Electrofusion Fittings & Specialist Tooling
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1 Electrofusion Fittings & Specialist Tooling September 2016 (4.0mm pin)
2 introuction Plasson Electrofusion Fittings Plasson fittings are specifically esigne for reliable, high performance pipe joining an long system life. The combination of quality, urability an ease of use has been shown to be the most economical for both installer an network owner. Features 4.0mm pin size. Plasson fittings will wel to PE80, PE100, PE100-RC an PEX- pipes. Fittings available to wel to thin walle pipes up to SR41. ong fusion zones provie high strength joints. arge col zones ensure quality wels. Suitable for use with Plasson SmartFuse, Fusamatic an non-fusamactic controllers. Barcoe an Plasson SmartFuse automation reuces potential for errors in set up. Profile fitting boy to sprea stresses an exten long service life. Range inclues unique proucts to simplify the task. Single wel time for ambient temperature range from -10 C to +45 C, no time ajustment require. PE coate weling wire ensures consistency of material in the joint to strengthen the wel. Weling wire is precision lai in the fitting to provie even heat istribution. arger fittings have protecte pins to minimise the possibility of amage uring hanling. Sale fittings have an uner part - no top loaing tool is require to fit them. Tees an elbows to 250mm are available, reucing time an installation costs. WRS approve, contact us for full etails. Fittings BS EN an BS EN 1555 approve. The SmartFuse System - Plasson Electrofusion Plasson Electrofusion fittings can be use with Plasson s computerise SmartFuse System control box or with Fusamatic control boxes. SmartFuse System Features utomatic recognition of fusion time eliminates the risks of errors in manual time input. Computerise ata Retrieval allows quality control through the analysis of measurements an recors. Improve wel quality through Smart esign of col zones, fitting boy profile an improve heat control. ynamic monitoring of electrical performance ientifies anomalies early minimising risk an re-work. Smart tooling minimises risk uring weling an simplifies proceures. Plasson fittings can also be wele by Barcoe reaing control boxes an by manual control boxes. Control Box an Tooling Plasson Control Boxes provie the optimum wel control an operational features with options for ata collection an uty cycle. ll controllers come with sophisticate monitoring systems to minimise risk when weling an maximise wel success. Plasson also offers tooling essential for a goo wel: Rotary mechanical scrapers, Clamping systems, Re-reouning proucts an pipe cutting tools. When Everything Comes Together 2 Plasson UK t. Plasson ouse, lbert rive, Burgess ill, West Sussex R15 9TN
3 inex Couplers page 4-6 inex Flex Restraint page 5 En Caps page 7 Spigot Fittings page 7-8 Flange aptors/backing Rings page 8-9 Tees page Elbows page Sales page Transitions Fittings page Wastewater Fittings page Tools page Technical Information page 26 Contacts page 27 3
4 EF Coupler PN16 20mm up to 75mm 90mm up to 400mm Coe ea Size W Box Qty N N N N EF Coupler PN16 arge iameter Coe ea Size W Box Qty , , , , , EF ong Coupler Coe ea Size W Box Qty
5 EF ightfit Coupler PN10 Coe ea Size W Box Qty EF ightfit Coupler PN10 arge iameter Coe ea Size W Box Qty , , , , , TBC TBC EF Flex Restraint mm Coe ea Size B W Box Qty The Flex Restraint is use where axial restraint of PE pipe is require. The restraint is a flexible bar, which is fuse to the pipe by to create a wele shouler that can restrain the axial movement of pipes in various applications: nchoring the pipe to a concrete wall such as a manhole or tank. Restraining the pipe to a gasket bell fitting to facilitate cross connection with other piping systems. Blocking pipe movement after slip-lining. 5
