40 geothermal ground loop manifolds

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Leslie Sherman
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40 geothermal ground loop manifolds GeoCal (key features listed

system designed specifically for installations using ground

Each complete module features a 2" header connection and provides

Optional additions include an automatic air vent and fill and

Each circuit (using a 1" connection) can be individually isolated

An insulation pack is available as an option for each kit.

header connection Guaranteed performance Durable by design

1 40 geothermal ground loop manifolds GeoCal (key features listed left) This is the first thermoplastic, fully modular manifold system designed specifically for installations using ground source heat pumps. Each complete module features a 2" header connection and provides a thermometer and mounting bracket. Optional additions include an automatic air vent and fill and drain port. Each circuit (using a 1" connection) can be individually isolated and connected using PE pipe of up to 40mm diameter. An insulation pack is available as an option for each kit. Modular design allows complete flexibility of use 2" manifold header connection Guaranteed performance Durable by design Condensation resistant Low charge loss Wide flow range Chemical and corrosion resistant typical detail of ground loop manifold installation actual manifold installation (viewed from above) actual manifold installation (normal view) single module

GeoCal 2" Thermoplastic Modular Manifold System (key features listed right) Pair of thermoplastic manifolds (2 per set, flow and return), -20 C to 110 C, 10 bar.

Isolation for each individual outlet and range of spares and optional components including 1" flow rate meter. GeoCal 2" pair manifolds with 2 + 2 outlets.

Includes brackets GeoCal 2" pair manifolds with 6 + 6 outlets. Includes brackets GeoCal 2" pair manifolds with 7 + 7 outlets. Includes brackets GeoCal 2" pair manifolds with 8 + 8 outlets.

Includes brackets Self-assembly GeoCal modular manifold system 2" GeoCal brass header set - 2 x 2" brass headers with 4 x ½" ports (with plastic plugs)+ 2 brass header ends Brackets kit (pair - steel

flow rate meter Insulation kit (for up to 7 outlets - installer cuts to size) Geoplastic auto air vent GEO00002000 GEO00003000 GEO00004000 GEO00005000 GEO00006000 GEO00007000 GEO00008000 GEO00009000

2 GeoCal 2" Thermoplastic Modular Manifold System (key features listed right) Pair of thermoplastic manifolds (2 per set, flow and return), -20 C to 110 C, 10 bar. Modular design allows sets to be adjusted by purchasing extra segments, or by removing segments. Pipe connections 1" bsp to cater for 32mm or 40mm pipe, 2" headers flow & return connections. Isolation for each individual outlet and range of spares and optional components including 1" flow rate meter. GeoCal 2" pair manifolds with outlets. Includes brackets GeoCal 2" pair manifolds with outlets. Includes brackets GeoCal 2" pair manifolds with outlets. Includes brackets GeoCal 2" pair manifolds with outlets. Includes brackets GeoCal 2" pair manifolds with outlets. Includes brackets GeoCal 2" pair manifolds with outlets. Includes brackets GeoCal 2" pair manifolds with outlets. Includes brackets GeoCal 2" pair manifolds with outlets. Includes brackets Self-assembly GeoCal modular manifold system 2" GeoCal brass header set - 2 x 2" brass headers with 4 x ½" ports (with plastic plugs)+ 2 brass header ends Brackets kit (pair - steel collars with rubber, nuts, bolts, ridged steel hangers) GeoCal manifold module - Isolating valve and 1" bsp connection GeoCal manifold spacer Manifold outlet reducing bush 1" x Filling nozzle kit 1" flow rate meter Insulation kit (for up to 7 outlets - installer cuts to size) Geoplastic auto air vent GEO GEO GEO GEO GEO GEO GEO GEO KIT RIC GEO GEO RAC RIC ACC ACC RIC , , , GeoCal 2" thermoplastic modular manifold system GEO geothermal ground loop manifolds Modular design allows complete flexibility of use Guaranteed performance Durable by design Condensation resistant Low charge loss Wide flow range Chemical and corrosion resistant Threaded rods for modular assembly of Geocal manifolds Stainless steel threaded rod - 4 x 1M length with 8 x M8 SS Nuts M8 Stainless steel nuts (100 qty) Plastic cap for covering nut (100 qty) BAR M8SNN RIC " flow rate meters can be added to the GeoCal manifold. Order separately - ACC " flow rate meter ACC filling nozzle kit RIC GeoCal manifold spacer GEO GeoCal brass header set KIT

42 1¼" geothermal ground loop distribution manifolds Modular design allows complete flexibility of use Guaranteed performance Durable by design Condensation resistant Low charge loss Wide flow range

and return), -20 C to 110 C, 10 bar. Modular design allows sets to be adjusted by purchasing extra segments, or by removing segments. Plastic pipe connections (Eurocone) for 20/25mm pipe.

