JULY Polyethylene Piping Systems.

Transcription

1 JULY 205 Polyethylene Piping Systems

2 GLOBAL PRESENCE LOCAL COMMITMENT Get an expert on your team. Plasson has the widest range of compression, electrofusion, threaded and transitional fittings in the Australian market for joining polyethelyne pipe systems. With precision manufacturing and rigorous testing, our products surpass both international and Australian standards for quality assurance and performance, delivering reliability in mining, irrigation, rural, water utility and gas distribution applications. For almost forty years, our knowledge and experience in the demanding Australian market has added value to our customers operations. Global strength, with exclusive distribution of Plasson, PF and Simona products, enables us to provide a comprehensive range of PE joining systems, plastic valves, installation tools for electrofusion and butt welding and PE spigot fittings. Local commitment ensures that world class product is supported by the largest stock range and availability in Australia. Knowledge and service count. Our dedicated sales teams and technical experts will work with you to provide the foremost solutions for PE joining solutions in the market. Our focus is on dedication to customer service combined with a comprehensive range of high quality product. Don t settle for anything less.

3 TABLE OF CONTENTS RURAL COMPRESSION FITTINGS...8 RURAL COUPLING...8 RURAL COUPLING BODY...8 RURAL REDUCING COUPLING...8 RURAL MALE THREADED ADAPTOR...8 RURAL BARREL UNION ADAPTOR WITH MALE THREAD...9 RURAL FEMALE ADAPTOR...9 RURAL 90 ELBOW...0 RURAL 90 FEMALE ELBOW...0 RURAL 90 MALE ELBOW...0 RURAL 90 TEE... RURAL 90 REDUCING TEE... RURAL 90 TEE WITH FEMALE THREADED OFFTAKE... RURAL 90 TEE WITH MALE THREADED OFFTAKE...2 MODULAR ADAPTOR - FOR CLOSE/TIGHT ASSEMBLIES...2 RURAL END PLUG...2 BLANKING PLUG - OUTLET SEAL...2 CONVERSION KIT - RURAL TO METRIC...2 RURAL CONVERSION KIT - METRIC TO RURAL...3 RURAL CONVERSION KIT - METRIC TO IMPERIAL C...3 RURAL CONVERSION KIT - METRIC TO IMPERIAL D...3 RURAL ADAPTOR...3 RURAL SPLIT RINGS...3 RURAL NUT...3 RURAL TAPPING SADDLE - GALVANISED BOLTS...4 RURAL TAPPING SADDLE FOR RURAL & METRIC WITH S/STEEL REINFORCING RING & GALV.* BOLTS...4 BSP THREADED FITTINGS...5 THREADED NIPPLE...5 THREADED CAP...5 THREADED REDUCING SOCKET...5 THREADED PLUG...5 THREADED SOCKET...5 THREADED SOCKET (STAINLESS STEEL REINFORCED)...6 THREADED REDUCING NIPPLE...6 THREADED REDUCING BUSH...6 THREADED TEE...7 THREADED TEE (STAINLESS STEEL REINFORCED) THREADED ELBOW ELBOW WITH FEMALE-MALE THREADED THREADED ELBOW (STAINLESS STEEL REINFORCED)...7 THREADED RISER...7 METRIC COMPRESSION FITTINGS...9 METRIC COUPLING...9 METRIC COUPLING BODY...9 METRIC PLASCOM COUPLING...9 METRIC SLIP/REPAIR COUPLING...20 METRIC REDUCING COUPLING...20 METRIC REDUCING SET...20 METRIC UNIVERSAL ADAPTOR...2 METRIC MALE ADAPTOR...2 METRIC BARREL UNION ADAPTOR WITH MALE THREAD...22 METRIC MALE ADAPTOR WITH MALE BRASS THREAD...22 METRIC BARREL UNION ADAPTOR WITH MALE BRASS THREAD...22 METRIC FEMALE ADAPTOR...23 METRIC FEMALE ADAPTOR WITH PARALLEL THREAD...23 METRIC 90 ELBOW...23 METRIC UNIVERSAL ELBOW...24 METRIC 90 REDUCING ELBOW...24 METRIC 90 ELBOW ADAPTOR...24 METRIC 45 ELBOW...24 METRIC 90 FEMALE ELBOW...24 METRIC WALLPLATE ELBOW...25 METRIC 90 MALE ELBOW...25 METRIC 90 MALE ELBOW WITH BRASS THREAD...26 METRIC 45 MALE ELBOW...26 METRIC 90 TEE...26 METRIC 90 SLIP/REPAIR TEE...26

4 TABLE OF CONTENTS METRIC 90 REDUCING TEE...27 METRIC 90 TEE - WITH THREADED FEMALE OFFTAKE...27 METRIC 90 SLIP TEE - WITH THREADED FEMALE OFFTAKE...28 METRIC 90 REDUCING TEE - WITH THREADED FEMALE OFFTAKE...28 METRIC 90 TEE - WITH THREADED MALE OFFTAKE...28 METRIC 90 COUPLING - WITH RISER...29 METRIC 45 TEE...29 METRIC MODULAR ADAPTOR FOR CLOSE/TIGHT ASSEMBLIES...29 METRIC MALE Y FITTING...29 METRIC CROSS - WITH THREADED FEMALE OFFTAKE...30 METRIC END PLUG...30 METRIC BLANKING PLUG - OUTLET SEAL...30 METRIC FLANGED COUPLING WITH METAL BACKING FLANGE...30 METRIC FLANGED APAPTOR WITH METAL BACKING FLANGE...3 METRIC REDUCED COMPRESSION FLANGE...3 METRIC METAL BACKING FLANGE FOR FLANGED COUPLING...3 METRIC SHOULDERED ADAPTOR...32 METRIC POLY TO COPPER CONNECTOR...32 METRIC POLY TO COPPER TEE...32 METRIC POLY TO COPPER ELBOW...32 METRIC POLY TO COPPER KIT*...33 METRIC POLY TO COPPER STOPCOCK...33 METRIC STAINLESS STEEL RING FOR POLY TO COPPER CONNECTOR...33 METRIC STAINLESS STEEL RING FOR POLYPROPYLENE PIPE...33 METRIC POLY TO POLYBUTYLENE CONNECTOR...33 METRIC POLY TO POLYBUTYLENE KIT...33 METRIC POLY TO PVC CONNECTOR...33 METRIC STEEL/PVC ADAPTOR/REPAIR COUPLING - THRUSTED...34 METRIC STEEL/PVC ADAPTOR/REPAIR COUPLING - UNTHRUSTED...34 METRIC O-RING...34 TRAPEZE RINGS - SERIES METRIC SPLIT RING...35 METRIC BLACK METRIC NUT - PP...35 METRIC LILAC METRIC NUT - PP...36 METRIC POLYPROPYLENE INSERTS FOR METRIC FITTINGS...36 METRIC CONVERSION KIT - METRIC TO RURAL...36 METRIC CONVERSION KIT - RURAL TO METRIC...36 METRIC CONVERSION KIT - METRIC TO IMPERIAL C...36 CONVERSION KIT - METRIC TO IMPERIAL D...36 TOOLS FOR METRIC COMPRESSION FITTINGS...37 METRIC WRENCH...37 METRIC CHAMFER TOOL - FOR PE PIPES MINE FITTINGS (ALSO FOR GENERAL USAGE)...38 METRIC MINE - COUPLING...38 METRIC MINE - REPAIR COUPLING...38 METRIC MINE - REDUCING COUPLING...38 METRIC MINE - REDUCING SET...38 METRIC MINE - MALE ADAPTOR...38 METRIC MINE - FEMALE ADAPTOR...38 METRIC MINE - 90 ELBOW...39 METRIC MINE - 45 ELBOW...39 METRIC MINE - 90 ELBOW FI...39 METRIC MINE - 90 ELBOW MI...39 METRIC MINE - TEE...39 METRIC MINE - SLIP/REPAIR TEE...39 METRIC MINE - REDUCING TEE...39 METRIC MINE - 90 TEE FI...40 METRIC MINE - 90 TEE MI...40 METRIC MINE - END PLUG...40 METRIC MINE - FLANGED COUPLING...40 METRIC MINE - SHOULDERED ADAPTOR...40

5 TABLE OF CONTENTS TAPPING SADDLES...4 SADDLE PIPE SELECTION...4 SADDLE PRESSURE RATINGS...4 RURAL TAPPING SADDLE - GALVANISED BOLTS...4 TAPPING SADDLE FOR RURAL & METRIC 20-50mm WITH S/STEEL REINFORCING RING & GALV.* BOLTS...4 TAPPING SADDLE FOR METRIC 50-80mm WITH S/STEEL REINFORCING RING & GALV.* BOLTS...42 TAPPING SADDLE FOR METRIC 20-80mm WITH S/STEEL REINFORCING RING & S/STEEL BOLTS...43 SS NUT & BOLT KIT FOR SADDLES...44 O-RINGS FOR SADDLES...44 TAPPER SWIVEL TEE FOR METRIC POLYETHYLENE...44 TAPPER FOR PVC AS/NZS 477 SERIES PRESSURE PIPE...45 TAPPER FOR PVC AS/NZS 444 SERIES 2 & PVC AS/NZS 477 SERIES POLYPROPYLENE VALVES...46 MECHANICAL TAPPING VALVE FOR METRIC POLYETHYLENE...46 QUICK COUPLING VALVE...46 KEY FOR QUICK COUPLING VALVE...46 ANGLE SEAT VALVE - NBR COMPRESSION INLET & OUTLET...47 ANGLE SEAT VALVE - NBR O-RING, THREADED INLET & OUTLET BSP MALE...47 ANGLE SEAT VALVE - NBR THREADED INLET BSP MALE/COMPRESSION OUTLET...47 ANGLE SEAT VALVE - FPM THREADED INLET & OUTLET...47 CHECK VALVE - EDPM THREADED INLET & OUTLET...47 COMPRESSION STOPCOCK FOR RURAL PIPES...48 TWO-WAY INLET & OUTLET - FEMALE THREADED...48 COMPRESSION STOPCOCK FOR METRIC PIPES...48 POLY TO COPPER STOPCOCK...48 CHECK VALVE INSERT...48 PVC VALVES...49 DOUBLE UNION: FEMALE THREADED (BISTOP)...49 DOUBLE UNION: FEMALE THREADED (BISTOP)...49 SINGLE UNION: FEMALE THREADED...49 SINGLE UNION: FEMALE x METRIC POLY...49 SINGLE UNION: FEMALE x RURAL POLY...49 POLYETHYLENE BALL VALVES...50 PE 00 BALL VALVE...50 SS ROD FOR BALL VALVE...50 GALVANIZED ROD BALL VALVE...50 ELECTROFUSION FITTINGS...52 COUPLER...52 COUPLER...52 LONG COUPLER...53 LIGHTFIT COUPLER - FOR THIN WALLED PIPE...53 REDUCING COUPLER EQUAL TEE REDUCING TEE REDUCING TEE WITH DOUBLE OUTLET...55 FULL FACED FLANGED TEE (W/SS 36 BACKING RING)...56 FULL FACED FLANGED BRANCH SADDLE (W/SS 36 BACKING RING)...56 FULL FACED FLANGE ADAPTOR KIT...57 DUCTILE IRON FLANGED TEE...57 PE CAST IRON FLANGE COUPLER...57 LIGHTFIT 5 ELBOW...58 LIGHTFIT 30 ELBOW...58 LIGHTFIT 45 ELBOW...58 ADJUSTABLE ELBOW - COUPLER TO COUPLER...58 ADJUSTABLE ELBOW ONE SIDED - COUPLER AND SPIGOT ELBOW ELBOW ELBOW DUCKFOOT ELBOW DUCKFOOT ELBOW W/32 OUTLET TRANSITION ELBOW - MALE BRASS BSP OUTLET TRANSITION ELBOW - FEMALE BRASS BSP OUTLET TRANSITION UNION ELBOW - FEMALE BRASS BSP OUTLET...60 MALE ADAPTOR E/F...6 FEMALE ADAPTOR E/F...6

