DIESEL GENERATOR MLG8 MLG15 MLG20

Transcription

1 POWER PRODUCTS LLC DIESEL GENERATOR MLG8 MLG1 MLG20 20 www m-p-llc com PARTS MANUAL

2 INTRODUCTION Before servicing this machine, make sure the engine start switch is turned to OFF/O, the circuit breakers are open ( OFF/O ), and the negative (-) terminal on battery is disconnected. Attach a DO NOT START sign to the control panel. This will notify everyone that the unit is being serviced and will reduce the chance of someone inadvertently trying to start the unit. WARNING Before operating or servicing this equipment, read and understand the Magnum Operating Manual which was included with the unit when shipped from the factory. Failure to do so increases the risk of injury to yourself or others. MAGNUM POWER PRODUCTS LLC 21 Power Drive Berlin, WI 92 U.S.A. Phone: FAX: Toll Free: For technical or parts QUESTIONS, please contact the Magnum Power Products LLC Customer Support or Technical Support team at Please have your serial number available. To ORDER SERVICE PARTS, please contact the dealer from which you purchased the unit, or call Magnum Power Products LLC to locate a dealer in your area. Engine Make: Engine Serial Number: Engine Model Number: Generator Make: Generator Model Number: Generator Serial Number: Unit Model Number: Unit Serial Number: WARNING CALIFORNIA PROPOSITION WARNING: Diesel engine exhaust and some of its constituents are known to the state of California to cause cancer, birth defects and other reproductive harm. 2

3 TABLE OF CONTENTS Page INTRODUCTION... 2 UNIT DECALS - LEFT AND FRONT SIDES... UNIT DECALS - REAR SIDE AND INTERIOR... LIFT STRUCTURE (OPTIONAL)... ROOF & DOORS TO UNIT - MLG ROOF AND DOORS TO UNIT - MLG1, MLG FRONT, REAR, AND SIDE PANELS TO UNIT - MLG FRONT AND SIDE PANELS TO UNIT - MLG1, MLG OVERFLOW JUG ASSEMBLY... 1 RECEPTACLE PANEL ASSEMBLY - MLG1, MLG RECEPTACLE PANEL OPTIONS RECEPTACLE PANEL OPTIONS (CONTINUED) COOLING SYSTEM ASSEMBLY - MLG COOLING SYSTEM ASSEMBLY - MLG1, MLG ENGINE AND GENERATOR TO SKID - MLG ENGINE & GENERATOR TO SKID - MLG1, MLG AIR FILTER ASSEMBLY - MLG AIR FILTER ASSEMBLY - MLG AIR FILTER ASSEMBLY - MLG20... GENERATOR ASSEMBLY - MLG8... GENERATOR ASSEMBLY - MLG GENERATOR ASSEMBLY - MLG ENGINE ASSEMBLY - LEFT SIDE - MLG ENGINE ASSEMBLY - RIGHT SIDE - MLG8... ENGINE ASSEMBLY - LEFT SIDE - MLG1... ENGINE ASSEMBLY - RIGHT SIDE - MLG ENGINE ASSEMBLY - LEFT SIDE - MLG ENGINE ASSEMBLY - RIGHT SIDE - MLG CONTROL BOX TO PANEL... CONTROL BOX ASSEMBLY - MLG8... CONTROL BOX ASSEMBLY - MLG1, MLG FUEL TANK ASSEMBLY - MLG FUEL TANK ASSEMBLY - MLG1, MLG FRAME ASSEMBLY - MLG8... FRAME ASSEMBLY - MLG1, MLG20... AXLE ASSEMBLY... 8 TRAILER LIGHTS WIRING DIAGRAM... 0 RECOMMENDED SPARE PARTS LIST... 2 NOTES...

4 TOWING INSTRUCTIONS ABSCHLEPPINSTRUKTIONEN INSTRUCCIONES DE REMOLQUE 1. Lea el manual del operario. 1. Read operator's manual. 1. Betriebsvorschrift lesen. 2. Utilice un acople correctamente clasificado para la 2. Use hitch rated for trailer's "gross vehicle weight 2. Anhängevorrichtung verwenden, die der "clase de peso bruto" del vehiculo de remolque. rating". gesamtbetriebsgewichtsklasse entspricht.. Asegurese de acoplar correctamente el remolque al. Securely attach trailer to tow vehicle.. Anhänger sicher am zugfahrzeug befestigen. vehiculo de remolque.. Attach safety chains using a cross pattern.. Sicherheitsketten kreuzweise anbringen.. Fije en cruz las cadenas de seguridad.. Attach breakdown chain to vehicle.. Abreisskette am fahrzeug anbringen.. Fije en el vehiculo de remolque la cadena de. Check trailer lights.. Anhängerleuchten prüfen. desprendimiento.. Controle las luces del remolque. INSTRUCTIONS DE REMORQUAGE 1. Lire la notice d emploi. 2. Utiliser un crochet d attelage conforme au debit nominal du poids brut de vehicule du vehicule tracteur.. Attacher la remorque fermement au vehicule tracteur.. Attacher les chaines de surete en utilisant une methode croisee.. Attacher la chaine de remorquage au vehicule.. Verifier les lampes de la remorque. UNIT DECALS - LEFT AND FRONT SIDES P/N: 188 Decal, Magnum Logo w/stripe P/N: 112 Decal, Magnum Logo w/web P/N: 21 Decal, Number Set MLG20 www m-p-llc com P/N: 110 Decal, Number Set MLG1 P/N: 118 Decal, Number Set MLG8 P/N: 1212 Decal, Ground P/N: 2290 Decal, Breaker 20A P/N: 220 Decal, Breaker 0A 20V BREAKER ON ON I O OFF GLOW RUN PLUG START GLOW PLUG INDICATOR 20V BREAKER ON ON I O OFF GLOW RUN PLUG START GLOW PLUG INDICATOR 20V HOURS P/N: 220 Decal, Breaker 0A P/N: 1212 Decal, Ground DANGER GEFAHR PELIGRO DANGER Note: All safety and operating decals are located on decal sheet 10288, unless otherwise noted. The MLG8 is not equipped with an auxiliary outlet panel.

