ELECTROFUSION FITTINGS & TOOLS

Transcription

1 EECTROFUSION FITTINGS & TOOS ustralian Stanar 2016 Revision 1

2 03 PS (ustralian Poly Specialists) isn t an electrofusion fittings manufacturer an as such we commonly source an fabricate using prouct from a variety of suppliers. We offer an expert fabrication service in butt weling, extrusion an electrofusion, aie by state-of-the-art proceures, machinery as well as stringent quality control. ny wel failure is unacceptable. PS has become heavily involve in numerous coal seam, gas projects an their stringent testing regimes with zero failures. On one of these projects the testing requirements were relaxe specifically for our company as the principal was completely satisfie with the quality of our output an workmanship. We can also site measure an will give avice as require to help you complete your project on buget / on time / every time. We are also able to site manage (a limite capacity service), supply, wel an also install your polyethylene systems. Our core business is in-house fabrication but we are always happy to talk to our customers to satisfy their nees whatever they are. If you can t fin it in our catalogue, give us a call as we are specialists in custom fittings an fabrications.

3 05 Electrofusion Fittings 09 COUPER EBOW 20 COUPER PN EBOW 21 ONG COUPER 11 IGHTFIT COUPER FOR THIN WE PIPE UCKFOOT EBOW UCKFOOT EBOW 32 OUTET 22 CONTENTS IGHTFIT 15º EBOW 13 IGHTFIT 30º EBOW 13 IGHTFIT 45º EBOW 14 EQU TEE 14 REUCING COUPER 15 REUCING TEE 16 FU-FCE FNGE BEN STINESS STEE 316 BCKING RING 17 FU-FCE FNGE BRNCH SE STINESS STEE 316 BCKING RING 17 FU-FCE FNGE PTOR 18 JUSTBE EBOW COUPER TO COUPER 18 JUSTBE EBOW ONE SIE COUPER N SPIGOT EBOW 20 ME PTOR E/F 23 TRNSITION COUPING FEME BRSS BSP OUTET 24 TRNSITION UNION FEME BRSS BSP OUTET 25 TRNSITION COUPING ME BRSS BSP OUTET 26 TRNSITION UNION ME BRSS BSP OUTET 27 TRNSITION COUPING ME STINESS STEE (316) BSP OUTET 28 45º TRNSITION EBOW FEME BRSS OUTET 29 45º TRNSITION UNION EBOW FEME BRSS BSP OUTET 30 45º TRNSITION EBOW ME BRSS OUTET 31 45º TRNSITION UNION EBOW ME BRSS BSP OUTET 32 90º TRNSITION EBOW FEME BRSS BSP OUTET 33 90º TRNSITION UNION EBOW FEME BRSS BSP OUTET 34

4 07 CONTENTS 90º TRNSITION EBOW ME BRSS BSP OUTET 35 TPPING SE WITH UNERPRT 40/42 PIPE CMPING 62/63 EBEING TOOS 67 EN CP INCUES COUPING & PUG 36 REPIR SE WITH UNERPRT 43 ROUNING TOOS 64/66 SPECIISE INSTTION TOOING FOR PSSON PROUCTS 68/69 BRNCH SE WITH UNERPRT 37/38 TRNSITION SE WITH UNERPRT BRSS FEME THRE 44 SQUEEZE OFF TOOS 66/67 T SERVICE REQUIREMENTS 69 BRNCH SE RGE BORE 39 Wel Scheules & Wel Sheets 71 Wastewater Electrofusion Fittings 47 T BUTT WE SCHEUE 72 SINGE PRESSURE T HIGH FUSION JOINTING PRESSURE (SHP) 76 WSTEWTER SE FIXE 45 OUTET 48 JUSTBE EBOW PE PVC 50 T EECTROFUSION WE SCHEUE 73 SINGE PRESSURE T OW FUSION JOINTING PRESSURE (SP) 77 JUSTBE SE 160mm OUTET 48 EECTROFUSION COUPERS IGHTFIT 50 T EXTRUSION WE SCHEUE 74 IGHTFIT 15º EBOW 49 MNHOE PTOR 51 IGHTFIT 30º EBOW 49 SSEMBY TOOS FOR WSTEWTER SES 51 IGHTFIT 45º EBOW 49 Tools & ccessories 53 T PSSON T PSSON SMRTFUSE(UTOMTIC) EECTROFUSION FITTINGS 54 UTOMTIC (PF) WEING CONTRO BOXES 55 WEING TERMIN PINS PTORS 58 BR COE REERS N CCESSORIES 58 T CONTRO BOX COMPRISON TBE 56 PIPE CUTTING 59 CONTRO BOXES 57 PIPE CENING 59 WEING CBES N CCESSORIES 57 PIPE SCRPING 60/61

5 09 Electrofusion Fittings COUPER 10 COUPER PN ONG COUPER 11 IGHTFIT COUPER FOR THIN WE PIPE 12 IGHTFIT 15º EBOW 13 IGHTFIT 30º EBOW 13 IGHTFIT 45º EBOW 14 EQU TEE 14 REUCING COUPER 15 REUCING TEE 16 FU-FCE FNGE BEN STINESS STEE 316 BCKING RING 17 FU-FCE FNGE BRNCH SE STINESS STEE 316 BCKING RING 17 FU-FCE FNGE PTOR 18 JUSTBE EBOW COUPER TO COUPER 18 JUSTBE EBOW ONE SIE COUPER N SPIGOT EBOW EBOW EBOW UCKFOOT EBOW UCKFOOT EBOW 32 OUTET 22 ME PTOR E/F 23 TRNSITION COUPING FEME BRSS BSP OUTET 24 TRNSITION UNION FEME BRSS BSP OUTET 25 TRNSITION COUPING ME BRSS BSP OUTET 26 TRNSITION UNION ME BRSS BSP OUTET 27 TRNSITION COUPING ME STINESS STEE (316) BSP OUTET 28 45º TRNSITION EBOW FEME BRSS OUTET 29 45º TRNSITION UNION EBOW FEME BRSS BSP OUTET 30 45º TRNSITION EBOW ME BRSS OUTET 31 45º TRNSITION UNION EBOW ME BRSS BSP OUTET 32 90º TRNSITION EBOW FEME BRSS BSP OUTET 33 90º TRNSITION UNION EBOW FEME BRSS BSP OUTET 34 90º TRNSITION EBOW ME BRSS BSP OUTET 35 EN CP INCUES COUPING & PUG 36 BRNCH SE WITH UNERPRT 37/38 BRNCH SE RGE BORE 39 TPPING SE WITH UNERPRT 40/42 REPIR SE WITH UNERPRT 43 TRNSITION SE WITH UNERPRT BRSS FEME THRE 44