6 TABLE OF CONTENTS BRASS REDUCING NIPPLE FOR TRANSITION UNIONS TRANSITION ELBOW - MALE BRASS OUTLET TRANSITION ELBOW - FEMALE BRASS OUTLET TRANSITION UNION ELBOW - FEMALE BRASS BSP OUTLET...62 END CAP - INCLUDES COUPLING & PLUG...62 END PLUG...63 TRANSITION COUPLING - MALE BRASS BSP OUTLET...63 TRANSITION UNION MALE BRASS BSP OUTLET...64 TRANSITION COUPLING - MALE STAINLESS STEEL (36) BSP OUTLET...64 TRANSITION COUPLING - FEMALE BRASS BSP OUTLET...64 TRANSITION UNION - FEMALE BRASS BSP OUTLET...64 BRANCH SADDLE - WITH UNDERPART...65 BRANCH SADDLE - LARGE BORE...66 TAPPING VALVE - WITH UNDERPART...66 TAPPING SADDLE - WITH UNDERPART...67 WELDING CAP FOR TAPPING SADDLES...68 LIGHTFIT TAPPING SADDLE...68 REPAIR SADDLE - WITH UNDERPART...69 TRANSITION SADDLE - WITH UNDERPART BRASS FEMALE THREAD...69 TRANSITION SADDLE - WITH UNDERPART PLASTIC FEMALE THREAD...69 FLEX RESTRAINT...69 ELECTROFUSION WASTE SYSTEMS...70 WASTE SADDLE - FIXED 0MM 450 OUTLET...70 LIGHTFIT 45 ELBOW - FOR PIPES TO WASTE SADDLE - ADJUSTABLE 60MM OUTLET...70 ADJUSTABLE ELBOW FOR WASTE...70 MANHOLE ADAPTOR...70 GEOTHERMAL ELECTROFUSION SYSTEM...7 REDUCING TEE...7 REDUCING TEE TWO OUTLETS...7 Y REDUCER ELBOW ELBOW CONNECTING BOLT KIT...72 PROB HEAD WEIGHT CONNECTION KIT ELBOW CLAMP...72 GAS ELECTROFUSION FITTINGS...72 BALLOON SADDLE...72 TAPPING SADDLE - PE TO NYLON WITH UNDERPART...72 PE - NYLON COUPLING SYSTEM...73 WELDABLE TRANSITION - POLYETHYLENE TO UNTREATED STEEL...73 SIMONA - INTRODUCTION...74 STUB FLANGE SYSTEM...75 FITTINGS FOR ELECTROFUSION AND BUTTWELD...76 STUB FLANGE FOR ISO/DIN/AS, LONG SPIGOT...76 CONCENTRIC REDUCER LONG SPIGOT...77 TEE LONG SPIGOT...80 REDUCING TEE LONG SPIGOT BRANCHES LONG SPIGOT ELBOW...82 ELBOW 45 LONG SPIGOT...83 BEND 90 LONG SPIGOT...83 END CAP LONG SPIGOT...84 SEAMLESS BEND...85 SEAMLESS BEND SEAMLESS BEND SEAMLESS BEND SEAMLESS BEND SEAMLESS BEND

7 TABLE OF CONTENTS FITTINGS FOR BUTTWELD...9 STUB FLANGE FOR ANSI, SHORT SPIGOT...9 STUB FLANGE FOR ISO/DIN/AS, SHORT SPIGOT...9 STUB FLANGE FOR ISO/DIN/AS, WITH CHAMFER, SHORT SPIGOT...92 CONCENTRIC REDUCER SHORT SPIGOT...93 BACKING FLANGES...97 TABLE D - AS TABLE E - AS AS AS AS ANSI 50 - ASME B TOOLING...09 INTRODUCTION...09 PLASSON AUTOMATIC (PF) WELDING CONTROL BOXES...0 CONTROL BOXES... ELECTROFUSION CONTROL BOXES...2 WELDING CABLES & ACCESSORIES...2 WELDING TERMINAL PIN ADAPTORS...2 BAR READERS AND ACCESSORIES...3 PIPE CUTTING...3 PIPE CLEANING...4 PIPE SCRAPING...4 PIPE CLAMPING...5 REROUNDING TOOLS...6 SQUEEZE OFF TOOLS...7 DEBEADING TOOLS...7 SPECIALIZED INSTALLATION TOOLING FOR PLASSON PRODUCTS...8

8 7

9 D RURAL COMPRESSION FITTINGS Note: System pressure rating is dependant on the rural pipe selected. RURAL COUPLING 2 3 /2" - - 3/4" - - " - -./4" - -./2" PACK QTY RURAL COUPLING BODY 2 3 /2" - - 3/4" - - " - -./4" - -./2" - - 2" - - Suits rural & metric fittings. PACK QTY RURAL REDUCING COUPLING 2 3 3/4" /2" - " /2" - " 3/4" -./4" 3/4" -./4" " -./2" " -./2"./4" - 2" " - 2"./4" - 2"./2" - PACK QTY RURAL MALE THREADED ADAPTOR RURAL BSPT 3 /2" /2" - /2" 3/4" - 3/4" /2" - 3/4" 3/4" - 3/4" " - " /2" - " 3/4" - " " -./4" 3/4" -./4" " -./4"./4" -./4"./2" - PACK QTY

10 RURAL COMPRESSION FITTINGS RURAL MALE THREADED ADAPTOR CONT. RURAL BSPT 3./2" " -./2"./4" -./2"./2" -./2" 2" - 2" " - 2"./4" - 2"./2" - 2" 2" - PACK QTY RURAL BARREL UNION ADAPTOR WITH MALE THREAD RURAL BSPT 3 " /2" - " 3/4" -./4" /2" -./4" 3/4" -./4" " -./2" " -./2"./4" -./2"./2" - 2" " - 2"./4" - 2"./2" - 2" 2" - PACK QTY RURAL FEMALE ADAPTOR RURAL BSPT 3 /2" /2" - /2" 3/4" - 3/4" /2" - 3/4" 3/4" - 3/4" " - " 3/4" - " " -./4" 3/4" -./4" " - *./4"./4" -./2" " - *./2"./4" - *./2"./2" - *2"./4" - *2"./2" - *2" 2" - *Fitting with Stainless Steel Reinforcing Ring. PACK QTY

11 D RURAL COMPRESSION FITTINGS RURAL 90 ELBOW 2 3 /2" - - 3/4" - - " - -./4" - -./2" - - 2" - - PACK QTY RURAL 90 FEMALE ELBOW 2 3 /2" /2" - 3/4" /2" - 3/4" 3/4" - " /2" - " 3/4" - " " -./4" 3/4" -./4" " -./4"./4" -./2" " -./2"./4" -./2"./2" -./2" 2" - 2" " - 2"./4" - 2"./2" - 2" 2" - Fitting with Stainless Steel Reinforcing Ring. PACK QTY RURAL 90 MALE ELBOW 2 3 3/4" /2" - 3/4" 3/4" - " /2" - " 3/4" - " " -./4" 3/4" -./4" " -./4"./4" -./2" " -./2"./4" -./2"./2" - 2" " - 2"./4" - 2"./2" - 2" 2" - PACK QTY

12 RURAL COMPRESSION FITTINGS RURAL 90 TEE 2 3 /2" - - 3/4" - - " - -./4" - -./2" - - 2" - - PACK QTY RURAL 90 REDUCING TEE 2 3 3/4" 3/4" /2" " " 3/4"./4"./4" "./2"./2" "./2"./2"./4" 2" 2" " 2" 2"./4" 2" 2"./2" PACK QTY RURAL 90 TEE WITH FEMALE THREADED OFFTAKE 2 3 /2" /2" /2" /2" 3/4" /2" 3/4" /2" 3/4" 3/4" 3/4" /2" 3/4" 3/4" 3/4" " " /2" " " 3/4" " " " " "./4"./4" " "./4"./4" 3/4"./4"./4" "./4"./4"./4"./4"./4"./2"./2"./2" "./2"./2"./4"./2"./2"./2"./2"./2" 2" 2" 2"./2" 2" 2" 2" = Main 2 = Main 3 = Offtake PACK QTY

13 D RURAL COMPRESSION FITTINGS RURAL 90 TEE WITH MALE THREADED OFFTAKE 2 3 3/4" 3/4" /2" 3/4" 3/4" 3/4" " " /2" " " 3/4"./4"./4" "./2"./2"./4"./2"./2"./2" 2" 2"./2" 2" 2" 2" = Main 2 = Main 3 = Offtake PACK QTY MODULAR ADAPTOR - FOR CLOSE/TIGHT ASSEMBLIES 2 3 3/4" - - " - -./4" - -./2" - - 2" - - PACK QTY RURAL END PLUG 2 3 " - -./4" - -./2" - - 2" - - PACK QTY BLANKING PLUG - OUTLET SEAL 2 3 3/4" - - " - -./4" - -./2" - - 2" - - Use to seal any metric or rural compression fitting. PACK QTY CONVERSION KIT - RURAL TO METRIC 2 3 3/4" 20 - " 25 -./4" 32 -./2" 40-2" 50 - PACK QTY

14 RURAL COMPRESSION FITTINGS RURAL CONVERSION KIT - METRIC TO RURAL /4" - 25 " - 32./4" - 40./2" " - PACK QTY RURAL CONVERSION KIT - METRIC TO IMPERIAL C " - 40./4" - 50./2" - PACK QTY RURAL CONVERSION KIT - METRIC TO IMPERIAL D /4" - 32 " - PACK QTY RURAL ADAPTOR 2 3 3/4" - - " - -./4" - -./2" - - 2" - - PACK QTY RURAL SPLIT RINGS 2 3 3/4" - - " - - /4" - - /2" - - 2" - - PACK QTY RURAL NUT 2 3 3/4" - - " - - /4" - - /2" - - 2" - - PACK QTY

15 D RURAL COMPRESSION FITTINGS RURAL TAPPING SADDLE - GALVANISED BOLTS BSPT 3 2" 3/4" 2" " GALV*Zinc plated with Chromate passivator - Yellow colour (shiny). PACK QTY RURAL TAPPING SADDLE FOR RURAL & METRIC WITH S/STEEL REINFORCING RING & GALV.* BOLTS BSPT 20 (3/4") /2" 25 (") /2" 25 (") 3/4" 32 (./4") /2" 32 (./4") 3/4" 32 (./4") " 40 (./2") /2" 40 (./2") 3/4" 40 (./2") " 50 (2") /2" 50 (2")./4" BOLTS Metric & Rural (Long Bolts) Metric & Rural (Long Bolts) Metric & Rural (Long Bolts) Metric & Rural (Long Bolts) Metric & Rural (Long Bolts) Metric & Rural (Long Bolts) Metric & Rural (Long Bolts) Metric & Rural (Long Bolts) Metric & Rural (Long Bolts) Metric & Rural (Long Bolts) Metric & Rural (Long Bolts) GALV*Zinc plated with Chromate passivator - Yellow colour (shiny)

16 BSP THREADED FITTINGS THREADED NIPPLE 2 3 PACK QTY /2" /2" /4" 3/4" " " /4"./4" /2"./2" " 2" THREADED CAP 2 3 PACK QTY /2" /4" " /4" /2" " THREADED REDUCING SOCKET 2 3 PACK QTY 3/4" /2" THREADED PLUG 2 3 PACK QTY 3/8" /2" /4" " /4" /2" " THREADED SOCKET 2 3 PACK QTY /2" /4" " /4" /2" "

17 D BSP THREADED FITTINGS THREADED SOCKET (STAINLESS STEEL REINFORCED) 2 3 PACK QTY./4" /2" " THREADED REDUCING NIPPLE 2 3 PACK QTY 3/4" /2" " /2" " 3/4" /4" /2" /4" 3/4" /4" " /2" /2" /2" 3/4" /2" " /2"./4" " /2" " 3/4" " " "./4" "./2" THREADED REDUCING BUSH 2 3 PACK QTY 3/4" /2" " /2" " 3/4" /4" /2" /4" 3/4" /4" " /2" /2" /2" 3/4" /2" " /2"./4" " /2" " 3/4" " " "./4" "./2" /2" 2" " " "./4" "./2" " 2" " 2./2" " 2" " 3"

18 BSP THREADED FITTINGS THREADED TEE 2 3 PACK QTY /2" /4" " /4" /2" " THREADED TEE (STAINLESS STEEL REINFORCED) 2 3 PACK QTY./4" /2" " THREADED ELBOW 2 3 PACK QTY /2" /4" " /4" /2" " ELBOW WITH FEMALE-MALE THREADED 2 3 PACK QTY /2" /2" /4" 3/4" " " THREADED ELBOW (STAINLESS STEEL REINFORCED) 2 3 PACK QTY./4" /2" " THREADED RISER 2 3 PACK QTY /2" /2" 50mm long 0 6 3/4" /2" 2mm long 0 6 3/4" 3/4" 50mm long 0 6 " " 50mm long 0 6./4"./4" 2mm long 5 6./2"./4" 50mm long 5 6./2"./2" 50mm long

19 6 600 kpa mining systems: easier, safer mining PLASSON. BEST UNDER PRESSURE. When you re working in mines, you need a name you can rely on to supply your pipe fittings. Plasson with 30 years use in Australian mines are the safest and most reliable fittings and are now the only poly pipe fittings with a Standardsmark license to 6 for sizes up to 25mm. And as mine conditions are never perfect, Plasson s systems are designed to ensure that the joints can be made and reused in the worst conditions, including overhead assembly, oval pipes and bad alignment. When you need the best and safest in poly pipe jointing use Plasson.