5 PRODUCTS LLC 120V BREAKER 120V 20 ON ON 20V ON ON MAIN BREAKER 20V I O 20V BREAKER I O HOURS OFF GLOW RUN PLUG START GLOW PLUG INDICATOR UNIT DECALS - REAR SIDE AND INTERIOR DIESEL DANGER GEFAHR PELIGRO DANGER www m-p-llc com WARNING WARNING WARNUNG ADVERTENCIA AVERTISSEMENT WARNING WARNUNG ADVERTENCIA AVERTISSEMENT WARNUNG ADVERTENCIA AVERTISSEMENT On Side of Generator DANGER GEFAHR PELIGRO DANGER www m-p-llc com BERLIN, WI. USA Note: All safety and operating decals are located on decal sheet 10288, unless otherwise noted.

6 LIFT STRUCTURE (OPTIONAL)

7 ITEM PART QTY DESCRIPTION NOTES 1 12B 1 Weldment, lift structure - horizontal 2 08 Screw,.00-1x1.0 std hex, SS Washer,.00 flat 1.00/080, SS Decal, lift structure Washer,.00 split lock, SS Nut,.00-1 hex, SS 080 Nut,.00-1 nylock, SS 8 12B 1 Weldment, lift structure - vertical Screw,.00-1x.0 std hex, SS Assembly, lift structure

8 ROOF & DOORS TO UNIT - MLG A 8

9 ITEM PART QTY DESCRIPTION NOTES Screw,.-1x1.0 std hex, SS 2 00 Washer,. split lock, SS 098 Washer,. flat.8/.00, SS Rivet,.188 dia. x.12 to.20 grip, SS Door latch - T-style, SS 18W 1 Panel, top 08 2 Screw,.00-1x1.0 std hex, SS Washer,.00 flat 1.00/.080, SS Hinge, door pin, 8. long Latch, paddle - w/ lb spring W 2 Panel, door Foam, door Nut,.00-1 hex, G Washer,.00 split lock, SS 1 0 Nut,.-1 cage, G A 19W 2 Panel, door - U-bolt lock Option: tamper pack 9

10 ROOF AND DOORS TO UNIT - MLG1, MLG20 B C D A

11 ITEM PART QTY DESCRIPTION NOTES 1 00 Screw,.12-18x1.0 std hex, SS 2 01 Washer, M8 split lock, SS 00 Washer,.12 flat.8/.00, SS 198W 1 Panel, back access - containment Gasket, radiator access plate Rivet,.188 dia. x.12 to.20 grip, SS Door latch - T-style, SS Screw,.00-1x1.0 std hex, SS Washer,.00 flat 1.00/.080, SS Nut, cage Hinge, door pin, 8. long W 2 Panel, door Foam, door Washer,.00 split lock, SS Nut,.00-1 hex, SS Latch, paddle - w/ lb spring 1 0 Nut,.-1 cage, G Washer,. flat.8/.00, SS Washer,. split lock, SS Screw,.-1x1.0 std hex, SS W 1 Panel, roof w/access hole - containment A 0. ft Seal, door - D-style,.8x.12 black Option: silent/quiet pack B W 1 Cowl, silent pack Option: silent/quiet pack C 198W 1 Panel, back access Option: containment D Gasket, radiator access plate Option: containment W 1 Panel, roof w/access hole Option: containment (not shown) 11

12 FRONT, REAR, AND SIDE PANELS TO UNIT - MLG8 A B C D E F 2 1 G F 0 28 E H J 12

13 ITEM PART QTY DESCRIPTION NOTES Fender, plastic Screw,.-1x1.0 std hex, SS 00 0 Washer,. split lock, SS Washer,. flat.8/.00, SS 1202W 1 Panel, right side 0 20 Nut,.-1 cage, G 118W 1 Panel, rear Light, rear tail/turn, round, no grommet Grommet, rear light, rubber. in Assembly, rear tail/turn light Rivet,.188 dia. x. to.00 grip range Assembly, license plate light/holder Screw, M-0.80x20 pan phil, SS 1 00 Washer, #10 flat./.00, SS Rivet,.188 dia. x.12 to.20 grip, SS Bracket, manual holder Washer,.2 fender 1.20/ Nut, M-.80 nylock, G8.8 class Clamp, wire -.8 plastic Nut,.-1 hex, G Tube, black manual holder, 1 in 21 Page 1 1 Assembly, overflow jug Bumper, rubber 2 02 Rivet,.12 dia. x.191 to.20 grip, alum Lens, red - light, clearance marker Assembly, light - clearance marker, red Screw, 8-2x.0 pan phil, SS 2 2 Lens, amber - light, clearance marker Assembly, light - clearance marker, amber Nut, 8-2 U-clip (spring steel) 28 11W 1 Panel, left side Screw,.-1x.0 std hex, SS W 1 Panel, front Block, E-stop contactor - NO/NO Block, E-stop contactor - NC (low voltage) Switch, E-stop - 2NO/1NC 0 1 Switch, E-stop operator Washer,. fender 1.0/ Screw,.-1x. std hex, SS A 12189W 1 Duct, radiator guard Option: containment/silent pack B 188W 1 Panel, duct grate bracket Option: containment/silent pack C 128W 1 Grate, duct - white Option: containment/silent pack D 028 Washer,.20 split lock Option: tamper pack E 02 8 Washer,.20 flat./.00 Option: tamper pack F Bolt, U.20-20x.0x1.2 Option: tamper pack G Nut, hex, G Option: tamper pack H 12W 1 Panel, front Option: containment/silent pack J 19W 2 Duct, front Option: containment/silent pack 1