6 11 EECTROFUSION FITTINGS COUPER PN 16 Water / SR 11 Gas N PIPE SR RNGE COUPER PN 25 PN 25 Water / SR 7.4 Gas N PIPE SR RNGE * * PN 20 Water / SR 9 Gas ONG COUPER PN 16 Water / SR 11 Gas N PIPE SR RNGE Couplers have ual wel zones. Series 3, 40 an 50mm Couplers available on request. SUITBE PSSON CONTRO BOXES N UMTIC MONOMTIC POYMTICPUSUSB POYCONTROPUS Yes Yes Yes Yes No Yes Yes Yes No No No Yes Note: Unless otherwise state all PlassonEF fittings supplie with 4.7mm terminal resistor pins.

7 13 EECTROFUSION FITTINGS IGHTFIT COUPER FOR THIN WE PIPE PN 10 Water / SR 17 Gas N PIPE SR RNGE * * * * * ightfit Coupler is 42v fitting - not 40v. * ightfit Couplers have ual wel zones. Max SR 26 for pipes 63-90mm. Max SR 33 for pipes mm except 400, 450 & 560 Max SR 41. IGHTFIT 15 EBOW PN10 Water / SR17 Gas SR RNGE IGHTFIT 30 EBOW PN10 Water / SR17 Gas SR RNGE SUITBE PSSON CONTRO BOXES N UMTIC MONOMTIC POYMTICPUSUSB POYCONTROPUS Yes Yes Yes Yes No Yes Yes Yes No No No Yes Note: Unless otherwise state all PlassonEF fittings supplie with 4.7mm terminal resistor pins.

8 15 EECTROFUSION FITTINGS IGHTFIT 45 EBOW PN10 Water / SR17 Gas REUCING COUPER PN 16 Water / SR 11 Gas SR RNGE 1 SIZE SR RNGE x x x 20 NB x x x x x x x 40 NB x 40 NB x x x x 50 NB x x EQU TEE PN 16 Water / SR 11 Gas 90 x x x SIZE SR RNGE 1 H 1 20 x 20 x x 25 x x 32 x x 40 x x 50 x x 63 x x x x x x x x x 75 x x 90 x x 110 x x 125 x x 160 x x 180 x H 1 SUITBE PSSON CONTRO BOXES 200 x 200 x x 225 x x 250 x N UMTIC MONOMTIC POYMTICPUSUSB POYCONTROPUS Yes Yes Yes Yes No Yes Yes Yes No No No Yes Note: Unless otherwise state all PlassonEF fittings supplie with 4.7mm terminal resistor pins.

9 17 EECTROFUSION FITTINGS REUCING TEE PN 16 Water / SR 11 Gas FU-FCE FNGE BEN STINESS STEE 316 BCKING RING PN 16 Water SIZE SR RNGE 1 H 1 MIN 1 MIN 2 OFFTKE 25 x 20 x x 32 x x 20 x x 25 x x 20 x Elongate slots suitable for four or eight hole flange rilling w/ PC b/w 145 an 180mm. 40 x 25 x x 32 x x 20 x x 25 x x 32 x x 40 x x 20 x x 32 x x 40 x x 50 x x 63 x H 1 1 Full-face flange an stainless steel ring rille 146 PC an 178 PC. FU-FCE FNGE BRNCH SE STINESS STEE 316 BCKING RING PN 16 Water MIN 1 MIN 2 OFFTKE x 63 x x 63 x x 90 x x 90 x x 110 x Elongate slots suitable for four or eight hole flange rilling w/ PC b/w 145 an 180mm. Full-face flange an stainless steel ring rille 146 PC an 178 PC. 160 x 90 x x 110 x x 125 x x 90 x x 110 x x 125 x x 140 x x 160 x x 90 x x 110 x x 90 x x 110 x SUITBE PSSON CONTRO BOXES 250 x 90 x x 110 x N UMTIC MONOMTIC POYMTICPUSUSB POYCONTROPUS Yes Yes Yes Yes No Yes Yes Yes No No No Yes Note: Unless otherwise state all PlassonEF fittings supplie with 4.7mm terminal resistor pins.

10 19 EECTROFUSION FITTINGS FU-FCE FNGE PTOR PN 16 Water O ENGTH Puppe 450mm Suits 80 to 100mm fire hyrant mountings max I of mating flange 80mm. The Plasson SR11/PE mm full face flange complies with S/NZS4129, is pressure rate at PN16 an can be connecte to the various 90mm PE pipes using the following methos. 90 x 80 / 100 S/S316 Backing Ring to suit FFF aptors (rille 4 x 146 PC an 4 x PC) JUSTBE EBOW ONE SIE COUPER TO SPIGOT PN 16 Water / SR 11 Gas Maximum eflection 12º SR RNGE Ieal for jointing misaligne pipes in trenches an tight locations. PE 63 PE 80 PE 100 PN 16 EF EF EF or BW PN 12.5 EF EF EF 1 12º PN 10 EF or BW EF or BW EF PN 8 EF EF - PN 6.3 EF JUSTBE EBOW COUPER TO COUPER PN 16 Water / SR 11 Gas Maximum eflection 24º SR RNGE Ieal for jointing misaligne pipes in trenches an tight locations. SUITBE PSSON CONTRO BOXES 24º N UMTIC MONOMTIC POYMTICPUSUSB POYCONTROPUS Yes Yes Yes Yes No Yes Yes Yes No No No Yes Note: Unless otherwise state all PlassonEF fittings supplie with 4.7mm terminal resistor pins.

