LD3SB2 LITTLE DAVID OWNERS MANUAL 2206 EASTON TURNPIKE BOX 83 UNIT 9, BRUNEL GATE

Transcription

1 LITTLE DVID OWNERS MNUL LDS THE LOVESHW CORPORTION LOVESHW - EUROPE 06 ESTON TURNPIKE OX 8 UNIT 9, RUNEL GTE SOUTH CNN, P 859 W. PORTWY INDUSTRIL ESTTE NDOVER, HMPSHIRE SP0SL TEL: (570) 97-9 ENGLND FX: (570) REV. //0 M.C.R. #0-0

2 GENERL SFETY PRECUTIONS EFORE INSTLLING, OPERTING OR SERVICING THIS EQUIPMENT, RED THE FOLLOWING PRECUTIONS CREFULLY: * THIS MCHINE IS EQUIPPED WITH MOVING ELTS. DO NOT PLCE HNDS NER THE RER OF THIS MCHINE WHEN ELTS RE MOVING, S FINGERS MY E PINCHED WHERE ELTS ENTER FRME. LWYS USE ROLLER TYPE EXIT CONVEYOR ND LWYS REMOVE THE OXES FTER THEY CLER THE EXIT END OF THE MCHINE. * OSERVE CUTION WHEN NER CRTRIDGE KNIFE OR WHEN THREDING TPE. KNIFE IS VERY SHRP, UTOMTICLLY OPERTED ND IS LINKED TO THE WIPE DOWN ROLLERS. * DO NOT TTEMPT TO OPEN OR WORK ON ELECTRICL OX, JUNCTION OXES, OR OTHER ELECTRICL COMPONENTS WITHOUT FIRST DISCONNECTING POWER TO THE MCHINE. SHOCK HZRD EXISTS IF POWER IS NOT DISCONNECTED. * DO NOT Y-PSS NY DESIGNED -IN SFETY FETURES SUCH S INTERLOCKS, GURDS OR SHIELDS. * FULLY UTOMTIC MCHINES RE EQUIPPED WITH RER FLP KICKER. DO NOT PLCE NY PRT OF THE ODY NER THIS RE WITHOUT FIRST DISCONNECTING POWER ND IR SUPPLY. * DO NOT PLCE HNDS OR ODY INSIDE CONFINES OF RNDOM TYPE MCHINES. THE SIDE RILS ND HED OPERTE UTOMTICLLY. * DO NOT PLCE HNDS OR ODY INSIDE CONFINES OF UNIFORM TYPE MCHINES UNLESS HED IS SECURELY LOCKED ND POWER ND IR RE DISCONNECTED. * LWYS DISCONNECT POWER ND IR SUPPLY (IF PPLICLE) EFORE SERVICING MCHINE. * WHEN OPERTING SEMI-UTOMTIC MCHINE, HOLD OX FLPS DOWN T THE TRILING EDGE OF THE OX. RELESE HNDS S SOON S THE ELTS TKE THE OX. * DO NOT WER JEWELRY, LOOSE CLOTHING, SUCH S TIES, SCRVES, ETC., ND LONG HIR SHOULD E PULLED CK WHEN OPERTING THE MCHINE. * SFETY GLSSES SHOULD E WORN WHEN WORKING ON OR ROUND MCHINE. LOVESHW an ITW COMPNY

3 RRIVL INSPECTION * * * * N O T E* * * * WHEN UNCRTING MCHINE, CHECK FOR NY PHYSICL DMGE. IF NY DMGE HS OCCURRED, NOTIFY SHIPPING COMPNY IMMEDITELY. LOVESHW an ITW COMPNY

4 TLE OF CONTENTS SUJECT PGE INTRODUCTION MCHINE SPECIFICTION 5 INSTLLTION 6 OPERTION 7 MCHINE OVERVIEW 8 MIN FRME 9 HED 0 TPE CRTRIDGE LURICTION TROULE-SHOOTING 5 OPTIONL EQUIPMENT 9 ILLUSTRTED REPLCEMENT PRTS 0 TLE OF CONTENTS WRRNTY TPE CRTRIDGE MNUL LOVESHW an ITW COMPNY

5 INTRODUCTION THE LITTLE DVID MODEL LDS/ UNIFORM PRESSURE SENSITIVE TPER IS DESIGNED TO TPE THE TOP ND OTTOM FLPS OF WIDE VRIETY OF OX SIZES. FTER MNULLY DJUSTING THE MCHINE FOR THE OX SIZE, THE OPERTOR ONLY HS TO FOLD THE FLPS ND PUSH THE OX INTO THE MCHINE FTER WHICH THE MCHINE WILL TPE THE TOP ND OTTOM FLPS ND DISCHRGE THE OX. THE SIMPLE DESIGN INSURES MINIMUM OF MINTENNCE PROLEMS ND THE MCHINE IS ESY TO OPERTE. DUE TO ITS SMLL SIZE ND SIMPLE PLUG-IN ELECTRICL CONNECTION, IT CN E QUICKLY MOVED TO THE RE WHERE IT IS NEEDED. IT MY STND LONE OR IF DESIRED E INCORPORTED IN CONVEYOR SYSTEM. LL FSTENINGS RE METRIC. THE FINEST OF MTERILS ND WORKMNSHIP HVE EEN USED IN THE FRICTION OF YOUR LDS/. IF REPIRS DO ECOME NECESSRY, YOU WILL FIND SIMPLE INSTRUCTIONS OUTLINED IN THIS MNUL. IF PROLEM OCCURS THT IS NOT COVERED, PLESE CONTCT OUR SERVICE DEPRTMENT T THE DDRESS ELOW. IF IN THE UNITED STTES: LOVESHW CORPORTION OX 8 RT. 96 SOUTH CNN, P 859 PHONE: / FX: IF IN EUROPE: LOVESHW - EUROPE UNIT 9 RUNEL GTE WEST PORTWY INDUSTRIL ESTTE NDOVER HMPSHIRE SP0 SL ENGLND TEL: (06) 575 FX: (06) 5596 LOVESHW an ITW COMPNY

6 MCHINE SPECIFICTIONS MCHINE DIMENSIONS: HEIGHT: 59 ¼ 505 mm WIDTH: 09 mm LENGTH: ½ 05 mm TLE HEIGHT: (DJUSTLE) MINIMUM: ¼ 66 mm MXIMUM: 0 76 mm ELECTRICL: STNDRD: OPTIONL: 5V - PH - 60 CYCLES 0V - PH - 50 CYCLES 0V - PH - 50/60 CYCLES 0V - PH - 50/60 CYCLES 80V - PH - 50 CYCLES 0V - PH - 50 CYCLES 0V - PH - 60 CYCLES OX CPCITY: LENGTH: min. to unlimited max. 76 mm unlimited max. WIDTH: min. to 0 max. 0 mm to 508 mm HEIGHT: ½ min. to 0 max. mm to 508 mm OPERTING SPEED: ELT SPEED: 58 ft/min. 8 m/min. NUMER OF OXES PER MIN.: depending on box dimension and operator s dexterity CLOSURE MTERIL: PRESSURE SENSITIVE TPE WIDTH: ¼ to 8 mm to 50 mm MX. ROLL DIMETER: 5 80 mm WEIGHT: (UNCRTED) 0 lbs. 0 kg. NOTE: THE MCHINE SPECIFICTIONS LISTED OVE RE FOR STNDRD LDS TPING MCHINES. IF ORDERING SPECIL LDS MCHINE, THE SPECIFICTIONS WILL CHNGE DEPENDING ON ECH INDIVIDUL CUSTOMER PPLICTION. LOVESHW an ITW COMPNY 5

