Appendix 4 Exploded Views and Parts Lists PRIMEPACT 50 Recreational Vehicle Generator Base and Pulleys (Model ) Drawing No.
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1 Base and Pulleys (Model ) Drawing No. A8924-B 42 Generac Power Systems, Inc.
2 Base and Pulleys (Model ) Drawing No. A8924-B 1 C BASE, MOUNTING GROUND CABLE MOUNT, (RUBBER) CAPSCREW, HEX HD.-3/8"-16 X 1/2" LOCK WASHER-3/8" LOCK WASHER-M8 7 A SKID, RUBBER MOUNT SAFETY BOLT 5/16"-18 X 3 1/2" NUT, HEX-5/16" NUT, FLANGED LOCK-M CAPSCR. HEX HD.-M X 60MM SPRING, BELT TENSION WASHER, SPRING CNTR SLIDE (NYLON) SUPPORT, NYLON SLIDE 16 A MANIFOLD, EXHAUST GASKET, EXHAUST MANIFOLD SOCKET HD. CAPSCR.,-M X 20 LG. 19 A GASKET, COLLECTOR PAN 20 A SKID, RUBBER MOUNT B 1 PULLEY, ENGINE B 1 PULLEY, ALT BELT (POLY V 4L)-40" WASHER, PULLEY RETAINER CAPSCR., SOCKET HD. 3/8"-24 X 1" (GRADE 5) CAPSCR., HEX HD.-M X A CAPSCR., HEX HD.-3/8"-24 X 2" CRIMPTITE-#10-24 X 1/2" 29 A BRACKET-FUEL PUMP 30 C HOUSING, BLOWER CRIMPTITE-#8-18 X 1/4" 32 A SCREEN, SLIDE PAN 33 A GASKET, BLOWER / PAN SPRING, GENERATOR SET MT 35 C CABLE, BATTERY 36 A /8" SPECIAL LOCK WASHER FUEL PUMP FUEL FILTER 39 A FITTING-1/8" PIPE TO 1/4" TUBE 40 A FUEL TUBE, METAL CAPSCR., HEX HD.-M6-1.0 X FLAT WASHER-M8-5/16" FLAT WASHER-#8 44 A8010A 1 GASKET, BLOWER HSNG EXHAUST PIPE GASKET WASHER, SPRING RETAINER A 1 BOOT, BATTERY CABLE EXHAUST COVER PLATE IN. HOSE, FUEL 50 A PAN, SLIDE SHAKEPROOF WASHER CAPSCR., HEX HD.-3/8"-16 X 3/4" SHAKEPROOF-M SCREW, TAPTITE-M6-1.0 X 10 LG FLAT WASHER-M C 2 CLAMP, HOSE NUT, FLANGE-5/16"-18 (SPECIAL) SCREW, TAPTITE M5-0.8 X 16 LG STARTER CONTACTOR 60 A GASKET, BLOWER HSNG 61 C HHS #10-32 X 9/16" LG, TAP-R STARTER CABLE HEX NUT-1/4" LOCK WASHER-1/4" LOCK WASHER-M HEX NUT-# A PLATE, BLOWER SIDE 68 A GASKET, BLOWER SIDE FLAT WASHER ¼" Generac Power Systems, Inc. 43
