RAPID-AIR OPERATING INSTRUCTIONS FOR P1V, P1M, P4V, P4M, P1W, P1WM RAPID-ROLL POWER ROLL

Transcription

1 RPID-IR OPERTING INSTRUCTIONS FOR PV, PM, PV, PM, PW, PWM RPID-ROLL POWER ROLL RPID-IR 0 KISHWUKEE ST. ROCKFORD, IL. 0- PHONE: () 3- FX: () 3-3 WE SITE:

2 TLE OF CONTENTS PGE. RPID-ROLL "HED ONLY" DRWING. SET UP & CPCITIES 3. KEYPD FUNCTIONS.. KEYPD FUNCTIONS KEYPD FUNCTIONS. JOG SPEED DJUSTMENT & DNCER RM CLIRTION. JOG SPEED DJUSTMENT & DNCER RM CLIRTION. MINTENNCE. TROULESHOOTING 0. TROULESHOOTING. CINET SSEMLY DRWING. PV SSEMLY DRWING 3. PM SSEMLY DRWING.. PV SSEMLY DRWING (sheet of ) PV SSEMLY DRWING (sheet of ). PM SSEMLY DRWING (sheet of ). PM SSEMLY DRWING (sheet of ). PW SSEMLY DRWING. PWM SSEMLY DRWING. WIRING DIGRM

3 RPID-ROLL "HED-ONLY" DRWING DNCER RM PUSHUTTON CONTROL SSEMLY ROLL PRESSURE DJUSTING KNO ECCENTRIC DJUSTMENT C L STOCK MOTOR ENTRNCE GUIDES

4 SET UP & CPCITIES. Your Rapid-Roll Power Roll is fully assembled and ready to be put into position. Visually inspect unit for damaged or loose parts due to shipment. If there is physical damage contact carrier.. Install your Rapid-Roll Power Roll on a level surface with sufficient clearance for loading material and adjusting pinch roll pressure. lign and center your unit to the device that will be supplying the stock. For safe operation, bolt unit to floor. efore bolting your unit to the floor, check for the longest feed length and position your Rapid-Roll so that there will be about two or three feed lengths in the storage loop without re-inducing coil set in the material. 3. To set up unit, place short length of stock (approx. ft. long) on the bottom pinch roll making sure the top pinch roll is raised. Set entrance guide rolls to maintain stock position. pply light pinch roll force (using pinch roll adjusting knob) to the stock to insure adequate assisting pulling force on the stock while operating. Never overload the pinch rolls, this could damage the stock by extrusion causing permanent deformation. MODEL PV PM PV PM PW PWM MX. MTERIL WIDTH.0" (3mm).0" (3mm).00" (0mm).00" (0mm) wire wire Recommended Operating Range " (.0-.mm) " (.0-.mm) " (.0-.mm) " (.0-.mm).00-.0" (.-3.mm).00-.0" (.-3.mm) Speed Standard Medium Standard Medium Standard Medium Max. Speed in./min. 0-00" (cm) 0-00" (3cm) 0-00" (cm) 0-00" (3cm) 0-00" (cm) 0-00" (3cm) C Input Power Required /hp, vac, ph /hp, vac, ph /hp, vac, ph /hp, vac, ph /hp, vac, ph /hp, vac, ph CUTION - Disconnect electrical power before performing any service to this machine.