11 21 EECTROFUSION FITTINGS 22.5 EBOW PN 16 Water / SR 11 Gas SR RNGE EBOW PN 16 Water / SR 11 Gas 1 90 EBOW PN 16 Water / SR 11 Gas SR RNGE SR RNGE SUITBE PSSON CONTRO BOXES N UMTIC MONOMTIC POYMTICPUSUSB POYCONTROPUS Yes Yes Yes Yes No Yes Yes Yes No No No Yes 1 Note: Unless otherwise state all PlassonEF fittings supplie with 4.7mm terminal resistor pins.

12 23 EECTROFUSION FITTINGS 90 UCKFOOT EBOW PN 16 Water / SR 11 Gas SR RNGE 1 H H H H1 ME PTOR E/F PN 16 Water / SR 11 Gas SIZE SR RNGE 1 25 x 3/4" x 1" x 1" x 1.1/4" x 1.1/2" x 1.1/2" x 1.1/2" x 2" Fits any electrofusion socket PE100 SR UCKFOOT EBOW 32 OUTET PN 16 Water / SR 11 Gas SR RNGE 1 1 H H H H1 1 SUITBE PSSON CONTRO BOXES N UMTIC MONOMTIC POYMTICPUSUSB POYCONTROPUS Yes Yes Yes Yes No Yes Yes Yes No No No Yes Note: Unless otherwise state all PlassonEF fittings supplie with 4.7mm terminal resistor pins.

13 25 EECTROFUSION FITTINGS TRNSITION COUPING FEME BRSS BSP OUTET PN 16 Water / SR 11 Gas SIZE SR RNGE x 1/2" x 3/4" x 3/4" x 1" x 1.1/2" x 1" x 1.1/4" x 1.1/2" x 1.1/2" x 2" x 1.1/2" x 2" TRNSITION UNION FEME BRSS BSP OUTET PN 16 Water / SR 11 Gas SIZE SR RNGE x 3/4" x 3/4" x 1" x 1" x 1.1/4" x 1.1/2" x 1" x 2" x 2" x 2.1/2" Fits any electrofusion socket PE100 SR 11. Fits any electrofusion socket PE100 SR SUITBE PSSON CONTRO BOXES N UMTIC MONOMTIC POYMTICPUSUSB POYCONTROPUS Yes Yes Yes Yes No Yes Yes Yes No No No Yes Note: Unless otherwise state all PlassonEF fittings supplie with 4.7mm terminal resistor pins.

14 27 EECTROFUSION FITTINGS TRNSITION COUPING ME BRSS BSP OUTET PN 16 Water / SR 11 Gas SIZE SR RNGE x 1/2" x 3/4" x 1/2" x 3/4" x 1" x 1.1/4" x 1.1/2" x 1" x 1.1/4" x 1.1/2" x 2" x 1" x 1.1/4" x 1.1/2" x 2" x 1.1/4" x 1.1/2" x 2" x 2" x 2.1/2" TRNSITION UNION ME BRSS BSP OUTET PN 16 Water / SR 11 Gas SIZE SR RNGE x 1.1/4" x 1.1/2" x 2" x 2" x 2.1/2" The brass component can be turne insie the boy of the fittings after weling an cooling is complete The brass component can be turne insie the boy of the fittings after weling an cooling is complete. 2 1 SUITBE PSSON CONTRO BOXES N UMTIC MONOMTIC POYMTICPUSUSB POYCONTROPUS Yes Yes Yes Yes No Yes Yes Yes No No No Yes Note: Unless otherwise state all PlassonEF fittings supplie with 4.7mm terminal resistor pins.

15 29 EECTROFUSION FITTINGS TRNSITION COUPING ME STINESS STEE (316) BSP OUTET PN 16 Water / SR 11 Gas SIZE SR RNGE X 1" X 1 1/2" X 1 1/4" X 1 1/2" X 1 1/2" X 1 1/2" X 2" The stainless steel component can be turne insie the boy of the fittings after weling an cooling is complete. 45 TRNSITION EBOW FEME BRSS OUTET PN 16 Water / SR 11 Gas SIZE SR RNGE x 1/2" x 3/4" x 1" x 1" x 1.1/4" x 1.1/2" x 1.1/2" x 2" x 1.1/2" x 2" The brass component can be turne insie the boy of the fittings after weling an cooling is complete SUITBE PSSON CONTRO BOXES N UMTIC MONOMTIC POYMTICPUSUSB POYCONTROPUS Yes Yes Yes Yes No Yes Yes Yes No No No Yes Note: Unless otherwise state all PlassonEF fittings supplie with 4.7mm terminal resistor pins.

16 31 EECTROFUSION FITTINGS 45 TRNSITION UNION EBOW FEME BRSS BSP OUTET PN 16 Water / SR 11 Gas SIZE SR RNGE x 1" x 1.1/4" /2" x 2" x 2" x 2.1/2" Free Nut TRNSITION EBOW ME BRSS OUTET PN 16 Water / SR 11 Gas SIZE SR RNGE x 1/2" x 3/4" x 1" x 1.1/4" x 1.1/2" x 1" x 1.1/4" x 1.1/2" x 1" x 1.1/4" x 1.1/2" x 2" x 1.1/4" x 1.1/2" x 2" x 2" x 2.1/2" The brass component can be turne insie the boy of the fittings after weling an cooling is complete. 1 2 SUITBE PSSON CONTRO BOXES N UMTIC MONOMTIC POYMTICPUSUSB POYCONTROPUS Yes Yes Yes Yes No Yes Yes Yes No No No Yes Note: Unless otherwise state all PlassonEF fittings supplie with 4.7mm terminal resistor pins.