20 D METRIC COMPRESSION FITTINGS METRIC COUPLING 60 COUPLER 2 3 PACK QTY ** **See page 38 for mine fitting version METRIC COUPLING BODY 2 3 PACK QTY * Suits metric & rural fittings. *Metric only METRIC PLASCOM COUPLING 2 3 PACK QTY

21 METRIC COMPRESSION FITTINGS METRIC SLIP/REPAIR COUPLING 2 3 PACK QTY PRICE METRIC REDUCING COUPLING 2 3 PACK QTY METRIC REDUCING SET 2 3 PACK QTY To make reductions from one pipe size to another, fits any compression end

22 D METRIC COMPRESSION FITTINGS METRIC UNIVERSAL ADAPTOR* 2 3 PACK QTY PE PE PE PE PE - 6 * PE - 0 Note: Universal End connects to Steel, PVC, Copper, PE in shown OD size ranges *Suits 50mm Copper Pipe METRIC MALE ADAPTOR UNIVERSAL ADAPTOR* 2 3 PACK QTY 6 /2" /4" /2" /4" " /2" /4" " /4" " /4" /2" " /4" " " " /4" /2" " /4" /2" " /2" " /2" " " /2" " " " " "

23 METRIC COMPRESSION FITTINGS METRIC BARREL UNION ADAPTOR WITH MALE THREAD 2 3 PACK QTY 25 /2" /4" /2" /4" " " /4" /2" " /4" /2" " " /4" /2" " /2" /2" " /2" " METRIC MALE ADAPTOR WITH MALE BRASS THREAD 2 3 PACK QTY 32 " /4" /2" " /4" /2" " /4" /2" /4" /2" " METRIC BARREL UNION ADAPTOR WITH MALE BRASS THREAD 2 3 PACK QTY 32 " " /4" /4" /2" /4" /2" "

24 D METRIC COMPRESSION FITTINGS METRIC FEMALE ADAPTOR 2 3 PACK QTY 6 /2" /4" /2" /4" " /4" " /4" " *32./4" *40 " - 6 *40./4" - 6 *40./2" - 6 *50./4" - 6 *50./2" - 6 *50 2" - 6 *63./4" - 6 *63./2" - 6 *63 2" - 6 *75 2" - 6 *75 2./2" - 6 *90 2" - 6 *90 3" *90 4" *0 3" *0 4" *With Stainless Steel Reinforcing Ring METRIC FEMALE ADAPTOR WITH PARALLEL THREAD* 2 3 PACK QTY 25 3/4" " " - 6 * For connecting Male Parallel Threads - contains rubber seal in seat METRIC 90 ELBOW 2 3 PACK QTY elbow 23

25 METRIC COMPRESSION FITTINGS METRIC UNIVERSAL ELBOW 2 3 PACK QTY PE PE PE - 6 Note: Universal End connects to Steel, PVC, Copper, PE in shown OD size ranges METRIC 90 REDUCING ELBOW 2 3 PACK QTY METRIC 90 ELBOW ADAPTOR 2 3 PACK QTY (spigot) (spigot) (spigot) (spigot) (spigot) (spigot) METRIC 45 ELBOW 2 3 PACK QTY METRIC 90 FEMALE ELBOW 2 3 PACK QTY 6 /2" /2" /4" /2" /4" " /4" " *32./4" " - 6 *40./4" - 6 *40./2" - 6 *40 2" - 6 * With Stainless Steel Reinforing Ring

26 D METRIC COMPRESSION FITTINGS METRIC 90 FEMALE ELBOW CONT. 2 3 PACK QTY 50 " - 6 *50./4" - 6 *50./2" - 6 *50 2" - 6 *63./4" - 6 *63./2" - 6 *63 2" - 6 *75 2" - 6 *75 2./2" - 6 *75 3" * With Stainless Steel Reinforing Ring METRIC WALLPLATE ELBOW 2 3 PACK QTY 6 /2" /2" /4" METRIC 90 MALE ELBOW 2 3 PACK QTY 20 /2" /4" /2" /4" " /4" " /4" " /4" /2" " /4" /2" " /4" /2" " /2" " " "

27 METRIC COMPRESSION FITTINGS METRIC 90 MALE ELBOW WITH BRASS THREAD 2 3 PACK QTY 32 3/4" " /4" /2" " /4" /2" " /4" /2" /4" /2" " METRIC 45 MALE ELBOW 2 3 PACK QTY 20 /2" /4" METRIC 90 TEE 60 Tee 2 3 PACK QTY METRIC 90 SLIP/REPAIR TEE 2 3 PACK QTY

28 D METRIC COMPRESSION FITTINGS METRIC 90 UNEQUAL TEE 2 3 PACK QTY = Main 2 = Main 3 = Offtake METRIC 90 TEE - WITH THREADED FEMALE OFFTAKE 2 3 PACK QTY 6 6 /2" /4" /2" /4" /2" /4" " 5 6 *25 25./4" /4" " 5 6 *32 32./4" /2" " 6 *40 40./4" 6 *40 40./2" 6 * " 6 *50 50./2" 6 * " 6 *63 63./2" 6 * " 6 * " 6 * /2" 6 * " 6.3 * " 6.3 *0 0 4" 6.3 *With stainless steel reinforcing ring. = Main 2 = Main 3 = Offtake

29 METRIC COMPRESSION FITTINGS METRIC 90 SLIP TEE - WITH THREADED FEMALE OFFTAKE 2 3 PACK QTY " /2" /4" *With stainless steel reinforcing ring. = Main 2 = Main 3 = Offtake METRIC 90 REDUCING TEE - WITH THREADED FEMALE OFFTAKE 2 3 PACK QTY /4" /4" " 5 6 *With stainless steel reinforcing ring. = Main 2 = Main 3 = Offtake METRIC 90 TEE - WITH THREADED MALE OFFTAKE 2 3 PACK QTY /2" /4" /2" /4" " /4" /2" /4" /2" " /4" /2" " 6 *With stainless steel reinforcing ring. = Main 2 = Main 3 = Offtake

30 D METRIC COMPRESSION FITTINGS METRIC 90 COUPLING - WITH RISER 2 3 PACK QTY /4" /4" " /4" " /4" " 6 *With stainless steel reinforcing ring. = Main 2 = Main 3 = Offtake METRIC 45 TEE 2 3 PACK QTY METRIC MODULAR ADAPTOR FOR CLOSE/TIGHT ASSEMBLIES 2 3 PACK QTY METRIC MALE Y FITTING 2 3 PACK QTY 6 6 3/4" /4" /4" 6 *With stainless steel reinforcing ring. = Main 2 = Main 3 = Offtake

31 METRIC COMPRESSION FITTINGS METRIC CROSS - WITH THREADED FEMALE OFFTAKE 2 3 PACK QTY 20 3/4" /2" METRIC END PLUG 2 3 PACK QTY METRIC BLANKING PLUG - OUTLET SEAL 2 3 PACK QTY METRIC FLANGED COUPLING WITH METAL BACKING FLANGE 2 3 PACK QTY 50./2" I.S.O " I.S.O " I.S.O /2" I.S.O " I.S.O " I.S.O " I.S.O " I.S.O " I.S.O " I.S.O - 0 Use M 6 bolts with 6" flanges

32 D METRIC COMPRESSION FITTINGS METRIC FLANGED APAPTOR WITH METAL BACKING FLANGE 2 3 PACK QTY 50./2" I.S.O " I.S.O " I.S.O /2" I.S.O " I.S.O /2" I.S.O /2" I.S.O " I.S.O " I.S.O " I.S.O " I.S.O " I.S.O - 6 Use M 6 bolts with 6" flanges METRIC REDUCED COMPRESSION FLANGE 2 3 PACK QTY 63 4" I.S.O METRIC METAL BACKING FLANGE FOR FLANGED COUPLING 2 3 PACK QTY 50./2" I.S.O " I.S.O " I.S.O /2" I.S.O /2" I.S.O " I.S.O " I.S.O " I.S.O " I.S.O " I.S.O SIMILAR FLANGES CAN BE BOLTED TO EN092-6 ISO FLANGES * Similar flanges can be bolted to EN092-6 flanges, based on PCD. # holes and Ø holes. It is the user s responsibility to ensure suitability of these arrangments. Other backing flanges are available. See page 85 for details. OD PCD # HOLES Ø HOLES THICKNESS./2" " /2" " " " *SIMILAR FLANGE 2" TABLE E AS229 2./2" TABLE E AS229 3" TABLE E AS229 4" TABLE E AS229 5" TABLE E AS229 6" TABLE E AS229 3

33 METRIC COMPRESSION FITTINGS METRIC SHOULDERED ADAPTOR 2 3 PACK QTY 50 2" " " " " METRIC POLY TO COPPER CONNECTOR 2 3 PACK QTY PE CU Note: If the fitting is to be re-used then a new SS split ring must be inserted METRIC POLY TO COPPER TEE 2 3 PACK QTY PE CU METRIC POLY TO COPPER ELBOW 2 3 PACK QTY PE CU

34 D METRIC COMPRESSION FITTINGS METRIC POLY TO COPPER KIT* METRIC POLY TO COPPER STOPCOCK 2 3 PACK QTY PE CU *5 NB Copper Kit fits any 20mm Plasson end. 20 & 25 NB Copper Kit fits any 25mm Plasson end. The 5 & 20 NB Kit contains copper coloured nut, rubber liner, SS Ring and copper coloured cone The 25 kit contains copper coloured nut, SS ring and coloured cone - rubber liner NOT required. PE CU 3 PACK QTY METRIC STAINLESS STEEL RING FOR POLY TO COPPER CONNECTOR 2 3 PACK QTY 5 (/2") (3/4") (") METRIC STAINLESS STEEL RING FOR POLYPROPYLENE PIPE 2 3 PACK QTY METRIC POLY TO POLYBUTYLENE CONNECTOR PE PB 3 PACK QTY METRIC POLY TO POLYBUTYLENE KIT PE PB 3 PACK QTY METRIC POLY TO PVC CONNECTOR 2 3 PACK QTY 50 PVC 63PE

35 METRIC COMPRESSION FITTINGS METRIC STEEL/PVC ADAPTOR/REPAIR COUPLING - THRUSTED 2 PACK QTY " / 25 -./4" / 32 -./2" / 40-2" / 50 - Fits 40mm Plasson Fitt Fits 50mm Plasson Fitt Fits 50mm Plasson Fitt Fits 63mm Plasson Fitt PE to Steel/PVC Adaptor - (Thrusted: for pipe which is not secure - includes SS Split Ring & Cone to grip onto pipe). METRIC STEEL/PVC ADAPTOR/REPAIR COUPLING - UNTHRUSTED 2 PACK QTY 25 / " - 32 /./4" - 40 /./2" - 50 / 2" - Fits 40mm Plasson Fitt Fits 50mm Plasson Fitt Fits 50mm Plasson Fitt Fits 63mm Plasson Fitt PE to Steel/PVC Adaptor - (Unthrusted: for pipe which is secured - does not require thrusting) METRIC O-RING ! ! ! 63 () PACK QTY NITRILE NBR PACK QTY 790* PRICE* EPDM ! ! ! 63 () !For fittings supplied before Jan 2003, check seal shape () Note 63 mine fittings use this ring *Blue Mark - a better chemical resistance than NBR. **White mark - a better chemical resistance than NBR. + When these rings are used, the use of CPVC split rings (7009) will usually be required. 7920** VITON FPM

36 D METRIC COMPRESSION FITTINGS TRAPEZE RINGS - SERIES 97 2 PACK QTY *Blue Mark - a better chemical resistance than NBR. **White mark - a better chemical resistance than NBR. EPDM When these rings are used, the use of CPVC split rings (7009) will usually be required. For fittings supplied after Jan, 2003, check seal shape. NITRILE NBR VITON FPM METRIC SPLIT RING PACK QTY 7003* ACETAL (POM) *Standard split ring supplied with fittings - milky white colour. **Used in place of 7003 in acid or aggressive chemical environments - yellow/brown colour. 7008** C-PVC METRIC BLACK METRIC NUT - PP 2 3 PACK QTY

37 METRIC COMPRESSION FITTINGS METRIC LILAC METRIC NUT - PP 2 3 PACK QTY METRIC POLYPROPYLENE INSERTS 7005 POLYPROPYLENE FOR METRIC FITTINGS INSERTS FOR METRIC FITTINGS 2 3 PACK QTY (lower) (upper) - - METRIC CONVERSION KIT - METRIC 7982 CONVERSION TO RURAL KIT - METRIC TO RURAL PACK QTY 20 3/4" " /4" /2" " METRIC CONVERSION KIT - RURAL 7980 TO CONVERSION METRIC KIT - RURAL TO METRIC 2 3 PACK QTY 3/4" 20-6 " 25-6./4" 32-6./2" " METRIC CONVERSION KIT - METRIC 7992 CONVERSION TO IMPERIAL C KIT - METRIC TO IMPERIAL "C" 2 3 PACK QTY 32 " /4" /2" CONVERSION KIT - METRIC TO IMPERIAL D 2 3 PACK QTY 25 3/4" "

38 TOOLS FOR METRIC COMPRESSION FITTINGS METRIC WRENCH 2 3 PACK QTY For closing and tightening the PP nuts of Plasson fittings. It is important when closing the nut on Plasson fittings that the nut is NOT OVER-TIGHTENED as the nut can be deformed - this may result in a pipe blowing or pulling out of a fitting. METRIC CHAMFER TOOL - FOR PE PIPES 2 3 PACK QTY Blade for Chamfer Tool - - For overall pipe diameters from 20mm-63mm. Operates like a pencil sharpener. Chamfering and lubricating pipes from 40-63mm, eases jointing pressures. 37

39 63 MINE FITTINGS (ALSO FOR GENERAL USAGE) METRIC MINE - COUPLING 2 3 PACK QTY METRIC MINE - REPAIR COUPLING 2 3 PACK QTY METRIC MINE - REDUCING COUPLING 2 3 PACK QTY METRIC MINE - REDUCING SET 2 3 PACK QTY To make reductions from one pipe size to another, fits any compression end METRIC MINE - MALE ADAPTOR 2 3 PACK QTY 63./ / / METRIC MINE - FEMALE ADAPTOR 2 3 PACK QTY 63./ /