5 KEYPD FUNCTIONS Prior to applying power to your Rapid-Roll Power Roll the operator should review all controls on this machine. See pages - in this manual for a summary of these controls. CIRCUIT REKER STOP/RUN/JOG MODE LOOP TYPE DNCER OR EXTERNL LOOP RNGE LOOP HEIGHT MIN POWER SWITCH ON RESET RPID-IR OFF STOP/ RUN/ JOG Mode JOG STRIGHTENER & POWER ROLL Operating Instructions Loop Type LOOP RM EXTER. rm Range LOOP RNGE + LOOP RNGE - Min-0 Max- rm Height LOOP HT. + LOOP HT. - Min-0 Max- Start Speed % SPEED + % SPEED - Min-0 Max-00 % SPEED In Stop Mode: Select Loop rm or External Loop Control. Position Loop Sensor bove Material Loop. Set Estimated % Max Speed, Loop Height and Loop Range. In Run Mode: djust % Max Speed, Loop Height and Loop Range for Smooth Operation. CUTION: DISCONNECT ELECTRICL POWER EFORE PREFORMING NY SERVICE TO THIS MCHINE. EXTERNL LOOP PLUG RPID-IR EQUIPMENT ONLY POWER ROLL KEYPD 3 REMOTE INTERFCE PORT "D"

6 KEYPD FUNCTIONS On/Off switch This illuminated switch is the main power switch for the controller. It must be "ON" for the Rapid-Roll to function. Reset switch This is the main circuit breaker for the Rapid-Roll. Run/Stop/Jog In the Run mode, if the dancer arm is moved the pinch rolls will turn. In the Jog mode, the jog button has to be depressed for the pinch rolls to turn. Jog function is used mainly for setup. In the Stop mode there is no movement of the pinch rolls. Loop arm/external switch When using a dancer arm, select loop arm button to display "LV" for vertical. This button will also allow you to select "LH" for horizontal. ("LH" is used for Pallet Master decoilers only) When using an external loop control, select external loop to display "RT" for RT or "RS" for RS. Note: Remote interface port "D" connector, if used, communicates with external loop control. Warning! - Never plug any type of computer or non Rapid-ir equipment into this plug or severe damage will result. Consult factory when installing new external controls.

7 Loop range/height KEYPD FUNCTIONS The loop range function selects the degree of arm movement to achieve maximum motor speed. If a loop range of "0" was selected the the arm would only have to travel approximately to have the Rapid-Roll at full speed. If a loop range of "" was selected the arm would travel approximately 0 to have the Rapid-Roll at full speed. This function is active in the "RUN" mode. Each number is the distance from rest that the dancer has to move to achieve full speed of the reel motor 3 Loop Range 0 T REST Each number is the distance from rest that the dancer has to move to start reel rotation 3 Loop Height 0 T REST The loop height function selects the degree of arm movement to start pinch roll rotation. If a loop range of "0" was selected the the arm would only have to travel approximately to start pinch roll rotation. If a loop range of "" was selected the arm would travel approximately 0 before starting pinch roll rotation. To set the loop height, thread up the material with the dancer arm resting on the material. If the Rapid-Roll is running with the dancer arm in this position adjust the loop height until Rapid-Roll stops. This is your new at rest position. This function is active in the "RUN" mode. % Speed setting The % speed setting allows you to adjust the maximum speed the pinch rolls will rotate. This should be set to maintain a constant feed rate. This function is active in the "RUN" mode.

8 JOG SPEED DJUSTMENT & DNCER RM CLIRTION Your Rapid-Roll was shipped with the dancer arm set up for it's correct position so the only thing that has to be reset would be the jog speed if you need your unit to jog faster or slower. To reset the jog speed, turn off the main power switch. Press and hold the "Run/Stop/Jog" button while turning the main power switch on. The first screen you will see will display the jog speed percentage. JOG SPEED 3% + _ % SPEED + To increase the jog speed, press the "Start Speed" pushbutton. If you want to decrease the jog speed press the "Start Speed" % pushbutton. SPEED _ The jog speed is shown in the percent of maximum jog speed. Once you have set the desired jog speed push the "Run/Stop/Jog" button once for next. Your jog speed is now set. The next screen asks if you want to set up the sensor (commonly referred to as "dancer arm calibration"). Use the percent speed buttons to select "yes" or "no". Select "no" if all you wanted to do was change the jog speed, select "yes" if you want to calibrate the dancer arm by resetting the sensor. fter making your selection, press SETUP SENSOR YES "Run/Stop/Jog" for next. NO If you selected "yes" the next screen asks you to set the low set point. If the dancer arm is resting on the positive stop then just save this setting by pushing the "Run/Stop/Jog" button. SENSOR LOW SETPOINT SVE xxx