6 EF Coupler PN25 50mm up to 75mm 90mm up to 315mm Coe ea Size W Box Qty EF Reucing Coupler x 20mm up to 110 x 90mm 125 x 90mm up to 180 x 125mm Coe ea Size x W Box Qty x x x x x x x x x x x x x x x x x x x x x x x
7 EF Spigot Reucer SR11 Coe ea Size x1 2 W Box Qty x x x x x x x x x x x x x x x x x x x x x x x x x x x x x EF En Cap 20mm up to 75mm 90mm up to 315mm Coe ea Size W Box Qty
8 Full Face Flange 90 SR11 a EF Spigot Flange aptor SR11 a p s EF Spigot En Plug SR11 Coe ea Size W Box Qty Coe ea Size 1 a p s W Box Qty Coe ea Size a 1 W Box Qty
9 49029 EF Flange Backing Ring Plate Coe ea Size p 1 s t No. of oles x x 1½ x x 2½ x /125 x x x x /225 x x x x p EF PP Coate Flange Backing Ring Plastic Coate p 1 s s t t Coe ea Size p 1 s t No. of oles x x 1 ½ x x 2 ½ x x x x x x x x x x x Gaskets available in main catalogue pg8. 9
10 EF 90 Tee 1 20mm up to 75mm 90mm up to 250mm Coe ea Size W Box Qty x 20 x x 25 x x 32 x x 40 x x 50 x x 63 x x 75 x x 90 x x 110 x x 125 x x 160 x x 180 x x 200 x x 225 x x 250 x EF Reucing Tee mm up to 75mm 90mm up to 250mm Coe ea Size W Box Qty x 20 x x 20 x x 25 x x 25 x x 32 x x 20 x x 25 x x 32 x x 20 x x 32 x x 40 x x 50 x x 63 x x 63 x x 63 x x 90 x x 90 x x 110 x x 90 x x 110 x x 90 x x 125 x x 160 x x 110 x x 110 x x 110 x
11 EF Flange Tee Coe ea Size x1 1 t s 1 P W Box Qty x 80 x x x 80 x x x 100 x x x 80 x x x 100 x x x 80 x x x 100 x x x 80 x x x 100 x x x 80 x x x 100 x x x 80 x x x 100 x x x 80 x x x 100 x x t 1 P 1 N S EF 90 uck Foot Elbow 1 Coe ea Size 1 W Box Qty EF 180 Elbow B Coe ea Size W Box Qty
12 EF 90 Elbow 20mm up to 75mm 90mm up to 250mm Coe ea Size W Box Qty EF 45 Elbow 32mm up to 75mm 90mm up to 250mm Coe ea Size W Box Qty
13 EF 22.5 Elbow Coe ea Size W Box Qty C4 EF justable Elbow 24 MX. Coe ea Size W Box Qty 4947C C C C C C C C EF justable Elbow One Sie 12 MX. 1 2 Coe ea Size x 1 2 W Box Qty x x x x x x x x
14 EF Branch Sale t 63mm up to 180mm Outlets 32mm to 63mm 200mm up to 315mm an all sizes with Outlet 90mm Coe ea Size x 1 B 1 Max Cutting ia W Box Qty x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x B 4959 EF Flange Branch Sale 1 s 1 p 1 N Coe ea x N B 1 1 p 1 t s No.oles W Box Qty x 80/ x 80/ B 14
15 EF Tapping Sale 40mm up to 63mm 75mm up to 180mm 200mm up to 250mm Coe ea Size x 1 B 1 2 Weling Cup W Box Qty x Type C x Type C N x Type C x Type 1, x Type B 1, x Type B 1, x Type 1, x Type B x Type 1, x Type B 1, x Type 1, x Type 1, x Type 1, x Type 1, x Type 1, x Type 1, x Type 1, x Type 1, x Type 1, x Type 1, x Type 1, B ø Tapper ssembly Tool for use with see main catalogue EF Transition Sale G 63mm up to 180mm Outlets 1¼ an 1½ 90mm up to 250mm Outlet 2 Coe ea Size x G B W Box Qty x 1 ¼ x 1 ¼ x 1 ½ x x 1 ½ x x 1 ½ x x x x x x B 15
16 EF Branch Sale multi-size mm mm t arge iameter Multi-size Sales Plasson multi-size sales have a large fusion zone which excees the requirements of the various international stanars resulting in consierably greater robustness an reliability of the fusion joint. Plasson sales have: PN16 rating. Full bore outlet to SR11 pipe. Flange or spigot branches up to 250mm outlets. Spigot outlets above 250mm. Suitable for SR11 to SR26 pipes. Pressure test facilities built-in, no nee to mount a valve first. eicate tooling to ensure success. 1 1 B Coe ea Size x 1 SR up to B 1 W Box Qty T x T x T x T 1, x T x T x T x T 1, x EF Flange Branch Sale multi-size mm mm 1 s 1 p 1 N B Coe ea x N SR up to B 1 1 p 1 t s oles W Box Qty T x T x T 1, x T x T x T 1, x EF X & XX Branch Sale Coe ea Size x 1 SR up to B 1 W Box Qty T 2, x , T 5, x TBC T 2, x , T 12, x T 12, x For correct installation it is imperative to use Plasson tooling for large sales, see pg23, 24 an 25 for etails. 16