GeoT 1¼" distribution manifolds manual valves 2 + 2 connections GeoT 1¼" distribution manifolds manual valves 3 + 3 connections GeoT 1¼" distribution manifolds manual valves 4 + 4 connections GeoT

distribution manifolds manual valves 8 + 8 connections GeoT 1¼" distribution manifolds manual valves 9 + 9 connections GeoT 1¼" distribution manifolds manual valves 10 + 10 connections GeoT 1¼"

3 42 1¼" geothermal ground loop distribution manifolds Modular design allows complete flexibility of use Guaranteed performance Durable by design Condensation resistant Low charge loss Wide flow range Chemical and corrosion resistant GeoT 1¼" manifold GEO Thermoplastic modular manifold system - for Geothermal applications (key features listed left) Thermoplastic manifolds (2 per set, flow and return), -20 C to 110 C, 10 bar. Modular design allows sets to be adjusted by purchasing extra segments, or by removing segments. Plastic pipe connections (Eurocone) for 20/25mm pipe. 1¼" headers, flow & return connection. Separate fill and drain ports (self closing). Isolation for each individual outlet. GeoT 1¼" distribution manifolds manual valves connections GeoT 1¼" distribution manifolds manual valves connections GeoT 1¼" distribution manifolds manual valves connections GeoT 1¼" distribution manifolds manual valves connections GeoT 1¼" distribution manifolds manual valves connections GeoT 1¼" distribution manifolds manual valves connections GeoT 1¼" distribution manifolds manual valves connections GeoT 1¼" distribution manifolds manual valves connections GeoT 1¼" distribution manifolds manual valves connections GeoT 1¼" distribution manifolds manual valves connections GeoT 1¼" distribution manifolds manual valves connections GeoT 1¼" distribution manifolds manual valves connections GeoT 1¼" distribution manifolds manual valves connections GeoT 1¼" distribution manifolds manual valves connections NOTE: GeoT Eurocones must be ordered separately GEO GEO GEO GEO GEO GEO GEO GEO GEO GEO GEO GEO GEO GEO Self-assembly GeoT modular manifold system GeoT header set - 2 x 1¼" brass headers, 2 x plastic end plates, brackets kit GeoT flow module - manual regulation/isolation GeoT return module - manual isolation + flow indicator Geoplastic auto air vent Eurocone fittings to connect plastic pipe Eurocone fitting for 20mm OD x 2 plastic pipe Eurocone fitting for 20mm OD x 2.5 plastic pipe Eurocone fitting and adaptor for 25mm pipe Threaded Rods for modular assembly of GeoT manifolds Stainless steel threaded rod - 4 x 1M length with 8 x M8 SS nuts M8 Stainless steel nuts (100 qty) Plastic cap for covering nut (100 qty) KIT GEO GEO RIC RAC RAC RAC BAR M8SSN RIC Eurocone fitting RAC

4 GeoT optional hanger bracket set GeoT optional hanger bracket set 43 GeoT hanger bracket set Optional steel hanger bracket set for GeoT GeoT optional steel hanger bracket set (rail supplied in 2m lengths - manifold not included) WPB

44 110mm GeoMeg manifolds 110mm headers for maximum flow capacity 2" brass header connections Union on each manifold All outlets are increased to 1¼" Brass threads 2 x fill and flush connections 0-10

To achieve high volumes, the surface area of pipe needs to be large to feed a large capacity header. The GeoMeg range fulfils the demand for such capability perfectly.