9 JOG SPEED DJUSTMENT & DNCER RM CLIRTION The next screen is for setting the high set point. Raise the dancer arm to it's upper stop position and press the "Run/Stop/Jog" button once to save this setting. SENSOR HIGH SETPOINT SVE xxx The next screen is to set the offset of the program. Potentiometers are hard to get set perfectly so we've built in an offset. fter setting the high & low points, with the dancer arm resting on the positive stop, put the unit in the "Run" mode. If the unit starts running with the dancer arm on the positive stop then an offset needs to be put in. If an offset needs to be put in go through the setup procedure again until you get to the low offset screen. Using the percent speed buttons put in an offset value of -3 to -. Press the "Run/Stop/Jog" button to save this setting. LOW OFFSET +0 + _ You now have set the dancer arm limits. The next screen to appear allows you to exit the setup. Use the percent speed button to enter "yes or no". EXIT SETUP YES NO If "yes" was selected press "Run/Stop/Jog" button and the next screen appears. SHUT OFF POWER TO SVE ND EXIT Power off unit, the dancer arm is now ready for production running.

10 MINTENNCE Gearbox lubrication - change oil every 000 hours as follows: Electrical - all brushes on motors should be checked every hours. FILL/ RETHER OIL PLUG OIL LEVEL FILL TO OIL PLUG PPROX. OZ. MOIL 00W DRIN Your Rapid-Roll Power Roll was shipped from the factory with the upper & lower pinch rolls parallel to each other. If these pinch rolls should happen to get out of parallel, use eccentric shaft to adjust rolls. See diagram page for location of eccentric shaft. Loosen socket head cap screw in center of shaft. Turn shaft until rolls are parallel with each other. You should be able to grip.00 thick shim stock along entire width of rollers. fter adjustment is made, re-tighten socket head cap screw.

11 TROULESHOOTING MIN SWITCH ON UT NOT LIT. Circuit breaker tripped a. Reset circuit breaker. Unit not plugged into main power a. Plug into main power 3. No power in incoming line a. Check outlet b. Check power cord. Loose wiring a. Check terminals and connections MOTOR CREEPS IN STOP POSITION. "Min." speed pot on RMM board out of adjustment. Offset in dancer arm setup out of adjustment (see page ) UNIT ON UT MOTOR WON'T RUN (armature voltage present on RMM board). Check motor wiring a. replace motor cord or correct motor wiring (consult factory). Check motor a. Worn brushes or defective motor (consult factory) b. Check for oil in motor, gear box oil seal may have failed UNIT ON UT MOTOR WON'T RUN (no armature voltage present on RMM board). Selector switch not in "RUN" position a. Turn selector switch to "RUN" position. If running with a dancer arm control a. Check that the external/loop arm function is in the loop arm position 3. If running with external control a. Check that the external/loop arm function is in the external position. Loop height switch setting to high a. Set height setting to "0"

12 TROULESHOOTING. Percent speed function set too low a. djust percent speed function to 00%. Fuses blown a. Check fuses & circuit breaker. No C voltage at DC drive board a. Check wiring. Check signal voltage between P to P on DC drive 0- VDC - RMM 0- VDC - Regen drive while moving dancer arm a. If there is a signal, check continuity between I & I If no continuity, replace DC drive or consult factory. Check pico fuse on 000 board (F) a. Replace fuse, amp pico fuse-consult factory 000 oard 000 Potentiometer 000 oard 0