3 Base and Pulleys (Model ) Drawing No. C3878-A 44 Generac Power Systems, Inc.
4 Base and Pulleys (Model ) Drawing No. C3878-A 1 C BASE, MOUNTING GROUND CABLE MOUNT, (RUBBER) CAPSCREW, HEX HD.-3/8"-16 X 1/2" LOCK WASHER-3/8" LOCK WASHER-M8 7 A SKID, RUBBER MOUNT SAFETY BOLT 5/16"-18 X 3 1/2" NUT, HEX-5/16" NUT, FLANGED LOCK-M CAPSCR. HEX HD.-M X 60MM SPRING, BELT TENSION WASHER, SPRING CNTR SLIDE (NYLON) SUPPORT, NYLON SLIDE 16 A MANIFOLD, EXHAUST GASKET, EXHAUST MANIFOLD SOCKET HD. CAPSCR.,-M X 20 LG. 19 A GASKET, COLLECTOR PAN 20 A SKID, RUBBER MOUNT B 1 PULLEY, ENGINE B 1 PULLEY, ALT BELT (POLY V 4L)-40" WASHER, PULLEY RETAINER CAPSCR., SOCKET HD. 3/8"-24 X 1" (GRADE 5) CAPSCR., HEX HD.-M X A CAPSCR., HEX HD.-3/8"-24 X 2" CRIMPTITE-#10-24 X 1/2" 29 A BRACKET, LP REGULATOR 30 C HOUSING, BLOWER CRIMPTITE-#8-18 X 1/4" 32 A SCREEN, SLIDE PAN 33 A GASKET, BLOWER / PAN SPRING, GENERATOR SET MT GROUNDING LUG 36 A /8" SPECIAL LOCK WASHER REGULATOR, GAS FUEL 38 A MANIFOLD, LP 39 A SOLENOID, GAS FUEL BARB, 90 DEG. ½" X 3/8" NPT CAPSCR., HEX HD.-M6-1.0 X FLAT WASHER-M8-5/16" FLAT WASHER-#8 44 A8010A 1 GASKET, BLOWER HSNG EXHAUST PIPE GASKET WASHER, SPRING RETAINER A 1 BOOT, BATTERY CABLE EXHAUST COVER PLATE " HOSE, ½ ID PETROLEUM 50 A PAN, SLIDE SHAKEPROOF WASHER CAPSCR., HEX HD.-3/8"-16 X 3/4" SHAKEPROOF-#10 54 C ¾" NPT PLUG FLAT WASHER-M #8 HOSE CLAMP NUT, FLANGE-5/16"-18 (SPECIAL) SCREW, TAPTITE M5-0.8 X 16 LG STARTER CONTACTOR 60 A GASKET, BLOWER HSNG STARTER CABLE HEX NUT-1/4" LOCK WASHER-1/4" LOCK WASHER-M HEX NUT-# A PLATE, BLOWER SIDE 68 A GASKET, BLOWER SIDE FLAT WASHER ¼" M6-1.0 X 30 HHCS M6-1.0 HEX NUT CLOSE NIPPLE ¾" NPT DEG. ¾" STREET ELBOW M HEX NUT Generac Power Systems, Inc. 45
5 Alternator and Panel (Model and ) Drawing No. A8922-B 46 Generac Power Systems, Inc.
6 Alternator and Panel (Model and ) Drawing No. A8922-B LOWER BEARING CARRIER 2 A5649H 1 ROTOR ASSEM. 3 A5646H 1 STATOR ASSEM BALL BEARING BALL BEARING B 1 UPPER BEARING CARRIER 7 A STUD-STATOR M FLANGE LOCK NUT BRUSH HOLDER M5-0.8 X 16 LG. TAPTITE SHAKEPROOF EXTERNAL-M6 12 C GENERATOR TOP HOUSING RESISTOR1R 5% 25 WLVG ¼"/ M6-FLAT WASHER ¼"/ M6-LOCK WASHER 16 A M6-1.0 X 65 LG. CAPSCREW GROUND CABLE SHAKEPROOF M6-1.0 X 20 LG. TAPTITE CONTROLLER P.C.B /16" -M8 LOCK WASHER C2337A 1 DECAL, UNIT (LP MODEL) /16" -M8 LOCK WASHER PANEL SHEET METAL PIN CONNECTOR 26 C CONDUIT ASSEMBLY ASSEMBLY, REMOTE CABLE M4-0.7 X 16 LG. CAPSCREW #8/ M4-LOCK WASHER BATTERY CHARGE RECTIFIER M3-0.5 X 15 LG. PPHMS A 1 PANEL SUPPORT BRACKET M5-0.8 X 30 LG. CAPSCREW VIBRATION MOUNT M6-1.0 HEX NUT M5-08 X 25 LG. HEX HD. CAPSCR M3-LOCK WASHER HEX NUT, M C/BREAKER 2.5A.