5 44 110mm GeoMeg manifolds 110mm headers for maximum flow capacity 2" brass header connections Union on each manifold All outlets are increased to 1¼" Brass threads 2 x fill and flush connections 0-10 bar pressure gauges With/without loop isolation GeoMeg 5 port manifold /5 GeoMeg 110mm manifolds (key features listed left) In the world of under floor heating, volume flow is king. To achieve high volumes, the surface area of pipe needs to be large to feed a large capacity header. The GeoMeg range fulfils the demand for such capability perfectly. GeoMeg 110mm manifolds 2 port GeoMeg 110mm manifold pair - NO isolation valves (pair) 3 port GeoMeg 110mm manifold pair - NO isolation valves (pair) 4 port GeoMeg 110mm manifold pair - NO isolation valves (pair) 5 port GeoMeg 110mm manifold pair - NO isolation valves (pair) 6 port GeoMeg 110mm manifold pair - NO isolation valves (pair) 7 port GeoMeg 110mm manifold pair - NO isolation valves (pair) 8 port GeoMeg 110mm manifold pair - NO isolation valves (pair) 9 port GeoMeg 110mm manifold pair - NO isolation valves (pair) 10 port GeoMeg 110mm manifold pair - NO isolation valves (pair) GeoMeg V with 2" and 1¼" outlets with isolation valves 2 port GeoMeg 110mm manifold pair incl. isolation valves (pair) 3 port GeoMeg 110mm manifold pair incl. isolation valves (pair) 4 port GeoMeg 110mm manifold pair incl. isolation valves (pair) 5 port GeoMeg 110mm manifold pair incl. isolation valves (pair) 6 port GeoMeg 110mm manifold pair incl. isolation valves (pair) 7 port GeoMeg 110mm manifold pair incl. isolation valves (pair) 8 port GeoMeg 110mm manifold pair incl. isolation valves (pair) 9 port GeoMeg 110mm manifold pair incl. isolation valves (pair) 10 port GeoMeg 110mm manifold pair incl. isolation valves (pair) / / / / / / / / / / / / / / / / / / , , Geomeg Isolation Valves for manifold ports GeoMeg 1¼" RED isolation valve MxF GeoMeg 1¼" BLUE isolation valve MxF GMEGVRED GMEGVBLU GeoMeg V 5 port manifold including isolation valves /5 GeoMeg isolation valves GMEGVRED & GMEGVBLU

Geo ground loop flow balancing valves (key features listed right) Inta Flo R and RM balancing valves all feature the side reading flow meter which continuously measures the flow volume.

In short, the glycol medium does not flow directly through the sight glass. The valve can be mounted in any orientation, the correct direction of flow being indicated by an arrow on the valve.

In addition, the RM valve has the unique MEMORY STOP feature allowing the valve flow value to be reset when commissioning, without re-balancing the system.

to poly pipe fittings (select 1" FI coupling from pipe fittings to 25, 32 or 40mm) 3499999 3095110 3127080 52.41 4.45 4.

6 Geo ground loop flow balancing valves (key features listed right) Inta Flo R and RM balancing valves all feature the side reading flow meter which continuously measures the flow volume. The scale is graduated in ltrs/min and the valve can be rotated about its own axis. As the visual flow display is located away from the main flow it is protected from system dirt and debris. In short, the glycol medium does not flow directly through the sight glass. The valve can be mounted in any orientation, the correct direction of flow being indicated by an arrow on the valve. Minimum operating temp is -20 C. Max. pressure,10 bar. In addition, the RM valve has the unique MEMORY STOP feature allowing the valve flow value to be reset when commissioning, without re-balancing the system. The following can be used with Geo T or GeoCal Inta Flo R 1" union nut x 22mm Geo Flow balancing valve 4-36ltrs/min 1" x brass reducing adaptor for 1" union nut 22mm adaptor to 1" male for connection to poly pipe fittings (select 1" FI coupling from pipe fittings to 25, 32 or 40mm) Inta Flo R 1" female union balancing valve adjustable 4-36 ltrs/min Kvs value ground loop flow balancing valves Brass bodied fittings NBR O ring seal Brass sealing ring and olive Push pipe in to make joint no need to disassemble the fitting DVGW certificate The following can be used with Geo Flow balancing valves and with GeoMeg Inta Flo RM 1" FEMALE Flow Balancing Valve adj ltrs/min Inta Flo RM 1¼" FEMALE Flow Balancing Valve adj ltrs/min Inta Flo RM 1½" FEMALE Flow Balancing Valve adj ltrs/min brass reducing adaptor Inta Flo RM 1¼ flow regulation for ground loops

46 pipe and manifold fittings in brass Pipe and manifold fittings in brass These are designed specifically for high and low density polyethylene pipe.