13 CINET SSEMLY DRWING " " PSS LINE RPIDIR 0.

14 PV SSEMLY DRWING 0 3 (). REF. SECTION LOCTITE GSKET ELIMINTOR 3 HSCS #0-3 X 3/ 3300 SHCS 3/- X EXIT GURD 3003 EXIT GURD 00 RETHER 330 PIPE PLUG / NPT 3303 PIPE PLUG 3/ NPT 0 SHCS /- X 3/ 3 SHCS 3/- X 3/ SHCS 3/- X 3 SHCS 3/- X / 300 ELECTRICL CUTION LEL OLDHM COUPLING 300 WORM SHFT 000 OIL SEL 300 WORM KEY ITEM QTY. PRT NO ITEM 003 REF. PUSHUTTON CONTROL SSEMLY 0 REF. 30 W/CONTROLS 000 SPIRL RING 00 "O" RING 3000 WORM COVER 00 THRUST WSHER 000 THRUST ERING GER 0 SHCS #0-3 X 3000 ECCENTRIC SHFT 3 DOWEL PIN 3003 ROLL RCKET 3003 ROLL RCKET 300 PIVOT PIN THRUST WSHER 3003 IDLER GER 300 IDLER SHFT QTY. PRT NO ITEM C C SECTION 3 () 0 () 3 () DJUST ECCENTRIC TO MKE PINCH ROLLERS PRLLEL 3 0 () REF W/O CONTROLS 300 WORM GER 30 LOWER ROLLER KEY 3/ SQURE 30 UPPER ROLLER 00 "O" RING FLT SPRING 0003 NEEDLE ERING 0 HEX OLT /- X / 300 WORM GER SHFT 000 RETINING RING 000 ROLL PIN 3/3 X / 3000 NME PLTE KNO 3000 NME PLTE 300 DRIVE SCREW 000 "O" RING SECTION CC 3 DOWEL PIN 3000 SEL PLTE NEEDLE ERING 0003 TROSTEL SEL 0000 NEEDLE ERING 3000 WVE SPRING 000 LUE FITTING SPCER 303 SPLIT LOCK WSHER 00 THRUST WSHER QTY. PRT NO. ITEM ROLLER SUPPORT HOUSING PRT NME 3000 SPCER LOCK GER HED SSEMLY-PV (WITH -PIECE ROLLERS) GER HOUSING SS'Y. 0 MTERIL WEIGHT STNDRD MFG. TOLERNCES UNLESS OTHERWISE SPECIFIED HET TRET HRDNESS 300 WORM GER COVER DECIMLS ONE PLCE.030 DRWN Y CHECKED Y FINL FINISH TWO PLCE QTY. PRT NO..00 DLU THREE PLCE FOUR PLCE DTE DRWING NUMER ECN #3 // FRCTIONS / -- SCLE FINISH REV. CHNGE DTE FULL 003 E 3

15 PM SSEMLY DRWING 0 3 (). REF. SECTION LOCTITE GSKET ELIMINTOR 3 HSCS #0-3 X 3/ 3300 SHCS 3/- X EXIT GURD 3003 EXIT GURD 00 RETHER 330 PIPE PLUG / NPT 3303 PIPE PLUG 3/ NPT 0 SHCS /- X 3/ 3 SHCS 3/- X 3/ SHCS 3/- X 3 SHCS 3/- X / 300 ELECTRICL CUTION LEL OLDHM COUPLING 300 WORM SHFT 000 OIL SEL 300 WORM KEY ITEM QTY. PRT NO ITEM 003 REF. PUSHUTTON CONTROL SSEMLY 0 REF. 30 W/CONTROLS 000 SPIRL RING 00 "O" RING 3000 WORM COVER 00 THRUST WSHER 000 THRUST ERING GER 0 SHCS #0-3 X 3000 ECCENTRIC SHFT 3 DOWEL PIN 3003 ROLL RCKET 3003 ROLL RCKET 300 PIVOT PIN THRUST WSHER 3003 IDLER GER 300 IDLER SHFT QTY. PRT NO ITEM C C SECTION 3 () 0 () 3 () DJUST ECCENTRIC TO MKE PINCH ROLLERS PRLLEL 3 0 () REF W/O CONTROLS 300 WORM GER 30 LOWER ROLLER KEY 3/ SQURE 30 UPPER ROLLER 00 "O" RING FLT SPRING 0003 NEEDLE ERING 0 HEX OLT /- X / 300 WORM GER SHFT 000 RETINING RING 000 ROLL PIN 3/3 X / 3000 NME PLTE KNO 3000 NME PLTE 300 DRIVE SCREW 000 "O" RING SECTION CC 3 DOWEL PIN 3000 SEL PLTE NEEDLE ERING 0003 TROSTEL SEL 0000 NEEDLE ERING 3000 WVE SPRING 000 LUE FITTING SPCER 303 SPLIT LOCK WSHER 00 THRUST WSHER ROLLER SUPPORT HOUSING 3000 SPCER LOCK GER HOUSING 300 WORM GER COVER QTY. PRT NO. ITEM QTY. PRT NO. PRT NME GER HED SSEMLY-PM (WITH -PIECE ROLLERS) SS'Y. 0 MTERIL WEIGHT STNDRD MFG. TOLERNCES UNLESS OTHERWISE SPECIFIED HET TRET HRDNESS DECIMLS ONE PLCE.030 DRWN Y CHECKED Y FINL FINISH TWO PLCE.00 DLU THREE PLCE FOUR PLCE DTE DRWING NUMER ECN #3 // FRCTIONS / -3- SCLE FINISH REV. CHNGE DTE FULL 00 E