40 63 MINE FITTINGS (ALSO FOR GENERAL USAGE) METRIC MINE - 90 ELBOW 2 3 PACK QTY METRIC MINE - 45 ELBOW 2 3 PACK QTY PRICE METRIC MINE - 90 ELBOW FI 750 MINE - 90o ELBOW FI 2 3 PACK QTY 63./ / METRIC MINE - 90 ELBOW MI 2 3 PACK QTY 63./ / METRIC MINE - TEE 2 3 PACK QTY METRIC MINE - SLIP/REPAIR TEE 2 3 PACK QTY METRIC MINE - REDUCING TEE 2 3 PACK QTY POA 39

41 63 MINE FITTINGS (ALSO FOR GENERAL USAGE) METRIC MINE - 90 TEE FI 2 3 PACK QTY 63./ / METRIC MINE - 90 TEE MI METRIC MINE - TEE METRIC MINE - END PLUG 2 3 PACK QTY 63./ / PACK QTY METRIC MINE - FLANGED COUPLING 2 3 PACK QTY 63 2./2" ISO METRIC MINE - SHOULDERED ADAPTOR 2 3 PACK QTY

42 TAPPING SADDLES SADDLE PIPE SELECTION NOMINAL Saddle Size SUIT Metric Poly PIPE Rural Poly S [3/4] [] [./4] [./2] [2] PVC AS SADDLE PRESSURE RATINGS PIPE (mm) POLYETHYLENE METRIC PIPE BSP OUTLET /2" 3/4" "./4"./2" 2" POLYETHYLENE RURAL PIPE PVC PRESSURE AS477 PIPE All 6.3 All 9 except 40-50mm =6.3 RURAL TAPPING SADDLE - GALVANISED BOLTS 2 No. OF BOLTS 50 3/4" Rural Only - 50 " Rural Only TAPPING SADDLE FOR RURAL & METRIC 20-50mm WITH S/STEEL REINFORCING RING & GALV.* BOLTS 2 No. OF BOLTS 20 /2" Metric & Rural (Long Bolts) /2" Metric & Rural (Long Bolts) /4" Metric & Rural (Long Bolts) /2" Metric & Rural (Long Bolts) /4" Metric & Rural (Long Bolts) " Metric & Rural (Long Bolts) /2" Metric & Rural (Long Bolts) /4" Metric & Rural (Long Bolts) " Metric & Rural (Long Bolts) /2" Metric & Rural (Long Bolts) /4" Metric & Rural (Long Bolts)

43 TAPPING SADDLES TAPPING SADDLE FOR METRIC 50-80mm WITH S/STEEL REINFORCING RING & GALV.* BOLTS For Metric Pipe 2 3 No. OF BOLTS 50 3/4" " /4" /2" /4" " /4" /2" /2" /4" " /4" /2" " /2" /4" " /4" /2" " /2" /4" " /4" /2" " /4" " /4" /2" " " /4" /2" " " /4" /2" " " /4" /2" " The nuts and bolts are made of galvanised steel. O-Rings are NBR rubber. FPM and EPDM O-Rings are available subject to special pricing and delivery GALV*Zinc plated with Chromate passivator - Yellow colour (shiny). For buried applications, use SS nuts & bolts - see 607,

44 TAPPING SADDLES TAPPING SADDLE FOR METRIC 20-80mm WITH S/STEEL REINFORCING RING & S/STEEL BOLTS For Metric Pipe 2 3 No. OF BOLTS 20 /2" /2" /4" /2" /4" " /2" /4" " /2" /4" " /4" /2" /4" " /4" /2" /2" /4" " /4" /2" " /2" /4" " /4" /2" " /2" /4" " /4" /2" " /4" " /4" /2" " " /4" /2" " " /4" /2" " " /4" /2" " - 6 The nuts and bolts are made of stainless steel. The O-Rings of NBR rubber. O-Rings can be supplied as can FPM and EPDM, but are subject to special pricing and delivery

45 TAPPING SADDLES SS NUT & BOLT KIT FOR SADDLES No. OF BOLTS SADDLE * 2x kits required for size 63 saddle BOLTS DIMENSIONS (mm) * O-RINGS FOR SADDLES 20x/2" 25x/2", 25x3/4" 32x/2", 32x3/4", 32x" 40x/2", 40x3/4" 40x", 50x/2", 50x3/4", 50x", 50x./4", 63x/2", 63x3/4", 63x", 75x/2", 75x3/4", 75x", 90x/2", 90x3/4", 90x", 0x/2", 0x3/4", 0x", 25x3/4", 25x", 40x", 60x", 80x" 63x./4", 75x./4", 90x./4", 0x./4", 25x./4", 40x./4", 60x./4", 80x./4", 63x./2", 75x./2", 75x2", 90x./2", 90x2", 0x2", 25x2", 40x2", 60x2", * The NBR O-Ring can be replaced by FPM or EPDM. O-RINGDIM 3.95 x x 2.62 * x 3.53 * x 4.00 * 3.00 x 5.00 * x * x * x TAPPER SWIVEL TEE FOR METRIC POLYETHYLENE For Metric Pipe 2 3 No. OF BOLTS Nuts and Bolts are stainless steel x 60mm Hex Key required to operate cutter

46 TAPPING SADDLES TAPPER FOR PVC AS/NZS 477 SERIES PRESSURE PIPE PIPE 00mm (4mm) 00mm (4mm) 50mm (60mm) 50mm (60mm) COMPRES OUTLET No. OF BOLTS 25mm mm mm mm TAPPER FOR PVC AS/NZS 444 SERIES 2 & PVC AS/NZS 477 SERIES 2 PIPE 00mm (22mm) 00mm (22mm) 50mm (77mm) 50mm (77mm) COMPRES OUTLET 2 x 60mm Hex Key required to operate cutter. No. OF BOLTS 25mm mm mm mm

47 POLYPROPYLENE VALVES MECHANICAL TAPPING VALVE FOR METRIC POLYETHYLENE 2 3 PACK QTY Nuts and bolts are stainless steel QUICK COUPLING VALVE KEY FOR QUICK COUPLING VALVE 3/4" - Yellow 3/4" - Lilac " - Yellow " - Lilac Plunger for 3/4", " QCV Plunger Spring for 3/4", " QCV Insert for 3/4"," Rubber Cuff for 3/4", " QCV Cap Pin for 3/4", " Yellow Cap for 3/4", " Lilac Cap for 3/4', " Valve Body (Upper) for 3/4", " Nut for 3/4", " Upper Body Seal for 3/4"," Valve Washer for 3/4", " Valve Body (Lower) " Valve Body (Lower) 3/4" PACK QTY /4" Riser Clip Riser Pin 2 PACK QTY

48 POLYPROPYLENE VALVES ANGLE SEAT VALVE - NBR COMPRESSION INLET & OUTLET 32 2 PACK QTY ANGLE SEAT VALVE - NBR O-RING, THREADED INLET & OUTLET BSP MALE /2" 3/4" "./4"./2" 2" 2 PACK QTY ANGLE SEAT VALVE - NBR THREADED INLET BSP MALE/COMPRESSION OUTLET 2 3 PACK QTY 20 /2" /4" " /4" /2" " - 8 Potable water and agriculture. Compression end converts to Rural (AS2698.2) ANGLE SEAT VALVE - FPM THREADED INLET & OUTLET 2 3 PACK QTY /2" /4" " /4" /2" " Aggressive chemical applications CHECK VALVE - EDPM THREADED INLET & OUTLET 2 3 PACK QTY 3/4" " /4" /2" " Potable water and agriculture chemicals. 47

49 POLYPROPYLENE VALVES COMPRESSION STOPCOCK FOR RURAL PIPES 2 3 PACK QTY 20 (3/4") (") (./4") TWO-WAY INLET & OUTLET - FEMALE THREADED 2 3 PACK QTY 3/4" " COMPRESSION STOPCOCK FOR METRIC PIPES 2 3 PACK QTY Compression end converts to Copper with Poly to Copper Kit See page Above & Below Ground WIS Compression end converts to Rural (AS ). See page 34 POLY TO COPPER STOPCOCK PE CU 3 PACK QTY CHECK VALVE INSERT 2 3 PACK QTY * Fits 25mm metric fitting and 25mm PE pipe

50 PVC VALVES DOUBLE UNION: FEMALE THREADED (BISTOP) 2 3 PACK QTY /2" /2" - 6 3/4" 3/4" - 6 " " - 6./4"./4" - 6./2"./2" - 6 2" 2" DOUBLE UNION: FEMALE THREADED (BISTOP) 2 3 PACK QTY 2./2" 2./2" - 6 3" 3" - 6 4" 4" SINGLE UNION: FEMALE THREADED 2 3 PACK QTY /2" /2" - 6 3/4" 3/4" - 6 " " - 6./4"./4" - 6./2"./2" - 6 2" 2" SINGLE UNION: FEMALE x METRIC POLY 2 3 PACK QTY /2" /4" 25-6 " 32-6./4" 40-6./2" " SINGLE UNION: FEMALE x RURAL POLY 2 3 PACK QTY /2" 20 (3/4") - - 3/4" 25 (") - - " 32 (./4") - -./4" 40 (./2") - -./2" 50 (2")

51 POLYETHYLENE BALL VALVES PE 00 BALL VALVE 2 PACK QTY All spigots suitable for electrofusion & butt welding. Sizes to 0 also suitable for use with Plasson compression fittings Suitable pipe SS ROD FOR BALL VALVE Valve Size Length 3 PACK QTY (m) GALVANIZED ROD BALL VALVE Valve Size Length 3 PACK QTY (m)

52 QUESTIONS ABOUT PE? PLASSON HAS THE ANSWERS. Plasson s pedigree in PE reaches back 40 years internationally and over 30 years locally. It is the only company in Australia focused purely on PE connections, making Plasson the unchallenged leader. Plasson PE products boast a design life in excess of 00 years. They have a complete range of connections for water and wastewater systems certified to AS429. And their specialist systems for hydrant and tapping connections hold WSAA approvals. With a team of knowledgeable specialists, local expertise and authoritative field support, the answer to any questions on PE is waiting at Plasson.

53 ELECTROFUSION FITTINGS Note: unless otherwise stated all Plasson EF fittings supplied with 4.7mm terminal resitor pins Suitable Plasson Control Boxes DN Dualmatic Monomatic PolymaticPlusUSB PolyControlPlus V x x x * *May require cooling period between welds COUPLER *450 *500 *560 *630 *70 *800 * Couplers have dual weld zones Series 3, 40 & 50mm Couplers available on request COUPLER SADDLE PRESSURE RATINGS

54 ELECTROFUSION FITTINGS COUPLER CONT LONG COUPLER LIGHTFIT COUPLER - FOR THIN WALLED PIPE *500 *560 *630 *70 * Lightfit coupler is 42V Fitting - not 40V * Lightfit Couplers have dual weld zones Max 26 for pipes 63-90mm. Max 33 for pipes 0-800mm except 400, 450 & 560 Max 4 53

55 ELECTROFUSION FITTINGS REDUCING COUPLER *20 x 6 25 x 20 **25 x 20NB 32 x x x x x x x 40 **50 x 40NB 63 x x x 50 **63 x 50NB 75 x x x x 75 0 x 63 0 x x x 0 60 x x 0 60 x x 25 *Only x rising pin indicator **Series 3, 25x20, 50x40, 63x50 available on request EQUAL TEE x 20 x x 25 x x 32 x x 40 x x 50 x x 63 x x 75 x x 90 x 90 0 x 0 x 0 25 x 25 x x 60 x x 80 x x 200 x x 225 x x 250 x 250 = Main = Main 3 = Offtake 54

56 ELECTROFUSION FITTINGS 90 REDUCING TEE x 25 x x 25 x x 32 x x 32 x x 40 x x 40 x x 40 x x 50 x x 50 x x 50 x x 50 x x 63 x x 63 x x 63 x x 63 x x 75 x x 90 x 63 0 x 0 x 63 0 x 0 x x 25 x x 25 x 0 60 x 60 x x 60 x 0 60 x 60 x x 80 x x 80 x 0 80 x 80 x x 80 x x 80 x x 200 x x 200 x x 225 x x 225 x x 250 x x 250 x 0 = Main 2 = Main 3 = Offtake REDUCING TEE WITH DOUBLE OUTLET x 40 x 25 x x 40 x 32 x x 50 x 25 x x 50 x 32 x x 50 x 40 x x 63 x 25 x x 63 x 32 x x 63 x 40 x 40 = Main 2 = Main 3 = Offtake 4 = Offtake

57 ELECTROFUSION FITTINGS FULL FACED FLANGED TEE (W/SS 36 BACKING RING) x 0 x x 25 x x 60 x x 80 x x 200 x x 225 x x 250 x90 = Main = Main 3 = Offtake Elongated slots suitable for four or eight hole flange drilling w/ PCD b/w 45 and 80mm. Full faced flange and SS ring drilled 4 x 46 PCD and 4 x 78 PCD FULL FACED FLANGED BRANCH SADDLE (W/SS 36 BACKING RING) x 90 x x 90 x 00 0 x 0 x 90 0 x 0 x x 25 x x 25 x x 40 x x 40 x x 60 x x 60 x x 80 x x 80 x x 200 x x 200 x x 225 x x 225 x x 250 x x 250 x x 280 x x 280 x x 35 x x 35 x = Main 2 = Main 3 = Offtake Elongated slots suitable for four or eight hole flange drilling w/ PCD b/w 45 and 80mm SS ring drilled 3" Table D to AS SS ring drilled 3" Table D and 4" Table D to AS

