -.0 BTD -.5 BTDA - MISCELLANEOUS REF PN NAME REMARKS QUAN KIT A KIT A KIT A KIT B KIT B KIT B GASKET SET GASKET SET GASKET SET GASKET SET GASKET SET GASKET SET FILTER STRAINER VALVE PAINT SPLITTER HARNESS HARNESS FILTER KIT SWITCH SWITCH KIT MANUAL MANUAL MANUAL MUFFLER ADAPTER ADAPTER ADAPTER SPARE PARTS 5B,0.0 BTD SPARE PARTS B,'.0 BTD SPARE PARTS B,.5 BTDA SPARE PARTS EXTD CRUISING 5B,0.0 TD SPARE PARTS EXTD CRUISING,.0 BTD SPARE PARTS EXTO CRUISING B,.5 BTDA UPPER 5B,0.0 BTD UPPER B,.0 TO UPPER B,.5 BTDA COMPLETE 5,0.0 TD COMPLETE B,'.0 BTO COMPLETE B,.5 TDA PRIMARY FUEL SEA WATER ANTI-SIPHON RED AEROSOL SPRAY CAN ALTERNATOR OUTPUT 5 FOOT PANEL EXTENSION PIN 5 FOOT PANEL EXTENSION PIN REMOTE LUBE OIL GENERATOR SHIP-SHORE 0.0 TD GENERATOR SHIP-SHORE.0 TD,.5 TDA FUEL HARD\.JARE OPERATOR 5,, OPERATOR 0.0 TD,'.0 TD,.5 BTDA TECHNICAL HYDRO-HUSH C HOSE TO MUFFLER-STRAIGHT AR HOSE TO MUFFLER-5 DEGREE AR HOSE TO MUFFLER-90 DEGREE AR 7

82