16 PV SSEMLY DRWING () 0 () () () () () () C C () () () 3 SECTION SECTION 0 LOCTITE 3 3 (3) GSKET () () () ELIMINTOR 0 () () () DJUST ECCENTRIC TO () MKE PINCH ROLLERS PRLLEL () () 3 0 SECTION CC PRT NME PV SSEMLY (W/ONE-PIECE ROLLERS) SS'Y. 0 MTERIL WEIGHT STNDRD MFG. TOLERNCES UNLESS OTHERWISE SPECIFIED HET TRET HRDNESS SHEET OF DECIMLS ONE PLCE TWO PLCE THREE PLCE.000 FOUR PLCE.0000 FRCTIONS FINISH.030 DRWN Y CHECKED Y FINL FINISH.00 DLU DTE DRWING NUMER ECN #3 // / -3- SCLE REV. CHNGE DTE FULL 00 E (SHEET OF )

17 PV SSEMLY DRWING (SHEET OF ) 003 REF. PUSHUTTON CONTROL SSEMLY 0 REF. ONLY (CLLED OUT ON SSEMLY) USE MOUNTING PLTE 30 WITH CONTROL USE MOUNTING PLTE W/O CONTROL SHEET OF SS'Y. 0 STNDRD MFG. TOLERNCES UNLESS OTHERWISE SPECIFIED DECIMLS ONE PLCE TWO PLCE THREE PLCE.000 FOUR PLCE.0000 FRCTIONS FINISH / 3000 NME PLTE 300 CUTION LEL 0 HEX OLT /- X / 303 SPLIT LOCK WSHER SPCER 3000 UPPER SPCER SHCS 3/- X 3 HSCS #0-3 X 3/ EXIT GURD UPPER 300 EXIT GURD LOWER () 00 RETHER 330 PIPE PLUG / NPT 3303 PIPE PLUG 3/ NPT 3 0 SHCS /- X 3/ 3 SHCS 3/- X 3/ SHCS 3/- X 3 SHCS 3/- X / 3000 LOWER SPCER OLDHM COUPLING 300 WORM SHFT 000 OIL SEL 300 WORM KEY 000 SPIRL RING 00 "O" RING WORM COVER 00 THRUST WSHER 000 THRUST ERING GER 3 0 SHCS #0-3 X ECCENTRIC SHFT 3 3 DOWEL PIN ROLL RCKET ROLL RCKET PIVOT PIN THRUST WSHER IDLER GER IDLER SHFT WORM GER KEY 3/ SQURE 00 "O" RING 0003 NEEDLE ERING 300 WORM GER SHFT 000 RETINING RING 000 ROLL PIN 3/3 X / ROLL RCKET SPCER 3 DOWEL PIN NEEDLE ERING 0000 NEEDLE ERING 000 LUE FITTING 00 THRUST WSHER 0 SHCS #0-3 X 30 UPPER ROLLER FLT SPRING 303 LOWER ROLLER KNO NME PLTE 300 DRIVE SCREW 000 "O" RING 3000 SEL PLTE 0003 TROSTEL SEL 3000 WVE SPRING ROLLER SUPPORT HOUSING 3000 SPCER LOCK GER HOUSING 300 WORM GER COVER ITEM QTY. PRT NO. PRT NME PV SSEMLY (W/ONE-PIECE ROLLERS) MTERIL WEIGHT HET TRET HRDNESS DRWN Y CHECKED Y FINL FINISH DTE DRWING NUMER ECN #3 // -3- SCLE REV. CHNGE DTE FULL 00 E