17 33 EECTROFUSION FITTINGS 45 TRNSITION UNION EBOW ME BRSS BSP OUTET PN 16 Water / SR 11 Gas 90 TRNSITION EBOW FEME BRSS BSP OUTET PN 16 Water / SR 11 Gas SIZE SR RNGE x 1.1/4" x 2.1/2" x 2" x 2" x 2.1/2" Free Nut. SIZE SR RNGE x 1/2" x 3/4" x 1" x 1" x 1.1/4" x 1.1/2" x 1.1/2" x 2" x 1.1/2" x 2" The brass component can be turne insie the boy of the fittings after weling an cooling is complete SUITBE PSSON CONTRO BOXES N UMTIC MONOMTIC POYMTICPUSUSB POYCONTROPUS Yes Yes Yes Yes No Yes Yes Yes No No No Yes Note: Unless otherwise state all PlassonEF fittings supplie with 4.7mm terminal resistor pins.

18 35 EECTROFUSION FITTINGS 90 TRNSITION UNION EBOW FEME BRSS BSP OUTET PN 16 Water / SR 11 Gas SIZE SR RNGE x 3/4" x 3/4" x 1" x 1" x 1.1/4" x 1.1/2" x 2" x 2" x 2.1/2" Free Nut TRNSITION EBOW ME BRSS BSP OUTET PN 16 Water / SR 11 Gas SIZE SR RNGE x 1/2" x 3/4" x 1/2" x 3/4" x 1" x 1.1/4" x 1" x 1.1/4" x 1.1/2" x 2" x 1" x 1.1/4" x 1.1/2" x 2" x 1.1/4" x 1.1/2" x 2" x 2" x 2.1/2" The brass component can be turne insie the boy of the fittings after weling an cooling is complete. 1 2 SUITBE PSSON CONTRO BOXES N UMTIC MONOMTIC POYMTICPUSUSB POYCONTROPUS Yes Yes Yes Yes No Yes Yes Yes No No No Yes Note: Unless otherwise state all PlassonEF fittings supplie with 4.7mm terminal resistor pins.

19 37 EECTROFUSION FITTINGS EN CP INCUES COUPING & PUG PN 16 Water / SR 11 Gas SIZE * Monolithic en cap. BRNCH SE WITH UNERPRT PN 16 Water / SR 11 Gas SIZE / SR RNGE b B H H H H1 B SUITBE PSSON CONTRO BOXES N UMTIC MONOMTIC POYMTICPUSUSB POYCONTROPUS Yes Yes Yes Yes No Yes Yes Yes No No No Yes Note: Unless otherwise state all PlassonEF fittings supplie with 4.7mm terminal resistor pins.

20 39 EECTROFUSION FITTINGS BRNCH SE WITH UNERPRT PN 16 Water / SR 11 Gas SIZE / SR RNGE b B H H * Unerpart is the same as a Balloon Sale as below, strap. SE CMPS NOT REQUIRE. Cut hole after weling an cooling complete. BRNCH SE RGE BORE PN 16 Water / SR 11 Gas SIZE / SR RNGE 1 B H H SUITBE PSSON CONTRO BOXES N UMTIC MONOMTIC POYMTICPUSUSB POYCONTROPUS Yes Yes Yes Yes No Yes Yes Yes No No No Yes H H1 1 B Note: Unless otherwise state all PlassonEF fittings supplie with 4.7mm terminal resistor pins.

21 41 EECTROFUSION FITTINGS TPPING SE WITH UNERPRT PN 16 Water / SR 11 Gas eak free uner pressure tapping: Gas an Water SIZE / SR RNGE 1 B H H1 40 x x x x x x x x x x x x x x x x x x x x x x x x x x x TPPING SE WITH UNERPRT PN 16 Water / SR 11 Gas eak free uner pressure tapping: Gas an Water SIZE / SR RNGE 1 B H H1 125 x x x x x x x x x x x x x x x x x x x x x x x x x x x H H2 H1 1 SUITBE PSSON CONTRO BOXES B N UMTIC MONOMTIC POYMTICPUSUSB POYCONTROPUS Yes Yes Yes Yes No Yes Yes Yes No No No Yes Note: Unless otherwise state all PlassonEF fittings supplie with 4.7mm terminal resistor pins.

22 43 EECTROFUSION FITTINGS TPPING SE WITH UNERPRT PN 16 Water / SR 11 Gas eak free uner pressure tapping: Gas an Water SIZE / SR RNGE 1 B H H1 225 x x x x x x x x REPIR SE WITH UNERPRT PN 16 Water / SR 11 Gas SIZE / SR RNGE B H MB = Mono Block with fully moule offtake. * Strap unerpart x 195mm Hex Key require to operate cutter. 13mm socket to tighten sale-nuts, elongate 25 x 13 socket for sales 180. Cut hole after weling an cooling complete. H (MIN PIPE IMETER) O OF CUTTER (MM) MONOBOCK NON-MONOBOCK B SUITBE PSSON CONTRO BOXES N UMTIC MONOMTIC POYMTICPUSUSB POYCONTROPUS Yes Yes Yes Yes No Yes Yes Yes No No No Yes Note: Unless otherwise state all PlassonEF fittings supplie with 4.7mm terminal resistor pins.

23 45 EECTROFUSION FITTINGS TRNSITION SE WITH UNERPRT BRSS FEME THRE PN 16 Water / SR 11 Gas SIZE SR RNGE B H 63 x 1.1/4" x 1.1/4" x 1.1/2" x 2" x 1.1/2" X 2" x 1.1/2" x 2" X 1.1/2" x 2" x 1.1/2" x 2" x 1.1/2" x 2" x 2" x 2" x 2" x 3" x 3" * Strap unerpart. Cut hole after weling an cooling complete. H B SUITBE PSSON CONTRO BOXES N UMTIC MONOMTIC POYMTICPUSUSB POYCONTROPUS Yes Yes Yes Yes No Yes Yes Yes No No No Yes Note: Unless otherwise state all PlassonEF fittings supplie with 4.7mm terminal resistor pins.