58 ELECTROFUSION FITTINGS FULL FACED FLANGE ADAPTOR KIT 6 90mm Full Faced Flange with 3"/4" SS36 Universal Backing Rin mm Full Faced Flanged Pupped to 450mm with 3"/4" SS36 Universal Backing Ring mm Full Faced Flange with 3" SS36 Table D / 6 Backing Ring mm Full Faced Flanged Pupped to 450mm with 3" Table D / 6 SS36 Backing Ring UNIVERSAL BACKING RING: 90 x 80/00 S/S 36 Backing Ring to suit FFF Adaptors (Drilled 4 x 46 PCD and 4 x PCD) Suits 80 to 00mm fire hydrant mountings - max ID of mating flange 80mm. The Plasson /PE00 00mm full face flange complies with AS/NZS429, is pressure rated at 6 and can be connected to the various 90mm PE pipes using the following methods. DUCTILE IRON FLANGED TEE PE 63 PE 80 PE 00 6 EF EF EF or BW 2.5 EF EF EF 0 EF or BW EF or BW EF 8 EF EF EF x 0 x x 25 x x 60 x x 80 x x 200 x X X 00 X 250 X 00 PCD = Main 2 = Main 3 = Offtake PE CAST IRON FLANGE COUPLER PCD PE + FLANGE 63 x x x *60 x *80 x x *use M6 bolts with 50 flanges

59 ELECTROFUSION FITTINGS LIGHTFIT 5 ELBOW LIGHTFIT 30 ELBOW LIGHTFIT 45 ELBOW ADJUSTABLE ELBOW - COUPLER TO COUPLER 0-24 ADJUSTABLE ELBOW ONE SIDED - COUPLER AND SPIGOT Ideal for jointing misaligned pipes in trenches and tight locations ELBOW Ideal for jointing misaligned pipes in trenches and tight locations

60 ELECTROFUSION FITTINGS 45 ELBOW ELBOW DUCKFOOT ELBOW 90 x PRICE 90 DUCKFOOT ELBOW W/32 OUTLET 90 x 32 x

61 ELECTROFUSION FITTINGS 90 TRANSITION ELBOW - MALE BRASS BSP OUTLET 20 x /2" 25 x 3/4" 32 x /2" 32 x 3/4" 32 x./4" 32 x./2" 40 x " 40 x./4" 40 x./2" 40 x 2" 50 x " 50 x./4" 50 x./2" 50 x 2" 63 x./4" 63 x./2" 63 x 2" 75 x 2" 75 x 2./2" TRANSITION ELBOW - FEMALE BRASS BSP OUTLET 20 x /2" 25 x 3/4" 32 x " 40 x " 40 x./4" 40 x./2" 50 x./2" 50 x 2" 63 x./2" 63 x 2" The brass component can be turned inside the body of the fittings after welding and cooling is completed. 90 TRANSITION UNION ELBOW - FEMALE BRASS BSP OUTLET 20 x 3/4" 25 x 3/4" 25 x " 32 x " 32 x./4" 40 x./2" 50 x 2" 63 x./2" 63 x 2" 63 x 2./2" (Free Nut)

62 ELECTROFUSION FITTINGS MALE ADAPTOR E/F (Coupling sold separately) 25 x 3/4" x " x " x./4" x./2" x./2" x./2" x 2" Fits any electrofusion socket FEMALE ADAPTOR E/F 20 x /2" 25 x 3/4" 32 x " 40 x./4" 50 x./2" 63 x 2" Fits any electrofusion socket BRASS REDUCING NIPPLE FOR TRANSITION UNIONS /4" x "./2" x./4" 2" x./2" 2./2" x 2" TRANSITION ELBOW - MALE BRASS OUTLET 32 x /2" 32 x 3/4" 32 x " 32 x./4" 32 x./2" 40 x " 40 x./4" 40 x./2" 40 x 2" 50 x " 50 x./4" 50 x./2" x 2" x./4" x./2" x 2" x 2" x 2./2" The brass component can be turned inside the body of the fittings after welding and cooling is completed. 6

63 ELECTROFUSION FITTINGS 45 TRANSITION ELBOW - FEMALE BRASS OUTLET 32 x " 40 x " 40 x./4" 40 x./2" 50 x./2" 50 x 2" 63 x./2" 63 x 2" The brass component can be turned inside the body of the fittings after welding and cooling is completed. 45 TRANSITION UNION ELBOW - FEMALE BRASS BSP OUTLET (Free Nut) 32 x " 32 x./4" 40 x./2" 50 x 2" 63 x 2" 63 x 2./2" END CAP - INCLUDES COUPLING & PLUG *32 32 *40 40 *50 50 * * Monolithic End Cap

64 ELECTROFUSION FITTINGS END PLUG May be fitted into any Plasson electrofusion ended fitting Must be spot welded in 3 places or held firmly, without movement, during electrofusion and cooling cycle. TRANSITION COUPLING - MALE BRASS BSP OUTLET 20 x /2" 25 x 3/4" 32 x /2" 32 x 3/4" 32 x " 32 x./4" 32 x./2" 40 x " 40 x./4" 40 x./2" 40 x 2" 50 x " 50 x./4" 50 x./2" 50 x 2" 63 x./4" 63 x./2" 63 x 2" 75 x 2" 75 x 2./2" The brass component can be turned inside the body of the fittings after welding and cooling is completed. WELDABLE TRANSITION - POLYETHYLENE TO ROLL GROOVED 25-4" (00) " (50)

65 ELECTROFUSION FITTINGS TRANSITION UNION MALE BRASS BSP OUTLET 32 x " 40 x " 40 x./4" 50 x./2" 63 x./2" 63 x 2" The brass component can be turned inside the body of the fittings after welding and cooling is completed. TRANSITION COUPLING - MALE STAINLESS STEEL (36) BSP OUTLET 32 x./2" 40 x./4" 40 x./2" 50 x./2" 50 x 2" 63 x./2" 63 x 2" The SS component can be turned inside the body of the fittings after welding and cooling is completed. TRANSITION COUPLING - FEMALE BRASS BSP OUTLET 20 x /2" 25 x 3/4" 32 x 3/4" 32 x " 40 x " 40 x./4" 40 x./2" 50 x./2" 50 x 2" 63 x./2" 63 x 2" The brass component can be turned inside the body of the fittings after welding and cooling is completed. TRANSITION UNION - FEMALE BRASS BSP OUTLET 20 x 3/4" 25 x 3/4" 25 x " 32 x " 32 x./4" 40 x./4" 40 x./2" 50 x " 50 x 2" 63 x 2" 63 x 2./2"

66 ELECTROFUSION FITTINGS BRANCH SADDLE - WITH UNDERPART 63 x x x x x x x x x x x x 63 *90 x 90 0 x 32 0 x 40 0 x 50 0 x 63 *0 x x x x x 63 *25 x x x x x 63 *40 x x x x x x x x x x x x x x x x x x x *Underpart is the same as a Balloon Saddle as below, strap. SADDLE CLAMPS NOT REQUIRED. Cut hole after welding and cooling completed

67 ELECTROFUSION FITTINGS BRANCH SADDLE - LARGE BORE TAPPING VALVE - WITH UNDERPART x x x x x x x x x Requires specialised installation tools - see page 8 for information 63 x x x x x x x x x x x x 63 0 x 32 0 x 40 0 x 50 0 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x

68 ELECTROFUSION FITTINGS TAPPING SADDLE - WITH UNDERPART WELDING CAP TYPE 40 x 20 mb Type C x 32 mb Type C x 20 mb Type C x 25 mb Type C x 32 mb Type C x 20 mb Type C x 25 mb Type C x 32 mb Type C x 40 Type A x 50 Type A x 63 Type A x 20 mb Type A x 32 Type A x 40 Type A x 50 Type A x 63 Type A x 20 mb Type A x 25 mb Type A x 32 mb Type B x 40 mb Type B x 50 Type A x 63 Type A x 20 mb Type A x 32 mb Type B x 40 mb Type B x 50 Type A x 63 Type A x 20 mb Type A x 32 mb Type B x 40 mb Type B x 50 Type A x 63 Type A x 20 mb Type A x 32 Type A x 40 Type A x 50 Type A x 63 Type A x 20 mb Type A x 32 mb Type A x 40 mb Type A mb = Mono Block with fully moulded offtake. *Strap underpart. +2 x 95mm Hex Key required to operate cutter. 3mm socket to tighten saddle-nuts elongated 25 x 3 socket for saddles 80 Cut hole after welding and cooling completed. Standard 30 mm cutter in mm saddles will cut upto 25 mm wall. d (main pipe diameter) OD of Cutter (mm) MONOBLOCK NON-MONOBLOCK

69 ELECTROFUSION FITTINGS TAPPING SADDLE - WITH UNDERPART CONT. WELDING CAP TYPE 60 x 50 mb Type A x 63 mb Type A x 20 mb Type A x 32 mb Type A x 40 mb Type A x 50 mb Type A x 63 mb Type A *200 x 20 Type A *200 x 32 Type A *200 x 40 Type A *200 x 50 Type A *200 x 63 Type A *225 x 20 Type A *225 x 32 Type A *225 x 40 Type A *225 x 50 Type A *225 x 63 Type A *250 x 20 Type A *250 x 32 Type A *250 x 40 Type A *250 x 50 Type A *250 x 63 Type A mb = Mono Block with fully moulded offtake. *Strap underpart. +2 x 95mm Hex Key required to operate cutter. 3mm socket to tighten saddle-nuts elongated 25 x 3 socket for saddles 80 Cut hole after welding and cooling completed. Standard 30 mm cutter in mm saddles will cut upto 25 mm wall. d (main pipe diameter) OD of Cutter (mm) MONOBLOCK NON-MONOBLOCK WELDING CAP FOR TAPPING SADDLES LIGHTFIT TAPPING SADDLE PRICE 40 Type C Type B Type A Cut hole after welding and cooling completed. 63 x 20 Suitable for wastewater PRICE

70 ELECTROFUSION FITTINGS REPAIR SADDLE - WITH UNDERPART TRANSITION SADDLE - BRASS FEMALE THREAD Sizes , x./4" 75 x./4" 90 x./2" 90 x 2" 0 x./2" *0 x 2" 25 x./2" *25 x 2" 40 x./2" *40 x 2" 60 x./2" 60 x 2" 80 x./4" 80 x./2" *80 x 2" *200 x 2" *225 x 2" *250 x 2" x 2" x 2" Cut hole after welding and cooling completed. *Strap underpart Saddle size requires specialised installation strap clamp. See page 8 for details TRANSITION SADDLE - WITH UNDERPART PLASTIC FEMALE THREAD 63 x " 63 x./4" 63 x./2" FLEX RESTRAINT PRICE *60 to 600 (6"-63") *Welding with barcode Unit Only Requires specialised installation strap clamp. See p8 for details 69

71 ELECTROFUSION WASTE SYSTEMS WASTE SADDLE - FIXED 0MM 450 OUTLET x x Require specialised installation tool see page LIGHTFIT 45 ELBOW - FOR PIPES TO WASTE SADDLE - ADJUSTABLE 60MM OUTLET x x x60 Require specialised installation tool see page ADJUSTABLE ELBOW FOR WASTE MANHOLE ADAPTOR Require special shortened Plasson Lightfit coupler to connect to PE pipe

72 GEOTHERMAL ELECTROFUSION SYSTEM REDUCING TEE x 32 x x 40 x x 40 x x 50 x x 50 x x 50 x x 63 x x 63 x 40 = Main 2 = Main 3 = Offtake REDUCING TEE TWO OUTLETS x x x x x x x x x x x x x x x x = Main 2 = Main 3 = Offtake 4 = Offtake Y REDUCER x 25 x x 32 x x 40 x ELBOW

73 GEOTHERMAL ELECTROFUSION SYSTEM 80 ELBOW CONNECTING BOLT KIT 25 Bolt Type M6 x Bolt Type M6 x Bolt Type M6 x PROB HEAD WEIGHT CONNECTION KIT 25 Bolt Type M8 x Bolt Type M8 x Bolt Type M8 x TBA TBA TBA 80 ELBOW CLAMP o Elbow Clamp GAS ELECTROFUSION FITTINGS BALLOON SADDLE /2" /2" /2" /2" /2" /2" /2" /2" Note: Sizes have fabric understraps TAPPING SADDLE - PE TO NYLON WITH UNDERPART 400kPa gas (F) (M) - 7- *48 8 (F) (F) (F) (M) (F) (M) (F) (M) Cut hole after welding and cooling completed. +2mm Hex Key required to operate cutter. 3mm socket to tighten saddlenuts. Elongated 25 x 3 ssocket for saddles 80 *Suplied with curved bolts for AS430 Series 3 GAS pipe

74 GAS ELECTROFUSION FITTINGS TAPPING SADDLE - PE TO NYLON WITH UNDERPART CONT. 400kPa gas (F) (M) (F) (M) (F) (M) Cut hole after welding and cooling completed. +2mm Hex Key required to operate cutter. 3mm socket to tighten saddlenuts. Elongated 25 x 3 ssocket for saddles 80 *Suplied with curved bolts for AS430 Series 3 GAS pipe PE - NYLON COUPLING SYSTEM 400kPa gas 20PE(M) x 8(F) Nylon 20PE(M) x 23(F) Nylon 25PE(M) x 8(F) Nylon 32PE(M) x 8(F) Nylon 40PE(M) x 8(F) Nylon 40PE(M) x 40(M) Nylon 63PE(M) x 40(M) Nylon 63PE(M) x 50(M) Nylon WELDABLE TRANSITION - POLYETHYLENE TO UNTREATED STEEL 6 Water 32-" (25) 40-./4" (32) 50-./2" (40) 63-2" (50) 63-2" (50) 90-3" (80) 0-4" (00) 25-4" (00) 60-6" (50) 200-8" (200) 35-2" (300) 355-2" (300) 400-6" (400) " (500) " (600) SCH80 - SCH80 - SCH80 - SCH80 - SCH40 - SCH40 - SCH40 - SCH40 - SCH40 - SCH40 - SCH40 - SCH40 - SCH40 - SCH40 - SCH