-ON #10-SHAKEPROOF WASHER REGULATOR VOLTAGE #10-LOCK WASHER M5-0.8 HEX NUT C/BREAKER 20A C/BREAKER 30A. ALL UNITS #6-32 SCREW W/LOCK WASHER PANEL COVER M4-0.7 X 12 LG. CAPSCR.W/LOCK-WASHER & FLAT WASHER #6-FLAT WASHER FUSE HOLDER FUSE AGC-15A SWITCH S.P.D.T. 6A.-(START- STOP) SWITCH S.P.D.T.-(FUEL PUMP) A 1 TERMINAL BLOCK M4-SHAKEPROOF WASHER M4-0.7 HEX NUT DECAL, CB RATING 30A DECAL, CB RATING 20A CLAMP, HOSE #10/ M5-FLAT WASHER M5-0.8 X 10 LONG TAPTITE S 1 BUSHING SPACER-PLASTIC M5-.08 X 110 LG. PPHMS NYLON WASHER 70 A #10-SPECIAL LOCK WASHER Generac Power Systems, Inc. 47
7 Engine Sheet Metal (Model and ) Drawing No. A8921-A 48 Generac Power Systems, Inc.
8 Engine Sheet Metal (Model and ) Drawing No. A8921-A ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1 A SCROLL, FLYWHEEL SCREW, TAPTITE M6-1.0 X 10 LG FT. FOAM TAPE 4 SRV D 1 FLYWHEEL N 1 WASHER, BELLVILLE M20 X NUT, M20 X 1.5, FLYWHEEL 7 A /8" SPECIAL LOCK WASHER SCREW, CRIMPTITE #10-24 X.5 LG 9 A COVER,TOP FLYWHEEL DEFLECTOR, EXHAUST PORT ASSEMBLY, IGNITION COIL SCREW, TAPTITE M6-1.0 X 25MM A 1 GROMMET, RUBBER BOOT, SPARK PLUG PLUG, BUTTON ¾" GROMMET, RUBBER LOCK WASHER-M HEX NUT-1/4" CAPSCR., HEX HD.-M X 40 LG SCREW, TAPTITE 3/8"-16 X.75 LG MOTOR, STARTER-12VOLT SOCKET HD. CAPSCR., M X 20 LG PLUG, BUTTON 1-1/16" 24 A ASSEMBLY, DIPSTICK & CAP 25 A OIL DRAIN/DIPSTICK TUBE 26 A OIL DRAIN HOSE ASSEMBLY 27 A PIPE NIPPLE, 3/8" X 8" LG BRASS STREET ELBOW, 3/8" FLAT WASHER, 1/4"-M6 30 A WRAPPER, ENGINE SPARK PLUG WRAPPER, STARTER SIDE 32 A WRAPPER, REAR GEAR CASE 33 A WRAPPER, CARB. SIDE ASSEMBLY, WIRE-STARTER (#16) SUPPORT, OIL FILTER BUSHING, RUBBER WASHER, RUBBER BOLT, SHOULDER-M6 X 15 LG BOLT, SOCKET HD. CAPSCR.- M X 30 LG GASKET, OIL FILTER SUPPORT SWITCH, OIL PRESSURE- 10 PSI SWITCH, OIL TEMPERATURE SCREW, PHILIPS PAN HD. MACH.-M3-.5 X 5 LG LOCK WASHER-M FILTER, OIL 46 A ENGINE, LONG BLOCK- GN410VSRV KEY, WOODRUFF 4 X 19 DIA. 48 C COVER, CARB. Generac Power Systems, Inc. 49