24 47 Wastewater Electrofusion Fittings WSTEWTER SE FIXE 45 OUTET 48 JUSTBE SE 160mm OUTET 48 IGHTFIT 15º EBOW 49 IGHTFIT 30º EBOW 49 IGHTFIT 45º EBOW 49 JUSTBE EBOW PE PVC 50 EECTROFUSION COUPERS IGHTFIT 50 MNHOE PTOR 51 SSEMBY TOOS FOR WSTEWTER SES 51

25 49 WSTEWTER EECTROFUSION WSTE WTER SE FIXE 45 OUTET Rate PN 0.5 SIZE SR RNGE 1 B H IGHTFIT 15 EBOW PN10 Water / SR17 Gas SR RNGE H 45º 1 B IGHTFIT 30 EBOW PN10 Water / SR17 Gas SR RNGE JUSTBE SE 160MM OUTET Rate PN 0.5 SIZE SR RNGE 1 B H IGHTFIT 45 EBOW PN10 Water / SR17 Gas 1 12º SR RNGE H B 1

26 51 WSTEWTER EECTROFUSION JUSTBE EBOW PE PVC Rate PN 0.5 MNHOE PTOR Rate PN 0.5 SIZE SR RNGE SIZE 1 H º H EECTROFUSION COUPERS IGHTFIT PN10 Water / SR17 Gas N ENGTH N SSEMBY TOOS FOR WSTEWTER SES SIZE 110 X 450 fixe outlet for 7080 items 160 flexible outlet for 7580 items

27 53 Tools & ccessories T PSSON T PSSON SMRTFUSE(UTOMTIC) EECTROFUSION FITTINGS 54 UTOMTIC (PF) WEING CONTRO BOXES 55 T CONTRO BOX COMPRISON TBE 56 CONTRO BOXES 57 WEING CBES N CCESSORIES 57 TOOS & CCESSORIES WEING TERMIN PINS PTORS 58 BR COE REERS N CCESSORIES 58 PIPE CUTTING 59 PIPE CENING 59 PIPE SCRPING 60/61 PIPE CMPING 62/63 ROUNING TOOS 64/66 SQUEEZE OFF TOOS 66/67 EBEING TOOS 67 SPECIISE INSTTION TOOING FOR PSSON PROUCTS 68/69 T SERVICE REQUIREMENTS 69

28 TOOS & CCESSORIES 55 PSSON SMRTFUSE(UTOMTIC) EECTROFUSION FITTINGS PSSON SMRTFUSE EECTROFUSION FITTINGS HVE THE FOOWING FETURES: utomatic Wel Time Recognition System avois operator input errors Single Wel Time: -10 C to +45 C means temperature compensation is not require, no nee for operator jugement an possible errors PN 16 water/1000 kpa Gas systems meets the most emaning technical requirements PN 10 water/630 kpa Gas systems for PE pipes own to SR 33 QS Stanarsmark license system for EF fittings No. 2018, S/NZS 4129 PSSON UTOMTIC (PF) WEING CONTRO BOXES PF CONTRO BOXES YNMICY MONITOR THE WEING PROCESS WHEN USE WITH PSSON EECTROFUSION FITTINGS. BENEFITS INCUE: By continually monitoring the wel current, a PF control box will shut own if the current increases above the ynamic tolerance range, thereby avoiing the overheating an anti-oxiant epletion of PE materials which can aversely affect long-term wel integrity. PF control boxes are tolerant to generator variability as they accept a large voltage range an frequency variation. Servicing centres for PF weling equipment are available in New Zealan an ustralia. SINGE WE TIME ccoring to the latest Stanars, all electrofusion fittings must be able to prouce wels at a temperature range of between -10 an +45 C. Manufacturers have respone to this in ifferent ways resulting in a variety of esigns available to the market. The Plasson SmartFuse Electrofusion system ensures that the energy supplie will wel fittings from a minimum -10 to +45 C at one stanar time. Fittings are teste within this range an are supplie with QS Stanarsmark icence. WHT CN GO WRONG? Without the ynamic monitoring of a Plasson utomatic Weling Control Box, faults may occur unnotice uring the wel process causing the fitting to fail once in general use. Common causes of this can be seen in the iagram below. TYPIC EECTROFUSION WEING FUTS TEMPERTURE COMPENSTION Other fittings being supplie to the ustralasian market may meet ISO/CEN stanars an have the capability of acheiving a satisfactory wel. However, to o so temperature compensation may be require; creating a more complex, lengthier process that is more susceptible to human error. Where weling time is epenent on the ambient temperature, this requires a special bar-coe reaing EF control box to sense the temperature, rea the fittings bar-coe an ajust the wel time accoringly. s well as the aitional work require this can also cause problems. Firstly, it relies on the legibility of the bar-coe an seconly, the point at which the temperature is rea may vary wiely from the temperature at the pipe/fitting assembly. Without a special bar-coe reaing EF control box, the wel operator will nee to estimate the temperature at the joint site, rea the temperature compensation tables correctly (if supplie an legible) an enter the new wel time into the box before the wel can procee. This process relies on operator skill/jugement, is open to mistakes an may nee a complex QC form to recor the wel conitions use. SMOOTHER PROCESS By using Plasson SmartFuse fittings an PF control boxes there is no nee for special bar-coe reaing EF control boxes, or reference to temperature compensation tables, virtually eliminating the margin for error in this area, (provie the process is being carrie out within a temperature range of -10 an +45 C.) however, if users wish to have a control box capable of weling Plasson SmartFuse Fitting as well as manual or barcoe fitting, Plasson has a control box that can operate both The Polymatic Plus. Please note: Plasson utomatic Control Boxes will not carry out this ynamic monitoring process on other manufacturers fittings.