17 17
18 EF Male Transition Coupler (BSPT threa) Coe ea Size x R 2 W Box Qty x ½ x ¾ x ½ x ¾ x x 1¼ x 1½ x x 1¼ x 1½ x x x 1¼ x 1½ x x 1¼ x 1½ x x x 2½ R EF Female Transition Coupler (BSPT threa) Rp 2 Coe ea Size x Rp 2 W Box Qty x ½ x ¾ x ¾ x x x 1¼ x 1½ x 1½ x x 1½ x EF Female Free Nut Coupler (BSPP threa) G Coe ea Size x G 2 W Box Qty x ¾ x x 1¼ x x
19 EF Welable Transition Male aptor (BSPT threa) Coe ea Size x R I2 E W Box Qty x ½ x ¾ x ¾ x x x 1¼ x 1½ x x 1½ x x 1½ x x 2½ EF Welable Transition Female aptor (BSPT threa) Coe ea Size x Rp l2 E W Box Qty x ½ x ¾ x ¾ x x 1¼ x 1½ x x 1½ x
20 Plasson Electrofusion Wastewater System Plasson Wastewater Fittings (unless otherwise inicate) are for non pressurise systems, up to 0.5 bar. The PE 80 an PE 100 system is the result of many years experience an unerstaning of requirements in the fiel. Plasson Wastewater System is completely watertight - the proven Electrofusion technology not only provies a long-term seal, but also offers fully computerise control an monitoring uring the laying of new piping or the renovation of existing networks. Polyethylene offers the ieal cost-effective an technically superior alternative to other materials, requiring minimal effort to install, reucing the number of connections require an increasing the system lifespan. The Plasson System constitutes an excellent investment for both public wastewater infrastructures an private wastewater systems. The Plasson wastewater system offers a strong, long-life an is resistent to axial loas through its special versatile proucts that can be completely fuse after being lai EF ightfit Coupler PN10 Coe ea Size W Box Qty , , , , ,
21 46060 ightfit Elbow 45 Coe ea Size W Box Qty ightfit Elbow 30 Coe ea Size W Box Qty ightfit Elbow 15 Coe ea Size W Box Qty Wastewater Manhole aptor Requires special coupling to install. 1 Coe ea Size 1 W Box Qty S4 Wastewater Sale Spigot Inlet To be use with pipes SR 11 to SR Coe ea Size x 1 B W Box Qty 4758S x B ø To be installe by using Plasson rilling an clamping tool
22 Wastewater justable Sale For optimal flexibility, the Wastewater Electrofusion Sale inclues a connecting Coupler that can be ajuste to an angle of up to 12. The final position is permanently fixe only at the Electrofusion weling stage. To be use with pipes SR 11 to SR 26. Coe ea Size B W Box Qty x x x To be installe by using Plasson rilling an clamping tool B Wastewater Sale 45 - Inlet 110 The Plasson Wastewater Sale 45 inlet - 110mm enables a 45 connection of the supply pipe. 1 Special tools are use to ensure a full bore hole an a permanent Electrofusion wel. 45 To be use with pipes SR 11 to SR 26. Coe ea Size x 1 B W Box Qty X X B To be installe by using Plasson cutting an clamping tool Wastewater justable Elbow One Sie (max, when straight) The Wastewater justable Elbow, offers aitional flexibility uring installation, allowing an ajustable angle connection of up to 12. The supply pipe can therefore be precisely ajuste without stress to fit the site conitions. fter positioning, the connection is permanently fixe at the Electrofusion weling stage To be use with pipes SR 11 to SR 26. Coe ea Size SR 1 2 W Box Qty bbreviations use on the prouct escription pages of this catalogue:, 1 eight of shrou from centerline, 1 Nominal iameter of fitting or outlet, 1 iameter N Nominal bore corresponing approximately to the insie iameter of the pipe p Pitch circle iameter of bolt holes in flanges G, R, Rp Threae outlet iameter eight,, 2 ength n Number of bolt holes in flanges S iameter of bolt holes in flanges t Thickness of metal flange W Wight in grams UC Units per carton 22