Manifold port connectors (poly x female iron) 25mm x FI x poly for GeoT manifold outlet ports 32mm x 1" FI x poly for GeoCal manifold outlet ports 40mm x 1¼" FI x poly for GeoMeg manifold outlet

7 46 pipe and manifold fittings in brass Pipe and manifold fittings in brass These are designed specifically for high and low density polyethylene pipe. They tighten and seal onto the pipe without the need to disassemble. Manifold port connectors (poly x female iron) 25mm x FI x poly for GeoT manifold outlet ports 32mm x 1" FI x poly for GeoCal manifold outlet ports 40mm x 1¼" FI x poly for GeoMeg manifold outlet ports OT OT OT Brass liners - insert inside the poly pipe to reinforce the seal 25mm pipe liner 32mm pipe liner 40mm pipe liner BUS025OT BUS032OT BUS040OT Manifold header (flow and return) connections 40mm x 1¼" MALE (use with GeoT) 50mm x 1½" MALE (use with GeoCal, with the addition of a brass bush) 63mm x 2" MALE (use with GeoCal) OT OT OT Reducing bushes 2" x 1¼" brass bush 2" x 1½" brass bush 486H/21 486H/ Manifold air venting GeoPlas auto air vent RIC

8 Pipe and manifold fittings in plastic (key features listed right) Designed for both high and low density polyethylene, these manifold connections and brass fittings tighten onto and seal the pipe without the need to disassemble. Manifold port connectors (poly x female iron) 20mm x FI x poly plastic coupler (GeoT) 25mm x FI x poly plastic coupler (GeoT) 25mm x 1" FI x poly plastic coupler (GeoCal) 32mm x 1" FI x poly plastic coupler (GeoCal) 40mm x 1" FI x poly plastic coupler (GeoCal) 32mm x 1¼" FI x poly plastic coupler (GeoMeg)* 40mm x 1¼" FI x poly plastic coupler (GeoMeg)* *FI thread reinforced with a stainless steel ring 1042/20/ /25/ /25/1 1042/32/1 1042/40/1 1042/32/ /40/ GeoT poly plastic coupler 1042/25/ pipe and manifold fittings in plastic Compression fittings PN 16bar Max temp 45 C PP-B Polypropylene With UV protection Manifold connections with plastic fittings and brass threaded inserts for high and low density polyethylene pipe. 25mm pipe x BRASS bsp (threaded insert) - FI x poly for GeoT manifolds 32mm pipe x 1" BRASS bsp (threaded insert) - FI x poly for GeoCal manifolds 40mm pipe x 1¼" BRASS bsp (threaded insert) - FI x poly 32mm x 1¼" MALE plastic coupler (GeoMeg) 1042A/25/ A/32/1 1042A/40/ /32/ GeoCal plastic coupler 1042/32/1 GeoMeg manifold header connection (with ss reinforcing ring) 50mm x 2" brass insert FI x poly plastic coupler (GeoMeg) 63mm x 2" brass insert FI x poly plastic coupler (GeoMeg) 1042/50/2 1042/63/ GeoCal manifold header connection 40mm x 2" MALE x poly (GeoCal) plastic coupler 50mm x 2" MALE x poly (GeoCal) plastic coupler 63mm x 2" MALE x poly (GeoCal) plastic coupler Tee junction for connecting two manifolds to a single flow/return 32mm equal tee 40mm equal tee 50mm equal tee 63mm equal tee 40mm inlet with 2 branches in 32mm 50mm inlet with 2 branches in 40mm 1041/40/2 1041/50/2 1041/63/2 1046/ / / / /32/ /40/ GeoCal plastic coupler 1041/40/2 32mm equal tee 1046/32

48 pipe and manifold fittings in plastic Compression fittings PN 16bar Max temp 45 C 25mm elbow coupling 1098/25 Pipe and manifold fittings in plastic (key features listed left) 25mm 90 degree elbow

9 48 pipe and manifold fittings in plastic Compression fittings PN 16bar Max temp 45 C 25mm elbow coupling 1098/25 Pipe and manifold fittings in plastic (key features listed left) 25mm 90 degree elbow coupling Poly x Poly 32mm 90 degree elbow coupling Poly x Poly 40mm 90 degree elbow coupling Poly x Poly 50mm 90 degree elbow coupling Poly x Poly 63mm 90 degree elbow coupling Poly x Poly 1098/ / / / / PP-B Polypropylene With UV protection 25mm straight coupling 1043/25 Straight Coupling 20mm straight coupling 25mm straight coupling 32mm straight coupling 40mm straight coupling 50mm straight coupling 63mm straight coupling 50mm x 40mm reduced straight coupling 1043/ / / / / / /50/

Brine side expansion vessel CE Use with care Volume as specified in manufacturer s instructions Date of Manufacture May 2010 Brine side expansion vessels (key features listed right) Most heat pump

10 Brine side expansion vessel CE Use with care Volume as specified in manufacturer s instructions Date of Manufacture May 2010 Brine side expansion vessels (key features listed right) Most heat pump manufacturers state in their installation manual that the installer should provide adequate allowance for fluid expansion on the brine side of the system, i.e. the ground loop circuits. These circuits invariably run at temperatures below 0 C using Glycol mix (brine) fluids. Most quote the brine operating parameters at between -5 C and 25 C, with a safety valve setting of 3 bar. 24 litre Solar B brine side expansion vessel 35 litre Solar B brine side expansion vessel 50 litre Solar B brine side expansion vessel 80 litre Solar B brine side expansion vessel 105 litre Solar B brine side expansion vessel 150 litre Solar B brine side expansion vessel 200 litre Solar B brine side expansion vessel 250 litre Solar B brine side expansion vessel ZB ZB ZB ZB ZB ZB ZB ZB litre vessel ZB brine side expansion vessels Expansion for glycol fluids Temperature range -10 C - 99 C Vessel volume 25 litres 35 litres 50 litres 80 litres 105 litres 150 litres 200 litres 250 litres Diameter mm Height mm Min temp Pre-charge pressure 1.5 bar 1.5 bar 1.5 bar 1.5 bar 2 bar 2 bar 2.5 bar 2.5 bar Max. work pressure 3 bar 3 bar 3 bar 6 bar 6 bar 6 bar 6 bar 6 bar connection 80 litre vessel ZB Brine side expansion vessel CE Use with care Volume as specified in manufacturer s instructions Date of Manufacture May 2010 dimensions shown are subject to a manufacturing tolerance of 2% in length and 3mm in diameter Brine side expansion vessel CE Use with care Volume as specified in manufacturer s instructions Date of Manufacture May litre vessel ZB

50 isolating valves Max press 25 bar Temperature range -20 C - 99 C Glycol fluids 3 way T port manual lever ball valve

lever ball valve - RED handle 1¼" F x F lever ball valve - RED handle 1½" F x F lever ball valve - RED handle 2" F x F

lever ball valve - BLUE handle 2" F x F lever ball valve - BLUE handle 0300/06/T IE1R IE125R IE15R IE2R IE1B IE125B

11 50 isolating valves Max press 25 bar Temperature range -20 C - 99 C Glycol fluids 3 way T port manual lever ball valve 0300/06/T Lever isolation or diverter valves (key features listed left) 1" 3 Way T port manual lever ball valve 1" F x F lever ball valve - RED handle 1¼" F x F lever ball valve - RED handle 1½" F x F lever ball valve - RED handle 2" F x F lever ball valve - RED handle 1" F x F lever ball valve - BLUE handle 1¼" F x F lever ball valve - BLUE handle 1½" F x F lever ball valve - BLUE handle 2" F x F lever ball valve - BLUE handle 0300/06/T IE1R IE125R IE15R IE2R IE1B IE125B IE15B IE2B " F x F lever ball valve IE2B 1¼" F x F lever ball valve IE125R

51 minim and duco magnetic filters for system treatment

Magnetic filters for heating systems 51 minim and duco magnetic filters for flush out or drain! see fluid condition so you know when to order a system clean upper chamber position to demagnetise & flush