14 FRONT AND SIDE PANELS TO UNIT - MLG1, MLG20 A B C 1

15 ITEM PART QTY DESCRIPTION NOTES Fender, plastic Screw,.-1x1.0 std hex, SS 00 0 Washer,. split lock, SS Washer,. flat.8/.00, SS 110W 1 Panel, right side 0 20 Nut,.-1 cage, G 1028W 1 Panel, rear Light, rear tail/turn, round, no grommet Grommet, rear light, rubber. in Assembly, rear tail/turn light Plug, rear light Not shown Rivet,.188 dia. x. to.00 grip range Assembly, license plate light/holder Plug, license light Not shown Screw, M-0.80x20 pan phil, SS 1 00 Washer, #10 flat./.00, SS Rivet,.188 dia. x.12 to.20 grip, SS Clamp, wire -.8 plastic Bracket, manual holder Washer,.2 fender 1.20/ Nut, M-.80 nylock, G8.8 class Nut,.-1 hex, G Tube, manual holder, 1 in. black 21 Page 1 1 Assembly, overflow jug W 1 Panel, left side w/e-stop Bumper, rubber Rivet,.1 dia. x.12 to.20 grip, alum Lens, light, clearance marker - red Screw, 10-2x.00 pan phil, SS Switch, E-stop operator Screw,.20-20x.8 std hex, SS Washer,.20 flat.2/.00, SS Screw, 8-2x.0 pan phil, SS 1 2 Lens, light, clearance marker - amber -- 1 Bulb, light, clearance marker Not shown -- 2 Plug, light, clearance marker Not shown Nut, 8-2 U-clip (spring steel) 120B 1 Bracket, E-stop guard 8 1 Block, E-stop contactor - NO/NO 80 1 Block, E-stop contactor - NC (low volt) Switch, E-stop - 2NO/1NC Items 2,, Screw,.-1x.0 std hex, SS 01 Nut, nylock, G 8 Page 18 1 Assembly, receptacle panel W 1 Panel, front Plug, hole (white) -.8 in Washer,. fender 1.0/ Screw,.-1x. std hex, SS A 1101W 1 Duct, radiator guard Option: silent pack B 12W 1 Panel, front Option: containment C 19W 2 Duct, front Option: containment 1

16 OVERFLOW JUG ASSEMBLY

17 ITEM PART QTY DESCRIPTION NOTES Clamp, hose -.12 fuel hose Crimp style ft Hose, fuel -.12 ID, 0 psi, SAE 0R Jug, overflow 2 qt (. gal) Cap, overflow bottle Nut, 10-2 nylock 00 2 Washer, #10 flat./.00, SS 09 1 Washer,.20 flat.2/.00, SS Screw,.20-20x1.0 std hex, G Clamp, overflow bottle B 1 Bracket, support overflow jug -. gal Screw, 10-2x.0 pan phil, SS Nut, nylock, G Assembly, overflow jug - 2 qt Items

18 RECEPTACLE PANEL ASSEMBLY - MLG1, MLG

19 ITEM PART QTY DESCRIPTION NOTES 1 1 Clamp, 90 - / in. 2 screw B 1 Weldment, outlet cover Hinge, continuous in 118B 1 Cover, breaker Receptacle, 120V/20A GFCI 0 2 Block, terminal - 2-pole lug type pos./pole 11 2 Receptacle, 20V/0A twist-lock Receptacle, 120/20V/0A twist-lock 9 122B 1 Weldment, outlet panel Bumper, rubber B 1 Angle, mounting support Breaker, 0A/20V, 2-pole aux. contact Breaker, 0A/20V, 2-pole, screw term Breaker, 20A/120V, 1-pole push button Cover, receptacle - 20A GFCI dual 1 2 Cover, receptacle - 0A twist-lock Cover, receptacle - 20/0A twist-lock Screw, M8-1.2x0 sflg hex, G Wiring, 020 twist-locks/gfci Not shown Wiring, 0A terminal block Not shown Receptacle panel (2x-20R, 2xL-0R, 2xL1-0) 19

20 RECEPTACLE PANEL OPTIONS PART NUMBER 9018 Receptacle Panel (2x-20R, xl-0r, 1x0A) PART NUMBER 9019 Receptacle Panel (2x-20R, xl-20r, 1x0A) PART NUMBER 9020 Receptacle Panel (2x-20R, xl1-0r, 1x0A) PART NUMBER 9021 Receptacle Panel (2x-20R, xl1-0r) 20

21 RECEPTACLE PANEL OPTIONS (CONTINUED) PART NUMBER 901 Receptacle Panel (2x-20R, 1xTT-0, 1xL1-0R, 2x1-0) PART NUMBER 90 Receptacle Panel (2x-20R, 2xTT-0R, 2xL1-0) ITEM PART QTY DESCRIPTION Receptacle, 120V/20A GFCI Receptacle, 20V/0A twist-lock Receptacle, 12/20V/0A twist-lock 88 - Receptacle, 20V/0A twist-lock 89 2 Breaker, 20A/120V 1-pole, push button 81 2 Breaker, 0A/20V 2-pole screw term, w/aux 92 - Breaker, 0A/20V 2-pole aux contact Receptacle, 120V/0A (TT-0R) (RV) Cover, receptacle - weatherproof, 0A, -wire Receptacle, 20V/0A (1-0R) (RV) Receptacle panel, (x-20r, 1xL1-0R, 2xL1-0) Not shown 21