18 PM SSEMLY DRWING (SHEET OF ) () 0 () () () () () () C C () () () 3 SECTION SECTION 0 LOCTITE 3 3 (3) GSKET () () () ELIMINTOR 0 () () () DJUST ECCENTRIC TO () MKE PINCH ROLLERS PRLLEL () () 3 0 SECTION CC PRT NME PM SSEMLY (W/ONE-PIECE ROLLERS) SS'Y. 00 MTERIL WEIGHT STNDRD MFG. TOLERNCES UNLESS OTHERWISE SPECIFIED HET TRET HRDNESS SHEET OF DECIMLS ONE PLCE TWO PLCE THREE PLCE.000 FOUR PLCE.0000 FRCTIONS FINISH.030 DRWN Y CHECKED Y FINL FINISH.00 DLU DTE DRWING NUMER ECN #3 // / -- SCLE REV. CHNGE DTE FULL 00 E

19 PM SSEMLY DRWING (SHEET OF ) 003 REF. PUSHUTTON CONTROL SSEMLY 0 REF. ONLY (CLLED OUT ON SSEMLY) USE MOUNTING PLTE 30 WITH CONTROL USE MOUNTING PLTE W/O CONTROL SHEET OF SS'Y. 00 STNDRD MFG. TOLERNCES UNLESS OTHERWISE SPECIFIED DECIMLS ONE PLCE TWO PLCE THREE PLCE.000 FOUR PLCE.0000 FRCTIONS FINISH / 3000 NME PLTE 300 CUTION LEL 0 HEX OLT /- X / 303 SPLIT LOCK WSHER SPCER 3000 UPPER SPCER SHCS 3/- X 3 HSCS #0-3 X 3/ EXIT GURD UPPER 300 EXIT GURD LOWER () 00 RETHER 330 PIPE PLUG / NPT 3303 PIPE PLUG 3/ NPT 3 0 SHCS /- X 3/ 3 SHCS 3/- X 3/ SHCS 3/- X 3 SHCS 3/- X / 3000 LOWER SPCER OLDHM COUPLING 300 WORM SHFT 000 OIL SEL 300 WORM KEY 000 SPIRL RING 00 "O" RING WORM COVER 00 THRUST WSHER 000 THRUST ERING GER 3 0 SHCS #0-3 X ECCENTRIC SHFT 3 3 DOWEL PIN ROLL RCKET ROLL RCKET PIVOT PIN THRUST WSHER IDLER GER IDLER SHFT WORM GER KEY 3/ SQURE 00 "O" RING 0003 NEEDLE ERING 300 WORM GER SHFT 000 RETINING RING 000 ROLL PIN 3/3 X / ROLL RCKET SPCER 3 DOWEL PIN NEEDLE ERING 0000 NEEDLE ERING 000 LUE FITTING 00 THRUST WSHER 0 SHCS #0-3 X 30 UPPER ROLLER FLT SPRING 303 LOWER ROLLER KNO NME PLTE 300 DRIVE SCREW 000 "O" RING 3000 SEL PLTE 0003 TROSTEL SEL 3000 WVE SPRING ROLLER SUPPORT HOUSING 3000 SPCER LOCK GER HOUSING 300 WORM GER COVER ITEM QTY. PRT NO. PRT NME PM SSEMLY (W/ONE-PIECE ROLLERS) MTERIL WEIGHT HET TRET HRDNESS DRWN Y CHECKED Y FINL FINISH DTE DRWING NUMER ECN #3 // -- SCLE REV. CHNGE DTE FULL 00 E