29 TOOS & CCESSORIES 57 CONTRO BOX COMPRISON TBE FETURES PF MONOMTIC PF UMTIC X PF POYMTIC PUS USB 5M ea MONO5 POYPUSUSB5 10M ea MONO T020 (with fixe 3M lea.) POYPUSUSB10 15M ea MONO15 POYPUSUSB15 Wels Only Plasson utomatic Fittings up to 355mm Only Plasson utomatic Fittings up to 160mm & 240V rainage Fittings up to 160mm ll EF Fittings up to 800* (*Sizes above 355mm require a cooling perio between wels.) PF POYCONTRO PUS V2 POYCONTROPUSV2 (with fixe 10M lea) ll EF Fittings. Continuous weling. (No cooling between wels) Wel Tip Size 4.7mm 4.7mm 4.7mm (Opt 4.0mm) 4.7mm (Opt 4.0mm) Plasson SmartFuse Moe (utomatic) Y Y Y Y Manual Input of Weling Time N Y Y Y Weling Voltage 39.5V 39.5V or 240V (C) 8-48V 8-48V Output Current (Max) 60 (80) 80 (110) 80 (110) 90 (105) USB ata Interface N N Y Y Multilingual isplay Messages (7) Y Y Y Y Error messages in plain text Y Y Y Y justable isplay contrast Y Y Y Y ynamic process supervision Y Y Y Y uto software check Y Y Y Y Resistance check Y Y Y Y Rampe start Y Y Y Y Service Message fter 200 Hours or 12 Months fter 200 Hours or 12 Months fter 200 Hours or 12 Months fter 200 Hours or 12 Months Barcoe reaing capability N N Y Y Fitting an Operator traceability N N Y Y Earth Pin ctive Cooling N N N Y *etaile Specifications for each moel available from Plasson. CONTRO BOXES ESCRIPTION Monomatic Monomatic Monomatic ualmatic Polymatic Plus USB Polymatic Plus USB Polymatic Plus USB PolyControl Plus V2 E 5M 10M 15M 3M fixe 5M 10M 15M 10M fixe WEING CBES N CCESSORIES Weling cables for Monomatic or igimatic with 4.7mm terminals ESCRIPTION 5M etachable ea 10M etachable ea 15M etachable ea Weling Cables for Polymatic Plus USB with 4.7mm terminals (Reaing pen sol seperately) ESCRIPTION 5M etachable ea 10M etachable ea 15M etachable ea Extension Cables for Polycontrol V2 ESCRIPTION Extension Cable 15M Extension Cable 30M REQUIRE GENERTOR SPECIFICTIONS Input Voltage Range V Frequency 40-70V Minimum Output 18 at 240V one phase Must be able to rive inuctive loas Must have phase cut control Mechanically regulate with brushes is the preferre system Synchronize generator Minimum 4.5 kv Mechanically Controlle 5.0kV Electronically controlle REQUIRE GENERTOR SPECIFICTIONS 240 V, 50Hz, 1-PHSE. GENER USE MINIMUM 4.5kW IMETER 20-75mm mm 180mm OUTPUT POWER 2kW 3.2kW 4.5 kv (Mechanically Controlle) 5 kv (Electronically Controlle) Weling Terminals ESCRIPTION PF Weling Plug 4.7mm (Black outlet) PF Weling Plug 4.7mm (Re outlet) Spare Parts for Weing Cables ESCRIPTION PVC Cap (Black) PVC Cap (Re)

30 59 TOOS & CCESSORIES WEING TERMIN PINS PTORS PIPE CUTTING aptors ESCRIPTION aptor 4.0/4.7 angle aptor 4.7/4.0 angle Secateur Pipe Cutter ESCRIPTION Pipe Cutter up to 63mm Pipe Cutter Spare Blae for 63mm SmartFuse aptors For use with Plasson SmartFuse an other fittings ESCRIPTION aptor 4.7/4.7 90eg angle aptor 4.7/4.0 90eg angle aptor 4.0/4.7 90eg angle Bar Coe Reaer an ccessories Reaing Pens ESCRIPTION Reaing Pen 2 (incl. Reaing pen cable) Barcoe Scanner (Powerscan incl. Cable & Hooe Bag) Transport Case Monomatic/ igimatic/ Polymatic Plus Ruling an Marking ESCRIPTION Orange Transport Case Flight Case ESCRIPTION PF Magnetic Circular Pipe Ruler PF Pi-Meter mm with Vernier 0.1mm PF Pi-Meter mm with Vernier 0.1mm Rotational Pipe Cutter (S-Type) ESCRIPTION Rotational Pipe Cutter 20-75mm Rotational Pipe Cutter Spare Blae 20-75mm Rotational Pipe Cutter Rotational Pipe Cutter mm Rotational Pipe Cutter mm Rotational Pipe Cutter Spare Blae mm & mm + T4 ESCRIPTION Rotational Pipe Cutter Spare Rotational Pipe Cutter Knife MM Pipe Cutter Rotational Pipe Cutter MM Rotational Pipe Cutter mm Blae for Rotational Pipe Cutter mm & mm cement carbie RI Rotational Pipe Cutter T mm RI Rotational Pipe Cutter T4 Spare Blae (Max cutting epth 19.4mm) Rotary Circular Saw Kit ESCRIPTION mm (Max. Cutting epth 65mm) mm (Max. Cutting epth 85mm) mm (Max. Cutting epth 85mm) Extension links for the mm Rotary Circular Saw Kit