7 INSTLLTION WHEN UNCRTED, THE LDS IS REDY FOR OPERTION FTER PLUGGING INTO N PPROPRITE ELECTRICL OUTLET ND TPE CRTRIDGES RE LODED WITH TPE. THE CONNECTION CLE IS LOCTED ON THE FRONT OF THE MCHINE, CONNECT IT TO THE PPROPRITE GROUNDED OUTLET. THE MCHINE SHOULD E PLCED ON FLT LEVEL FLOOR SO THT IT DOES NOT ROCK. N OPTIONL INFEED TLE CN E INSTLLED T THE INFEED END OF THE MCHINE, HOWEVER, CONVEYOR MY E USED INSTED. DUE TO ITS PORTILITY ND ESY PLUG-IN CONNECTION, THE MCHINE MY E QUICKLY MOVED TO VRIOUS LOCTIONS S THE NEED RISES. OPTIONL CSTERS RE VILLE, IF REQUIRED. LEG EXTENSIONS HVE EEN PROVIDED, SHOULD THE HEIGHT NEED DJUSTING. N OPTIONL INFEED TLE CN E INSTLLED ON THE MCHINE WHERE THE PCKER CN FILL THE OXES ND CLOSE THE FLPS PRIOR TO FEEDING THE OXES INTO THE MCHINE. CONVEYOR SHOULD E PROVIDED T THE OUTFEED END OF THE MCHINE TO RECEIVE THE OXES S THEY RE DISCHRGED FROM THE MCHINE. IMPORTNT: E SURE THE TLE ND CONVEYOR RE ¼ (6 mm) ELOW THE MCHINE ELT HEIGHT. NOTE THT THE HEIGHT OF THE MCHINE CN E DJUSTED FROM ¼ TO 0 (66 mm to 86 mm) IN ONE INCH INCREMENTS Y DJUSTING THE HEIGHT OF THE LEG EXTENSIONS. LOVESHW an ITW COMPNY 6

8 OPERTION FTER THE TPE CRTRIDGES RE LODED, THE MCHINE IS REDY TO SEL OXES. PLCE SMPLE OX OF THE SIZE TO E SELED ON THE INFEED TLE FOLD THE FLPS ND PUT JUST IN FRONT OF THE TPE CRTRIDGE. TURN THE HNDWHEEL UNTIL THE ELTS COME IN CONTCT WITH THE OX. RELESE THE HED LOCK HNDWHEEL Y TURNING IT COUNTERCLOCKWISE. LOWER THE HED UNTIL IT MKES CONTCT WITH THE OX. LOCK THE HED Y TURNING THE HED LOCK HNDWHEEL CLOCKWISE. STRT MCHINE WITH STRT SWITCH LOCTED ON THE OPERTOR SIDE OF THE MCHINE. NOW THE SMPLE OX WILL E TPED ND DISCHRGED. THE MCHINE IS NOW REDY TO PROCESS YOUR OXES. THE PCKER SHOULD FOLD THE OX FLPS IN THE NORML MNNER ND WHILE HOLDING THEM CLOSED ON THE RER OF THE OX, HE SHOULD FEED THE OX INTO THE MCHINE UNTIL THE ELTS TKE IT FROM HIM. THE MCHINE WILL SEL THE TOP ND OTTOM FLPS ND DISCHRGE THE OX TO THE OUTFEED CONVEYOR UTOMTICLLY. LOVESHW an ITW COMPNY 7

9 D D C C MT'L C.R.S. PRT # STD CD FILE MIN SSEMLYTOLERNCES UNLESS OTHERWISE NOTED: PLOT DTE LOVESHW an ITW Company RT. 96, SOUTH CNN, P. ST. ST. STINLESS : NO FINISH DRWN DTE /5/00 DO NOT SCLE PRINT THIS DRWING ND SUJECT MTTER THEREON IS THE EXCLUSIVE PROPERTY OF LOVESHW-ITW ND IS TO E TRETED Y YOU S CONFIDENTIL PRPRIETRY INFORMTION. THIS DRWING OR SUJECT MTTER THEROF SHLL NOT E REPRODUCED OTHER THN FOR YOUR OWN USE OR TO E DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHW-ITW ND WILL E RETURNED TO LOVESHW-ITW UPON REQUEST..X = TITLE INCH.XX = NGLES + - /~.XXX = X = + -.0mm MCH. METRIC.XX = + -.mm DWG NO FINISH 5.XXX = + -.mm MTERIL FRCTIONS + - /6 DRWN amyr SCLE CHECKED PPROVED

10 MIN FRME STRTER SWITCH: THE STRTER SWITCH IS MOUNTED ON THE OPERTOR SIDE OF THE MCHINE. IT INCORPORTES CIRCUIT REKER WHICH IS SET TO TRIP T THE PROPER RTING OF THE MOTOR. TO REPLCE THIS SWITCH, FIRST DISCONNECT THE MCHINE FROM THE ELECTRICL SUPPLY. REMOVE THE SWITCH Y LOOSENING THE TWO FSTENING SCREWS ND PULL THE SWITCH FROM THE ELECTRICL OX. REMOVE THE WIRES, NOTING THEIR CONNECTIONS TO THE SWITCH. TO REPLCE THE STRTER SWITCH, REVERSE THE PRECEDING PROCEDURE. SIDE ELT DRIVE SYSTEM: THIS SYSTEM CENTERS ND DRIVES THE OX THROUGH THE MCHINE. THE OX WIDTH IS SET MNULLY Y TURNING THE HNDWHEEL LOCTED ON THE OPERTOR SIDE OF THE MCHINE. TO SET THEM, PLCE THE DESIRED OX ON THE MCHINE ETWEEN THE ELTS, TURN THE HNDWHEEL CLOCKWISE UNTIL IT IS JUST TOUCHING THE OX SIDES. IF THE OX FILS TO DRIVE, TIGHTEN THE ELTS SLIGHTLY. DO NOT OVERTIGHTEN THE SIDE ELT DRIVE S THEY WILL PUT UNNECESSRY STRIN ON THE DRIVE MOTORS. ECH ELT IS POWERED Y MOTOR LOCTED T THE EXIT END OF THE MCHINE. TO REPLCE THE ELTS, POWER OFF THE MCHINE ND REMOVE TWO SCREWS ON IDLER ROLLER. REMOVE ELT GURD. SLIDE IDLER ROLLER TOWRD EXIT END OF MCHINE ND REMOVE ELT. THRED NEW ELT ON DRIVE ROLLER, PLSTIC ROLLERS ND IDLER ROLLER - E SURE THE V OF THE ELT SITS IN GROOVES OF LL ROLLERS. DJUST TENSION ON ELT Y SLIDING IDLER ROLLER TOWRD INFEED END OF MCHINE. REPLCE ELT GURD, REPLCE TWO SCREWS IN IDLER ROLLER SHFT. ECH ELT IS REPLCED SEPRTELY, HOWEVER, IT IS DVISLE TO REPLCE OTH ELTS T THE SME TIME. DRIVE MOTOR: THE ELTS RE DRIVEN Y TWO DRIVE MOTORS LOCTED T THE EXIT END OF THE MCHINE. THE MOTORS RE CONTROLLED Y THE STRTER SWITCH IN WHICH THE OVERLOD IS FCTORY SET TO TRIP T THE PROPER SETTING. IF TROULE IS EING EXPERIENCED WITH DRIVE MOTOR, QULIFIED ELECTRICIN SHOULD CHECK THE ELECTRICL SYSTEM. THE STRTER SWITCH SHOULD E CHECKED FIRST. TO REPLCE DRIVE MOTOR, FIRST DISCONNECT THE MCHINE FROM ELECTRICL SUPPLY. REMOVE THE MOTOR GERHED FROM MOUNTING PLTE. REPLCE WITH NEW MOTOR USING THE WIRING DIGRM IN THE MOTOR JUNCTION OX. CHECK MOTOR FOR PROPER ROTTION. CHINING: TO INCRESE OR DECRESE THE TENSION OF THE CHIN, LOOSEN CHIN TIGHTENING SCREW ON RER OF MCHINE (LOCTED NEXT TO THE MST). SLIDE IDLER EITHER UP (TO DECRESE) OR DOWN (TO INCRESE), UNTIL THE DESIRED TENSION HS EEN RECHED, TIGHTEN SCREW. IF THE CHIN NEEDS TO E REPLCED, FIRST LOOSEN CHIN TIGHTENING SCREW ND SLIDE IDLER UP TO RELIEVE TENSION. REMOVE CHIN FROM SPROCKETS ND IDLER. THRED NEW CHIN OVER SPROCKETS ND IDLER. DJUST TENSION ON CHIN Y SLIDING IDLER UP/DOWN IN SLOT UNTIL THE DESIRED TENSION HD EEN RECHED, TIGHTEN CHIN SCREW. LOVESHW an ITW COMPNY 9