20 3 PW SSEMLY DRWING () 3. REF. C C SECTION 3 SECTION LOCTITE GSKET ELIMINTOR 0 () () 003 REF. PUSHUTTON CONTROL 3 SSEMLY () DJUST ECCENTRIC TO MKE PINCH ROLLERS PRLLEL () REF REF. 30 W/O CONTROLS W/CONTROLS 3 HSCS #0-3 X 3/ 3300 SHCS 3/- X EXIT GURD 000 SPIRL RING WORM GER 30 LOWER ROLLER 3003 EXIT GURD 00 "O" RING KEY 3/ SQURE 30 UPPER ROLLER 00 RETHER WORM COVER 00 "O" RING FLT SPRING 330 PIPE PLUG / NPT 00 THRUST WSHER 0003 NEEDLE ERING 0 HEX OLT /- X / 3303 PIPE PLUG 3/ NPT 000 THRUST ERING 300 WORM GER SHFT KNO 0 SHCS /- X 3/ GER 000 RETINING RING NME PLTE 3 SHCS 3/- X 3/ 3 0 SHCS #0-3 X 000 ROLL PIN 3/3 X / 300 DRIVE SCREW SHCS 3/- X ECCENTRIC SHFT NME PLTE 000 "O" RING 3 SHCS 3/- X / 3 3 DOWEL PIN 3 DOWEL PIN 3000 SEL PLTE 300 ELECTRICL CUTION LEL ROLL RCKET NEEDLE ERING 0003 TROSTEL SEL OLDHM COUPLING ROLL RCKET 0000 NEEDLE ERING 3000 WVE SPRING 300 WORM SHFT PIVOT PIN 000 LUE FITTING ROLLER SUPPORT HOUSING 000 OIL SEL THRUST WSHER SPCER 3000 SPCER LOCK GER HOUSING SS'Y. 300 WORM IDLER GER 303 SPLIT LOCK WSHER 0 STNDRD MFG. TOLERNCES UNLESS OTHERWISE SPECIFIED KEY IDLER SHFT 00 THRUST WSHER 300 WORM GER COVER DECIMLS ONE PLCE TWO PLCE ITEM QTY. PRT NO. ITEM QTY. PRT NO. ITEM QTY. PRT NO. ITEM QTY. PRT NO. THREE PLCE.000 FOUR PLCE.0000 FRCTIONS FINISH SECTION CC PRT NME GER HED SSEMLY-PW (WITH -PIECE ROLLERS) MTERIL WEIGHT HET TRET HRDNESS.030 DRWN Y CHECKED Y FINL FINISH.00 DLU DTE DRWING NUMER ECN #3 // / -30- SCLE REV. CHNGE DTE FULL 00 E