75 SIMONA Global Thermoplastic Solutions SIMONA AG is one of the leading manufacturers and development partners of high quality thermoplastic products with production facilities and sales offices around the globe. They offer best-in-class solutions for your applications in the chemical process industry, water and energy utilities, commodity supply and mobility as well as the environmental technology and construction sectors. SIMONA Spigot Fittings SIMONA is an acknowledged system supplier and one-stop manufacturer of piping systems designed for sustained efficiency and reliability in the field of water utilities, water disposal and industry. SIMONA Piping Systems combine excellent flexibility and durability with outstanding functionality. Headquartered in Kirn (Germany), SIMONA Spigot Fittings are manufactured in Germany and made to exacting product and quality standards. With an extensive range of spigot fittings from DN20 to DN200, SIMONA Products are available for your application. For more information visit Plasson is proud to be the exclusive Australian distributor for SIMONA Spigot Fittings and is committed to holding the widest range and most comprehensive stock holding in the country. Backed with Plasson technical, sales and logistics support you will get the right SIMONA Product, at the right price, where and when you need it! Trust the SIMONA and Plasson partnership! 74

76 STUB FLANGE SYSTEMS A typical stub flange systems is shown below. PE STUB FLANGE BACKING FLANGE T F T S L B T G T M T N L T MATING METAL FLANGE TS = STUB THICKNESS T G = GASKET THICKNESS L B = BOLT LENGTH L T = THREAD LENGTH T M = MATING FLANGE THICKNESS T F = FLANGE THICKNESS PE PIPE SEALING GASKET BOLT TYPE NUT LENGTH THREAD LENGTH M M M M M M / / Plasson offers M2 bolts for /2 and M6 for 5/8 Calculating the required bolt length of a stub flange system is dependent on the dimensions of the components shown in the above picture. This catalogue shows Stub (T S ), Flange (T F ) and Gasket (T G ) thicknesses. Metric Bolts are used with Table D and E, 6 and 2 flanges. These bolts have a fixed thread length and selecting the right length of bolt is important to ensure the nut has sufficient length to tighten the system. The minimum length of the bolt must be greater than the thickness of all components combined while allowing sufficient thread for the nut to tighten onto. L B L T > T F + T S + T G + T M The maximum length of the bolt must ensure that the nut doesn t bottom out on the thread of the bolt before sufficiently tightening the system. Usually.5x the nut length is allowed for tightening. L B (.5 x T N ) < T F + T S + T G + T M Metric Studs are typically used instead of bolts with 35 flanges. Studs are threaded along the entire length and there is, therefore, no maximum length. The minimum length of the stud is determined by the same method as for Bolts. Lengths listed in this catalogue are theoretical and have not made any provision for system compression or any tolerances. Please consult the relevant standards to ensure that the selected bolts are suitable for your application. 75

77 FITTINGS FOR ELECTROFUSION AND BUTTWELD STUB FLANGE FOR ISO/DIN/AS, LONG SPIGOT T S THICKNESS (T S ) MANU. METHOD PACK QTY 20 9 INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED ELONGATED * ELONGATED * ELONGATED * ELONGATED * 50 2 INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED ELONGATED * ELONGATED * ELONGATED * ELONGATED * *Available on request 76 Plasson Australia Pty Ltd Wholesale prices do not include 0% GST Effective March 205

78 FITTINGS FOR ELECTROFUSION AND BUTTWELD CONCENTRIC REDUCER LONG SPIGOT 2 MANU. METHOD PACK QTY INJECTED INJECTED INJECTED INJECTED INJECTED * INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED * INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED * 40 0 INJECTED * INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED *Available on request Plasson Australia Pty Ltd Wholesale prices do not include 0% GST Effective March

79 FITTINGS FOR ELECTROFUSION AND BUTTWELD CONCENTRIC REDUCER LONG SPIGOT CONT. 2 MANU. METHOD PACK QTY INJECTED MACHINED MACHINED * MACHINED MACHINED * MACHINED MACHINED * MACHINED * MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED * MACHINED MACHINED * MACHINED * MACHINED * MACHINED * MACHINED * MACHINED * INJECTED * INJECTED * INJECTED * INJECTED INJECTED * INJECTED INJECTED INJECTED INJECTED * 0 90 INJECTED INJECTED INJECTED INJECTED INJECTED * 40 0 INJECTED * INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED * *Available on request 78 Plasson Australia Pty Ltd Wholesale prices do not include 0% GST Effective March 205

80 FITTINGS FOR ELECTROFUSION AND BUTTWELD CONCENTRIC REDUCER LONG SPIGOT CONT. 2 *Available on request MANU. METHOD PACK QTY 80 0 INJECTED INJECTED INJECTED * INJECTED INJECTED * INJECTED INJECTED * INJECTED INJECTED INJECTED INJECTED * INJECTED INJECTED INJECTED INJECTED INJECTED * INJECTED * INJECTED * INJECTED * INJECTED * INJECTED * MACHINED * MACHINED * MACHINED MACHINED * MACHINED MACHINED MACHINED * MACHINED MACHINED MACHINED MACHINED MACHINED * MACHINED MACHINED * MACHINED MACHINED * MACHINED * MACHINED * MACHINED * MACHINED * MACHINED * MACHINED * Plasson Australia Pty Ltd Wholesale prices do not include 0% GST Effective March

81 FITTINGS FOR ELECTROFUSION AND BUTTWELD TEE LONG SPIGOT 2 MANU. METHOD PACK QTY 20 - INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED * INJECTED * INJECTED * INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED * INJECTED * INJECTED * INJECTED * *Available on request 80 Plasson Australia Pty Ltd Wholesale prices do not include 0% GST Effective March 205

82 FITTINGS FOR ELECTROFUSION AND BUTTWELD REDUCING TEE LONG SPIGOT 2 MANU. METHOD PACK QTY INJECTED * INJECTED * INJECTED * INJECTED * INJECTED INJECTED INJECTED * 0 63 INJECTED INJECTED * 0 90 INJECTED INJECTED * INJECTED INJECTED * INJECTED INJECTED INJECTED * INJECTED * INJECTED * INJECTED * INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED * INJECTED * 35 0 INJECTED * INJECTED * INJECTED * INJECTED * INJECTED * INJECTED * INJECTED INJECTED INJECTED * 0 63 INJECTED INJECTED * 0 90 INJECTED INJECTED * INJECTED * INJECTED INJECTED INJECTED INJECTED * INJECTED * INJECTED * INJECTED * INJECTED * INJECTED INJECTED INJECTED INJECTED INJECTED * INJECTED * 35 0 INJECTED * *Available 35 on request60 INJECTED * INJECTED *Available on request Plasson Australia Pty Ltd Wholesale prices do not include 0% GST Effective March 205 8

83 FITTINGS FOR ELECTROFUSION AND BUTTWELD 45 BRANCHES LONG SPIGOT 2 MANU. METHOD RATING 63 - INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED ELBOW 2 MANU. METHOD PACK QTY 20 - INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED Plasson Australia Pty Ltd Wholesale prices do not include 0% GST Effective March 205

84 FITTINGS FOR ELECTROFUSION AND BUTTWELD ELBOW 45 LONG SPIGOT 2 MANU. METHOD PACK QTY 20 - INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED BEND 90 LONG SPIGOT Plasson Australia Pty Ltd Wholesale prices do not include 0% GST Effective March MANU. METHOD PACK QTY 32 - INJECTED * 40 - INJECTED * 50 - INJECTED * 63 - INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED * 63 - INJECTED INJECTED INJECTED *Available on request 83

85 FITTINGS FOR ELECTROFUSION AND BUTTWELD BEND 90 LONG SPIGOT CONT. END CAP LONG SPIGOT 2 MANU. METHOD PACK QTY 0 - INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED For sweep bends DN see page MANU. METHOD PACK QTY 20 - INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED * INJECTED * 35 - INJECTED * INJECTED * INJECTED * PUPPED * PUPPED * PUPPED * PUPPED * 50 - INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED * INJECTED * 35 - INJECTED * INJECTED * INJECTED * PUPPED * PUPPED * PUPPED * PUPPED * *Available on request Plasson Australia Pty Ltd Wholesale prices do not include 0% GST Effective March 205

86 FITTINGS FOR ELECTROFUSION AND BUTTWELD SEAMLESS BEND ANGLE O r ~.5 x d * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * Plasson Australia Pty Ltd *Available on request Wholesale prices do not include 0% GST Effective March

87 FITTINGS FOR ELECTROFUSION AND BUTTWELD SEAMLESS BEND r ~.5 x d ANGLE O * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *Available on request Plasson Australia Pty Ltd Wholesale prices do not include 0% GST Effective March 205

88 FITTINGS FOR ELECTROFUSION AND BUTTWELD SEAMLESS BEND 30 ANGLE O r ~.5 x d *Available on request Plasson Australia Pty Ltd Wholesale prices do not include 0% GST Effective March * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 87

89 FITTINGS FOR ELECTROFUSION AND BUTTWELD SEAMLESS BEND r ~.5 x d ANGLE O * * * * * * * * * * * * * * * * * * * * *Available on request Plasson Australia Pty Ltd Wholesale prices do not include 0% GST Effective March 205

90 FITTINGS FOR ELECTROFUSION AND BUTTWELD SEAMLESS BEND 60 ANGLE O r ~.5 x d *Available on request Plasson Australia Pty Ltd Wholesale prices do not include 0% GST Effective March * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 89

91 FITTINGS FOR ELECTROFUSION AND BUTTWELD SEAMLESS BEND 90 ANGLE O * * * * * * * * * * * * * * * * * *Available on request Plasson Australia Pty Ltd Wholesale prices do not include 0% GST Effective March 205

92 FITTINGS FOR BUTTWELD STUB FLANGE FOR ANSI, SHORT SPIGOT STUB FLANGE FOR ISO/DIN/AS, SHORT SPIGOT THICKNESS (T S ) MANU. METHOD PACK QTY 20 7 INJECTED * 25 9 INJECTED INJECTED * 40 INJECTED * 50 2 INJECTED INJECTED * 75 6 INJECTED * 90 7 INJECTED * *Available on request THICKNESS (T S ) MANU. METHOD PACK QTY T S 20 7 INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED MACHINED * MACHINED * 50 2 INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED *Available on request Plasson Australia Pty Ltd Wholesale prices do not include 0% GST Effective March 205 9

93 FITTINGS FOR BUTTWELD STUB FLANGE FOR ISO/DIN/AS, SHORT SPIGOT CONT. THICKNESS (T S ) MANU. METHOD PACK QTY T S INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED MACHINED * MACHINED * MACHINED * MACHINED * MACHINED * MACHINED * 0 8 INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED MACHINED * MACHINED * MACHINED * MACHINED * MACHINED * MACHINED * *Available on request STUB FLANGE FOR ISO/DIN/AS, WITH CHAMFER, SHORT SPIGOT THICKNESS (T S ) MANU. METHOD PACK QTY T S 0 8 INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED Plasson Australia Pty Ltd Wholesale prices do not include 0% GST Effective March 205

94 FITTINGS FOR BUTTWELD CONCENTRIC REDUCER SHORT SPIGOT 2 MANU. METHOD PACK QTY INJECTED * INJECTED INJECTED * INJECTED * INJECTED * INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED * INJECTED * INJECTED * INJECTED * INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED * INJECTED INJECTED INJECTED * INJECTED * 40 0 INJECTED * INJECTED * INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED * INJECTED INJECTED * INJECTED INJECTED * INJECTED * INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED *Available on request Plasson Australia Pty Ltd Wholesale prices do not include 0% GST Effective March

95 FITTINGS FOR BUTTWELD CONCENTRIC REDUCER SHORT SPIGOT CONT. 2 *Available on request MANU. METHOD PACK QTY MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED INJECTED INJECTED INJECTED * INJECTED * INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED * INJECTED * 40 0 INJECTED INJECTED * INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED Plasson Australia Pty Ltd Wholesale prices do not include 0% GST Effective March 205

96 FITTINGS FOR BUTTWELD CONCENTRIC REDUCER SHORT SPIGOT CONT. 2 MANU. METHOD PACK QTY INJECTED INJECTED INJECTED * INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED INJECTED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED MACHINED Plasson Australia Pty Ltd Wholesale prices do not include 0% GST Effective March

