8801 Series Fatigue Testing Systems Precision Testing for a Diverse Range of Dynamic Applications
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1 8801 Series Fatigue Testing Systems Precision Testing for a Diverse Range of Dynamic Applications 8801 Series Brochure
2 8801 Series - Versatile Fatigue Testing in a Compact System The Instron 8801 series of servohyraulic testing systems have been evelope to meet the challenging emans of a varie range of both static an ynamic testing requirements. The 8801 series provies complete testing solutions to satisfy the nees of avance materials an component testing, an is ieally suite for fatigue testing an fracture mechanics. The compact esign of the 8801 frame makes it ieal for installation within any laboratory environment, generally without the nee for strengthene floors or raise ceiling heights. Loa Frames Designe for Precision an Performance The high stiffness an precise alignment of the 8801 series ensure consistent loaing is applie to specimens in both tension an compression, allowing more reliable results. A choice of maximum loa capacities means that ynamic performance can be optimize for your applications. The 8801 series is available in maximum axial loa capacities of either ±50 kn (11 kip) or ±100 kn (22 kip) testing system with 100 kn hyraulic wege grips 2
3 Patente Integral Inertia Compensation During ynamic testing, particularly when the loa cell is mounte on the actuator as require by many component or biomeical test applications, inertial loa can be generate ue to the acceleration of the grip or fixture. The patente Dynacell, fitte as stanar to the 8801 series, automatically compensates for this, proviing accurate an repeatable test ata you can rely on. Test Space to Suit Your Application The stanar vertical test space is suitable for most test requirements. Extene height frames are available also for applications requiring aitional space, for example, when using an environmental chamber. Built-In Versatility The 8801 series features hyraulically operate lifts an locks as stanar, allowing safe an rapi reconfiguration of the test set-up, with controls conveniently at han. The hyraulic control po, emergency stop an actuator jog hanset are also ergonomically positione at a convenient height at the front of the loa frame. Environmental chamber mounte on an extene height 8801 machine MAX software isplaying the effectiveness of Instron s Dynacell. The graph on the left of the screen shows the reuction in loa (maxium an minimum) when the inertia compensation is activate. The machine was running a position amplitue of 2 mm at 10 Hz with no specimen. A compression platen with a mass of 2 kg was fitte to the en of the loacell, which was in turn fitte to the en of the actuator. Jog hanset is etachable from loa frame for ease-of-use. Loa error in a conventional loa cell as a result of acceleration effects. The graph shows the measure loa error as a function of test frequency for an amplitue of 1 mm on a machine fitte with 100 kn grips. Instron s Dynacell virtually eliminates this error. 3
4 A Wie Range of Accessories Completes the Solution A wie range of system options, grips, fixtures an accessories allow the 8801 series to be customize for specific applications. Whether your application emans low or high temperatures, crack measurement or complex specimen gripping geometry, Instron offers a complete tailore solution. Aitional Channels for Data Acquisition an Control Aitional channels for ata acquisition an control from items such as extensometers or Crack Opening Displacement (COD) gauges can be purchase with the 8801 system. These channels can also be use for inputs from a variety of other external evices such as temperature chambers or potential rop crack measurement systems. Grips, Fixtures, an Accessories for Every Application Whether your application requires static tensile grips, hyraulic grips for reverse stress testing, ben fixtures, environmental chambers or custom fixturing, there is an Instron accessory to meet your nees C short furnace an water-coole hyraulic grips 4 A COD gauge is use to measure crack opening isplacement uring a fatigue crack propagation test Hyraulically operate wege grips for static an reverse stress axial testing
5 Choice of Controller an User Interface for Your Application an Your Buget At the heart of the 8801 system is the FastTrack TM 8800 controller. With features such as Instron 's patente aaptive control technology, 19-bit resolution across the full range of the transucers, automatic loop tuning an amplitue control, the FastTrack 8800 offers unsurpasse precision, repeatability an ata integrity. The choice of user interfaces inclues stanalone har panels an the flexible Winows base FastTrack console software interface. Fully Flexible Software Helps You Accomplish More with Less The FastTrack applications suite covers a broa spectrum of testing requirements. It inclues flexible programs for general purpose testing, turnkey programs for specific applications an tools for eveloping your own programs. The FastTrack 8800 has a choice of user interfaces Builing on a Common Platform The FastTrack 8800 family of controllers are state of the art fully igital servohyraulic controllers which utilise core technologies. When configuring the system, you simply select the best value package to suit your application; 8800LT, esktop or a tower. 5