11 HED THE HED RIDES LONG THE MST ON ERINGS ND HIGH DENSITY POLYETHYLENE PDS. THE HEIGHT OF THE HED IS DJUSTED Y LOOSENING THE HED CLMPING KNO. TURNING THE CLMPING KNO CLOCKWISE WILL LOCK THE HED IN THIS POSITION. ERINGS: IF NY OF THE ERINGS WHICH RUN GINST THE MST NEED TO E REPLCED, PROCEED S FOLLOWS: - DISCONNECT ELECTRICL SUPPLY. PLCE STURDY OX OR LOCK ON ED OF MCHINE ND LOWER HED ONTO IT. - REMOVE COVER FROM CK OF HED TO EXPOSE ERINGS. LOOSEN OUTSIDE NUTS ON THREDED SHFT. - CK OFF NUTS ETWEEN ERINGS WHILE TURNING THREDED SHFT WITH SCREWDRIVER UNTIL DEFECTIVE ERING CN E REMOVED. - REVERSE OVE PROCEDURE TO REPLCE ERING. - THE FRONT ERINGS RE CCESSILE ND CN E REMOVED THROUGH THE OTTOM OF THE HED. WHENEVER THE ERINGS HVE EEN CHNGED, THE CLERNCE ETWEEN THE HED ND THE MST MUST E RE-DJUSTED. THE CLERNCE ETWEEN THE TEFLON SLIDES ND THE SIDES OF THE MST SHOULD E DJUSTED TO PPROXIMTELY.00 (.5 mm). THIS SHOULD E CHECKED THROUGH THE HEDS RNGE OF TRVEL TO INSURE THT THIS CLERNCE EXISTS T THE HIGH POINTS OF THE MST. THE CLERNCE ETWEEN THE ERINGS ND THE FRONT ND RER SURFCES OF THE MST SHOULD E SUCH THT THE HED MOVES FREELY ND DOES NOT COCK OR SG. TO DJUST THE CLERNCE, PROCEED S FOLLOWS: - REMOVE COVER FROM RER OF HED. - DJUST CLERNCE OF TEFLON SLIDES FROM SIDES OF MST Y LOOSENING LEFT NUT ON THREDED SHFT LOCTED ON THE OUTSIDE OF HED, ND TIGHTEN NUT LOCTED GINST INSIDE OF ROLLER CORRESPONDING MOUNT. THIS HS THE EFFECT OF SPREDING OPEN THE SIDES OF THE HED. DJUST THE FRONT ND RER THREDED SHFTS TOGETHER TO KEEP THE TEFLON SLIDES PRLLEL TO THE MST. FIRST DJUST THE UPPER PIR OF SHFTS THEN THE LOWER PIR. - MOVE HED THROUGH ITS FULL TRVEL ND CHECK THT TEFLON SLIDES HVE PROPER CLERNCE T THE HIGH POINTS. LOVESHW an ITW COMPNY 0

12 TPE CRTRIDGE TPE CORE: THE ROLL OF TPE IS RETINED ON THE TPE CORE Y TWO SPRINGS PRESSING GINST THE INSIDE OF THE TPE ROLL. TO DJUST THE DRG ON THE TPE CORE, TURN THE DJUSTMENT NUT. TURNING THE DJUSTMENT NUT CLOCKWISE OR COUNTERCLOCKWISE WILL INCRESE OR DECRESE THE DRG. THIS DJUSTMENT SHOULD LWYS E THE MINIMUM NECESSRY TO PREVENT THE TPE FROM OVERRUNNING. TOO MUCH DRG, ESPECILLY WITH STRETCHY TPE, MY RESULT IN POOR TPING, D CUTOFFS, TPE SNPCKS, OR JMS. THE WIDTH DJUSTMENT SCREW IS USED TO CENTER THE TPE. THIS IS THE SLOTTED SCREW LOCTED IN THE CENTER OF THE TPE CORE. WIPE DOWN ROLLERS: THE RUER WIPE DOWN ROLLERS WIPE DOWN THE TPE S THE OX PSSES THROUGH THE MCHINE. THE PRESSURE EXERTED Y THE ROLLER IS DJUSTLE Y CHNGING THE POSITION OF THE MIN SPRING TO NOTHER HOLE LOCTION ON THE CRTRIDGE TIE R. THE PRESSURE SHOULD E NO MORE THN NECESSRY TO OTIN GOOD WIPE. IT SHOULD E REDUCED FOR OXES WITH COMPRESSILE CONTENTS IF THE FLPS RE EING DEPRESSED EXCESSIVELY DURING WIPING. KNIFE: THE KNIFE IS NORMLLY SELF-CLENING. IF IT SHOULD CCUMULTE DEPOSIT OF DHESIVE, IT MY E CLENED WITH N OILY RG. E CREFUL WHEN HNDLING THE KNIFE IT IS VERY SHRP. WHEN THE KNIFE ECOMES DULL, IT SHOULD E REPLCED OR RESHRPENED. WHEN REPLCING THE KNIFE, MOUNT THE KNIFE SO THT THE CENTER HOLE MTCHES THE CENTER PIN ON THE KNIFE RM. THEN FSTEN THE CLMPING PLTE WITH THE () M5 X 8 FSTENING SCREWS. RESHRPEN THE KNIFE Y LIGHTLY GRINDING CROSS THE CK OF THE TEETH REMOVING OUT.00 (. mm) OF MTERIL. THIS SHOULD E DONE ONLY WITH SURFCE GRINDER. DO NOT GRIND ELOW THE SE OF THE TEETH. E CREFUL NOT TO OVERHET THE KNIFE SINCE IT IS HET TRETED. THE KNIFE RM SHOULD PROJECT ¾ TO 7/8 ( mm TO 8 mm) ELOW THE OX LINE. THIS DIMENSION MY E DJUSTED Y TURNING THE KNIFE STOP. GUIDE PLTE: THE TPE IS GUIDED TO THE FRONT ROLLER Y THE GUIDE PLTE. THE FLT PORTION OF THE GUIDE PLTE MUST E TNGENT TO THE ROLLER FOR PROPER OPERTION. THIS IS DJUSTLE Y ROTTING THE ECCENTRIC STOP IS N OFF-CENTER SPCER FSTENED WITH HEX SCREW. LOVESHW an ITW COMPNY

