Sine encoders Insulated through hollow shaft ø inch sinewave cycles per turn
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- Tyler McDowell
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1 Features Rugge esign up to IP 67 protection Shock resistant up to 200 g s Insulating insert to prevent high shaft currents from amaging bearings Wie range voltage supply VDC Precision 60 arc-secons for perfect process control Patente LowHarmonics technology Outstaning signal quality for superior spee control HS35S with insulate hollow shaft Technical ata - electrical ratings Voltage supply Reverse polarity protection Yes Consumption w/o loa VDC 90 ma Sinewave cycles per turn Accuracy Sensing metho Output frequency 60 arc-secons Optical 180 khz (-3 B) Output signals A+, A-, B+, B-, Z+, Z- Output stages SinCos 1 Vpp Interference immunity DIN EN Emitte interference DIN EN Approvals UL approval / file no. E240061, ROHS compliant EU guieline 2011/65/EC, CE Technical ata - mechanical esign Size (flange) ø3.15" (ø80 mm) Shaft type ø " (ø mm) (through hollow shaft isolate) Bore runout " (0.04 mm) TIR max. Amitte misalignment 0.004" ( mm) raial TIR (en of shaft) 0.01" (0.254 mm) axial Protection DIN EN IP 54, IP 65, IP 67 Operating spee 5000 rpm (see temperature iagram) Bearing SAE high carbon steel (ABEC 5) Starting torque 3 in-oz (77 F, IP 65) 0.02 Nm (+25 C, IP 65) Rotor moment of inertia 2.3 oz-in² (420 gcm²) Service life Bearing: typ. 13 billion rev. (89000 h/2500 rpm) Materials Housing: aluminium, power-coate Shaft: stainless steel Operating temperature F ( C), (fixe cable): see temperature iagram Relative humiity 98 % non-conensing Resistance DIN EN Vibration 20 g, Hz DIN EN Shock 200 g, 6 ms Connection MIL-connector, 10-pin Cable (AWG26 wire) Weight approx. 23 oz., 660 g 1
2 Part number HS35S W ABZC E Mounting kit T1 Tether arm T1, fixe length, for bolt 3/8 T3 Tether arm T3, ajustable length, for bolt 1/4 T4 Tether arm T4, ajustable length, for bolt 5/16 T5 Tether arm T5, ajustable length, for bolt 3/8 Protection 4 IP 54 5 IP 65 7 IP 67 (ust cap inclue) Through hollow shaft 100 ø1.000 (ø25.4 mm) 087 ø0.875 (ø22.23 mm) 075 ø0.750 (ø19.05 mm) 062 ø0.625 (ø15.88 mm) 050 ø0.500 (ø12.7 mm) 037 ø0.375 (ø9.525 mm) M20 ø20 mm M18 ø18 mm M16 ø16 mm M15 ø15 mm M14 ø14 mm M12 ø12 mm M10 ø10 mm E Operating temperature F ( C) W ** Other cable lengths on request. Connection MI10 MIL-connector, 10-pin (at ABZC) C012 Cable glan with cable an wire en sleeves L=12 (305 mm) C018 Cable glan with cable an wire en sleeves L=18 (457 mm) C024 Cable glan with cable an wire en sleeves L=24 (610 mm) ** Output signals ABZC A+, A-, B+, B-, Z+, Z- (sine) Voltage supply / signals Vin = VDC - SinCos 1 Vpp Sinewave cycles - see table Sinewave cycles
3 Output signals Clockwise rotation when looking at the mounting sie. 360 el. 2.5 V 90 el. 2.5 V 2.5 V PP 1 V PP 1 V 0.4 V A B Z ifferential signals Terminal assignment MI10: MIL-connector, 10-pin Connector Assignment Pin A Track A + Pin B Track B + Pin C Track Z + Pin D +Vs Pin E Pin F 0 V Pin G Housing Pin H Track A Pin I Track B Pin J Track Z H A G I B F J C E D Cable glan (AWG26 wire) Core colour Assignment green Track A + grey Track B + pink Track Z + re +Vs blue 0 V transparent Shiel/Housing brown Track A black Track B white Track Z 3