22 COOLING SYSTEM ASSEMBLY - MLG A B

23 ITEM PART QTY DESCRIPTION NOTES Fan guard Radiator w/fan guard Cap, pressure radiator - 1 psi Washer,. flat.8/.00, SS 10 1 Screw,.-1x1.2 std hex, SS 090 Screw,.-1x1.0 std hex, SS 002 Nut, M8-1.2 hex, G Washer,.12 split lock 9 02 Washer,.20 flat./ Clamp, tubing -.2 hvy duty Washer,. split lock, SS Nut,.-1 hex, G 1 118B 2 Bracket, radiator 1 10B 1 Strut, reinforcing Screw,.-1x1.0 std hex, SS Nut,.-1 nylock, G Hose, radiator - lower Clamp, hose - SAE 020 (.-1.) Hose, radiator - upper A 9 1 Heater, engine - low radiator hose, 1 in Option: engine heater B Clamp, hose - SAE 020 (.-1.) 2

24 COOLING SYSTEM ASSEMBLY - MLG1, MLG A B 2

25 ITEM PART QTY DESCRIPTION NOTES Screw, M-1.0x12 sflg hex, G Strap, plastic - 2. OD MLG20 only 0009 Screw, M8-1.2x2 sflg hex, G8.8 11B 1 Plate, adapter shroud MLG1 only 0022 Insert, threaded M8-1.0 splined 112B 1 Weldment, fan shroud Hose, top radiator MLG20 only Hose, top radiator MLG1 only Clamp, hose - SAE 020 (.-1.) Fitting, plug -.20NPT hex, flush mount Radiator, alum Cap, radiator pressure - 1. psi Washer,.12 flat.8/.00, SS Washer, M8 split lock, SS Screw,.12-18x.0 std hex, SS Hose, lower radiator MLG20 only Hose, lower radiator MLG1 only Fitting, strt -.20MNPT Clamp, tubing -.2 hvy duty Screw, M-1.0x2 sflg hex, class B 1 Strut, radiator support MLG20 only Screw,.12-18x1.0 std hex, G Nut, nylock, G B 1 Panel, fan guard - right 2 119B 1 Weldment, fan guard - left MLG20 only 11B 1 Weldment, fan guard - left MLG1 only Nut, M-1.0 sflg lock, G Nut, M8-1.2 sflg lock, G8.8 A 0 1 Heater, engine - lower rad. hose 1. in Option: MLG20 only 8 1 Heater, engine - lower rad. hose 1.2 in Option: MLG1 only B Clamp, hose - SAE 020 (.-1.) 2

26 ENGINE AND GENERATOR TO SKID - MLG

27 ITEM PART QTY DESCRIPTION NOTES 1 02 Screw,.00-1x1.0 std hex, G Washer,.00 split lock, SS 121 Isolator, rubber lbs Screw,.-1x1.0 std hex, G Washer,. flat.8/.00, SS Washer,. split lock Nut,.-1 hex, G 2

28 ENGINE & GENERATOR TO SKID - MLG1, MLG ,

29 ITEM PART QTY DESCRIPTION NOTES 1 02 Screw,.00-1x1.0 std hex, G Washer,.00 split lock, SS 112 Isolator, rubber -.8x.0x1.0 high Screw,.-1x1.0 std hex, G Washer,. flat.8/.00, SS 08 2 Screw,.00-1x2.0 std hex, G MLG20 only 111B 2 Spacer ODx.1 IDx1.0 long MLG20 only Washer, M10 split lock 9 119B 1 Bracket, gen mount Washer,. split lock Nut,.-1 hex, G 29

30 AIR FILTER ASSEMBLY - MLG

31 ITEM PART QTY DESCRIPTION NOTES Element, air filter Filter, air, w/bracket 01 2 Clamp, hose - SAE 02 (1.-2.0) Hose, air cleaner 00 2 Screw,.12-18x2.0 std hex, G 02 Washer,.20 flat./.00 18B 1 Weldment, filter bracket 8 12ZY 2 Spacer,. ODx. IDx1.0 long Screw, M8-1.2x20 std hex, G Washer, M8 split lock Washer,.12 split lock Nut, hex, G2 1

32 AIR FILTER ASSEMBLY - MLG

33 ITEM PART QTY DESCRIPTION NOTES Element, air filter Clamp, hose - SAE 02 (1.-2.0) 19 1 Hose, air cleaner 0 1 Filter, air, w/bracket 02 Washer,.20 flat./ Washer,.12 split lock Nut, hex, G Screw,.12-18x.8 std hex, G

34 AIR FILTER ASSEMBLY - MLG

35 ITEM PART QTY DESCRIPTION NOTES Element, air filter Filter, air 01 Clamp, hose - SAE 02 (1.-2.0) Hose, air filter Hose, radiator - upper 00 2 Nut, nylock, G Washer,.12 flat.8/ Screw, M10-1.2x20 sflg hex, class B 1 Bracket, air filter Grommet, rubber -.00 IDx.2 thk Screw,.12-18x.8 std hex, G

36 GENERATOR ASSEMBLY - MLG

37 ITEM PART QTY DESCRIPTION NOTES Regulator, voltage - SE Screw,.-1x1.20 std hex, G Washer,. split lock 12 1 Cover, generator box Plate, drive Washer, M8 flat 018 Screw,.12-18x.0 std hex, G Generator, Marathon 2CSA/B Assembly, generator harness - 8KW Not shown -- 10B 1 Bracket, generator mounting Not shown Note: Engine and generator parts used in all Magnum Power Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Power Products LLC with questions.