13 TPE CRTRIDGE CONT. FINGER PLTE: THE FINGER PLTE PRESSES GINST THE DHESIVE SIDE OF THE TPE ND FORCES THE TPE TO TKE THE SHPE OF THE GUIDE PLTE FOR STIFFENING. IT IS IMPORTNT THT THE FINGERS JUST MKE CONTCT WITH THE GUIDE PLTE WHEN THERE IS NO TPE. IF THE GUIDE PLTE IS PUSHED CK, THE FINGER PLTE SHOULD MOVE. IF N DJUSTMENT IS NECESSRY, GENTLY END THE FINGERS NER POINTS. ONLY END SMLL MOUNT T TIME ND CHECK THE RESULT EFORE MKING FURTHER DJUSTMENT. THE TOP ND OTTOM TPE CRTRIDGES RE IDENTICL ND MY E INTERCHNGED. OTH CRTRIDGES RE REMOVLE FROM THE MCHINE UT ONLY THE LOWER CRTRIDGE MUST E REMOVED TO LOD TPE. THE TOP CRTRIDGE MY REMIN IN PLCE WHEN LODING TPE. REMOVING OTTOM CRTRIDGE: - RISE HED TO ITS UPPER POSITION. - STNDING T THE CONTROL SIDE OF MCHINE, GRSP CRTRIDGE T POINTS ND. - LIFT CRTRIDGE CLER OF MCHINE RISING LEFT END (POINT ) SLIGHTLY HIGHER THN RIGHT END. REPLCING OTTOM CRTRIDGE: - GRSP CRTRIDGE T POINTS ND WITH TPE ROLL DOWN ND LOWER IT INTO PLCE WITH RIGHT END (POINT ) SLIGHTLY LOWER THN LEFT END. REMOVING TOP CRTRIDGE: - RISE HED TO ITS UPPER POSITION. - STNDING T THE CONTROL SIDE OF THE MCHINE, RELESE THE DETENT PLTE ON HED WITH LEFT HND, ND WITH RIGHT HND SLIDE CRTRIDGE TO THE RIGHT S FR S IT WILL GO WHILE PRESSING UPWRD T POINT WITH RIGHT HND. - WHILE STILL SUPPORTING CRTRIDGE WITH RIGHT HND, TRNSFER LEFT HND TO POINT. LOWER CRTRIDGE Y DROPPING RIGHT END (POINT ) SLIGHTLY LOWER THN LEFT END UNTIL CRTRIDGE IS CLER OF HED. REPLCING TOP CRTRIDGE: - GRSP CRTRIDGE T POINTS ND WITH TPE ROLL UP. - WITH LEFT END HIGHER THN RIGHT, RISE CRTRIDGE UNTIL IT IS SETED. - SLIDE CRTRIDGE S FR TO THE LEFT S IT WILL GO. CHECK THT DETENT PLTE HS ENGGED IN THE SLOT IN CRTRIDGE FRME. LOVESHW an ITW COMPNY

14 TPE CRTRIDGE CONT. OTTOM CRTRIDGE MUST E REMOVED EFORE PERFORMING THE FOLLOWING TSKS. INITIL LODING OF TPE: - PUSH TPE ROLL ONTO TPE CORE WITH TPE FEEDING COUNTERCLOCKWISE. TPE ROLL SHOULD E PUSHED TO THE CK OF THE TPE CORE. IF THE TPE ROLL WIDTH IS LESS THN (50 mm) DJUST THE TPE CORE. - FOLD CK OUT (00 mm) OF TPE ND STICK IT TO ITSELF TO FORM LEDER. THRED TPE S SHOWN ON TPE THREDING DIGRM. THERE IS LSO TPE THREDING DECL LOCTED ON THE TOP ND OTTOM CRTRIDGE FRMES. SPLICING PROCEDURES: - WITH PIR OF SCISSORS, CUT TPE ON EXPIRING ROLL WHERE TPE FEEDS INTO CRTRIDGE. REMOVE UTT ROLL OF TPE FROM TPE CORE. - INSTLL NEW ROLL OF TPE ONTO TPE CORE WITH TPE FEEDING COUNTERCLOCKWISE. - SPLICE ½ LP TO CUT END OF TPE. PULL TPE THROUGH CRTRIDGE UNTIL SPLICE IS OUT OF CRTRIDGE. CUT SPLICE OFF. LOVESHW an ITW COMPNY

15 LURICTION ERINGS USED IN THE IDLER ROLLERS RE PERMNENTLY LURICTED ND SELED. ERING LOCKS, CHINS, SPROCKETS ND THREDED SHFTS SHOULD E GRESED REGULRLY TO ENSURE FREE MOVEMENTS. THE MST SHOULD E CLENED ND SPRYED WITH SILICONE LURICNT - THIS SHOULD E DONE ON WEEKLY SIS TO INSURE FREE MOVEMENT OF THE HED. LOVESHW an ITW COMPNY

16 TROULE SHOOTING. TPING DIFFICULTIES:. TPE DOES NOT DHERE WELL TO OX:. CHECK THT OX IS NOT WXY OR OILY.. CHECK THT OX IS PROPERLY CUT ND SCORED SO THT THE FLPS DO NOT OVERLP. IF THE TPE DHERES TO THE TOP ND OTTOM UT NOT TO THE END PNELS, RING IT TO THE TTENTION OF YOUR OX SUPPLIER. C. CHECK THE PRESSURE ON THE WIPE DOWN ROLLERS. IF NECESSRY, INCRESE THE MIN SPRING PRESSURE. CHECK THT THE SPRING IS NOT ROKEN.. TPE END STICKS TO ITSELF OR MECHNISM:. CHECK THT THERE IS NOT TOO MUCH DRG ON THE TPE CUSING STRETCHING ND SNP CK T CUT OFF. REDUCE THE TPE CORE DRG SETTING.. CHECK THE TPE THREDING PTH. SEE TPE THREDING DIGRM. C. CHECK FOR DEFECTIVE TPE ROLL Y PULLING TPE OFF MNULLY. THE PULL SHOULD E EVEN ND SHOULD NOT VRY SUDDENLY. D. CHECK TPE GUIDE PLTE SETTING ND FREEDOM OF MOVEMENT. E. CHECK ROLLERS FOR INDING.. TPE REKS OR JMS:. CHECK THE TPE ROLL Y PULLING TPE OFF MNULLY. THE PULL SHOULD E EVEN ND SHOULD NOT VRY SUDDENLY.. CHECK THE TPE CORE DRG SETTING. C. CHECK THE TPE THREDING PTH. SEE TPE THREDING DIGRM. D. CHECK FOR NICKS IN EDGE OF TPE ROLL. PULL OFF DMGED TPE. E. TPE TENSION SET TOO HIGH.. TPE WRINKLES:. CHECK THE TPE ROLL Y PULLING TPE OFF MNULLY. THE PULL SHOULD E EVEN ND SHOULD NOT VRY SUDDENLY.. CHECK THE PRESSURE OF THE WIPE DOWN ROLLERS. TOO MUCH / NO PRESSURE MY CUSE WRINKLES. PRESSURE THT IS TOO GRET MY DEPRESS THE FLPS CUSING PROLEMS. IF NECESSRY, RE-DJUST THE PRESSURE.. C. CHECK THT LL THE ROLLERS TURN FREELY ON THEIR SHFTS. D. CHECK THE OX CONTENTS. PRTILLY FULL OXES OR VERY COMPRESSILE CONTENTS MY LLOW FLPS TO DEPRESS EXCESSIVELY CUSING WRINKLES. E. CHECK THE DRG OF THE TPE. TOO MUCH DRG MY CUSE OVERRUNNING OF THE TPE ROLL. DJUST THE TPE CORE SETTING. LOVESHW an ITW COMPNY 5