4 Output signal level Outputs Output amplitue A + B Output amplitue N Temperature iagram max. (rpm) Sine 1 V PP at Z 0 = 120 Ω approx. 0,4 V (useable part) at Z 0 = 120 Ω ambient temperature + self heating max. operating temperature +212 F (+100 C) self-heating per 1000 rpm: IP 54: +9 F (+5 C) IP 65: +18 F (+10 C) IP 67: +27 F (+15 C) +68 F (+20 C) +86 F (+30 C) +104 F (+40 C) IP F (+50 C) +140 F (+60 C) IP F (+70 C) +176 F (+80 C) +194 F (+90 C) IP F (+100 C) ambient temperature F ( C) Accessories Connectors an cables NAC 29H 10-pin Mil Spec Mating Connector CNAC 29H 10-pin Mil Spec Mating Connector + cable L = 10 feet (3.05 m) CNAC 29H 10-pin Mil Spec Mating Connector + cable L = 20 feet (6.10 m) CNAC 29H 10-pin Mil Spec Mating Connector + cable L = 30 feet (9.15 m) Mounting accessories Torque arm T1, fixe length, for bolt 3/8 with plastic clip an screws Torque arm T3, ajustable length, for bolt 1/4 with plastic clip an screws Torque arm T4, ajustable length, for bolt 5/16 with plastic clip an screws Torque arm T5, ajustable length, for bolt 3/8 with plastic clip an screws Reucer insert HS35 ø0.375 (ø9.525 mm) Reucer insert HS35 ø0.50 (ø12.7 mm) Reucer insert HS35 ø0.625 (ø mm) Reucer insert HS35 ø0.75 (ø19.05 mm) Reucer insert HS35 ø0.87 (ø mm) Reucer insert HS35 ø10 mm Reucer insert HS35 ø12 mm Reucer insert HS35 ø14 mm Reucer insert HS35 ø15 mm Reucer insert HS35 ø16 mm Reucer insert HS35 ø18 mm Reucer insert HS35 ø20 mm Dust cap HS Protective cage HS35 4
5 Dimensions HS35S 3x UNC 8-32 R1" (R25.5) for ust cap 1.75" (44.5) 3x UNC 8-32 R1.22" (R31) for tether arm T1, T3 - T5 ø3.15" (ø80) 1.22" (31) 0.79" (20) 0.62 (15.7) through shaft iameter hex socket hea cap screw N 8-32 UNC x 5/8 tighten max. 312 oz-in (2.2 Nm) insulating sleeve (electrical isolate) reucer insert (only for 3/8", 1/2", 5/8", 3/4", 7/8", ø10, ø12, ø14, ø15, ø16, ø18, ø20) 2.52" (64) MIL-connector, 10-pin MI10 4x M3 0.89" (22.63) 2.42" (61.5) ø nominal imension inch metric (in '') (in mm) 1.000'' '' '' '' '' '' '' '' '' '' '' '' '' 10 tolerance hollow shaft encoer recommene customer shaft inch (in 1/1000'') metric (in µm) inch (in 1/1000'') metric (in µm) " (17) MIL-connector, 7-pin MI07 ~0.71" (~18) cable, raial,... inch C
6 Dimensions Tether arm T1 plastic clip 0.78" (19.8) N 8-32 UNC x 1/4 0.2" (5.2) clearance hole for 3/8" (9.525) flexible torque support ø2.44'' (ø62) ø2'' (ø50.8) ø2.87" (ø73) 1" (25.4) 2.94" (74.61) 3.39" (86) Tether arm T3 0.78" (19.8) N 8-32 UNC x 1/4 0.2" (5.2) bore iameter for 1/4" (6.35) bolt flexible torque support 1" (25.4) ø2.44'' (ø62) ø2'' (ø50.8) ø2.87" (ø73) 2.81" (71.5) 1.18" (30) 4.49" (114) Tether arm T4 Tether arm T5 0.78" (19.8) N 8-32 UNC x 1/4 0.2" (5.2) bore iameter for 5/16" (7.938) flexible torque support 1" (25.4) ø2.44'' (ø62) ø2'' (ø50.8) ø2.87" (ø73) 2.81" (71.5) 1.18" (30) 4.49" (114) 0.78" (19.8) N 8-32 UNC x 1/4 0.2" (5.2) bore iameter for 3/8" (9.525) bolt flexible torque support 1" (25.4) ø2.44'' (ø62) ø2'' (ø50.8) ø2.87" (ø73) 2.81" (71.5) 1.18" (30) 4.49" (114) 6
7 Dimensions Reucer inserts Dust cap HS35 6x '' (1.6) ø1.00'' (ø25.4) 1.18'' (30) 1.22'' (31) gasket ø2.323" (ø59) ust cap ø nominal imension inch metric (in '') (in mm) 0.875'' '' '' '' '' '' '' '' '' '' '' '' 10 tolerance inch (in 1/1000'') metric (in µm) " (0.5) 0.118" (3) N 8-32 UNC x 1/4" tighten max oz-in ( Nm) Protective cage HS35 Example fitting tether arm contact protection clip 3x isk 3/8" protective cover ø6.58" 3x cyliner hea screw 3/8'' 16 UNC x 3/4'' 3x lock washer 3/8" 7
8 Dimensions Example fitting ust cap HS35 Example fitting protective cover HS35 tighten max oz-in ( Nm) 8
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