38 GENERATOR ASSEMBLY - MLG

39 ITEM PART QTY DESCRIPTION NOTES Regulator, voltage - SE Nut, M hex, SS Washer, M10 split lock Cover, generator box 09 8 Stud, M10-1.2x8, G Plate, drive 01 1 Washer, M8 flat Screw, M8-1.2x1 std hex, G Generator, Marathon CSA02 Note: Engine and generator parts used in all Magnum Power Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Power Products LLC with questions. 9

40 GENERATOR ASSEMBLY - MLG

41 ITEM PART QTY DESCRIPTION NOTES Regulator, voltage - SE Nut, M sflg, G Cover, generator box 0819 Stud, M10-1.0x Plate, drive 01 1 Washer, M8 flat 00 Nut, M sflg, G Generator, Marathon CSA028 Note: Engine and generator parts used in all Magnum Power Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Power Products LLC with questions. 1

42 ENGINE ASSEMBLY - LEFT SIDE - MLG8 1 2,,

43 ITEM PART QTY DESCRIPTION NOTES Fan, pusher, Kubota V-belt, Kubota Thermostat assembly, Kubota D Thermostat gasket, Kubota D Cap, oil fill O-ring, oil fill cap, Kubota D Engine, Kubota D Starter, engine - 12V 1.KW, Kubota D Gasket, exhaust manifold Washer,.12 split lock Screw, M8-1.2x0 std hex, G Muffler, Kubota - 0 flare Sensor, oil pressure Alternator, Kubota D110 Note: Engine and generator parts used in all Magnum Power Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Power Products LLC with questions. Some Kubota engine parts are serial number specific. Please contact Kubota Engine America Corp. or the Magnum Power Products Technical Service Department at for information regarding engine parts.

44 ENGINE ASSEMBLY - RIGHT SIDE - MLG To Fuel Filter A B C B D E F

45 ITEM PART QTY DESCRIPTION NOTES Screw, M10-1.2x2 std hex, G Washer, M10 split lock 128B 2 Weldment, engine mount Switch, coolant temperature 10 1 Filter, oil, Kubota D Dipstick, engine oil 0 Clamp, hose -.12 fuel hose Crimp style ft Hose, fuel -.12 ID, 0 psi, SAE 0R Nut, nylock, G Washer,.20 flat.2/.00, SS Screw,.12-18x1.20 std hex, G Washer,.20 flat./ Assembly, fuel filter, Kubota Element, fuel filter Nut, hex, G Washer,.12 split lock Screw,.20-20x1.0 std hex, G Fuel pump, electric, Kubota ft Hose, fuel -.12 ID, 0 psi, SAE 0R Joint eye, double port, Kubota ? 1 Glow plug, engine - Kubota D110 Not shown Assembly, engine harness Not shown A 0 1 Valve, drain - 18 mm-1. w/nipple Option: oil drain valve B Clamp, hose - SAE 020 (.-1.) Option: oil drain valve C Hose, oil drain.x20, 0R Option: oil drain valve D Adapter, heater element Option: heated fuel filter E Heater, fuel filter Option: heated fuel filter F 11 1 Element, fuel filter Option: heated fuel filter Gasket, heated fuel filter Option: heated fuel filter (not shown) Harness, fuel filter heater - outside Option: heated fuel filter (not shown) Harness, fuel filter heater - inside Option: heated fuel filter (not shown) Note: Engine and generator parts used in all Magnum Power Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Power Products LLC with questions. Some Kubota engine parts are serial number specific. Please contact Kubota Engine America Corp. or the Magnum Power Products Technical Service Department at for information regarding engine parts.

46 ENGINE ASSEMBLY - LEFT SIDE - MLG

47 ITEM PART QTY DESCRIPTION NOTES Fan, pusher, Mitsubishi V-belt, alternator, Mitsubishi Thermostat (Tier IV engines) Thermostat (Tier II & Tier III engines) Cap, oil filler, Mitsubishi Engine, Mitsubishi SL2 Int. Tier IV 12 1 Starter assembly, Mitsubishi Gasket, exhaust manifold Washer,.12 split lock Nut, M8-1.2 hex, G Muffler, Mitsubishi SL (MAC) Pipe, exhaust Clamp, 2 in. muffler Nut, hex, G Assembly, alternator 12V, Mitsubishi 1 121B 1 Spacer, alternator bracket 1 12B 1 Bracket, kegger muffler Screw, M8-1.2x0 sflg hex, G Screw,.20-20x1.0 std hex, G Washer,.20 split lock 20 1B 1 Bracket, kegger muffler Note: Engine and generator parts used in all Magnum Power Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Power Products LLC with questions.