17 F. TPE TENSION SET TOO HIGH. G. CHECK ROLLER STOP INSIDE CRTRIDGE. H. CHECK THT TPE IS PROPERLY THREDED ND THT TPE CORE IS PROPERLY CENTERED. I. CHECK THE PRESSURE OF THE HED GINST THE OX. IF THE PRESSURE IS INSUFFICIENT, THE OX MY SLIP GINST THE ELTS ND HESITTE S IT IS EING FED THROUGH THE MCHINE. DJUST THE HED HEIGHT. J. CHECK THT THE ELTS RE NOT SLIPPING. K. CHECK DJUSTMENT OF THE GUIDE PLTE ND FINGER PLTE. 5. SHORT TPE T ON OX:. CHECK TPE TENSION.. CHECK ROLLERS FOR INDING. 6. TPE NOT EING WIPED ON OTTOM OF OX:. THERE RE LRGE ECCENTRIC STOPS THT RE FCTORY SET TO INSURE FRONT ROLLER RM CNNOT E DEPRESSED ELOW OX HEIGHT. THEY RE LOCTED INSIDE CRTRIDGE ON OTH SIDES. WHEN FULLY DEPRESSED, THE FRONT WIPE ROLLER SHOULD PROTRUDE / OVE CRTRIDGE FRME. IF THIS NEEDS DJUSTING, ROTTE ECCENTRIC STOPS. USE OTH STOPS ND MKE SURE ROLLER RM CONTCTS FLT SURFCES. WHEN PROCESSING OXES LESS THN 5 HIGH, THE ECCENTRIC STOPS MUST E MOVED TO THE OPPOSITE HOLE IN THE CRTRIDGE FRME. THE FRONT ROLLER SHOULD THEN PROTRUDE TO ELT LEVEL. 7. TPE NOT CUTTING:. CHECK KNIFE RM FOR MECHNICL INDING.. CHECK THT KNIFE IS NOT DULL. C. CHECK SPRINGS ON KNIFE STUDS D. CHECK USHINGS IN KNIFE STUDS. E. IF KNIFE STOP LOCK IS CUSING FRICTION ON KNIFE RM STUDS, ROTTE UNTIL FREE. F. TPE TENSION IS SET TOO LOW. 8. TPE NOT CENTERED ON OX:. USE SCREW IN CENTER OF TPE CORE TO RE-LIGN. LOVESHW an ITW COMPNY 6

18 9. TPE NOT EING WIPED:. CHECK MIN SPRING.. TPE TENSION IS SET TOO HIGH. 0. TPE HS LENGTHWISE SCRPES OR CUTS:. CHECK KNIFE SETTING.. OXES JMMING IN MCHINE:. JM CLERING PROCEDURE:. STOP MCHINE.. OPEN ELT DRIVE SYSTEM ND RISE HED. C. REMOVE OX. RETHRED ND CUT TPE FLUSH WITH END OF THE ROLLER. D. RESET THE HED HEIGHT ND ELT DRIVE SYSTEM TO THE SIZE OF SMPLE OX.. E. PRESS STRT UTTON. MCHINE IS NOW REDY TO PROCESS NEXT OX.. INCORRECT OX SIZE OR SHPE:. CHECK OXES TO MKE SURE THE SIZE FLLS WITHIN THE MINIMUM / MXIMUM LIMITS OF THE MCHINE.. MCHINE WILL NOT PROCESS UNSTLE OXES.. CONTENTS ULGING THROUGH TOP OF OX:. CHECK TO E SURE THT THE OX IS NOT OVERFILLED WITH CONTENTS.. OX SLIPPING GINST ELTS:. INCRESE SIDE ELT DRIVE PRESSURE. 5. OX EING CLMPED Y SIDE ELTS:. OPEN SIDE ELT DRIVE SYSTEM SLIGHTLY TO REDUCE PRESSURE ON OX. 6. OX EING CRUSHED Y HED:. RISE HED SLIGHTLY TO REDUCE PRESSURE ON OX. LOVESHW an ITW COMPNY 7

19 C. ELT DRIVE PROLEMS:. ELTS DO NOT MOVE:. CHECK THT MCHINE IS CONNECTED TO LIVE ELECTRICL CIRCUIT.. ELTS SLIP:. CHECK TENSION OF ELTS ND DJUST IDLER ROLLERS.. OX SLIPS GINST ELTS:. INCRESE TENSION ON ELT DRIVE SYSTEM. LOVESHW an ITW COMPNY 8

20 OPTIONL EQUIPMENT CSE LOCKER CRTRIDGE: DESIGNED FOR -HOUR PRODUCTION RUNS, THIS HEVY DUTY CRTRIDGE REQUIRES NO TPE TENSIONING ND RE INTERCHNGELE. CONSULT FCTORY FOR FURTHER DETILS. CSTERS: CSTERS CN E MOUNTED TO THE OTTOM OF THE LEG EXTENSIONS TO MKE MOVING THE LDS/ ESY. HOLES HVE EEN PROVIDED ON THE LEG EXTENSIONS FOR THIS OPTION. INFEED TLE: THE INFEED TLE CN E MOUNTED TO THE INFEED ND EXIT END OF THE LDS/. THIS OPTION LLOWS THE PCKER TO FILL THE OXES T THE MCHINE. TOP SQUEEZERS: THE TOP SQUEEZER IS USED TO INSURE THE PROPER UTTING OF THE TOP FLPS OF THE OX PRIOR TO TPING. THREE-FLP FOLDER: THIS OPTION FOLDS THE FRONT MINOR ND TWO MJOR FLPS OF THE OX. LOVESHW an ITW COMPNY 9

21 Little David Warranty For: ll Standard Little David Semi-utomatic Case Sealers. ll Standard LD-6 Series Fully utomatic Case Sealers. ll Special pplication Case Sealers (Fully & Semi-utomatic). YER WRRNTY ON DRIVE MOTOR YER WRRNTY ON GER MOTOR YER WRRNTY ON GER REDUCER YER WRRNTY ON TPE CRTRIDGE (EXCEPT FOR MOVING PRTS THT RE SUJECT TO NORML WER, TER ND REPLCEMENT, WHICH RE WRRNTED ONLY TO E FREE FROM DEFECTS IN MTERIL ND WORKMNSHIP.) YER ON PLC YER ON SERVO DRIVE YER LL OTHER PRTS (EXCEPT FOR WER ND MOVING PRTS.) *LIMITED WRRNTY LOVESHW, N ITW COMPNY (HEREIN FTER LOVESHW ) WRRNTS ONLY THT THE GOODS SOLD Y IT SHLL E FREE FROM DEFECTS IN MTERIL ND WORKMNSHIP, UNDER PROPER ND NORML USE ND MINTENNCE, S FOLLOWS: DRIVE MOTOR - YERS GER REDUCER - YERS GER MOTOR - YERS (THIS PPLIES TO SIDE ELTS ONLY) TPE CRTRIDGE - YERS (EXCEPT FOR MOVING PRTS THT RE SUJECT TO NORML WER, TER ND REPLCEMENT, WHICH RE WRRNTED ONLY TO E FREE FROM DEFECTS IN MTERIL ND WORKMNSHIP.) PLC - YER SERVO DRIVE - YER LL OTHER PRTS - YER (EXCEPT FOR MOVING PRTS THT RE SUJECT TO NORML WER, TER ND REPLCEMENT, WHICH RE WRRNTED ONLY TO E FREE FROM DEFECTS IN MTERIL ND WORKMNSHIP.) THE WRRNTY PERIOD SHLL COMMENCE S OF THE DTE OF DELIVERY TO THE PURCHSER. THE OLIGTION OF LOVESHW UNDER THIS WRRNTY IS STRICTLY LIMITED TO THE COST OF REPIRING OR REPLCING, S LOVESHW MY ELECT, NY PRT OR PRTS THT PROVE IN LOVESHW S JUDGMENT TO HVE EEN DEFECTIVE IN MTERIL OR WORKMNSHIP T THE TIME THE GOODS WERE SHIPPED FROM LOVESHW S PLNT. NY WRRNTY CLIM NOT MDE IN WRITING TO LOVESHW T ITS HOME OFFICE WITHIN THE PPLICLE WRRNTY PERIOD ND WITHIN 0 DYS OF FILURE WILL NOT E VLID. THIS IS THE SOLE ND EXCLUSIVE REMEDY VILLE UNDER THIS WRRNTY. UNDER NO CIRCUMSTNCES WILL LOVESHW E LILE FOR INCIDENTL, SPECIL OR CONSEQUENTIL DMGES. IF REQUESTED Y LOVESHW, PURCHSER SHLL RETURN NY DEFECTIVE PRT OR PRTS TO LOVESHW S PLNT, FREIGHT PREPID. LL WRRNTY PRT REPLCEMENTS ND/OR REPIRS MUST E MDE Y LOVESHW OR LOVESHW DELER UTHORIZED TO HNDLE THE GOODS COVERED Y THIS WRRNTY. NY OUTSIDE WORK OR LTERTIONS DONE WITHOUT LOVESHW S PRIOR WRITTEN PPROVL WILL RENDER THIS WRRNTY VOID. LOVESHW, N ITW COMPNY, WILL NOT SSUME NY EXPENSE OR LIILITY FOR NY REPIRS MDE TO ITS GOODS OUTSIDE ITS FCILITY WITHOUT PRIOR WRITTEN CONSENT. THIS WRRNTY SHLL NOT PPLY TO NY ITEM THT HS NOT EEN USED, OPERTED, ND MINTINED IN CCORDNCE WITH LOVESHW S RECOMMENDED PROCEDURES. LOVESHW SHLL HVE NO LIILITY WHTSOEVER WHERE THE GOODS HVE EEN LTERED, MISUSED, USED OR INVOLVED IN N CCIDENT. NO PERSON IS UTHORIZED TO MKE NY WRRNTY OR TO CRETE NY LIILITY INDING UPON LOVESHW, WHICH IS NOT STTED IN THIS WRRNTY. THIS WRRNTY IS EXPRESSLY IN LIEU OF LL OTHER WRRNTIES OF NY KIND, EXPRESSED OR IMPLIED, WHICH RE HEREY EXCLUDED. IN PRTICULR, THE IMPLIED WRRNTY OF MERCHNTILITY S WELL S THE IMPLIED WRRNTY OF FITNESS FOR PRTICULR PURPOSE RE HEREY EXCLUDED. LOVESHW N ITW COMPNY ROUTE 96, SOUTH CNN, P 859 TEL: FX:

22 ILLUSTRTED REPLCEMENT PRTS TLE OF CONTENTS FRME SSEMLY ED FRME SSEMLY HED SSEMLY ELT DRIVE SSEMLY LEFT ELT DRIVE SSEMLY RIGHT SIDE ELT DJUSTMENT SSEMLY MST SSEMLY ELECTRICL CRTRIDGE MNUL LOVESHW an ITW COMPNY

23 8 REVISION HISTORY REV DESCRIPTION DTE Y RELESED /7/00 MYR 5 Parts List ITEM QTY PRT NUMER DESCRIPTION LDS-00-6 FRME PNEL LEFT/RIGHT LDS-00-6 FRME OPERTOR SIDE PSC7L-5 UXILIRY LEG LEFT PSC7R-5 UXILIRY LEG RIGHT 5 LDS-00-6 FRME MST SIDE 6 LDS-00-6 UPRIGHT RIGHT 7 LDS UPRIGHT LEFT 8 S-007L-5 FRME COVER LEFT 9 S-007R-5 FRME COVER RIGHT 0 LDS-00- TIE R - MST LDS-09- LED SCREW SUPPORT PSC0/- MST STRP - FRME MT'L C.R.S. ST. ST. PRT # STD N/ STINLESS : NO FINISH FRS- /7/00 /7/00 DO NOT SCLE PRINT CD FILE PLOT DTE DRWN DTE THIS DRWING ND SUJECT MTTER THEREON IS THE EXCLUSIVE PROPERTY OF LOVESHW-ITW ND IS TO E TRETED Y YOU S CONFIDENTIL PRPRIETRY INFORMTION. THIS DRWING OR SUJECT MTTER THEROF SHLL NOT E REPRODUCED OTHER THN FOR YOUR OWN USE OR TO E DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHW-ITW ND WILL E RETURNED TO LOVESHW-ITW UPON REQUEST. TOLERNCES UNLESS OTHERWISE NOTED:.X = INCH.XX = NGLES + - /~.XXX = X = + -.0mm MCH. METRIC.XX = + -.mm FINISH 5.XXX = + -.mm FRCTIONS + - /6 TITLE DWG NO MTERIL DRWN LOVESHW an ITW Company RT. 96, SOUTH CNN, P. FRME SSEMLY (FRS//E).FRS- N/ MYR SCLE CHECKED N/ PPROVED

24 D D C C Parts List ITEM QTY PRT NUMER DESCRIPTION LDS ED FRME 8 OPU00- SPCER M8 X.5 X 0 CP SCREW M8 X.5 HEX NUT DRWN Dennisw 6/9/00 CHECKED Q TITLE MFG PPROVED ED FRME SSEMLY SIZE DWG NO REV D FS- SCLE SHEET OF

25 D D C Parts List ITEM QTY PRT NUMER DESCRIPTION LDS-00-6 HED WELDMENT PSC0 CLMP SW. SCREW PSC0-6 HED FRME PSC0R-5 HOLD DOWN RIL RIGHT 5 PSC0L-5 HOLD DOWN RIL LEFT 6 PSC008- HED COVER 7 PSC006- STRIP SLIDE RER 8 PSC005- STRIP SLIDE RIGHT 9 PSC7- DETENT PLTE 0 5 LD-0- SHFT OPC TOP LOD RCKET PSC900- CYLINDER SPCER PSC007- STUD PSC0- CLMP NUT HED 5 8 PSC8- SPCER 6 PSC7- DETENT PLTE COVER 7 PSC0- SHFT - SPRING 8 LD-00- DRUM SPRING U.H.M.W. 9 PSC50 ERING 0 PSC0 ERING SC75 COLLR LD-008- CONSTNT FORCE SPRING PSC0 PIN PSC58 SPRING C DRWN Dennisw 6/9/00 CHECKED Q TITLE MFG PPROVED HED SSEMLY SIZE DWG NO REV D HDS/ SCLE SHEET OF

26 REVISION HISTORY REV DESCRIPTION DTE Y RELESED 6//00 DW E.C.O. 0- //00 MYR C E.C.O. 0-5//00 DW D M.C.R. 0-0 /9/00 MYR E M.C.R. 0-0 //00 MYR Parts List ITEM QTY PRT NUMER DESCRIPTION LDS-007- SHFT - IDLER ROLLER S-00L-5 OX GUIDE LEFT S-898L-6 ELT RM COVER LEFT S-897L-6 ELT RM SE LEFT 5 LDS-006- IDLER ROLLER 6 LDS-005- DRIVE ROLLER 7 LDS-00K- ENDLESS ELT L (*) MOTOR - 0V 9 K65 SPCER 0 S CKER PLTE LDS-009D- SHFT - ELT ROLLER LDS-008- SPCER - IDLER ROLLER 6 LDS-008- SPCER - IDLER ROLLER J ERING 5 FFWMIP FLT WSHER 6 FLWMIP LOCK WSHER 7 LD6S-99- SPCER OPT. (*) L MOTOR - 0V MT'L C.R.S. ST. ST. PRT # STD N/ STINLESS : NO FINISH CD FILE //00 6//00 DO NOT SCLE PRINT PLOT DTE DRWN DTE.D-0_.5W-LEFT THIS DRWING ND SUJECT MTTER THEREON IS THE EXCLUSIVE PROPERTY OF LOVESHW-ITW ND IS TO E TRETED Y YOU S CONFIDENTIL PRPRIETRY INFORMTION. THIS DRWING OR SUJECT MTTER THEROF SHLL NOT E REPRODUCED OTHER THN FOR YOUR OWN USE OR TO E DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHW-ITW ND WILL E RETURNED TO LOVESHW-ITW UPON REQUEST. TOLERNCES UNLESS OTHERWISE NOTED:.X = INCH.XX = NGLES + - /~.XXX = X = + -.0mm MCH. METRIC.XX = + -.mm FINISH 5.XXX = + -.mm FRCTIONS + - /6 TITLE DWG NO MTERIL DRWN LOVESHW an ITW Company RT. 96, SOUTH CNN, P. ELT DRIVE SSY (LEFT).D-0/.5W (L) N/ MYR SCLE CHECKED N/ PPROVED