21 PWM SSEMLY DRWING 0 3 (). REF. SECTION LOCTITE GSKET ELIMINTOR 3 HSCS #0-3 X 3/ 3300 SHCS 3/- X EXIT GURD 3003 EXIT GURD 00 RETHER 330 PIPE PLUG / NPT 3303 PIPE PLUG 3/ NPT 0 SHCS /- X 3/ 3 SHCS 3/- X 3/ SHCS 3/- X 3 SHCS 3/- X / 300 ELECTRICL CUTION LEL OLDHM COUPLING 300 WORM SHFT 000 OIL SEL 300 WORM KEY ITEM QTY. PRT NO ITEM 003 REF. PUSHUTTON CONTROL SSEMLY 0 REF. 30 W/CONTROLS 000 SPIRL RING 00 "O" RING 3000 WORM COVER 00 THRUST WSHER 000 THRUST ERING GER 0 SHCS #0-3 X 3000 ECCENTRIC SHFT 3 DOWEL PIN 3003 ROLL RCKET 3003 ROLL RCKET 300 PIVOT PIN THRUST WSHER 3003 IDLER GER 300 IDLER SHFT QTY. PRT NO ITEM C C SECTION 3 () 0 () 3 () DJUST ECCENTRIC TO MKE PINCH ROLLERS PRLLEL 3 0 () REF W/O CONTROLS 300 WORM GER 30 LOWER ROLLER KEY 3/ SQURE 30 UPPER ROLLER 00 "O" RING FLT SPRING 0003 NEEDLE ERING 0 HEX OLT /- X / 300 WORM GER SHFT 000 RETINING RING 000 ROLL PIN 3/3 X / 3000 NME PLTE KNO 3000 NME PLTE 300 DRIVE SCREW 000 "O" RING SECTION CC 3 DOWEL PIN 3000 SEL PLTE NEEDLE ERING 0003 TROSTEL SEL 0000 NEEDLE ERING 3000 WVE SPRING 000 LUE FITTING SPCER 303 SPLIT LOCK WSHER 00 THRUST WSHER ROLLER SUPPORT HOUSING 3000 SPCER LOCK GER HOUSING 300 WORM GER COVER QTY. PRT NO. ITEM QTY. PRT NO. PRT NME GER HED SSEMLY-PWM (WITH -PIECE ROLLERS) SS'Y. 0 MTERIL WEIGHT STNDRD MFG. TOLERNCES UNLESS OTHERWISE SPECIFIED HET TRET HRDNESS DECIMLS ONE PLCE.030 DRWN Y CHECKED Y FINL FINISH TWO PLCE.00 DLU THREE PLCE FOUR PLCE DTE DRWING NUMER ECN #3 // FRCTIONS / -- SCLE FINISH REV. CHNGE DTE FULL 00 E

22 CHSSIS L LK VC GRN WHT 000 REEL CONTROL ORD RER VIEW LINE REDOUT FOR OPERTOR TUNING 0 3 F. MP PICO FUSE MLE C INPUT VOLTS MIN REKER LIGHTED ROCKER SWITCH MP L LK R INTERNL SWITCH CONNECTION MOTOR MOTOR + M MOTOR LU LU MOTOR MOTOR P P POT # LU LU LU LU GRN POT # POT #3 C IN C IN 3 RN LU WHT RED MOTOR SIZE HP REF. PROX. FUSE RTINGS RMTURE CURRENT LIMIT FUSE MPS SETUP MPS / C FUSE MPS FUSE F F F3 C RED WHT THIS TERM. USED TO CHECK INPUT FROM EXTERNL LOOP CONTROL. VOLT 0 MP PRT # QTY. PICO WHT F3 RED F LU LU 0 LU LU GRN RN LU 00 DNCER RM POT 3 3 WHT RED REF. CHRT PROX. FUSE RTINGS MOTOR RMTURE SIZE HP 3\ \ \ FUSE MPS 0 CURRENT LIMIT SETUP MPS. 3. SS'Y. STNDRD MFG. TOLERNCES UNLESS OTHERWISE SPECIFIED DECIMLS ONE PLCE TWO PLCE THREE PLCE FOUR PLCE FRCTIONS FINISH 3 IR CL I P P3 MIN MX L L + - FIELD SPEEDPOT HI P3 SPEEDPOT WIPER P SPEEDPOT LO P RMM I P CCEL. I I + DECEL F- L L PRT NME MTERIL PUSHUTTON CONTROL STRIGHTENER- VC WEIGHT HET TRET HRDNESS / DRWN Y DTE SCLE GSM 0//0 CHECKED Y FINL FINISH DRWING NUMER FULL 003 D -.0 REV. CHNGE DTE WIRING DIGRM