48 ENGINE ASSEMBLY - RIGHT SIDE - MLG To Engine A 2 B D C B 8

49 ITEM PART QTY DESCRIPTION NOTES Screw, M10-1.2x2 std hex, G Washer, M10 split lock 028 Nut, hex, G2 001 Washer,.12 split lock, SS 00 Washer,.12 flat.8/.00, SS 0 Clamp, hose -.12 fuel hose Crimp style ft Hose, fuel -.12 ID, 0 psi, SAE 0R 8 09 Washer,.20 flat.2/.00, SS Nut, nylock, G Fuel pump, Kubota electric ft Hose, fuel -.12 ID, 0 psi, SAE 0R Screw,.12-18x1.20 std hex, G Filter, fuel - head & element Element, fuel filter, Mitsubishi 1 11B 1 Bracket, fuel/air filter 1 09 Screw,.20-20x1.0 std hex, G Screw, M12-1.2x2 std hex, G Washer,.00 split lock, SS B 2 Weldment, engine mount Switch, coolant temperature Switch, oil pressure Solenoid, fuel shut-down, Mitsubishi Dipstick, oil, Mitsubishi Filter, oil, Mitsubishi Gasket, oil drain, Mitsubishi Plug, oil drain, Mitsubishi Strap, braided ground - 1 in Assembly, engine harness Not shown A Valve, drain - 20mm x 1. w/nipple Option: oil drain B Clamp, hose -.SAE 020 (.-1.) Option: oil drain C Hose, oil drain.x0, 0R Option: oil drain D 18 1 Kit, heater - fuel filter Option: heated fuel filter Harness, fuel filter heater - inside Option: heated fuel filter (not shown) Note: Engine and generator parts used in all Magnum Power Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Power Products LLC with questions. 9

50 ENGINE ASSEMBLY - LEFT SIDE - MLG

51 ITEM PART QTY DESCRIPTION NOTES Fan, 1. in Belt, fan 12 1 Thermostat - LE-PV Cap, oil filler, Isuzu Engine, Isuzu LE1NYGV Starter assembly, LE1-PV0 Isuzu Gasket, exhaust manifold Washer,.12 split lock Nut, M8-1.2 hex, G Muffler, Isuzu LE Clamp, 2.0 in. muffler Pipe, exhaust 1 10B 1 Bracket, muffler mounting Screw, M10-1.0x0 std hex, G Washer, M10 split lock Nut,.-1 hex, G Washer,. split lock Washer,. flat.8/.00, SS Alternator, Isuzu Not shown Assembly, engine harness Not shown 20 11B 1 Bracket, muffler support Screw,.-1x1.0 std hex, SS Note: Engine and generator parts used in all Magnum Power Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Power Products LLC with questions. 1

52 ENGINE ASSEMBLY - RIGHT SIDE - MLG A 9 8 B 10 C B D 11 E F 2

53 ITEM PART QTY DESCRIPTION NOTES Screw, M10x1.2x20 sflg hex, class B 2 Weldment, engine mount Switch, water temp, Isuzu Fitting,.12NPTFx BSP male 19 1 Switch, oil pressure 11 1 Element, fuel filter Pump, fuel, Isuzu Filter, oil, Isuzu Solenoid, fuel shutdown Dipstick, oil, Isuzu Assembly, wire - engine/chassis ground A Valve, drain - 20mm-1. w/nipple Option: oil drain B Clamp, hose - SAE 020 (.-1.) C 0201 ft Hose, coolant -.2 ID D 18 1 Adapter, heater element Option: heated fuel filter E Heater, fuel filter Option: heated fuel filter F 11 1 Fuel filter element Option: heated fuel filter Harness, fuel filter heater - inside Option: heated fuel filter (not shown) Harness, fuel filter heater - outside Option: heated fuel filter (not shown) Note: Engine and generator parts used in all Magnum Power Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Power Products LLC with questions.

54 CONTROL BOX TO PANEL 1 2 A B C BATTERY CHARGER D E

55 ITEM PART QTY DESCRIPTION NOTES 1 11B 2 Spacer, control box Clamp, tubing -.0 hvy duty MLG8 only Washer,.12 flat.8/.00, SS 00 Nut, nylock, G2 Page 1 Assembly, completed control box MLG8 Page 8 1 Assembly, completed control box MLG1 & Screw,.12-18x2.00 std hex, SS MLG8 only 20 Screw,.12-18x2.2 std hex, SS A 1199B 1 Bracket, control box light mount Option: interior light B Light, interior, w/switch Option: interior light Holder, fuse - 0A Option: interior light (not shown) Level, eye Option: interior light (not shown) C 2 1 Charger, battery - 2A, -stage Option: battery charger D Decal, battery charger Option: battery charger E 1229B 1 Bracket, battery charger - 2A, stage Option: battery charger

56 CONTROL BOX ASSEMBLY - MLG

57 ITEM PART QTY DESCRIPTION NOTES Light, indicator red - w/wire 12VDC Breaker, 20A/120V, 1-pole push button 8 1 Breaker, 0A/20V, 2-pole, screw term Receptacle, 120V/20A GFI 81 1 Breaker, 0A/20V, 2-pole, screw term 11 1 Receptacle, 20V/0A twist (L-0R) Switch, key Indicator, glow plug Panel, control Hinge, continuous in Strain relief -. Romex w/nut Strain relief -. Romex w/nut Kit, ground bar Block, terminal - 10 pos Breaker, push button - 10A/20V Relay, 1 sec fixed delay, 12VDC/10A 1 12B 1 Box, control Gauge, hour meter Screw, -2x.20 pan phil, G Plug, hole dia. recessed style Not shown Plug, hole dia. recessed style Not shown Harness, control box to gen Not shown Assembly, wiring for control panel Not shown Assembly, wiring for control box Not shown Assembly, completed control box

58 CONTROL BOX ASSEMBLY - MLG1, MLG

59 ITEM PART QTY DESCRIPTION NOTES 1 00 Screw, -2x.20 pan phil, G Breaker, 100A/20V, 2-pole MLG Breaker, 0A/20V, 2-pole MLG Light, indicator, red - w/wire 12VDC Switch, key Glow plug indicator - LE, Isuzu MLG Glow plug indicator - SL2, Mitsubishi MLG Panel, control - 20KW w/o light MLG Panel, control - 1KW w/o light MLG Hinge, continuous 11 in Strain relief,. Romex w/nut Strain relief,. Romex w/nut Kit, ground bar Block, terminal - 10 pos Breaker, push button - 10A Relay, 1 sec. fixed time delay 10A/12VDC 1 12B 1 Box, control Gauge, hour meter Plug, hole dia. recessed style Not shown Plug, hole dia. recessed style Not shown Harness, control box to gen Not shown Assembly, wiring for control panel Not shown Assembly, completed control box MLG Assembly, completed control box MLG20 9