9 GN-410 Engine (Model and ) Drawing No. A7894-D 50 Generac Power Systems, Inc.
10 GN-410 Engine (Model and ) Drawing No. A7894-D PISTON RING SET CONNECTING ROD WITH CAP & BOLT PISTON PIN PISTON PIN RETAINER B 1 CYLINDER HEAD GASKET 7 A FLANGED HEX HD. CAP- SCREW M X M X 105MM HHFL PISTON CRANKCASE GASKET M6-1.0 X 10 TAPTITE (THD. FORMING) BREATHER GASKET BREATHER COVER OIL BREATHER SEPARATOR PIPE PLUG-3/8" TAPPET, SOLID PIVOT BALL STUD JAM NUT (ROCKER ARM) SEAL, VALVE STEM PUSH ROD GUIDE PLATE ROCKER ARM CYLINDER HEAD W/VALVE SEATS AND GUIDES VALVE SPRING RETAINER VALVE SPRING KEEPER EXHAUST VALVE INTAKE VALVE WASHER, VALVE SPRING VALVE SPRING 29 A CAMSHAFT ASSEMBLY CRANKSHAFT 35 I.D. SEAL THRUST WASHER 32 A PRESSURE RELIEF BALL 33 A GOVERNOR SPOOL GOVERNOR RETAINER (C-RING) COVER, OIL PRESSURE RELIEF M5-0.8 X 10MM TAPTITE 37 A GOVERNOR GEAR ASSEMBLY 38 A OIL PRESSURE SPRING 39 B SPRING WASHER D 1 OIL SUMP ASSEMBLY GOVERNOR ARM "R" PIN THRUST WASHER 46 A GOVERNOR ARM RC45 48 C3396C 1 CRANKCASE SUB ASSEMBLY BALANCER OUTER GEROTOR INNER GEROTOR B 2 PUSH ROD A 1 CRANKSHAFT ASSEMBLY BREATHER VALVE ASSEMBLY 55 C ROCKER COVER GASKET ROCKER COVER W/FILL M6-1.0 X 16MM HEX HEAD. SCREW. AND LOCK WASHER BEARING TUBE SHAFT OIL SCREEN PICKUP ASSEMBLY OIL FILL PLUG "O" RING 17.8 I.D. X 2.4 THICK OIL FILL CAP ASSEMBLY Generac Power Systems, Inc. 51
11 Engine Accessories (Model ) Drawing No. A8923-A 52 Generac Power Systems, Inc.
12 Engine Accessories (Model ) Drawing No. A8923-A 1 A MANIFOLD, INTAKE GASKET, MANIFOLD/HEAD HHCS-M6-1.0 X 40 LG SPARK PLUG, CHAMP GASKET, CARB/MANIFOLD 6 A CARBURETOR GASKET, CARB/AIR FILTER 8 A BASE, AIR FILTER CRIMPTITE #10-24 X 1/2" LG. 10 A DETENT 11 A SPRING, A/L BELLCRANK- CARB STUD, CARB. MOUNT 90 LG FILTER, AIR PRE-CLEANER, AIR FILTER 15 A COVER, AIR FILTER 16 C KNOB, AIR CLEANER 17 A RHMS-#4-40 X 5/16 18 C DECAL, AIRBOX QP ASSEMBLY, GOV. SPRING ADI BRACKET NUT, LOCKING M A NYLON WASHER,.31 X.26 X NUT, M TAPTITE-M X 16 LG. 27 A ASSEMBLY, CHOKE SOLENOID 28 A LINKAGE, CHOKE PIN, COTTER, 3/32" X ½" ASSEMBLY, CHOKE HEATER 31 A SCREW, PHILLIPS PAN HD. MACH. #4-40 X.25" LG HHCS-M6-1.0 X 60 LG M6 FLAT WASHER M6 LOCK WASHER 35 A TUBE, WINTER INLET 36 A GROMMET 1/16"-1-1/2" 37 A GROMMET, AIR IN/OUT 38 A VALVE, WINTER/SUMMER 39 A GROMMET, WINTER/SUMMER VALVE 40 A SPRING, DETENT LEVER, GOVERNOR ARM BOLT, HEX HD. WASHER/LOCK WASHER-M6-1.0 X 30 LG NUT, GOVERNOR LEVER 44 A SPRING, GOVERNOR 45 A BELLCRANK, GOV. RODS WASHER, FELT BOLT, SHOULDER, M6 X 15 LG. 48 A ROD, LINKAGE GOV. LEVER- BELLCRANK 49 A ROD, LINKAGE BELLCRANK- CARB. 50 A SPRING, A/L GOV. LEVER- BELLCRANK 51 A BREATHER, TUBE Generac Power Systems, Inc. 53