31 61 TOOS & CCESSORIES PIPE CENING Plasson Weling Wipes ESCRIPTION Plasson Pipewipes These specialise moist wipes are impregnate with a high specification solution containing 70% Isopropyl lcohol. Plasson Pipewipes ensure surfaces are clean before electrofusion jointing (scraping of pipe surface is still require). 75 sheets per canister. PIPE SCRPING Han Scraper ESCRIPTION Han Scraper Small 1.1/2 Spare Blaes for Small Han Scraper (2) Han Scraper arge 2.1/2 Spare Blaes for arge Han Scraper (2) rill Mounte Scraper Tool Scraping epth suitable for repair fittings. Hexagon spigot for corless riller. ESCRIPTION Scraper hea 16mm for Pipe Ens Scraper Hea 20mm for Pipe Ens Scraper Hea 25mm for Pipe Ens Scraper Hea 32mm for Pipe Ens Scraper hea 40mm for Pipe Ens Scraper Hea 50mm for Pipe Ens Scraper Hea 63mm for Pipe Ens Spare Blae for Scraping Hea PIPE SCRPING Rotational Pipe En Scraper Tool ESCRIPTION Rotational Pipe En Scraper Tool mm Rotational Pipe En Scraper Tool mm Rotational Pipe En Scraper Tool mm Spare Blae for Rotational ScraperTool mm, mm, mm Rotational Chain Scraper Tool ESCRIPTION Rotational Scraper Tool mm Rotational Scraper Tool mm Extension inks mm for Rotational Chain Scraper mm Rotational Scraper Tool mm Spare Blae for Rotational Chain Scraper Tools Chamfer/ Beveler ESCRIPTION RI Pipe Beveler mm 40mm-315mm an wall thickness up to 30mm. To prepare the ens of pipe (suitable for PE, PP, PVF, PVC). Helps to prevent amage to electrofusion zones uring pipe insertion. Recommene for iameter above 125mm an all pipes from coils. RI Pipe Beveler Spare Blae Rotational Scraper Tool ESCRIPTION Rotational Pipe Scraper Rotational Pipe Scraper Tool mm Spare Blae for Rotational Scrapers mm Rotational Pipe Scraper Tool mm Spare Blae for Rotational Scraper mm

32 63 TOOS & CCESSORIES PIPE CMPING PIPE CMPING ESCRIPTION C Mini Pipe Clamp 16-32mm ESCRIPTION Strap Clamps The mini clamp suits pipe sizes 16, 20, 25 & 32mm. Promotes restraint uring the electrofusion process. Interchangeable jaws for use on reucing connections. Quick tightening operation, lightweight an easy to use. ESCRIPTION RI lignment Clamp 20-63mm Suitable for reucers, couplers, tees or 45 & 90 elbows. Promotes restraint uring the electrofusion process. Infinitely variable grip clamps to suit any combination of sizes, 20-63mm. Quick tightening operation, lightweight & easy to use. ESCRIPTION Pipe Clamp mm with Quick justment justable to suit couplers, reucers, & 90 ebows an tees. Promotes restraint uring the electrofusion process. Infinitely variable grip clamps to suit any combination of sizes, mm. Quick tightening operation, lightweight & easy to use. ESCRIPTION Pipe Clamp mm with Quick justment justable to suit couplers, reucers, & 90 elbows an tees. Promotes restraint uring the electrofusion process. Infinitely variable grip clamps to suit any combination of sizes, mm. Quick tightening operation, lightweight & easy to use. Use to prevent movement uring the wel process. The Plasson Strap Clamp, a convenient, flexible system for holing PE pipes steay uring the electrofusion process. oes not assist with rerouning. For larger imensions it is recommene to combine two or more Pipe Clamps (Strap Clamp). ESCRIPTION Pipe Clamp mm 4 pipe clamps, 2 base bars, angle aaptor 22.5, 45, 90 & 180 ESCRIPTION Pipe Clamp mm With 2 fixe clamps 2 clamps require. Pipe Clamp mm Set Inclue in set: 2 complete clamps each with a pulling clamp, a fixe clamp an pulling shoes for couplers. This allows you to pull the coupler over the pipe an the opposite pipe into the coupler to complete the insertion. Pipe support to 225mm. ESCRIPTION Pipe Support

33 65 TOOS & CCESSORIES ROUNING TOOS Two require one rouning tool for each sie of fitting Rouning Clamp 32-63mm Rouning Clamp mm escription 40mm (incl.aaptor for 32mm) 63mm (incl. aaptor for 50mm)) escription mm (eforming force 0.85 tonne) mm (eforming force 1.2 tonne) mm (eforming force 2.2 tonne) mm (eforming force 3.5 tonne) Rouning Ring mm escription 63mm 75mm 90mm 110mm 125mm 140mm 160mm 180mm 200mm 225mm 250mm (Heavy uty) Hyraulic Rouning Shell mm mm escription Hyraulic Jack ( ) Rouning Shell 315mm (without jack) Rouning Shell 355mm (without jack) Rouning Shell 400mm (without jack) ROUNING TOOS Two require one rouning tool for each sie of fitting Hyraulic Rouning Shell mm mm escription Hyraulic Jack ( ) Rouning Shell 450mm (without jack) Rouning Shell 500mm (without jack) Rouning Shell 560mm (without jack) Rouning Shell 630mm (without jack) Hyraulic Rouning Shell mm mm escription Hyraulic Jack ( ) Rouning Shell 710mm (without jack) Rouning Shell 800mm (without jack) Rouning Shell 900mm (without jack) Note: 1 x Hyraulic Jack require for each shell. 2 x Shells require (1 shell each sie of fitting). Use with PF Strap Clamps. Hyraulic Rouning Tool mm escription mm Hyraulic Tool. Use with PE pipes mm (Max. SR 11) Mechanical Rouning Tool escription mm mm

34 67 TOOS & CCESSORIES ROUNING TOOS Two require one rouning tool for each sie of fitting Post Squeeze Off Rerouning Shell mm (Use to roun pipe after squeezing) SQUEEZE OFF TOOS escription 63mm 75mm 90mm 110mm 125mm 140mm 160mm 180mm 200mm 225mm ESCRIPTION 16-32mm SQUEEZE OFF TOOS ESCRIPTION mm Suits mm SR 11 & 17 (incl. 2 complete stopper sets). Hyraulic operation. Metric limit plates set at 1.6t. Safety stops to prevent creep. Springs return jack to park position after squeeze off. Integral safety valve. EBEING TOOS ESCRIPTION External Bea Remover 25-90mm External Bea Remover mm Extension inks mm for External Bea Remover mm Suits 16-32mm SR11. Compact robust esign ensures easy use. Built-in safety stops to prevent amage to pipe. ESCRIPTION 50NB (Gas Services) Suits NB 10, 18, 25 (1 ), 32 (1.1/4 ),40 (1.1/2 ), or 50mm (2 SR 9.9 Pipes). The SQT service squeeze tool is for flow stopping on either metric or imperial sizes of pipe. ESCRIPTION 20-63mm Suits 20-63mm SR 11 & 63mm SR 17. Squeeze off is affecte by turning the hanle in a clockwise irection. PS Electro-Fusion Fittings & Tools