97 The following fittings are available on request for project work SHORT SPIGOT BENDS 90D: 33, MM END CAP 7, MM ECCENTRIC REDUCER 33, MM TEE (EQUAL+REDUCING) - 33, MM SPECIAL FLANGES Steel flanges with a Polypropylene coating are an alternative to Galvanised or Stainless Steel flanges. The Polypropylene coating is a uniform thickness due to the injection molding process and has a high resistance to mechanical impact. The special dimensions ensure no internal misalignment which avoids turbulence, sedimentation and dead spaces. It also allows the use of butterfly valves without chamfered stub ends. Due to the matched inside diameters smaller valves can often be used leading to significant cost savings for the overall installation. Flange connection with offset of inner pipe wall (red marking) and DN 250 valve Special flange connection with no offset of inner pipe wall (red marking) and small DN 200 valve Contact Plasson for further information on how this product can save you money! 96 Plasson Australia Pty Ltd Wholesale prices do not include 0% GST Effective March 205

98 BACKING FLANGES - AS229 TABLE D GALVANISED 36 SS PE FLANGE OD TCK T F PCD # HOLES ø HOLE BOLT TYPE FLANGE BOLT SET - LENGTH (mm) FLANGE BOLT SET LENGTH (mm) GASKET 20 DN 5 (/2") M DN 20 (3/4") M DN25 (") M DN32 (-/4") M DN40 (-/2") M DN50 (2") M DN65 (2-/2") M DN80 (3") M DN00 (4") M DN00 (4") M Note: All dimensions in mm unless otherwise noted. Galvanised bolts are not recommended for use with stainless steel flanges due to potential galvanic corrosion issues. Gasket Material: EPDM T G : 3mm 97

99 BACKING FLANGES - AS229 TABLE D GALVANISED 36 SS PE FLANGE OD TCK T F PCD # HOLES ø HOLE BOLT TYPE FLANGE BOLT SET - LENGTH (mm) FLANGE BOLT SET LENGTH (mm) GASKET 25 DN25 (5") M DN25 (5") M DN50 (6") M DN50 (6") M DN200 (8") M DN200 (8") M DN250 (0") M DN250 (0") M DN300 (2") M DN350 (4") M Note: All dimensions in mm unless otherwise noted. Galvanised bolts are not recommended for use with stainless steel flanges due to potential galvanic corrosion issues. Gasket Material: EPDM T G : 3mm 98

100 BACKING FLANGES - AS229 TABLE D GALVANISED 36 SS PE FLANGE OD TCK T F PCD # HOLES ø HOLE BOLT TYPE FLANGE 400 DN400 (6") M DN450 (8") M DN500 (20") M BOLT SET - LENGTH (mm) FLANGE BOLT SET LENGTH (mm) DN550 (22") M DN600 (24") M DN700 (28") M DN800 (32") M DN900 (36") M DN000 (40") M DN200 (48") M GASKET Note: All dimensions in mm unless otherwise noted. Galvanised bolts are not recommended for use with stainless steel flanges due to potential galvanic corrosion issues. Gasket Material: EPDM T G : 3mm 99

101 BACKING FLANGES - TABLE E - AS229 GALVANISED 36 SS PE FLANGE OD TCK T F PCD # HOLES ø HOLE BOLT TYPE FLANGE BOLT SET - LENGTH (mm) FLANGE BOLT SET LENGTH (mm) GASKET 20 DN 5 (/2") M DN 20 (3/4") M DN25 (") M DN32 (-/4") M DN40 (-/2") M DN50 (2") M DN65 (2-/2") M DN80 (3") M DN00 (4") M DN00 (4") M Note: All dimensions in mm unless otherwise noted. Galvanised bolts are not recommended for use with stainless steel flanges due to potential galvanic corrosion issues. Gasket Material: EPDM T G : 3mm 00

102 BACKING FLANGES - AS229 TABLE E GALVANISED 36 SS PE FLANGE OD TCK T F PCD # HOLES ø HOLE BOLT TYPE FLANGE BOLT SET - LENGTH (mm) FLANGE BOLT SET LENGTH (mm) GASKET 25 DN25 (5") M DN25 (5") M DN50 (6") M DN50 (6") M DN200 (8") M DN200 (8") M DN250 (0") M DN250 (0") M DN300 (2") M DN350 (4") M Note: All dimensions in mm unless otherwise noted. Galvanised bolts are not recommended for use with stainless steel flanges due to potential galvanic corrosion issues. Gasket Material: EPDM T G : 3mm 0

103 BACKING FLANGES - AS229 TABLE E GALVANISED 36 SS PE FLANGE OD TCK T F PCD # HOLES ø HOLE BOLT TYPE FLANGE 400 DN400 (6") M DN450 (8") M DN500 (20") M BOLT SET - LENGTH (mm) FLANGE BOLT SET LENGTH (mm) DN550 (22") M DN600 (24") M DN700 (28") M DN800 (32") M DN900 (36") M DN000 (40") M DN200 (48") M GASKET Note: All dimensions in mm unless otherwise noted. Galvanised bolts are not recommended for use with stainless steel flanges due to potential galvanic corrosion issues. Gasket Material: EPDM T G : 3mm 02

104 BACKING FLANGES - AS GALVANISED 36 SS PE FLANGE OD TCK T F PCD # HOLES ø HOLE BOLT TYPE FLANGE BOLT SET - LENGTH (mm) FLANGE BOLT SET LENGTH (mm) GASKET 63 DN50 (2") M DN65 (2-/2") M DN80 (3") M DN00 (4") M DN00 (4") M DN50 (6") M DN50 (6") M DN200 (8") M DN200 (8") M DN250 (0") M Note: All dimensions in mm unless otherwise noted. Galvanised bolts are not recommended for use with stainless steel flanges due to potential galvanic corrosion issues. Gasket Material: EPDM T G : 3mm 03

105 BACKING FLANGES - AS GALVANISED 36 SS PE FLANGE OD TCK T F PCD # HOLES ø HOLE BOLT TYPE FLANGE 280 DN250 (0") M DN300 (2") M DN350 (4") M DN400 (6") M DN450 (8") M DN500 (20") M BOLT SET - LENGTH (mm) FLANGE BOLT SET LENGTH (mm) DN600 (24") M DN700 (28") M DN800 (32") M DN900 (36") M DN000 (40") M DN200 (48") M GASKET Note: All dimensions in mm unless otherwise noted. Galvanised bolts are not recommended for use with stainless steel flanges due to potential galvanic corrosion issues. Gasket Material: EPDM T G : 3mm 04

106 BACKING FLANGES - AS GALVANISED 36 SS PE FLANGE OD TCK T F PCD # HOLES ø HOLE BOLT TYPE FLANGE BOLT SET - LENGTH (mm) FLANGE BOLT SET LENGTH (mm) GASKET 63 DN50 (2") M DN65 (2-/2") M DN80 (3") M DN00 (4") M DN00 (4") M DN50 (6") M DN50 (6") M DN200 (8") M DN200 (8") M DN250 (0") M Note: All dimensions in mm unless otherwise noted. Galvanised bolts are not recommended for use with stainless steel flanges due to potential galvanic corrosion issues. Gasket Material: FIBRE T G :.5mm 05

107 BACKING FLANGES - AS GALVANISED 36 SS PE FLANGE OD TCK T F PCD # HOLES ø HOLE BOLT TYPE FLANGE 280 DN250 (0") M DN300 (2") M BOLT SET - LENGTH (mm) FLANGE BOLT SET LENGTH (mm) DN350 (4") M DN400 (6") M DN450 (8") M DN500 (20") M DN600 (24") M DN700 (28") M DN800 (32") M DN900 (36") M DN000 (40") M DN200 (48") M GASKET Note: All dimensions in mm unless otherwise noted. Galvanised bolts are not recommended for use with stainless steel flanges due to potential galvanic corrosion issues. Gasket Material: FIBRE T G :.5mm 06

108 BACKING FLANGES - AS GALVANISED 36 SS PE FLANGE OD TCK T F PCD # HOLES ø HOLE BOLT TYPE FLANGE BOLT SET - LENGTH (mm) FLANGE BOLT SET LENGTH (mm) 63 DN50 (2") M DN65 (2-/2") M DN80 (3") M DN00 (4") M DN00 (4") M DN50 (6") M DN50 (6") M DN200 (8") M DN200 (8") M DN250 (0") M DN250 (0") M DN300 (2") M DN350 (4") M DN400 (6") M DN450 (8") M DN500 (20") M DN600 (24") M DN700 (28") M DN800 (32") M DN900 (36") M DN000 (40") M DN200 (48") M Note: All dimensions in mm unless otherwise noted. Galvanised bolts are not recommended for use with stainless steel flanges due to potential galvanic corrosion issues. GASKET Gasket Material: FIBRE T G :.5mm 07

109 BACKING FLANGES - ASME B6.5 ANSI 50# GALVANISED 36 SS PE FLANGE OD TCK PCD # HOLES ø HOLE BOLT TYPE* FLANGE BOLT SET - LENGTH (mm) FLANGE BOLT SET LENGTH (mm) GASKET 20 DN5 (/2") /2" DN20 (3/4") /2" DN25 (") /2" DN32 (-/4") /2" DN40 (-/2") /2" DN50 (2") /8" DN65 (2-/2") /8" DN80 (3") /8" * Plasson offers M2 for /2 M6 for 5/8 Note: All dimensions in mm unless otherwise noted. Galvanised bolts are not recommended for use with stainless steel flanges due to potential galvanic corrosion issues. 08

110 TOOLING Introduction The tools in this catalogue are designed for use with Polyethylene electrofusion fittings. Plasson SmartFuse(Automatic) Electrofusion Fittings Plasson SmartFuse electrofusion fittings have the following features: Automatic Weld Time Recognition System - avoids operator input errors Single Weld Time - -0 C to +45 C means temperature compensation is not required, no need for operator judgement and possible errors 6 water/000 kpa Gas systems - meets the most demanding technical requirements 0 water/630 kpa Gas systems - for PE pipes down to 33 QAS Standardsmark licensed system for EF fittings - No. 208, AS/NZS 429 A Single Weld Time According to the latest Standards, all electrofusion fittings must be able to produce welds at a temperature range of between -0 and +45 C. Manufacturers have responded to this in different ways resulting in a variety of designs available to the market. The Plasson SmartFuse Electrofusion system ensures that the energy supplied will weld fittings from a minimum -0 to +45 C at one standard time. Fittings are tested within this range and are supplied with QAS Standardsmark Licence. Temperature Compensation Other fittings being supplied to the Australasian market may meet ISO/CEN standards and have the capability of acheiving a satisfactory weld. However, to do so temperature compensation may be required; creating a more complex, lengthier process that is more susceptible to human error. Where welding time is dependent on the ambient temperature, this requires a special bar-code reading EF control box to sense the temperature, read the fittings bar-code and adjust the weld time accordingly. As well as the additional work required this can also cause problems. Firstly, it relies on the legibility of the bar-code and secondly, the point at which the temperature is read may vary widely from the temperature at the pipe/fitting assembly. Without a special bar-code reading EF control box, the weld operator will need to estimate the temperature at the joint site, read the temperature compensation tables correctly (if supplied and legible) and enter the new weld time into the box before the weld can proceed. This process relies on operator skill/judgement, is open to mistakes and may need a complex QC form to record the weld conditions used. A Smoother Process By using Plasson SmartFuse fittings and PF control boxes there is no need for special bar-code reading EF control boxes, or reference to temperature compensation tables, virtually eliminating the margin for error in this area, (provided the process is being carried out within a temperature range of -0 and +45 C.) however, if users wish to have a control box capable of welding Plasson SmartFuse Fitting as well as manual or barcode fitting, Plasson has a control box that can operate both The Polymatic Plus. 09

111 TOOLING Plasson Automatic (PF) Welding Control Boxes PF control boxes dynamically monitor the welding process when used with Plasson Electrofusion fittings. Benefits include: By continually monitoring the weld current, a PF control box will shut down if the current increases above the dynamic tolerance range, thereby avoiding the overheating and anti-oxidant depletion of PE materials which can adversely affect long-term weld integrity. PF control boxes are tolerant to generator variability as they accept a large voltage range and frequency variation. Servicing centres for PF welding equipment are available in New Zealand and Australia. What can go wrong? Without the dynamic monitoring of a Plasson Automatic Welding Control Box, faults may occur unnoticed during the weld process causing the fitting to fail once in general use. Common causes of this can be seen in the diagram below. TYPICAL ELECTROFUSION WELDING FAULTS Please note: Plasson Automatic Control Boxes will not carry out this dynamic monitoring process on other manufacturers fittings. 0