13 Engine Accessories (Model ) Drawing No. C Generac Power Systems, Inc.
14 Engine Accessories (Model ) Drawing No. C A MANIFOLD, INTAKE GASKET, MANIFOLD/HEAD HHCS-M6-1.0 X 40 LG SPARK PLUG, CHAMP GASKET, CARB/MANIFOLD 6 A7336A 1 CARBURETOR, GN 410 L/P GASKET, CARB/AIR FILTER 8 A BASE, AIR FILTER CRIMPTITE #10-24 X 1/2" LG. 10 A DETENT 11 A SPRING, A/L BELLCRANK- CARB STUD, CARB. MOUNT 90 LG FILTER, AIR PRE-CLEANER, AIR FILTER 15 A COVER, AIR FILTER 16 C KNOB, AIR CLEANER 17 A BREATHER, TUBE 18 C DECAL, AIRBOX QP ASSEMBLY, GOV. SPRING ADI BRACKET NUT, LOCKING M A NYLON WASHER,.31 X.26 X A ROD, LINKAGE GOV. LEVER- BELLCRANK BOLT, SHOULDER, M6 X 15 LG NUT, M WASHER, FELT TAPTITE-M X 16 LG. 27 A SPRING, A/L GOV. LEVER- BELLCRANK 28 A ROD, LINKAGE BELLCRANK- CARB. 29 A BELLCRANK, GOV. RODS 30 A SPRING, GOVERNOR NUT, GOVERNOR LEVER HHCS-M6-1.0 X 60 LG M6 FLAT WASHER M6 LOCK WASHER 35 A TUBE, WINTER INLET 36 A GROMMET 1/16"-1-1/2" 37 A GROMMET, AIR IN/OUT 38 A VALVE, WINTER/SUMMER 39 A GROMMET, WINTER/SUMMER VALVE 40 A SPRING, DETENT LEVER, GOVERNOR ARM BOLT, HEX HD. WASHER/LOCK WASHER-M6-1.0 X 30 LG. Generac Power Systems, Inc. 55
Section 6 Exploded Views and Parts Lists PRIMEPACT 50 Recreational Vehicle Generator Regulator (Model ) Drawing No.
Regulator (Model 0010-) Drawing No. 0F5-C 5 6 7 1 30 10 9 9 1 16 13 14 17 1 15 19 1 0 3 4 5 6 7 40 Generac Power Systems, Inc. Regulator (Model 0010-) Drawing No. 0F5-C 1 0D5694 1 CASTING, TWIN REGULATOR
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Control Panel Drawing No. 0E7560 50 10 7 4 8 6 6 49 5 44 47 8 9 1 1 11 9 5 40 41 41 8 9 14 15 1 19 6 19 9 1 1 1 5 4 7 6 14 46 16 17 4 7 8 0 7 0 10 4 45 4 48 51 40 Generac Power Systems, Inc. Control Panel
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39 38 33 36 35 34 34 24 62 27, 28, 29 63 3, 33, 34, 35, 36, 40, 62 64 2, 5, 19, 20, 32, 39, 40, 44, 47, 101, 148, 165, 167 65 8, 11, 12, 13 66 4, 5, 6, 55 67 16A, 16B, 17, 18 68 7, 22, 32, 44, 47, 48,
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