6 Ieal for a Wie Variety of Applications Instron 8801 series systems are installe in large numbers aroun the worl. At work across a wie range of inustries, from acaemic research to high volume automotive esign, they are put to use in a vast range of applications. High-Volume Fracture Toughness Characterization of Aluminum The use of aluminum in structural engineering applications continues to grow. Aluminum is of interest to esigners of automobiles an aircraft ue to its lightweight properties. Replacing steel components with aluminum leas to weight gains of aroun 40% to 50%, even allowing for the lower inherent strength of the material. In aition, aluminum has excellent corrosion properties, an can be recycle efficiently. Supplying markets such as aerospace manufacturing places stringent emans on the test protocol of the primary material proucer; in the air, material failure is not an option. A global primary proucer of aluminum, supplying materials to the worl s leaing aircraft manufacturers, uses Instron 8801 series test systems to certify the fracture toughness of the materials after prouction. Fracture toughness characterization is performe on each material batch, which means that the laboratory has to test over two thousan samples per month. The 8801 series test systems are run using a twenty four hour a ay, seven ays a week test program, performing pre-cracking an K1 C fracture toughness evaluation. Versatile Facility for Automotive Component Research A well-respecte Institute of Technology locate in the northern Unite States has installe a new laboratory eicate to research into new automotive manufacturing technologies. With contracts from some of the worl s largest vehicle manufacturers an OEMs, it is imperative that the laboratory has the capability to respon to a wie range of testing requests. The 8801 system is fitte with an environmental chamber capable of controlling both temperature an humiity. This system is use extensively to etermine the urability of polymer-base components such as rive shaft gaiters an boots, uner environmental extremes. The flexibility of the system was emonstrate when a new requirement was ientifie to test complete shock absorber assemblies. The large aylight of the 8801 loa frame allowe the complete assemblies to be loae. A complete shock absorber assembly uner test in an Instron 8801 test system 6 Aluminum use in the prouction of commercial aircraft must be extensively teste for resistance to crack propagation an fracture
7 Specifications Moel Number 8801-A1/ A2 Stanar Height 8801-A3/ A4 Extra Height LOAD CAPACITY A1/ A3 Option ±50 kn (±11 Kip) ±50 kn (±11 Kip) A2/ A4 Option ±100 kn (±22 Kip) ±100 kn (±22 Kip) Total Actuator Stroke ±75 mm (±3 in) ±75 mm (±3 in) (B) Loacell Height 97 mm (3.8 in) 97 mm (3.8 in) (C) Actuator Fully Retracte 63 mm (2.5 in) 63 mm (2.5 in) (D) Maximum Daylight 1100 mm (43.3 in) 1480 mm (58.3 in) (E) Column Spacing 562 mm (22.1 in) 562 mm (22.1 in) (F) Column Diameter 70 mm (2.8 in) 70 mm (2.8 in) (G) Table Height 890 mm (35 in) 890 mm (35 in) (H) Feet height 85 mm (3.35 in) 60 mm (2.4 in) (I) Overall With 920 mm (36.2 in) 920 mm (36.2 in) (J) Overall Depth 546 mm (21.5 in) 546 mm (21.5 in) (K) Overall Height (Maximum) 2423 mm (95.4 in) 2778 mm (109.4 in) Weight 600 kg (1320 lb) 625 kg (1375 lb) E F H G K C D B I J 8801 imensions 7
8 EXTEND TM Upgrae Systems Experience the benefits of the FastTrack TM 8800 systems on your existing loa frames with an Instron EXTEND upgrae system. At Instron we are experts in upgraing material test systems. Through our EXTEND packages, we upgrae Instron an non- Instron loa frames with the latest igital electronics an application software. The result is a superior system at a fraction of the cost of a new machine. Instron has upgrae more test equipment than anyone in the inustry - more than 5,000 systems an still counting. An Instron upgrae ensures your test system will be outfitte with the inustry s most avance software an electronics. Furthermore, your investment will be supporte by Instron s worlwie network of experience service engineers. Non-Instron frames that have been upgrae with FastTrack 8800 controllers Corporate Heaquarters Instron Corporation 100 Royall Street, Canton, MA USA Tel: Fax: European Heaquarters Instron Limite Coronation Roa High Wycombe, Bucks HP12 3SY Unite Kingom Tel: Fax: Inustrial Proucts Group 900 Liberty Street Grove City, PA USA Tel: Fax: For information on Instron proucts an services call your local worlwie sales, service an technical support offices: USA North America IMT Sales an Service Center Sales Tel: Service an Technical Support Tel: North America IST Sales an Service Center Sales an Service Tel: CANADA Toronto Tel: SOUTH AMERICA, CENTRAL AMERICA, MEXICO AND CARIBBEAN Brazil Sao Paulo Tel: Caribbean, Mexico, South America an Central America Canton Tel: EUROPE Unite Kingom, Irelan, Sween, Norway an Finlan High Wycombe Tel: Benelux an Denmark Eegem Tel: France Paris Tel: Germany an Austria Darmstat Tel: Italy Milan Tel: Spain an Portugal Barcelona Tel: ASIA China Beijing Tel: Shanghai Tel: Inia Chennai Tel: Japan Tokyo Tel: Osaka Tel: Nagoya Tel: Korea Seoul Tel: /5 Singapore Tel: Taiwan Hsinchu Tel: /6 Thailan Bangkok Tel: AUSTRALIA Melbourne Tel: Instron is a registere traemark of Instron Corporation. Other names, logos, icons an marks ientifying Instron proucts an services reference herein are traemarks of Instron Corporation an may not be use without the prior written permission of Instron. Other prouct an company names liste are traemarks or trae names of their respective companies. Copyright 2005 Instron Corporation. All rights reserve. All of the specifications shown in this brochure are subject to change without notice. WB1103C
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