60 FUEL TANK ASSEMBLY - MLG

61 ITEM PART QTY DESCRIPTION NOTES Fuel pick-up tube, 1 in Fitting, strt -.20NPTx.12 barb 0 2 Clamp, hose -.12 fuel hose Crimp style ft Hose, fuel -.12 ID, 0 psi, SAE 0R 08 2 Clamp, hose fuel hose Crimp style ft Hose, fuel ID, 0 psi, SAE 0R Fitting, NPTx.188 barb Cap, fuel tank, vented -. in. green Tank, fuel - 0 gal. poly 10 11B 2 Strap, fuel tank - 0 gal. tank w/sump ft Weatherstripping -.0x Nut, nylock, G Washer,.20 flat./ B 1 Pan, fuel tank - flat frame Screw,.-1x1.0 std hex, SS Washer,. flat.8/.00, SS 1 02 Screw,.12-18x1.0 std hex, G Washer,. split lock, SS Nut,.-1 hex, G Tank, fuel - gal. poly Option: fuel tank (not shown) B 1 Fuel tank strap - large Option: fuel tank (not shown) B 1 Fuel tank strap Option: fuel tank (not shown) Fuel pick-up tube, 2 in Option: fuel tank (not shown) Cap, fuel tank - vented. in. w/lanyard Option: fuel tank cap (not shown) 1

62 FUEL TANK ASSEMBLY - MLG1, MLG

63 ITEM PART QTY DESCRIPTION NOTES Fuel pick-up tube, 2 in Fitting, strt -.20NPTx.12 barb 0 2 Clamp, hose -.12 fuel hose Crimp style 0018 ft Hose, fuel -.12 ID, 0 psi, SAE 0R Fitting, NPTx.188 barb 08 2 Clamp, hose fuel hose Crimp style ft Hose, fuel ID, 0 psi, SAE 0R Cap, fuel tank, vented -. in. green Tank, fuel - gal. poly B 1 Fuel tank strap Nut,.-1 nylock, G B 1 Fuel tank strap - large ft Weatherstripping -.0x Screw,.-1x1.0 std hex, SS Washer,. flat.8/.00, SS 1 128B 1 Pan, fuel tank - flat frame 1 00 Washer,. split lock, SS Nut,.-1 hex, G Cap, fuel tank - vented. in. w/lanyard Option: fuel tank cap (not shown)

64 FRAME ASSEMBLY - MLG8 1 2, A V 12 U To Engine Oil Drain B C F D E G H T S R L J Q P K N M

65 ITEM PART QTY DESCRIPTION NOTES Cable, battery - 2 in. GA, blk /1 in. lug Cable, battery - 8 in. GA, red /1 in. lug Boot, battery - top post GA, red Not shown 11 2 Bolt, J x B 1 Angle, battery hold down 1B 1 Weldment, lt chassis Washer,.00 flat 1.00/ Nut,.00-1 nylock, G Washer,.00 flat 1./ Screw,.00-1x.0 std hex, G Chain, safety lbs Jack, top wind Ring, retaining Coupler, 2 in. ball/2. in. channel B 1 Weldment, removable tongue Screw,.00-1x.0 std hex, G A Bolt, J x.0 Option B 1B 1 Bracket, battery disconnect Option: battery disconnect C 99 1 Switch lockout lever kit Option: battery disconnect D 00 2 Screw, 8-2x1.0 pan phil, G2 Option: battery disconnect E Screw,.12-18x1.0 std hex, G Option: battery disconnect F 98 1 Switch, disconnect Option: battery disconnect Cable, battery - 1. in. GA, blk Option: batt. disc. (not shown) Cable, battery - 8. in. 2GA, blk Option: batt. disc. (not shown) Cable, battery - 8 in. GA, red Option: batt. disc. (not shown) G 12B 1 Weldment, chassis - 0 gal Option: containment H 11 1 Fitting, 90.0MNPTx. barb, brs Option: oil drain J 01 2 Nut, hex, SS Option: battery disconnect K Fitting, plug -.0NPT square drive Option: oil drain L 121B 2 Spacer, coupler - black Option: Bulldog hitch M Coupler, 2.1 ball/.0 channel Option: adjustable hitch N 100B 1 Coupler, 2.0 ball/.00 channel Option: Bulldog hitch P 1999B 1 Weldment, lunette ring ID/2.0 Option: non-adjustable hitch Q 18B 1 Weldment, lunette ring -.0 ID/2.0 Option: non-adjustable hitch R 11ZC 1 Weldment, combo hitch tongue Option: adjustable hitch S 112B 1 Weldment, hitch -.0x1.2 ring Option: non-adjustable hitch T 122B 1 Weldment, spare tire holder Option: spare tire & carrier U 12 1 Jack, top wind - tube-mounted Option V 119Z 1 Weldment, jack adapter Option