23 Electrofusion Controllers The Smart Fuse System-Plasson Electrofusion Plasson offers quality tools an control boxes ensuring easy installation an safe, epenable connections. ll Plasson proucts combine to form the latest state-of-the art high performance pipe joining solution. Plason fittings inclue an automatic recognition system which is part of the complete Smart Fuse System. The entire Electrofusion process is execute an fully monitore by the computerise control box. Plasson Electrofusion fittings can be use with Plasson s computerise Smart Fuse System control box or with stanar barcoe systems. Each Plasson Electrofusion fitting comes complete with a barcoe. Plasson provies superior proucts an unmatche service base on over 50 years in the fiel. For our complete tooling range please ask your local Plasson representative. Plasson Control Box prouct family inclues the following features: utomatic (Smart Fuse System) weling for Plasson Electrofusion couplings up to 900mm. Ergonomic esign. ynamic weling process supervision system. ctive iagnostic analysis uring weling. 4 x 20 alphanumeric character isplay with backlight an ajustable contrast. Easy en user oriente ata input. ighly flexible weling cable. Reuce service expense by software controlle calibration. Easy ata transfer to compatible PC printer or USB memory stick. specialist tooling Minimum require Generator Output power Voltage- 110 V, frequency- 50z, 1 phase Synchronise, with utomatic Voltage Regulator. Fitting Size 20-75mm mm mm Over 500mm Output power Electronically controlle generator 2.0 KV 3.2 KV 5.0 KV 7.5 KV 123 EF Control Box Coe Bag ea 1236 igimatic ata Box 110V / 8-48V 1 1, Polymatic Plus Box 110V / 8-48V 1 2, igimatic ata Polymatic Plus ata Input Barcoe-System - x SmartFuse/Fusamatic x x System Manual x x Output Current 80 (max.: 110) - x 60 (max.: 80) x - Output Voltage 8-48V x x 40V - - ata Recoring C/C C/~ C/~ Stanar x x Traceability - x Input Stage Input Voltage 110V (90V 150V) Input Frequency 50z (40z - 70z) specialist tooling 23
24 specialist tooling Tooling for arge iameter Couplers & Multi-Size Sales arge iameter Sale Clamp Kit Complete kit incluing re-rouner, straps, ratchets, test tube cutter, clamping plates for outlets: 2 threae transition/90/flange N80, 110, 125/flange N100, 160/flange N150. Coe ea , multi Split Clamping Plate Spare 1274 Core Cutter Core cutters set incluing: SS max aaptor, SS plus aaptor, aaptor for 13mm rill chuck. Cutters for outlets: 90/flange N80, 110, 125/flange N100, 160/flange N150. Coe ea For use with 90mm off-take For use with 110mm off-take For use with 125mm off-take For use with 160mm off-take PO For use with 250mm off-take PO For use with 315mm off-take PO For use with 400mm off-take 1259 Chain Scraper Coe ea / / /160 Coe Bag ea , Split Clamping Plate Split-able clamping plate for outlet 250/flange N 250, incluing re-rouning shell & 400 flange N 400, incluing aaptor for center strap. Coe ea PO 250/flange PO 315/flange PO 400/flange 1269/70 Rouning Clamp Coe Bag ea (hyraulic) 1 1, Rotary Pipe Saw Tension Tools Set Tension tools set for large branch sales, outlets 180 to 400, incluing 3 straps, 3 ratchets, torque wrench. Coe ea PO 180 to 400 Coe Bag ea , , /72 Pipe Clamps Coe Bag ea strap type with pulling shoe 1 2,
25 Tools for Wastewater Sales rilling Clamping Tool for Wastewater Branch Sale 160mm Coe ea PO Stanar Tooling 1265 Electric Sale Scraper Cutting & Clamping Tools for 45 Wastewater Sale 110mm Coe ea PO 1275 Re-rouning Rings specialist tooling Coe ea , mains powere , corless 1240/1 Rotational Scraper Tool Coe Bag ea Coe Bag ea /4 Pipe Clamp 1242/0001 Rotational Scraper Tool Coe Bag ea , Coe Bag ea Rotational Pipe Cutter 1257 Pipe En Scraper Coe Bag ea Coe Bag ea Tension Belt for Flex Restraint Coe Bag ea specialist tooling 25
