PARTS LIST MARINE DIESEL GENERATORS 3.8 SCOT I 3.5 SCOT. PUBLICATION NO. NA Preliminary Copy April 2007

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1 PARTS LIST MARINE DIESEL GENERATORS 3.8 SCOT I 3.5 SCOT PUBLICATION NO. NA Preliminary Copy April 2007 ~ WESTERBEKE ~ Engines & Generators IIffiiSTERBEKE CORPORA non 111D JOHN HANCOCK ROAD TAUNTON, lira U.s.A. MlWW-IIffiiSTERBEKE.COM

2 Parts List Westerbeke 3.8 BCOT 13.5 BCOT TM TIle Name You Can Trust Westerbeke Corporation Myles Standish Industrial Pari< 150 John Hancock Rd. Taunton. MA

3 Product software of all l<inds, SUCh as brochures, drawing. technical data, OJ)er1ItX>f's and woo1cst'iop mam.els, Pl"1S lists and Pl"1S price lists, and other Information, instrudlons and specificat10ns provided from source; other than W~ beb; is not within WIS1& ben!'s rontroi and; accordingly, is provided to Westerbeke ajstomers only as a eotnesy and selvice. WesterIleke cannot be responsible for the COI1II!nt of such software, makes no warranties or representations with respect thereto, Including the acruracy, timeliness or oompleteness thereof, arel will In no event be liable for any type of damages or injury Incurred In connec1!on with, or arising out of, the furnishing or use of such software. For example, oomponenls and S\bassemblles incorporated in Westerbeke's products and supplied by others(sldl as engine blocks, fuel systems and oomponents, transmissions, electrical oomponents, pumps and other products) are generally supported by their manufacturers with their own software, and Westerbeke must depend on such software for the design of Westerbeke's own product software. SUch software may be outdated and no longer iiccisate. R<U!ne cha:lges made by WesterIleke's suppliers, of which Westerbeke rarely has notfce in advance. are rrequently not reftectedin the supplier.; software tnllafter such cha:lges IaI<e place. W~beN! astomers sholad also keep in mind the time spa! betwee1 pontings of Westerbeke product software and the lilavoidabie existena! of earlier, nor>-aiitijlt. W_ software editions in the field. Additionally, most Westerbeke products Include customer-requesti!d special features that frequently do not include complete documentatioo. In summation, product software provided with Wester1leke products, whether from Wester1leke or other suppliers, must not and cannot be relied upon exdusively as the definitive III.thOr1ty 00 the respective product. It not only makes good sense but Is ImperItM! that appropriate repr... ltatives of W~ ben! or the supplier In question be consulted to determine the acojracy and 0lITeI1C'( of the product software being consulted by the ajstdmer.

4 ---~... _.. _- _._._ _._- ---_._- _..._.._.._ WESTERBEKE 3.8 BCOT GENERATOR - ENGINE BLOCK ~ *~ 7- P 8-100

5 WESTERBEKE 3.8 BCDT GENERATOR - ENGINE BLOCK REF PN NAME REMARKS QUAN BLOCK,CRANKCASE BARE BLOCK STUD, SHORT CYLINDER MOUNTING STUD, LONG CYLINDER MOUNTING STUD BEARING HOUSING SWITCH OIL PRESSURE GASKET OIL SUMP PLATE,COVER OIL SUMP 1 8 NA SCREW SUMP PLATE O-RING REAR BEARING SUPPORT FLANGE HOUSING, BEARING MAIN BEARING SUPPORT RING,RETAINING MAIN BEARING SEAL,OIL BEARING HOUSING NUT, HEX M8 BEARING HOUSING 4 14 NA WASHER, EXT TOOTH BEARING HOUSING PUMP,OIL ASSEMBLY GASKET OIL PUMP WASHER, LOCK M6 OIL PUMP SCREW, HEX M6 X 20 OIL PUMP SCREW, HEX M6 X 30 OIL PUMP 2 101

6 WESTERSEKE 3.8 SCOT GENERATOR - CYLINDER AND CRANKSHAFT

7 WESTERBEKE 3.8 BCDT GENERATOR - CYLINDER AND CRANKSHAFT REF PN NAME REMARKS QUAN CRANKSHAFT ASSY, INC REF O-RING CRANKSHAFT SEAL RING CRANKSHAFT WASHER BELLEVILLE NUT FLYWHEEL GEAR TIMING BUSHING MAIN STD BUSHING MAIN BUSHING MAIN BEARING ROD STD BEARING ROD BEARING ROD KEY WOODRUFF BEARING MAIN GOVERNOR 3600 RPM PIN GOVERNOR PISTON STD INC WRIST PIN AND RETAINERS RING SET STD RING RETAINING PISTON PIN PIN PISTON ROD CONNECTING INC REF BOLT CONNECTING ROD NUT CONNECTING ROD BOLT BUSHING PISTON PIN PLUG EXPANSION PIPE WATER TRANSFER O-RING WATER TRANSFER CYLINDER 3.8 BCDT 1 103

8 WESTERBEKE 3.8 BCDT GENERATOR - CYLINDER HEAD 8-"10 ~-9! ~ (,..(,.. I lj_ ("'2 'I 104

9 WESTERBEKE 3.8 BCDT GENERATOR - CYLINDER HEAD REF PN NAME REMARKS QUAN HEAD CYLINDER ASSY VALVE BREATHER GASKET HEAD VALVE INTAKE WASHER VALVE SPRING GUIDE VALVE SEAL VALVE-W/OUT SPRING SPRING VALVE INTAKE SEAT VALVE SPRING-UPPER COTTER VALVE VALVE EXHAUST WASHER EXHAUST VALVE SEAT VALVE SPRING EXHAUST LWR SPRING VALVE EXHAUST SPRING RETAINING 1 17 NA STUD M5 X NA WASHER NUT, HEX 5MM SHAFT ROCKER ARM ROCKER ARM ROCKER ARM SCREW ROCKER ADJUSTING 2 24 NA NUT, HEX 7MM INJECTOR FUEL WASHER INJECTOR SEALING NOZZLE INJECTOR PIN INJECTOR SPRING SPRING INJECTOR FLANGE INJECTOR MOUNTING 1 31 NA STUD M6 X NA STUD M6 X WASHER LOCK NUT, HEX 6MM TUBE PUSHROD O-RING PUSHROD TUBE PLUG EXPANSION PLUG EXPANSION GASKET ROCKER COVER COVER ROCKER 1 105

10 WESTERBEKE 3.8 BCDT GENERATOR - CYLINDER HEAD ~---44 l2 J o r-42.- I,;~ '1 106

11 WESTERBEKE 3.8 BCDT GENERATOR - CYLINDER HEAD REF PN NAME REMARKS QUAN 41 NA WASHER M EYE LIFTING 3.8 BCDT NUT, HEX PLUG EXPANSION 1 48 NA WASHER COPPER SCREW, HEX M8 X WASHER M8 LOCK PIN COTTER GASKET THERMOSTAT THERMOSTAT 40C HOUSING THERMOSTAT SWITCH TEMPERATURE 85C 1 107

12 WESTERBEKE 3.8 BCOT G ENERA TOR - GEA R END COVER 108

13 WESTERBEKE 3.8 BCDT GENERATOR - GEAR END COVER REF PN NAME REMARKS QUAN CASE TIMING GASKET TIMING CASE PIN ROLL GEAR CAMSHAFT FRONT 1 8 NA WASHER SPRING SCREW HEX TIMING CASE GASKET OIL FILL CAP CAP OIL FILL DIPSTICK STUD M8 X FILTER LUBE OIL ASSY PLUG OIL DRAIN 3/ NA WASHER, COPPER 17 X 23 X GASKET OIL FILTER 1 18 NA WASHER, COPPER 6 X 10 X SCREW, HEX M8 X SCREW, HEX M8 X HANDLE PRIMER 1 22 NA BUSHING NA PRIMER ASSEMBLY SCREW, HEX M8 X SHIM INJECTION PUMP 0.2MM SHIM INJECTION PUMP 0.5MM SHIM INJECTION PUMP 0.4MM SHIM INJECTION PUMP 1 MM STEEL GASKET INJECTION PUMP ROLLER TAPPET INJECTION PUMP PUMP INJECTION 3.8 BCDT 1 30 NA WASHER, SPRING NUT, HEX M WASHER DELIVERY VALVE VALVE DELIVERY 3.8 BCDT SPRING DELIVERY VALVE ELEMENT PUMP DELIVERY 3.8 BCDT PUSHROD O-RING SCREW, HEX M5 X HOUSING DECOMPRESSION GASKET DECOMPRESSION ASSY GASKET 1 109

14 WESTERBEKE 3. 8 BCOT GENERATOR - GEAR END COVER

15 WESTERBEKE 3.8 BCDT GENERATOR - GEAR END COVER REF PN NAME REMARKS QUAN 41 NA SCREW, HEX M8 X BEARING BALL GROOVED O-RING PIN CAMSHAFT FOR HAND CRANK CAMSHAFT GEAR CAMSHAFT KEY WOODRUFF STUD M6 X GASKET LIFT PUMP PUMP LIFT 3.8 BCDT WASHER LOCK NUT, HEX M GASKET HOUSING COVER SCREW, HEX M6 X NA WASHER, SPRING COVER TIMING SEAL OIL GEAR WATER PUMP DRIVE RING RETAINING PUMP SEA WATER STUD M8 X WASHER, LOCK NUT, HEX M LEVER DECOMPRESSION 3.8 BCDT KEY WOODRUFF CLAMP WATER PUMP IMPELLER KIT PUMP GASKET IMPELLER COVER ELBOW SEA PUMP ELBOW SEA PUMP 1 111