35 69 TOOS & CCESSORIES SPECIISE INSTTION TOOING FOR PSSON PROUCTS Waste Water Sale Installation Tools ESCRIPTION Waste Water Clamping & Cutting Tool Set mm X 45eg fixe outlet sale clamp kit. For mains pipe sizes mm. Inclues: Sale clamp unit. Coupon removal tool (rill not inclue). Tool for Waste Water Sale mm Flexible Outlet Sale Clamp Kit. For main pipe sizes mm. Inclues: Sale clamp unit. Coupon removal tool. Cable aptors ESCRIPTION Cable aaptor for EF leas into manhole aaptors 4.7mm arge Bore Sale Installation Tools ESCRIPTION Sale Clamp Kit mm Inclues: 90, 110, 125 & 160mm Outlets an Transport Suitcase. SPECIISE INSTTION TOOING FOR PSSON PROUCTS Waste Water Sale Installation Tools ESCRIPTION Core rill Kit mm* Inclues: 1 x ( ) Core rill for 90mm with SS-MX connector mounte. 1 x ( ) Core rill for 110mm with SS-MX connector mounte. 1 x ( ) Core rill for 125mm with SS-MX connector mounte. 1 x ( ) Core rill for 160mm with SS-MX connector mounte. 1 x ( ) Centre rill. 1 x ( ) Core rill connector for riller chuck. 1 x ( ) Core rill connector for SS-Plus. 1 x Transport Case. *Requires seperate rill with power rating 1200W, spee 360RPM. Must inclue safety clutch. Electrical Sale Scraper (230V) 110mm pipes. Corless available on request (18V). Pneumatic Sale Scraper SERVICE REQUIREMENTS TKE GOO CRE OF YOUR PSSON CONTRO BOX It is recommene that control boxes are service every 12 months or 200 hours of operation.frequent servicing of your control box reuces the risk of unnecessary operational problems interrupting the flow of work. The service inclues: Calibration Installation of latest software Inspection an testing of all components Tag an Test Turnaroun time is approximately 5 ays from receipt of control box. ny broken parts or replacements require will be quote on prior to work being carrie out. It is recommene services are carrie out every 12 months or after 200 hours of operation.

36 71 WE SCHEUES & WE SHEETS T BUTT WE SCHEUE 72 T EECTROFUSION WE SCHEUE 73 T EXTRUSION WE SCHEUE 74 SINGE PRESSURE T HIGH FUSION JOINTING PRESSURE (SHP) 76 SINGE PRESSURE T OW FUSION JOINTING PRESSURE (SP) 77 PS have inclue copies of various wel sheets an scheules that we commonly use that can be own loae an use by our customers on their own projects. These sheets will own loa without our company name an logo on them.

37 73 WE SCHEUES Time Iso Wel No. Wel No. escription (Pipe, Tee) Manufacturer, Batch ate UPSTREM escription (Pipe, Tee) Manufacturer, Batch ate OWNSTREM Pipe O Pipe SR Pipe Swab (Y/N) Pipe lignment cceptable (Y/N) Pipe Ens Square (Y/N) rag (Kpa) Bea / Wel Pressure (Kpa) (=Fusion + rag) Soak Time (mins) Cool Time (mins) Bea imensions (C/NC) Visual ccept (Y / N) Wel / Pipe etails Pre-Wel Check Wel Parameters Inspect Wel Proceure Number Heater Plate Temperature Heater Plate Clean (Y/N) Weather Customer Name Project Name Orer Number Works Orer # Project Name Name Weler I ate Wel Machine I Machine Serial # Operator etails Isometric / rawing # ine / Branch # Butt Wel Scheule Fitting Type (C coupler / S sale) Iso Wel No. Wel No. escription (Pipe, Tee) Manufacturer, Batch ate UPSTREM O / SR Fitting # (Coupler / Sale) escription (Pipe, Tee) Manufacturer, Batch ate OWNSTREM O / SR Pipe/Fitting Scrape (Y / N) Peele area wipe with alcholic tissue (Y / N) lcohol Completely Evaporate (Y / N) Pipe/Fitt Secure / ligne prior to Weling (Y/N) mbient Temperature (⁰C) Wel Time Cool Time Visual Inspection (C / NC) YES / NO If Sale Use was Core rille an remove Weather Customer Name Project Name Orer Number Works Orer # Project Name Operator etails Name Weler I ate Electrofusion Machine I Machine Serial # Isometric / rawing # ine / Branch # Electrofusion Wel Scheule

38 WE SCHEUES 75 Notes: (1) - equate to escribe wel to a person who i not witness the task (2) - Wel Complies C = Weler has reviewe wel process an confirms compliance with proceure, or NC = Wel oes not comply with proceure (Extrusion Wels require surface be aequately cleane, prepare, rie, pre-heate an sufficient wel applie) (3) - Wel must be marke on wel plan Wel # (Pipe No. / Branch No.) ate an Time of Wel Wel escription (1) Extruer Nozzle Temp. (⁰C) Machine # Filler Ro Serial # Other Consumables (eg wipes) C or NC (2) Comments (incl. weather, pipe & fittings free from amage etc.) (Mark Wel on Plan (3)) Project Name Customer Name Project Name Orer Number Works Orer # [1], [2], [3] Name Weler I ate Weling Machine Numbers Operator etails Isometric / rawing # ine / Branch # Extrusion Wel Scheule