112 TOOLING Control Boxes Control Box Comparison Table Features PF Monomatic PF Dualmatic LX PF Polymatic Plus USB PF PolyControl Plus V2 5M Lead M Lead M Lead Welds Only Plasson Automatic Fittings up to 355mm Only Plasson Automatic Fittings up to 60mm & 240V Drainage Fittings up All EF Fittings up to 800* (*Sizes above 355mm require a cooling period All EF Fittings. Continuous welding. (No cooling between welds) to 60mm between welds.) Weld Tip Size 4.7mm 4.7mm 4.7mm (Opt 4.0mm) 4.7mm (Opt 4.0mm) Plasson SmartFuse Mode (Automatic) Y Y Y Y Manual Input of Welding Time N Y Y Y Welding Voltage 39.5V 39.5V or 240V (AC) 8-48V 8-48V Output Current (Maximum) 60A (80A) 80A (0A) 80A (0)A 90A (05A) USB Data Interface N N Y Y Multilingual Display Messages (7) Y Y Y Y Error messages in plain text Y Y Y Y Adjustable display contrast Y Y Y Y Dynamic process supervision Y Y Y Y Auto software check Y Y Y Y Resistance check Y Y Y Y Ramped start Y Y Y Y Service Message After 200 Hours or 2 Months After 200 Hours or 2 Months After 200 Hours or 2 Months After 200 Hours or 2 Months Barcode reading capability N N Y Y Fitting and Operator traceability N N Y Y Earth Pin 5A 5A 5A 5A Active Cooling N N N Y *Detailed Specifications for each model available from Plasson. REQUIRED GENERATOR SPECIFICATIONS MINIMUM REQUIRED GENERATOR OUTPUT POWER Input Voltage Range V 240 V, 50Hz, -PHASE. Frequency 40-70V DIAMETER OUTPUT POWER Minimum Output 8A at 240V - one phase 20-75mm 2kW Must be able to drive inductive loads 90-60mm 3.2kW Must have phase cut control mm 4.5 kva - (Mechanically Controlled) Mechanically regulated with brushes is the preferred system 5 kva - (Electronically Controlled) Synchronized generator 500mm 6.5 kva - (Mechanically Controlled) Minimum 6.5 kva - Mechanically Controlled 7.5 kva - (Electronically Controlled) 7.5 kva - Electronically controlled

113 TOOLING ELECTROFUSION CONTROL BOXES Monomatic Monomatic Monomatic Dualmatic Polymaticplus USB Polymatic plus USB Polymaticplus USB PolyCONTROL Plus V2 5m Lead 0M Lead 5M Lead 3M Lead Fixed Lead 5M Lead 0M Lead 5M Lead 0M Fixed Lead WELDING CABLES & ACCESSORIES WELDING CABLES FOR MONOMATIC OR DIGIMATIC WITH 4.7MM TERMINALS 5M Detachable Lead 0M Detachable Lead 5M Detachable Lead WELDING CABLES FOR POLYMATIC PLUS USB WITH 4.7MM TERMINALS(READING PEN SOLD SEPERATELY) 5M Detachable Lead 0M Detachable Lead 5M Detachable Lead EXTENSION CABLES FOR POLYCONTROL V2 Extension Cable 5M Extension Cable 30M WELDING TERMINALS PF Welding Plug 4.7mm (Black outlet) PF Welding Plug 4.7mm (Red outlet) SPARE PARTS FOR WELDING CABLES PVC Cap (Black) PVC Cap (Red) WELDING TERMINAL PIN ADAPTORS ADAPTORS Adaptor 4.0/4.7 angle Adaptor 4.7/4.0 angle SMARTFUSE ADAPTORS Adaptor 4.7/4.7 90Deg angle For use with Plasson SmartFuse and other fittings Adaptor 4.7/4.0 90Deg angle For use with Plasson SmartFuse and other fittings Adaptor 4.0/4.7 90Deg angle For use with Plasson SmartFuse and other fittings Plasson Australia Pty Ltd Wholesale prices do not include 0% GST Effective March 205

114 TOOLING BAR READERS AND ACCESSORIES READING PENS Reading Pen 2DL (incl. Reading pen cable) Barcode Scanner DL (Powerscan incl. Cable & Hooded Bag) TRANSPORT CASE Orange Transport Case Monomatic/ Digimatic/ Polymatic Plus Flight Case Monomatic/ Digimatic/ Polymatic Plus RULING AND MARKING PF Magnetic Circular Pipe Ruler PF Pi-Meter mm with Vernier 0.mm PF Pi-Meter mm with Vernier 0.mm PIPE CUTTING SECATEUR PIPE CUTTER Pipe Cutter up to 63mm (Single Hand) Pipe Cutter Spare Blade for 63mm (Single Hand) Pipe Cutter up to 63mm (Two Hand Use) Spare Blade ROTATIONAL PIPE CUTTER (S-TYPE) Rotational Pipe Cutter mm Rotational Pipe Cutter Spare Blade 20-75mm Rotational Pipe Cutter 50-40mm Rotational Pipe Cutter 90-60mm Rotational Pipe Cutter Spare Blade & 90-60mm + T ROTATIONAL PIPE CUTTER Rotational Pipe Cutter 32-0 Spare Rotational Pipe Cutter Knife 32-0 Pipe Cutter Rotational Pipe Cutter 0-35 Blade for Rotational Pipe Cutter0-225&0-35mm - cement carbide RI Rotational Pipe Cutter T mm RI Rotational Pipe Cutter T4 Spare Blade (Max cutting depth 9.4mm) ROTARY CIRCULAR SAW KIT mm (Max. Cutting Depth 65mm) mm (Max. Cutting Depth 85mm) mm (Max. Cutting Depth 85mm) Extension links for the mm Rotary Circular Saw Kit Plasson Australia Pty Ltd Wholesale prices do not include 0% GST Effective March 205 3

115 TOOLING PIPE CLEANING PLASSON XL PIPEWIPES Plasson XL Pipewipes These specialised moist wipes are impregnated with a high specification solution containing 70% Isopropyl Alcohol. Plasson Pipewipes ensure surfaces are clean before electrofusion jointing (scraping of pipe surface is still required). 20 sheets per canister. PIPE SCRAPING HAND SCRAPER PF Hand Scraper - Small./2" PF Blades for Small Hand Scraper (2) PF Hand Scraper - Large 2./2" PF Blades for Large Hand Scraper (2) DRILL MOUNTED SCRAPER TOOL Scraping depth suitable for repair fittings. Hexagon spigot for cordless driller. Scraper head 6mm for Pipe Ends Scraper Head 20mm for Pipe Ends Scraper Head 25mm for Pipe Ends Scraper Head 32mm for Pipe Ends Scraper head 40mm for Pipe Ends Scraper Head 50mm for Pipe Ends Scraper Head 63mm for Pipe Ends Spare Blade for Scraping Head ROTATIONAL SCRAPER TOOL Rotational Pipe Scraper Rotational Pipe Scraper Tool 25-0mm Spare Blade for Rotational Scrapers 63/0mm Rotational Pipe Scraper Tool 90-35mm Spare Blade for Rotational Scraper 90-35mm ROTATIONAL PIPE END SCRAPER TOOL Rotational Pipe End Scraper Tool 63-80mm Rotational Pipe End Scraper Tool 90-35mm Rotational Pipe End Scraper Tool mm Spare Blade for Rotational ScraperTool 63-80,90-35, mm ROTATIONAL CHAIN SCRAPER TOOL Rotational Scraper Tool mm Rotational Scraper Tool mm Extension Links mm for Rotational Chain Scraper mm Rotational Scraper Tool mm Spare Blade for Rotational Chain Scraper Tools CHAMFER/ BEVELER RI Pipe Beveler mm 40mm-35mm and wall thickness up to 30mm To prepare the ends of pipe (suitable for PE, PP, RI Pipe Beveler Spare Blade Plasson Australia Pty Ltd Wholesale prices do not include 0% GST Effective March 205

116 TOOLING PIPE CLAMPING Pipe Clamp 6-63mm With Quick Adjustment Adjustable to suit couplers, reducers, & 90 ebows and tees. Promotes restraint during the electrofusion process. Infinitely variable grip clamps to suit any combination of sizes, 6-63mm. Quick tightening operation, lightweight & easy to use. Pipe Clamp 32-0mm with Quick Adjustment Adjustable to suit couplers, reducers, & 90 ebows and tees. Promotes restraint during the electrofusion process. Infinitely variable grip clamps to suit any combination of sizes, 32-0mm. Quick tightening operation, lightweight & easy to use. Pipe Clamp 63-80mm with Quick Adjustment Adjustable to suit couplers, reducers, & 90 elbows and tees. Promotes restraint during the electrofusion process. Infinitely variable grip clamps to suit any combination of sizes, 63-80mm. Quick tightening operation, lightweight & easy to use. Pipe Clamp 0-225mm with Quick Adjustment Adjustable to suit couplers, reducers, & 90 elbows and tees. Promotes restraint during the electrofusion process. Infinitely variable grip clamps to suit any combination of sizes, 0-225mm. Quick tightening operation, lightweight & easy to use. STRAP CLAMPS Used to prevent movement during the weld process. The Plasson Strap Clamp, a convenient, flexible system for holding PE pipes steady during the electrofusion process. Does not assist with rerounding. For larger dimensions it is recommended to combine two or more Pipe Clamps (Strap Clamp). Pipe Clamp 0-560mm pipe clamps, 2 base bars, angled adaptor 22.5, 45, 90 & 80 Pipe Clamp mm With 2 fixed clamps, 2 clamps required Pipe Clamp mm Set Included in set: 2 complete clamps each with a pulling clamp, a fixed clamp and pulling shoes for couplers. This allows you to pull the coupler over the pipe and the opposite pipe into the coupler to complete the Pipe Support Pipe support to 225mm Plasson Australia Pty Ltd Wholesale prices do not include 0% GST Effective March 205 5

117 TOOLING REROUNDING TOOLS Two required - one rounding tool for each side of fitting. REROUNDING CLAMP 32-63MM 40mm (incl.adaptor for 32mm) 63mm (incl. adaptor for 50mm) REROUNDING CLAMP MM 63-80mm (Deforming force 0.85 tonne) 0-250mm (Deforming force.2 tonne) 80-35mm (Deforming force 2.2 tonne) mm (Deforming force 3.5 tonne) REROUNDING RING MM 63mm mm mm 0mm 25mm 40mm 60mm 80mm 200mm 225mm 250mm (Heavy Duty) 280mm Rerounding Shell mm Rerounding Shell mm HYDRAULIC ROUNDING SHELL MM mm Hydraulic Jack (35-400) Rounding Shell 35mm (without jack) Rounding Shell 355mm (without jack) Rounding Shell 400mm (without jack) mm Hydraulic Jack ( ) Rounding Shell 450mm (without jack) Rounding Shell 500mm (without jack) Rounding Shell 560mm (without jack) Rounding Shell 630mm (without jack) mm Hydraulic Jack (70-900) Rounding Shell 70mm (without jack) Rounding Shell 800mm (without jack) Rounding Shell 900mm (without jack) Use wil PF Strap Clamps Note: x Hydraulic Jack rquired for each Shell - 2xShells required (xshell for each side of fitting) Hydraulic Rerounding Tool mm HYDRAULIC ROUNDING TOOL MM mm Hydraulic Tool. Use with PE pipes mm (Max. ) MECHANICAL ROUNDING TOOL mm mm Hydraulic Rerounding Tool mm Plasson Australia Pty Ltd Wholesale prices do not include 0% GST Effective March 205

118 TOOLING REROUNDING TOOLS CONT. POST SQUEEZE OFF REROUNDING SHELL MM Used to round pipe after squeezing 63mm 75mm 90mm 0mm 25mm 40mm 60mm 80mm 200mm 225mm SQUEEZE OFF TOOLS 50NB (Gas Services) Suits NB 0, 8, 25 ( ), 32 (./4 ),40 (./2 ), or 50mm (2 9.9 Pipes) The SQT service squeeze tool is for flow stopping on either metric or imperial sizes of pipe. 6-63mm Suits 6/20,25,32,40,50,63mm & 7 63mm Squeeze off is affected by turning the handle in a clockwise direction mm (Excl. 40mm) Suits mm & 7 (incl. 2 complete stopper sets). Sizes: 63,75,90,0,25,60,80 and 200mm. Hydraulic operation. Metric limit plates set at.6t. Safety stops to prevent creep. Springs return jack to park position after squeeze off. DEBEADING TOOLS PF External Bead Remover EBR 25-90mm PF External Bead Remover (Chain) 90-35mm PF External Bead Remover Extension Chain mm for 90-35m Pipe Plasson Australia Pty Ltd Wholesale prices do not include 0% GST Effective March 205 7

119 TOOLING SPECIALIZED INSTALLATION TOOLING FOR PLASSON PRODUCTS WASTE SADDLE INSTALLATION TOOLS Waste Water Clamping & Cutting Tool Set mm X 45Deg fixed outlet saddle clamp kit. For mains pipe sizes 60-35mm. Includes: Saddle clamp unit. Coupon removal tool (drill not incl.) Tool for Waste Water Saddle mm Flexible Outlet Saddle Clamp Kit. For main pipe sizes mm. Includes: Saddle clamp unit. Coupon removal tool CABLE ADAPTORS Cable adaptor for EF leads into manhole adaptors 4.7mm LARGE BORE SADDLE INSTALLATION TOOLS Saddle Clamp Kit mm Includes: 90, 0, 25 & 60mm Splitable Outlets, PTPRT and Transport Suitcase LARGE BORE SADDLE INSTALLATION TOOLS Core Drill Kit mm Includes: x ( ) Core drill for 90mm with SDS-MAX connector mounted. x ( ) Core drill for 0mm with SDS-MAX connector mounted. x ( ) Core drill for 25mm with SDS-MAX connector mounted. x ( ) Core drill for 60mm with SDS-MAX connector mounted. x (470200) Centre drill. x ( ) Core drill connector for driller chuck. x ( ) Core drill connector for SDS-Plus. x Transport Case. *Requires seperate drill with power rating 200W, speed 360RPM. Must include safety clutch. PF Electrical Saddle Scraper (230V)-(In 450W out W) (230V) 0mm pipes. Cordless available on request (8V). PF Pneumatic Saddle Scraper Flex Restraint installation clamp (60-200) Plasson Australia Pty Ltd Wholesale prices do not include 0% GST Effective March 205