16 WESTERBEKE 3.8 BCOT GENERATOR - GOVERNOR LINKAGE AND CONTROLS '1 -'.L '1 :3 112

17 WESTERBEKE 3.8 BCDT GENERATOR - GOVERNOR LINKAGE AND CONTROLS REF PN NAME REMARKS QUAN SPRING RETURN LEVER CONTROL SCREW ADJUSTING PLATE LOCKING NUT M 6 HEX STOP RING RETAINING SHAFT THROTTLE-ECCENTRIC O-RING SPRING TORSION PLATE CONTROL LEVER THROTTLE 1 12 NA WASHER, SPRING NUT, HEX M NA BOLT 1 15 NA SCREW, HEX M5 X NA HANDEL 1 17 NA SCREW, HEX M6 X NUT, HEX M

18 WESTERBEKE 3.8 BCOT GENERATOR - FUEL LINES 114

19 WESTERBEKE 3.8 BCDT GENERATOR - FUEL LINES REF PN NAME REMARKS QUAN SOLENOID FUEL SHUT OFF WASHER BANJO BANJO FUEL SOLENOID VALVE WASHER BANJO LINE INJECTOR RETURN WASHER BANJO WASHER BANJO BOLT BANJO BOLT BANJO LINE LIFT PUMP TO FILTER CLAMP FUEL LINE LINE INJECTOR BOLT BANJO FUEL SOLENOID VALVE BANJO LIFT PUMP INLET BRACKET FUEL FILTER SPACER LIFT PUMP MOUNT FILTER FUEL PRIMARY CLAMP HOSE LINE FILTER TO SOLENOID CLAMP HOSE WASHER BANJO BOLT BANJO 2 23 NA SCREW, HEX M8 X NA JOINT RING 1 115

20 WESTERSEKE 3.8 SCOT GENERATOR - FLYWHEEL, STARTER MOTOR

21 WESTERBEKE 3.8 BCDT GENERATOR - FLYWHEEL, STARTER MOTOR REF PN NAME REMARKS QUAN HOUSING FLYWHEEL BUSHING STARTER DRIVE 1 3 NA STUD M10 X NA STUD M10 X WASHER, LOCK M NUT, HEX M GEAR RING FLYWHEEL 1 9 NA SCREW, HEX M8 X MOTOR STARTER 12VDC 1 117

22 WESTERBEKE3.8BCDTGENERATOR-GENENDANDEXHAUSTCONNECTOR 8 118

23 WESTERBEKE 3.8 BCDT GENERATOR - GEN END AND EXHAUST CONNECTOR REF PN NAME REMARKS QUAN GASKET AIR INTAKE / EXHAUST 1 2 NA HOUSING WATER JACKET MOTOR STARTER 12VDC HOUSING FLYWHEEL ELBOW WATER INJECT EXH, LONG VERSION MANIFOLD EXHAUST, SHORT VERSION 1 6 NA HOUSING MAIN STATOR 1 7 NA SCREW, HEX HOSE TEE 1 9 NA SEE REF 8 NA 10 NA SEE REF 8 NA DIODE SET SCREWED IN DIODE EPOXIED IN ARMATURE GENERATOR ( 50 OR 60 HZ USE) 1 13 NA DISC DRIVE BEARING BALL 1 15 NA CLAMP 4 119

24 WESTERBEKE 3.8 BCDT GENERATOR-SOUND GUARD ~O

25 WESTERBEKE 3.8 BCDT GENERATOR - SOUND GUARD REF PN NAME REMARKS QUAN 1 NA COVER LEFT SIDE 1 1 NA COVER RIGHT SIDE BASE SOUNDSHIELD BRACKET MOUNT EXTERNAL ISOLATOR GENSET EXTERNAL 4 4 NA SCREW, HEX M8 X 16 SS 4 5 NA GASKET BASE (SEE INSULATION SET) NA STRAP RUBBER SHORT 8 7 NA SCREW, HEX 4 8 NA HOOK BRACKET MOUNT INTERNAL ISOLATOR GENSET INTERNAL 4 121