27 8 REVISION HISTORY REV DESCRIPTION DTE Y RELESED 6//00 DW E.C.O. 0- //00 MYR C E.C.O. 0-5//00 DW D M.C.R. 0-0 /9/00 MYR E M.C.R. 0-0 //00 MYR Parts List ITEM QTY PRT NUMER DESCRIPTION S-898R-6 ELT RM COVER RIGHT LDS-007- SHFT - IDLER ROLLER S-897R-6 ELT RM SE RIGHT S-00R-5 OX GUIDE RIGHT R (*) MOTOR - 0V 6 LDS-006- IDLER ROLLER 7 K65 SPCER 8 LDS-00K- ENDLESS ELT 9 LDS-005- DRIVE ROLLER 0 LDS-008- SPCER - IDLER ROLLER 6 LDS-008- SPCER - IDLER ROLLER LDS-009D- SHFT - ELT ROLLER S CKER PLTE J ERING 5 FFWMIP FLT WSHER 6 FLWMIP LOCK WSHER 7 LD6S-99- SPCER OPT. (*) R MOTOR - 0V MT'L C.R.S. ST. ST. PRT # STD N/ STINLESS : NO FINISH CD FILE //00 6//00 DO NOT SCLE PRINT PLOT DTE DRWN DTE.D-0_.5W-RIGHT THIS DRWING ND SUJECT MTTER THEREON IS THE EXCLUSIVE PROPERTY OF LOVESHW-ITW ND IS TO E TRETED Y YOU S CONFIDENTIL PRPRIETRY INFORMTION. THIS DRWING OR SUJECT MTTER THEROF SHLL NOT E REPRODUCED OTHER THN FOR YOUR OWN USE OR TO E DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHW-ITW ND WILL E RETURNED TO LOVESHW-ITW UPON REQUEST. TOLERNCES UNLESS OTHERWISE NOTED:.X = INCH.XX = NGLES + - /~.XXX = X = + -.0mm MCH. METRIC.XX = + -.mm FINISH 5.XXX = + -.mm FRCTIONS + - /6 TITLE DWG NO MTERIL DRWN LOVESHW an ITW Company RT. 96, SOUTH CNN, P. ELT DRIVE SSY (RIGHT).D-0/.5W (R) N/ MYR SCLE CHECKED N/ PPROVED

28 D 7 D C 9 8 C Parts List ITEM QT PRT NUMER DESCRIPTION LDS-0-5 WHEEL HND KNO PSC8- SHFT CHIN IDLER ROLLER PSC7- ROLLER CHIN IDLER LDS-05 ERING LOCK 5 LDS-0- LED SCREW (RER) 6 LDS-00- LED SCREW (FRONT) 7 LD6S-97- LED NUT RIGHT 8 LD6S-98- LED NUT LEFT 9 LDS-06 SPROCKET 0 FT HC0 #5 CHIN (NOT SHOWN) HC0 #5 CHIN MSTER LINK (NOT SHOWN) DRWN Dennisw 6/0/00 CHECKED Q TITLE MFG PPROVED SIDE ELT DJUSTMENT SIZE DWG NO REV D SS--N SCLE SHEET OF

29 D D C C Parts List ITEM QTY PRT NUMER DESCRIPTION PSC08- MST PLUG PSC0-5 (*) MST PSC0- STRP, MST FRME (*) OPC007-5 MST (FOR HIGH OPTION ONLY) DRWN Dennisw 6//00 CHECKED Q TITLE MFG PPROVED MST SSEMLY SIZE DWG NO REV C MST0E SCLE SHEET OF

30

31

32 LITTLE DVID TPE CRTRIDGE MNUL.CC50 THE LOVESHW CORPORTION LOVESHW - EUROPE P. O. OX 8, RT. 96 UNIT 9, RUNEL GTE SOUTH CNN, P 859 W. PORTWY INDUSTRIL ESTTE NDOVER, HMPSHIRE SP0SL TEL: (570) 97-9 ENGLND FX: (570)

33 SCLE / DRWN brycef 0/0/00 CHECKED Q MFG PPROVED TITLE MIN SSEMLY SIZE DWG NO REV cac50 main assy SCLE /8: SHEET OF

34 CC50 MIN SSEMLY ITEM QTY PRT NUMER DESCRIPTION FRONT RM SSY. SEE SEPRTE SSEMLY RER RM SSY. SEE SEPRTE SSEMLY KNIFE RM SSY. SEE SEPRTE SSEMLY KNIFE RM SPRING SSY. SEE SEPRTE SSEMLY 5 CC MIN FRME 6 TENSION ROLLER SSY. SEE SEPRTE SSEMLY 7 IDLER ROLLER SSY. SEE SEPRTE SSEMLY 8 TPE CORE SSEMLY SEE SEPRTE SSEMLY 9 CC FRME TOP 0 CC50-0- FRME TOP CCESS CC LOCK FRME CC STOPPER FRONT RM PSC07- STOP ROLLER RM PSC05- SHFT CRTRIDGE PLTE FL. HD. SOC. SCREW M5 X M5 HEX NUT FL. HD. SOC. SCREW M5 X 6 8 KNIFE GURD SSY. SEE SEPRTE SSEMLY

35 DRWN brycef 0/5/00 CHECKED Q TITLE MFG PPROVED FRONT RM SSEMLY SIZE DWG NO REV FRONT RM SSY SCLE /8: SHEET OF

36 FRONT RM SSEMLY ITEM QTY PRT NUMER DESCRIPTION CC FRONT RM MIN CC CONNECTING LINK CC FRONT RM TOP JW0- HORSE SHOE 5 CC TPE GUIDE PLTE 6.KNR00/50/T KNURLED ROLLER SSY. TOP (SEE SEPRTE SSEMLY) 7.KNR00/50/ KNURLED ROLLER SSY. OTTOM (SEE SEPRTE SSEMLY) 8 PSC00- TPE HOLD DOWN PLTE 9 PSC9- TPE GUIDE PLTE STOP 0 PSC/-* WIPE ROLLER J05-PS* CLUTCH ERING CC50-09-* SLEEVE NEEDLE ERING J06-PS* NEEDLE ERING PSC6- EXTENSION SPRING 5 CC50-07-* FRONT ROLLER SHFT RONZE FLNGE USHING RONZE FLNGE USHING 8 CC WIPE ROLLER SHFT 9 MS7M- PN HD. SCREW M X 0 PSC0- TORSION SPRING 5 MSM5-0 FL. HD. SOC. SCREW M5 X 0 CC CENTER ROLLER CC50-0- PIVOT RM SHFT MSM-0 FL. HD. SOC. SCREW M X 0 5 CC50-- SHFT EXTENSION RCKET 6 CC50-- SHFT HORSE SHOE RCKET 7 MSM-8 FL. HD. CP SCREW M X 8 8 MSM5- FL. HD. CP SCREW M5 X CC5-08- SPCER FRONT RMS *.CR50 SOLD S FULL SSEMLY

37 DRWN brycef 0/6/00 CHECKED 5 6 Q TITLE MFG PPROVED SIZE DWG NO REV SCLE RER RM SSEMLY SHEET OF

38 RER RM SSEMLY ITEM QTY PRT NUMER DESCRIPTION CC RER RM RIGHT CC RER RM LEFT CC CONNECTING LINK KNIFE GURD RONZE FLNGE USHING 5 CC RER RM PIVOT SPCER 6 CC WIPE ROLLER SHFT 7 PSC/- WIPE ROLLER USHING 8 PSC/- WIPE ROLLER 9 CC50-0- RER RM SPRING STUD 0 CC50-0- PIVOT RM SHFT PSC500- CRTRIDGE MIN SPRING CC50-0- RER PIVOT RM SPCER PSC/- WIPE ROLLER SLEEVE CC50-0- RER CONNECTING RM SPCER FL. HD. SOC. SCREW M5 X 0