26 Technical Specifications for Plasson ElectroFusion Fittings Fitting Pressure Rating an Pipe Compatibility Plasson Fittings wel to PE80, PE100, PE100-RC an PEX- pipes. Check that the pipe SR is compatible with the Plasson fittings. The range of compatible pipe SR s for each specific fitting is efine on the fitting barcoe label. For questions regaring pipe SR compatibility refer to Plasson literature or contact your local Plasson representative. The following is a general guieline for Plasson EF prouct pipe. SR compatibility (in any case of iscrepancy between the figure below an the figure on the barcoe label, always refer to the barcoe ata). Material ll Plasson ElectroFusion fittings are prouce from material class PE100 which conform to international stanars for potable water an natural or suitable manufacture gas systems. Stanars Plasson ElectroFusion fittings are esigne, teste an quality controlle accoring to Plasson s internal stanars. These stanars are base on the following international stanars: EN 1555 EN NF 136 S/NZS 4129 WIS WIS Plasson s ElectroFusion Fittings: PN 16 (Water) PE100 SR11 (Gas) Up to 75mm (inclusive) are Welable to Pipes SR 11 Elbows an Tees of main iameter 40mm-75mm 17 90mm & Up are Welable to Pipes SR mm Tapping Sales an Valves are suitable for SR11 Note: for tapping SR 11 pipes (size 63 an up), please consult your Plasson representative. ightfit: PN 10 (Water) PE100 SR17 (Gas) 40mm - 75mm are Welable to Pipes SR 17 90mm are Welable to Pipes SR mm - 800mm are Welable to Pipes SR 33 Wastewater Sale PN 0.5 (Water) 200mm & Up are Welable to Pipes SR 26 Wastewater justable Elbow PN 0.5 (Water) 160mm is Welable to Pipes SR 17 Measure the pipe external iameter towar the pipe en using a Pi tape. The pipe external iameter must be within the tolerances efine in International stanars such as ISO , S/NZS, 4130, EN an EN Quality Plasson has a quality assurance system in accorance with ISO Plasson manufactures to stringent quality an performance specifications rawn from many international stanars an is prou to have our system regularly auite by customers who all confirm our prouction checks ensure consistently high quality for all proucts. Whereas the proucts shown in this catalogue illustrate an escribe the current state of their evelopment, Plasson reserves the right at all times to make such technical alterations as it shall see fit to its proucts. lthough every care has been taken in the preparation of the information, specifications an other ata inclue in this catalogue, we cannot rule out inavertent errors or omissions. Purchasers shoul take into account possible eivations or variations which will not substantially iminish the functionality or performance of the proucts, an, in many cases, are esigne to improve the same. Plasson is the Registere Traemark of Plasson t. or Plasson Maagan Michael Inustries t. Plasson s proucts are protecte by patents, traemark, esign an copyright laws. 26
27 Scotlan, NI & ROI Goron Noble Tel: North East Colin Baker Tel: North West & North Wales Jon olt Tel: West Milans & Mi/South Wales Gary Woo Tel: East Milans & East nglia Paul Shelton Tel: South West & Channel Islans Mark Cummins Tel: South East Simon enly Tel: Technical Manager uncan Fisher Tel: Key ccount Manager Julian Williams Tel:
28 When Everything Comes Together Tel: Fax: Plasson UK t. Plasson ouse, lbert rive, Burgess ill, West Sussex R15 9TN
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