26 WESTERBEKE 3.8 BCOT GENERATOR - ELECTRICAL _---tif-m!:yl U~ Llf

27 WESTERBEKE 3.8 BCDT GENERATOR - ELECTRICAL REF PN NAME REMARKS QUAN PANEL REMOTE CONTROL, INC. 10M CABLE 1 2 NA HOUSING PANEL 1 3 NA METER HOUR 1 4 NA PLATE FACE HARNESS GENSET CTL, INC. CONNECTOR CONNECTOR FEMALE 8 PIN RECTIFIER BRIDGE PANEL BOX & HARNESS CAPACITOR BC GEN 31.5MFD CAPACITOR BC GEN 25MFD CAPACITOR BC GEN 35MFD BREAKER CIRCUIT 20 AMP TRANSFORMER CURRENT (60HZ) TRANSFORMER CURRENT CHARGER BATTERY RESISTOR REGULATOR CHARGER RELAY START HOSE AIR INTAKE SCREEN AIR INTAKE BREAKER CIRCUIT 16A BREAKER CIRCUIT 30A RESISTOR BLOCK TERMINAL 1 123

28 YVE STERBEKE 3 _8 BCOT GENERATOR - RAW WATER AND CR ANK,

29 WESTERBEKE 3.8 BCDT GENERATOR - OIL COOLER AND HAND PUMP REF PN NAME REMARKS QUAN HANDLE HAND CRANK COOLER OIL 3.8 BCDT PUMP SEA WATER HOSE 3.8 BCDT COOLING ELBOW SEA PUMP GASKET CRANKCASE 1 7 NA SCREW PHILLIPS HEAD PUMP SUMP-HAND 3.8 BCDT 1 125

30 WESTERBEKE 3.8 BCOT GENERATOR - RAW WATER PUMP 126

31 WESTERBEKE 3.8 BCDT GENERATOR - RAW WATER PUMP REF PN NAME REMARKS QUAN 1 NA SHAFT WATER PUMP IMPELLER PUMP CAM PUMP COVER IMPELLER PUMP GASKET IMPELLER COVR PLATE WEAR PUMP DOWEL 1 9 NA SCREW IMPELLER COVER-STAINLESS SCREW CAM PUMP WASHER CAM SCREW SEAL PUMP BEARING BALL RING RETAINING EXT RING RETAINING INT KEY WATER PUMP 1 18 NA 127

32 KIT,WATER PUMP PART NUMBER DESCRIPTION QTY CAM,PUMP 32617, EA PLATE,WEAR PUMP EA WASHER,CAM SCREW EA SEAL,PUMP 32617,33636, EA RING,RETAINING EXT EA RING,RETAINING INT EA SCREW,IMPELLER COVER-STAINLESS EA BEARING,BALL EA IMPELLER KIT PUMP EA SCREW,CAM PUMP EA CLAMP,WATER PUMP EA COVER,IMPELLER PUMP EA SHAFT,WATER PUMP EA KEY,WATER PUMP EA DOWEL EA 7/11/06 R.C.B.

33 GASKET SET,COMPLETE 3.8 BCDT AND 7A ONE GASKET,CRANKCASE O-RING (REAR MAIN FLANGE) GASKET,OIL PUMP O-RING (MAIN BEARING TO ANGLE RING) O-RING (WATER TRANSFER PIPE) GASKET,ROCKER COVER GASKET,HEAD O-RING (PUSH ROD TUBE UPPER) 2 NA WASHER, VALVE COVER SEALING (PLASTIC) WASHER,INJECTOR GASKET,THERMOSTAT O-RING (PUSH ROD TUBE LOWER) GASKET,OIL FILL CAP GASKET,LIFT PUMP GASKET,INJECTION PUMP GASKET,DECOMPRESSION ASSY GASKET (DECOMPRESSION ASSY) O-RING (CAM SHAFT TO BEARING SEAL) GASKET,OIL FILTER 1 NA WASHER,OIL DRAIN PLUG GASKET,HOUSING COVER (TIMING) GASKET,TIMING CASE O-RING (GOVERNOR SHAFT) WASHER,BANJO WASHER,BANJO 1 NA WASHER, WATER TEMP SWITCH GASKET,AIR INTAKE AND EXHAUST PARTS NOT INCLUDED IN GASKET SET SEAL,VALVE SEAL,OIL (rear main) SEAL,OIL (front main) R.C.B. 05/15/07

PARTS LIST WESTERBEKE. 55A Four. Publication # Edition One. August 1999

PARTS LIST WESTERBEKE. 55A Four. Publication # Edition One. August 1999 PARTS LIST WESTERBEKE 55A Four Marine Diesel Engine Publication # 0000 Edition One August 999 ~r~ rwesterbeke WESTERBEKECORPORATION MYLES STANDISH INDUSTRIAL PARK 50 JOHN HANCOCK ROAD, TAUNTON, MA 0780-739