39 DRWN brycef 0/6/00 CHECKED Q TITLE MFG PPROVED KNURLED ROLLER SSEMLY TOP SIZE DWG NO REV SCLE KNR00_50_T : SHEET OF

40 KNURLED ROLLER SSEMLY TOP ITEM QTY PRT NUMER DESCRIPTION CC KNURLED ROLLER CC50-0- SHFT KNURLED ROLLER CC50-6- USHING

41 DRWN brycef 0/6/00 CHECKED Q TITLE MFG PPROVED KNURELD ROLLER SSY. OTTOM SIZE DWG NO REV SCLE KNR00_50_ SHEET OF

42 KNURLED ROLLER SSEMLY OTTOM ITEM QTY PRT NUMER DESCRIPTION CC KNURLED ROLLER CC50-0- SHFT KNURLED ROLLER CC50-7- USHING

43 DRWN brycef 0/5/00 CHECKED Q MFG TITLE PPROVED SIZE DWG NO REV SCLE KNIFE RM SSY SHEET OF

44 KNIFE RM SSEMLY ITEM QTY PRT NUMER DESCRIPTION CC KNIFE RM TOP CC KNIFE RM MIN CC50-0- KNIFE RCKET PSC- KNIFE 5 PSC9- KNIFE PLTE RONZE FLNGE USHING 7 CC KNIFE RM SHFT FL. HD. SOC. SCREW M5 X HEX HD. SCREW M5 X LOCK WSHER M5 PSC00 RONZE WSHER

45 DRWN brycef 0/6/00 CHECKED Q TITLE MFG PPROVED KNIFE RM SPRING SSY SIZE DWG NO REV SCLE KNIFE RM SPRING SSY SHEET OF

46 KNIFE RM SPRING SSEMLY ITEM QTY PRT NUMER DESCRIPTION CC THREDED SUPPORT SHFT CC LOCK KNIFE RM SPRING PSC50 USHING PSC0- USHING 5 PSC06- STOP NUT 6 X-PS SPRING 7 PSC05- SPRING GUIDE 8 V960C66C FLT WSHER HEX NUT M HEX NYLOCK NUT M6

47 7 5 7 DRWN brycef 0/0/00 CHECKED Q TITLE 6 MFG PPROVED KNIFE GURD SSY 5 SIZE DWG NO REV SCLE KNIFE GURD SSY : SHEET OF

48 KNIFE GURD SSEMLY ITEM QTY PRT NUMER DESCRIPTION CC50-0- KNIFE GURD CC KNIFE GURD SHFT CC SPCER CONNECTING RM CC50-0- KNIFE GURD SPCER RONZE FLNGE USHING 6 PSC00- SPCER UT. SOC. CP SCREW M5 X 0

49 DRWN brycef 0/8/00 CHECKED Q TITLE MFG PPROVED TENSION ROLLER SSY. SIZE DWG NO REV SCLE tra50 SHEET OF

50 TENSION ROLLER SSEMLY ITEM QTY PRT NUMER DESCRIPTION CC50-0- KNURLED ROLLER SHFT PSC0- KNURLED ROLLER PSC0- RKE WSHER PSC0- LOCKING WSHER 5 PSC09 SPRING WSHER 6 J05-PS CLUTCH ERING 7 J06-PS NEEDLE ERING NYLOCK HEX NUT /8-6

51 5 DRWN brycef 0/5/00 CHECKED Q TITLE MFG PPROVED SIZE DWG NO REV SCLE /: IDLER ROLLER SSY SHEET OF :

52 IDLER ROLLER SSEMLY ITEM QTY PRT NUMER DESCRIPTION PSC9- IDLER ROLLER CC50-0- IDLER ROLLER SHFT PSC606 RONZE USHING UT. HS. SOC. SCREW M5 X WSHER M5

53 REVISION HISTORY REV DESCRIPTION DTE Y RELESED 7//00 MYR Parts List ITEM QTY PRT NUMER DESCRIPTION PSC8- RKE WSHER PSC88- TPE CORE SPRING CC TPE CORE SHFT (THREDED) PSC- TPE CORE NUT 5 PSC- TPE HOLDER 6 CC HEX LOCK NUT 7 PSC0-5 TPE CORE CSTING 8 PSC- COMPRESSION SPRING 9 MS7M-5 PN HED SCREW M X 5 0 PSC SPRING DISC SPH-09 DOWEL PIN SPH-00 SOC. HED CP SCREW M5 X 50 PSC65 USHING 8 6 DRWN MYR 7//00 CHECKED Q TITLE MFG PPROVED TPE CORE SSEMLY SIZE DWG NO REV SCLE.TC0 SHEET OF

54 TPE CORE SSEMLY DJUSTMENT PROCEDURES (.TC0 = TPE CORE ND.TC0 = TPE CORE) STEP : UNLOCKING THE TPE CORE FOR DJUSTMENT: THERE IS LOCKING OLT USED TO MINTIN THE HEIGHT DJUSTMENT OF THE TPE CORE. THIS MUST E LOOSENED TO CHNGE THE HEIGHT OF THE TPE CORE. THIS WILL LLOW YOU TO DJUST THE HEIGHT OF THE TPE (TRCKING) THROUGH THE CRTRIDGE. USING mm HEX KEY WRENCH TURN IN COUNTERCLOCKWISE DIRECTION TO LOOSEN THE SOCKET HED CP SCREW (SPH-00). THEN TURN THE TPE CORE NUT LP ( ) OR PSC- ( ) IN COUNTERCLOCKWISE DIRECTION TO REMOVE DRG FROM THE DISC SPRING (PSC). E SURE TO LOOSEN ENOUGH TO LLOW THE TPE CORE INTERNL SSEMLY TO SPIN FREELY ND DJUST UP ND DOWN. STEP : DJUSTING THE TPE CORE HEIGHT: THE INTERNL SSEMLY IS THREDED ON STUD MOUNTED ON THE CRTRIDGE MILL STND. Y HOLDING THE EXTERNL PRT OF THE TPE CORE SSEMLY ND ROTTING THE HEX LOCK NUT CC50-0- ( ) OR CC ( ) THE INTERNL SSEMLY WILL ROTTE CHNGING THE HEIGHT OF THE TPE CORE SSEMLY. TURN IN CLOCKWISE DIRECTION TO DECRESE THE HEIGHT ND IN COUNTERCLOCKWISE DIRECTION TO INCRESE THE HEIGHT. DO NOT OVER TIGHTEN THE INTERNL SSEMLY. THIS MY CUSE DMGE TO THE TPE CORE SSEMLY. RUN THE TPE THROUGH THE CRTRIDGE ND CHECK FOR PROPER TPE POSITION. REPET DJUSTMENT S REQUIRED TO CENTER TPE. STEP : DJUSTING TPE ROLL CK LSH OR FREE SPIN: THERE IS DISC SPRING (PSC) ND SET OF RKE WSHERS (PSC8-) USED TO SLOW THE FREE SPINNING OF THE TPE ROLL CUSED WHEN THE TPE IS PULLED THROUGH THE CRTRIDGE. Y ROTTING THE TPE CORE NUT LP ( ) OR PSC- ( ) IN CLOCKWISE DIRECTION THIS WILL INCRESE THE DRG FROM THE DISC SPRING (PSC) RESTRICTING THE MOUNT OF FREE SPIN. THIS SHOULD E SET WITH JUST ENOUGH DRG TO STOP THE FREE SPINNING. TOO MUCH OR TOO LITTLE WILL FFECT THE CRTRIDGE TPING PERFORMNCE. RUN TPE THROUGH THE CRTRIDGE ND CHECK FOR TPE ROLL FREE SPIN. REPET DJUSTMENT S REQUIRED TO SET TPE ROLL FREE SPIN. STEP :LOCKING THE TPE CORE: FTER THE TPE IS CENTERED ND THE TPE ROLL FREE SPIN IS PROPERLY DJUSTED THE TPE CORE SHOULD E LOCKED INTO POSITION. USING mm HEX KEY WRENCH TURN IN CLOCKWISE DIRECTION TO TIGHTEN THE SOCKET HED CP SCREW (SPH-00). THIS WILL INSURE THT THE HEIGHT DJUSTMENT IS MINTINED DURING OPERTION.