66 FRAME ASSEMBLY - MLG1, MLG20 1 2, A B C D 11 1 V 1 U 1 1 To Engine Oil Drain H F E G T J S R L Q P K N M

67 ITEM PART QTY DESCRIPTION NOTES Cable, battery - 2 in. GA, blk /1 in. lug Cable, battery - 8 in. GA, red /1 in. lug Boot, battery - top post GA, red Not shown Bolt, J x Bracket, battery hold down 0028 Screw,.12-18x1.0 std hex, G 02 8 Washer,.20 flat./ Battery tray, plastic 8 11B 1 Weldment, lt chassis Washer,.12 split lock Nut, hex, G Washer,.00 flat 1.00/ Nut,.00-1 nylock, G Washer,.00 flat 1./ Screw,.00-1x.0 std hex, G Chain, safety lbs Jack, top wind Ring, retaining Coupler, 2 in. ball/2. in. channel B 1 Weldment, removable tongue Screw,.00-1x.0 std hex, G Assembly, trailer light harness Not shown A Bolt, J x.0 Option B 1B 1 Bracket, battery disconnect Option: battery disconnect C 99 1 Switch lockout lever kit Option: battery disconnect D 00 2 Screw, 8-2x1.0 pan phil, G2 Option: battery disconnect E Screw,.12-18x1.0 std hex, G Option: battery disconnect F 98 1 Switch, disconnect Option: battery disconnect Cable, battery in. GA, blk Option: batt. disc. (MLG1) Cable, battery - 2 in. GA, blk Option: batt. disc. (MLG1) Cable, battery - 8 in. GA, red Option: batt. disc. (MLG1) Cable, battery - 1. in. GA, blk Option: batt. disc. (MLG20) Cable, battery - 8. in. 2GA, blk Option: batt. disc. (MLG20) Cable, battery - 8 in. GA, red Option: batt. disc. (MLG20) G 12B 1 Weldment, chassis - 0 gal Option: containment H 11 1 Fitting, 90.0MNPTx. barb, brs Option: oil drain J 01 2 Nut, hex, SS Option: battery disconnect K Fitting, plug -.0NPT square drive Option: oil drain L 121B 1 Spacer, coupler - black Option: adjustable hitch M Coupler, 2.1 ball/.00 Option: adjustable hitch N 100B 1 Coupler, 2.00 ball/.00 Option: adjustable hitch P 1999B 1 Weldment, lunette ring ID Option: non-adjustable hitch Q 18B 1 Weldment, lunette ring -.00 ID Option: non-adjustable hitch R 11ZC 1 Weldment, combo hitch tongue Option: adjustable hitch S 112B 1 Weldment, hitch -.0x1.2 ring Option: non-adjustable hitch T 122B 1 Weldment, spare tire holder - black Option: spare tire & carrier U 22 1 Jack, top wind - tube-mounted Option V 119Z 1 Weldment, jack adapter Option

68 AXLE ASSEMBLY

69 ITEM PART QTY DESCRIPTION NOTES Hub, axle (w/wheel studs & bearings) Seal, axle bearing 112 U-bolt, axle Leaf spring, 00 lb 00 Screw,.2-18 hex shackle 19 Plate, shackle bracket 00 Nut,.2-18 hex shackle lock Nut, lug, G Axle wheel bearing cap Wheel, 1 in., tire and rim (MLG20 & 1) 19 2 Wheel, 1 in., tire and rim (MLG8 only) Not shown Axle, 2200 lb. 8TC SC (MLG20 & 1) 19 1 Axle, 2200 lb. TC SC (MLG8 only) Not shown Axle nut (U-bolt), 00 lb Tie-plate, 00 lb Stud, wheel Axle roller bearing 9

70 TRAILER LIGHTS WIRING DIAGRAM 2 1 0

71 ITEM PART QTY DESCRIPTION NOTES Harness, left side trailer Assembly, trailer light harness Harness, right side trailer Adapter, pig-tail trailer light pin to 12 pin Option: (not shown) -- - Adapter, trailer wiring flat to spade Option: (not shown) -- - Adapter, trailer wiring flat to rnd pin Option: (not shown) -- - Adapter, trailer wiring flat to rnd pin Option: (not shown) Adapter, pin flat to pin flat x Option: (not shown) Assembly, trailer extension harness Option: MLG8 only (not shown)

72 RECOMMENDED SPARE PARTS LIST ENGINE Fuel cap GENERATOR Capacitor, 2uf Marathon kw Capacitor, uf Marathon 8kw ELECTRICAL Breaker, 20A/120V 1-pole, push button Breaker, 0A/20V 2-pole stud, kw... 9 Breaker, 0A/20V 2-pole screw, kw Breaker, 0A/20V 2-pole screw, 8kw... 8 Breaker, 0A/20V 2-pole screw, 8kw... 8 Breaker, 0A/20V 2-pole aux contact Breaker, 0A/20V 2-pole (MLG1)... 0 Breaker, 100A/20V 2-pole (MLG20) Cover, receptacle - 20/0A 20V twist-lock... 0 Cover, receptacle - 0A wire, weatherproof Cover, receptacle - 0A twist-lock... Cover, receptacle - weatherproof Key, control panel Receptacle, 20A/120V GFCI Receptacle, 20A/120V 1-pole, push button Receptacle, 0A/20V twist-lock Receptacle, 0A/120V (TT-0R) (RV) Receptacle, 0A 12/20V twist-lock Receptacle, 0A/20V (1-0R) (RV) Regulator, voltage - SE Relay, 1 sec. fixed delay (10A/12VDC) Relay, ignition solenoid (A/12V) Switch, trigger safety - NO/NC TRAILER Chain, safety... 2 Jack, side wind (2000 lb) Jack, top wind (2000 lb) Jack, top wind tube-mounted (000 lb) Jack, side wind tube-mounted (000 lb) Light assembly, rear tail/turn Light, clearance marker - red... 0 Light, clearance marker - amber... 0 Light, tail/turn signal Retaining ring, jack

73 NOTES

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75

76 REV: ORG PART NO: