GE Industrial Solutions. New. Ed. 02. New contactors and starter combinations for demanding applications. GE imagination at work

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1 GE Industrial Solutions New Ed 02 New contactors and starter combinations for demanding applications GE imagination at work

10 Energy efficiency design 12 Direct online starter 13 Star delta starter

3 Efficor - new dimension in global contactors dvantages and enefits 2 Introduction 4 Space saving 6 Time saving 8 Secure connection 9 Stock saving 10 Energy efficiency design 12 Direct online starter 13 Star delta starter 14 Reversing starter dvantages and enefits Order codes Technical data Numerical index 1

High installation benefits Smart, various wiring

starter solutions Smaller product dimensions for

auxiliary contacts in standard product Modular

technology Time saving Stock saving Space saving

beverage and transportation purposes complying

product performance for worldwide applications

class Highest 10d data as per ISO13849-1

keeping units reducing stock complexity for

Outstanding range of power contactors and motor

accessories Energy efficiency pro Standards IE/EN

4 High installation benefits Smart, various wiring and connectivity technologies fast assembly of starter solutions Smaller product dimensions for panel design and motor control centers integrated auxiliary contacts in standard product Modular and compact motor starter solutions Most reliable technology Time saving Stock saving Space saving Global contactors Standard materials for food & beverage and transportation purposes complying the latest rail standards Highest reliable product performance for worldwide applications Energy efficient design ecological mindset est in class Highest 10d data as per ISO Optimized power per size Lower number of stock keeping units reducing stock complexity for distributors, panelbuilders and OEM customers Outstanding range of power contactors and motor starter solutions including wide range of accessories Energy efficiency pro Standards IE/EN IE/EN IE/EN EN UL 508 S 222/14 VDE 0660/102 pprovals 2

5 Main benefits Time saving Space saving Stock saving Secure connection Energy efficiency design Reliable technology Smart connecting omplete range including accessories Full approval list ttractive design ven efficient enefits new dimension in global contactors 3

6 Space saving ompact starter Global contactors Significant space reduction in the cabinet: ompact starter either with thermal overload relay or manual motor starter Starter mounting plates for friendly maintenance (easy removal of MMS Surion and/or contactor) usbar systems and wiring kits allow safe cabling avoiding mistakes, guaranteeing finger safe protection up to 6kV ontactor with manual motor starter Link module for compact starter Full coil access at the bottom ontactor with thermal overload relay Uniformity in compact design Thermal overload relay mounted direct to the contactor ll connections available 4

7 Space saving: reduced depth ompact D contactor New magnet design reducing the depth by 10% Minimizing depth difference between and D 10mm reduction up to 18 14mm reduction up to 40 Space saving: reduced width 55mm est in class 9 up to 40 series in 45mm width 2 auxiliary contacts built in up to 25 series 45mm enefits Space saving: top and bottom voltage supply The voltage can be supplied on top or bottom of the device: 10% reduction in the height of the cabinet ctual Δ10% Efficor 5

8 Time saving Double box terminals Identical torque (22 Nm) for 9 up to 40 contactors No need for different screwdrivers Global contactors No tools needed Mounting or dismounting the contactors on/from the DIN-rail can be done without tools Even for the mounting of accessories and auxiliaries to the contactor no tools are required Quick assembly of direct online starter User friendly design of link modules and base plates to combine manual motor starter and contactor Smart busbar systems and wiring kits 6

9 Easy maintenance of direct online starter The complete starter combination can be removed from the base plate at once enefits The manual motor starter and the contactor can be removed separately from the base plate 7

10 Secure connection Double box terminals Global contactors Double box clamps for the whole range ables from 075mm 2 up to 16mm 2 in the same box clamps terminal for 4kW up to 185kW No risk for loosing cables void temperature rising on the small cable Smart connectivity Design of intelligent base plate Push the lid in order to move the manual motor starter Push the lid in order to move the contactor 8

Stock saving Efficor 50% reduction in codes Efficor range

in stock keeping units Due to: uilt-in auxiliary contacts

also used in standard products 50% reduction in Less space space

identification Self explanatory description of the catalogue

Efficor ontactor range 09: 9 in 3 application : Type of control

stands for 3 poles 4 stands for 4 poles stands for 2 + 2N 11:

stands for ox terminal R stands for Ring terminal 230: oil

11 Stock saving Efficor 50% reduction in codes Efficor range compared to the actual one means a significantly reduction of 50% in stock keeping units Due to: uilt-in auxiliary contacts ifrequency coils Safety plasic material (of railway applications) also used in standard products 50% reduction in Less space space and and volume volume in warehouses in enefits Easy identification Self explanatory description of the catalogue number is an important advantage Example: E E: Means Efficor ontactor range 09: 9 in 3 application : Type of control voltage stands for D stands for D 3: Number of main poles 3 stands for 3 poles 4 stands for 4 poles stands for 2 + 2N 11: Number of auxiliary contacts built-in 1 and 1N : Type of terminal stands for ox terminal R stands for Ring terminal 230: oil voltage W: End character for D contactors W stands for Wide voltage and built-in diode L stands for Low consumption 9

Energy efficiency D low energy consumption Optimized operating: The combination of electromagnet and permanent magnet, spring

less maintenance costs Reduced flammability risk and lower toxicity For demanding applications as lifts, appliances and

supplied either on top or bottom of the device losed design Offering full protection against pollution Transparent front cover

indication through carrier position eramic applications Heavy duty environments Environments with high pollution degrees

Reliability data per standard EN ISO 13849-1 E09-12 2x10 6 ops E18-25 17x10 6 ops E32-40 137x10 6 ops Widest temperature

applications like hospitals ompliant with International standards for plastic parts NF 16-101 & NF 16-102 DIN 55102 & EN 60355

12 Energy efficiency D low energy consumption Optimized operating: The combination of electromagnet and permanent magnet, spring and coil ensures low energy consumption eco-design Global contactors Long life span Increased technical performance results in less maintenance costs Reduced flammability risk and lower toxicity For demanding applications as lifts, appliances and transportation Space reduction Space saving: 14mm depth reduction up to 40 More usable space for customer The voltage can be supplied either on top or bottom of the device losed design Offering full protection against pollution Transparent front cover for dust protection No holes in the base - void dust and external particles - Enhances the life of the device - On/Off indication through carrier position eramic applications Heavy duty environments Environments with high pollution degrees Reliable technology est electrical endurance Electrical endurance > 17 million operations 3 category at rated current Reliability data per standard EN ISO E x10 6 ops E x10 6 ops E x10 6 ops Widest temperature operation from -40 to +55 Suitable for extreme temperatures Lowest noise production: 32d Perfect answer to demanding applications like hospitals ompliant with International standards for plastic parts NF & NF DIN & EN Safe ecological plastic for all applications Only one frame covering 9 up to 40 series Three different depths Depth 1: 9 up to 18 Depth 2: 25 Depth 3: 32 up to 40 RoHS 10

13 Main advantages Efficor Time saving Space saving Stock saving Secure connection Energy effiiciency design Reliable technology Smart connecting Main advantages 45mm 11

14 Direct online starter Global contactors 1 2 onnectivity 1 Feeding 2 usbar 3 Manual motor starter 4 over 5 Link module 6 ontactor 7 ase plate

2 4 6 8 Efficor Star delta starter onnectivity 1 Manual motor starter 2 Link module 3

15 Efficor Star delta starter onnectivity 1 Manual motor starter 2 Link module 3 Wiring kit 4 ontactor(s) 5 Mechanical interlock 6 Timer Reversing starter

16 Reversing starter (with thermal overload relay) onnectivity 1 Wiring kit 2 ontactor 3 Mechanical interlock 4 Thermal overload relay Global contactors

17 Reversing starter (without thermal overload relay) onnectivity 1 Manual motor starter 2 Link module 3 Wiring kit 4 ontactor 5 Mechanical interlock 6 ase plate(s) Star delta starter

18 Notes Global contactors 16

19 ontactors 2 3 pole contactors - ox clamp terminals 3 4 pole contactors - ox clamp terminals 4 2-2N contactors - ox clamp terminals 5 uxiliary contactors - ox clamp terminals Spare coils for contactors and auxiliary contactors 6 ox clamp terminals ccessories 7 For contactors 9 For starters dvantages and enefits Order codes Technical data Numerical index 10 Thermal overload relays 1

3 pole contactors - Double box terminals Global contactors Max operating current Not inductive load Motors <440V 3Ph 50/60Hz 220-230V dmissible power 3 Electrical endurance ux cont ontrol circuit

20 3 pole contactors - Double box terminals Global contactors Max operating current Not inductive load Motors <440V 3Ph 50/60Hz V dmissible power 3 Electrical endurance ux cont ontrol circuit V 440V 500V at 3 N D 1 3 kw kw kw kw Operations Voltage at no Ref no Voltage at no (1) Ref no Pack HP HP HP HP E E09D311012W x E E09D311024W E E09D311036W E E09D311048W E E09D311060W E E09D311072W E E09D311110W E E09D311125W E E09D311230W E E09D311250W E E09D311440W E E09D311024L E E09D311048L E E09D311110L E E09D311230L E E12D311012W x E E12D311024W E E12D311036W E E12D311048W E E12D311060W E E12D311072W E E12D311110W E E12D311125W E E12D311230W E E12D311250W E E12D311440W E E12D311024L E E12D311048L E E12D311110L E E12D311230L E E18D311012W x E E18D311024W E E18D311036W E E18D311048W E E18D311060W E E18D311072W E E18D311110W E E18D311125W E E18D311230W E E18D311250W E E18D311440W E E18D311024L E E18D311048L E E18D311110L E E18D311230L E E25D311012W x E E25D311024W E E25D311036W E E25D311048W E E25D311060W E E25D311072W E E25D311110W E E25D311125W E E25D311230W E E25D311250W E E25D311440W E E25D311024L E E25D311048L E E25D311110L E E25D311230L E E32D300012W x E E32D300024W E E32D300036W E E32D300048W E E32D300060W E E32D300072W E E32D300110W E E32D300125W E E32D300230W E E32D300250W E E32D300440W E E32D300024L E E32D300048L E E32D300110L E E32D300230L E E40D300012W x E E40D300024W E E40D300036W E E40D300048W E E40D300060W E E40D300072W E E40D300110W E E40D300125W E E40D300230W E E40D300250W E E40D300440W E E40D300024L E E40D300048L E E40D300110L E E40D300230L (1) End character: W = Wide voltage and built-in diode L = Low consumption

4 pole contactors - Double box terminals Max operating current Not inductive load Motors <440V 3Ph 50/60Hz 220-230V dmissible power 1 Electrical Power endurance cont ontrol circuit 380-400V 440V 500V

21 4 pole contactors - Double box terminals Max operating current Not inductive load Motors <440V 3Ph 50/60Hz V dmissible power 1 Electrical Power endurance cont ontrol circuit V 440V 500V at 1 N D 1 3 kw kw kw kw Operations Voltage at no Ref no Voltage at no (1) Ref no Pack E E12D400012W x E E12D400024W E E12D400036W E E12D400048W E E12D400060W E E12D400072W E E12D400110W E E12D400125W E E12D400230W E E12D400250W E E12D400440W E E E12D400024L E E12D400048L E E12D400110L E12D400230L E E18D400012W x E E18D400024W E E18D400036W E E18D400048W E E18D400060W E E18D400072W E E18D400110W E E18D400125W E E18D400230W E E18D400250W E E18D400440W E E E18D400024L E E18D400048L E E18D400110L E18D400230L Order codes E E25D400012W x E E25D400024W E E25D400036W E E25D400048W E E25D400060W E E25D400072W E E25D400110W E E25D400125W E E25D400230W E E25D400250W E E25D400440W E E E25D400024L E E25D400048L E E25D400110L E25D400230L E E32D400012W x E E32D400024W E E32D400036W E E32D400048W E E32D400060W E E32D400072W E E32D400110W E E32D400125W E E32D400230W E E32D400250W E E32D400440W E E E32D400024L E E32D400048L E E32D400110L E32D400230L (1) End character: W = Wide voltage and built-in diode L = Low consumption 3

2-2N contactors - Double box terminals Global contactors Max operating current Not inductive load Motors <440V 3Ph 50/60Hz 220-230V dmissible power 3 Electrical Power endurance cont ontrol circuit

22 2-2N contactors - Double box terminals Global contactors Max operating current Not inductive load Motors <440V 3Ph 50/60Hz V dmissible power 3 Electrical Power endurance cont ontrol circuit V 440V 500V at 3 N D 1 3 kw kw kw kw Operations Voltage at no Ref no Voltage at no (1) Ref no Pack HP HP HP HP E E12D00012W x E E12D00024W E E12D00036W E E12D00048W E E12D00060W E E12D00072W E E12D00110W E E12D00125W E E12D00230W E E12D00250W E E12D00440W E E E12D00024L E E12D00048L E E12D00110L E12D00230L E E18D00012W E E18D00024W x E E18D00036W E E18D00048W E E18D00060W E E18D00072W E E18D00110W E E18D00125W E E18D00230W E E18D00250W E E18D00440W E E E18D00024L E E18D00048L E E18D00110L E18D00230L E E25D00012W E E25D00024W x E E25D00036W E E25D00048W E E25D00060W E E25D00072W E E25D00110W E E25D00125W E E25D00230W E E25D00250W E E25D00440W E E E E E E32D00012W E E32D00024W x E E32D00036W E E32D00048W E E32D00060W E E32D00072W E E32D00110W E E32D00125W E E32D00230W E E32D00250W E E32D00440W E E E E (1) End character: W = Wide voltage and built-in diode L = Low consumption

23 uxiliary contactors - Double box terminals - Ith 20 ontacts ontrol circuit N D 3 1 Voltage at no Ref no Voltage at no (1) Ref no Pack E ED440012W E ED440024W E ED440036W E ED440048W E ED440060W E ED440072W E ED440110W E ED440125W E ED440230W E ED440250W E ED440440W E E ED440024L E ED440048L E ED440110L ED440230L E ED431012W E ED431024W E ED431036W E ED431048W E ED431060W E ED431072W E ED431110W E ED431125W E ED431230W E ED431250W E ED431440W E E ED431024L E ED431048L E ED431110L ED431230L Order codes E ED422012W E ED422024W E ED422036W E ED422048W E ED422060W E ED422072W E ED422110W E ED422125W E ED422230W E ED422250W E ED422440W E E ED422024L E ED422048L E ED422110L ED422230L atalogue number structure Example: E E: Means Efficor ontactor range : uxiliary ontact : stands for D stands for D 4: vailable contacts 40 4/0N 31 3/1N 22 2/2N 13 1/3N 04 0/4N : Type of terminal stands for ox terminal R stands for Ring terminal 012: oil voltage (012 up to 600V) E ED413012W E ED413024W E ED413036W E ED413048W E ED413060W E ED413072W E ED413110W E ED413125W E ED413230W E ED413250W E ED413440W E E ED413024L E ED413048L E ED413110L ED413230L E ED404012W E ED404024W E ED404036W E ED404048W E ED404060W E ED404072W E ED404110W E ED404125W E ED404230W E ED404250W E ED404440W E E E E (1) End character: W = Wide voltage and built-in diode L = Low consumption 5

Spare coils for contactors and auxiliary contactors - ox clamp terminals Voltage Use for at no Ref no Pack Global contactors coil 12Vac E09 E18, E ES1012S 268687 5 Voltage in 50/60Hz 24Vac E09 E18, E

24 Spare coils for contactors and auxiliary contactors - ox clamp terminals Voltage Use for at no Ref no Pack Global contactors coil 12Vac E09 E18, E ES1012S Voltage in 50/60Hz 24Vac E09 E18, E ES1024S Vac E09 E18, E ES1042S Vac E09 E18, E ES1048S Vac E09 E18, E ES1110S Vac E09 E18, E ES1120S Vac E09 E18, E ES1208S Vac E09 E18, E ES1230S Vac E09 E18, E ES1240S Vac E09 E18, E ES1400S Vac E09 E18, E ES1440S Vac E09 E18, E ES1480S Vac E09 E18, E ES1500S Vac E09 E18, E ES1575S Vac E09 E18, E ES1600S coil 12Vac E25 E40 ES2012S Voltage in 50/60Hz 24Vac E25 E40 ES2024S Vac E25 E40 ES2042S Vac E25 E40 ES2048S Vac E25 E40 ES2110S Vac E25 E40 ES2120S Vac E25 E40 ES2208S Vac E25 E40 ES2230S Vac E25 E40 ES2240S Vac E25 E40 ES2400S Vac E25 E40 ES2440S Vac E25 E40 ES2480S Vac E25 E40 ES2500S Vac E25 E40 ES2575S Vac E25 E40 ES2600S

ccessories for contactors uxiliary contact blocks ontacts ox clamp terminals N EM N EM at no Ref no Pack 3 1 7 5 4 2 8 6 Frontal auxiliary blocks 2 contacts 1 1 - - EF211S 268872 5 2 0 - - EF220S

EF422SE 268886 5 ontact block 2 0 - - EL220S 268899 10 1 1 - - EL211S 268900 10 0 2 - - EL202S 268901 10 Order codes Mechanical interlock 0 0 - - EMI 268908 10 0 2 - - EMI02S 268910 10 Pneumatic

25 ccessories for contactors uxiliary contact blocks ontacts ox clamp terminals N EM N EM at no Ref no Pack Frontal auxiliary blocks 2 contacts EF211S EF220S EF202S Lateral auxiliary blocks 4 contacts EF440S EF431S EF422S EF413S EF404S EF422SE ontact block EL220S EL211S EL202S Order codes Mechanical interlock EMI EMI02S Pneumatic timer (1) ox clamp terminals N Time Type at no Ref no Pack s delay ON EPT30S s delay ON EPT60S s delay OFF EPT30SD s delay OFF EPT60SD (1) Use only with contactor coil in voltage ll accessories can be used with all type of contactors 7

26 ccessories for contactors Mechanical latch ox clamp terminals N Use with oil voltage oil voltage at no Ref no Pack 50/60HZ D 5 6 Global contactors 1 E09 up to E18, E 24-32V - EML1S E09 up to E18, E 42-60V - EML1S E09 up to E18, E V - EML1S E09 up to E18, E V - EML1S E09 up to E18, E V - EML1S E09 up to E18, E V - EML1S E25 up to E V - EML2S E25 up to E V - EML2S E25 up to E V - EML2S E25 up to E V - EML2S E25 up to E V - EML2S E25 up to E V - EML2S E09D up to E18D, ED V EML1DS (1) 5 1 E09D up to E18D, ED V EML1DS (1) 5 1 E09D up to E18D, ED V EML1DS (1) 5 1 E09D up to E18D, ED V EML1DS (1) 5 1 E09D up to E18D, ED V EML1DS (1) 5 1 E09D up to E18D, ED - 440V EML1DS (1) 5 1 E25D up to E40D V EML2DS (1) 5 1 E25D up to E40D V EML2DS (1) 5 1 E25D up to E40D V EML2DS (1) 5 1 E25D up to E40D V EML2DS (1) 5 1 E25D up to E40D V EML2DS (1) 5 1 E25D up to E40D - 440V EML2DS (1) 5 (1) No use with D version low consumption Surge suppressor (plug-in) Description Suppressor Voltage at no Ref no Pack type Diode type, D V DI D ESUDI R type, 24-48V R ESUR R type, V R ESUR R type, V R ESUR R type, V R ESUR R type, V R ESUR Varistor type, /D 24-48V V /D ESUV Varistor type, /D V V /D ESUV Varistor type, /D V V /D ESUV Varistor type, /D V V /D ESUV Varistor type, /D V V /D ESUV

ccessories for starters Fuseless starter kits Use with Description at no Ref no Pack GPS1 - E09 up to E25 Link module EM1L25 268954 5 GPS1 - E32 Link module EM1L32 268955 5 GPS2 - E32 and E40 Link

ESRSD1 267403 4 reversing/star-delta application E09-E40 54mm busbar adapter empty for ESRSD2 267404 4 reversing/star-delta application E09-E40 9mm busbar adapter empty for contactor lateral blocks

27 ccessories for starters Fuseless starter kits Use with Description at no Ref no Pack GPS1 - E09 up to E25 Link module EM1L GPS1 - E32 Link module EM1L GPS2 - E32 and E40 Link module EM2L GPS1 - E09 up to E mm busbar adapter 45x200mm PF23ED GPS2 - E32 up to E mm busbar adapter 54x200 PF23ED E09-E40 45mm busbar adapter empty for ESRSD reversing/star-delta application E09-E40 54mm busbar adapter empty for ESRSD reversing/star-delta application E09-E40 9mm busbar adapter empty for contactor lateral blocks ESLS mm universal busbar support ES60S Lateral protection for universal busbar support ESLP Order codes GPS1 - E09 up to E32 ase plate 45mm EP GPS2 - E32 and E40 ase plate 55mm EP Wiring kits for reversing starters Use with Description at no Ref no Pack E09 up to E25 Suitable to be used for EKS1RV upper and lower connections with and without overload relay with mechanical interlock E32 and E40 Suitable to be used for EKS2RV upper and lower connections with and without overload relay with mechanical interlock Wiring kits for star delta starters Use with Description at no Ref no Pack E09 up to E25 Suitable to be used for EKS1YD upper and lower connections with and without overload relay E32 and E40 Suitable to be used for EKS2YD upper and lower connections with and without overload relay Parallel busbar Use with Description at no Ref no Pack E09 up to E25 Parallel busbar for 2 contactors E E32 and E40 Parallel busbar for 2 contactors E Parallel poles Use with Description at no Ref no Pack E09 up to E25 3 Poles in parallel E3PP E09 up to E25 4 Poles in parallel E4PP E32 and E40 3 Poles in parallel E3PP E32 and E40 4 Poles in parallel E4PP

Thermal overload relays Thermal overload relays Setting range Fuses ox clamp terminals M gl-gg Trip class 10 Min Max Use with at no Ref no Pack Global contactors 016 026 2 2 ERT110 268996 5 025 041 2

28 Thermal overload relays Thermal overload relays Setting range Fuses ox clamp terminals M gl-gg Trip class 10 Min Max Use with at no Ref no Pack Global contactors ERT ERT ERT110D ERT110F ERT110G E09 ERT110H ERT110J E ERT110K E18 ERT110L ERT110M ERT110N ERT110P ERT110S ERT110T ERT210N ERT210P E25 ERT210S E32 ERT210T E40 ERT210U ERT210V ERT210W ccessories Use with Description at no Ref no Pack ase for separate mounting ERT1 DIN EN ERT1S ERT2 DIN EN ERT2S Push-button with flexible cable ERT1 05 m RTS m RTSL backside reset RTS Remote electrical reset ERT1 and ERT2 12 V/D RTRR V/D RTRRD V/D RTRRG V/D RTRRJ /415V/D RTRRN /480V/D RTRRU

29 2 onformity to standards 3 Electrical endurance 4 Power circuit 5 ontrol circuit - lternating current Direct current 6 uilt-in auxiliary contacts uxiliary contact blocks 7 Mechanical latch blocks Terminal capacity 8 Thermal mechanical overload relays 9 Technical data 10 oordination tables 14 ontact sequence 16 Terminal numbering according to EN Terminal numbering according to EN Dimensions and weights dvantages and enefits Order codes Technical data Numerical index 1

30 onformity to standards IE/EN G IE/EN UL508 IE/EN UL486E IE/EN S EN50011 NF F16 101/102 EN50012 EN50005 mbient conditions Storage temperature -55º to +80º Operation temperature -40º to +55º -40º to +70º (1) ltitude <2000m (1) From 100% to 110% of rated control voltage, without additional auxiliary blocks pprovals/marking limatic resistance (IE 68-2) Global contactors Mounting positions Installation capabilities With de-rating values -10% connection voltage -10% disconnection voltage with same rated power, data compared to vertical mounting +10% disconnection voltage +10% connection voltage with same rated power, data compared to vertical mounting ontinuous tests 40 / 125 / 56 old (72h) Temperature -40º Dry heat (96h) Temperature +125º Relative humidity < 50% Humid heat (56h) Temperature +40º Relative humidity 95% yclic test (6 cycles) First half-cycle Second half-cycle Humid heat Low temperature +25º Relative humidity 93% Low temperature +55º Relative humidity 95º Terminal capacity and tightening torque onventional Thermal urrent (lth) () Head type E09 - E18 E25 E32 - E40 ox terminals Solid, stranded and finely stranded w/o end sleeve (mm 2 ) Slot & PZ Finely stranded with end sleeve (mm 2 ) Slot & PZ Finely stranded w/o end sleeve (mm 2 ) Slot & PZ WG wires Tightening torque (Nm) (Lb x in) 22 / / / 20 Finely stranded w/o end sleeve (mm 2 ) Slot & PZ WG wires Tightening torque (Nm) (Lb x in) 22 / / / 20 Finely stranded with end sleeve (mm 2 ) Slot & PZ WG wires Tightening torque (Nm) (Lb x in) 22 / / / 20 2

31 Efficor Electrical endurance ategory 1 (3P & 4P contactors) ategory 3 (3P contactors) E09 E12 E18 E25 E32 E09 E12 E18 E25 E32 E Technical data ategory 4 (3P contactors) E09 E12 E18 E25 E32 E

32 Power circuit Global contactors E 09 E 12 E18 E 25 E 32 E 40 Three pole version Rated thermal current Ith at θ 55º () Rated operational current Ie -3 () Rated operational voltage Ue (V) 690V acc IE / 600V acc UL-S Four pole version Rated thermal current Ith at θ 55º () Rated operational voltage Ue (V) 690V acc IE / 600V acc UL-S Three and four pole version Rated insulation voltage Ui (V) 1000V acc IE / 600V acc UL-S Maximum continuous current -1 () Frequency limits (Hz) Making capacity (RMS) (IE ) U = 500V () reaking capacity (RMS) (acc IE-60947) Ue = 500V () Ue = 690V () Short-time current from cold state 1s () s () s () s () min () min () Recovery time (min) Protection against short-circuit with fuses without thermal overload relay oordination type 1 gl-gg (U = 500V, 50k or U = 415V, 80k) () oordination type 2 gl-gg (U = 500V, 50k or U = 415V, 80k) () verage Impedance per pole (mω) Power dissipation per pole -1 (W) (W) Insulation resistance etween adjacent poles (MΩ) >10 >10 >10 >10 >10 >10 etween poles and earth (MΩ) >10 >10 >10 >10 >10 >10 etween input and output (MΩ) >10 >10 >10 >10 >10 >10 4

33 ontrol circuit - lternating current E09 up to E18 E25 up to E40 Rated insulation voltage Ui (V) Standard voltages Us 50Hz (V) Standard voltages Us 60Hz (V) Voltage operating limits 50/60Hz coils Operating 50Hz xus Operating 60Hz xus Pick-up 50Hz xus Pick-up 60Hz xus Drop out 50Hz xus Drop out 60Hz xus Maximum consumption bifrequency coils (cold state) Magnetic circuit closed (50Hz/60Hz) (V) 98 / / 76 Magnetic circuit opened (50Hz/60Hz) (V) 701 / / 138 Power factor Magnetic circuit closed cos ϕ Magnetic circuit opened cos ϕ Opening and closing times Values between +10% Us and 20% Us Making time on energisation () (ms) reaking time on de-energisation () (ms) Values at Us Making time on energisation () (ms) Making time on de-energisation () (ms) Mechanical endurance ifrequency coils (at 50Hz) 10 6 ops Maximum rate -1 at rated power ops/h at rated power ops/h at rated power ops/h at rated power ops/h No load ops/h Technical data ontrol circuit - Direct current oils with Wide voltage range oils with Low consumption E09 up to E18 E25 up to E40 E09 up to E18 E25 up to E40 Rated insulation voltage Ui (V) Standard voltages Us D (V) Operating Limits Operating xus (VD) Pick Up xus (VD) Drop Out xus (VD) Maximum consumption at Us Magnet circuit open and closed (cold state) (W) Opening and closing times Values between +10% Us and 20% Us Making time on energisation () (ms) reaking time on de-energisation () (ms) Values at Us Making time on energisation () (ms) reaking time on de-energisation () (ms) Mechanical endurance 10 6 ops Maximum rate -1 at rated power ops/h at rated power ops/h at rated power ops/h at rated power ops/h No load ops/h

34 Global contactors uilt-in auxiliary contacts E09 up to E25 Rated insulation voltage Ui according to IE (V) 1000 Rated thermal current Ith a θ 55º () 10 Making capacity (rms) acc to IE Ue 400V, 50/60Hz () 105 D-13 Ue 220Vdc () 105 reaking capacity (rms) acc to IE Ue 400V, 50/60Hz () 105 D-13 Ue 220Vdc () 2-15 rated voltage and current Ue-Ie according to IE (V-) 110/ / / / /660-2 according to UL, S 600 D-13 rated voltage and current Ue-le (V-) 24-6 according to IE according to UL, S Q600 Electrical endurance 10 6 ops 02 Minimum operational power (operational safety) 17 V - 5m Short-circuit protection Max fuse class gl-gg without welding () 10 Insulation resistance etween contacts (MΩ) etween contacts and earth (MΩ) >10 Guaranteed no overlap between and N contacts Space 13mm Impedance of the contacts (MΩ) 27 uxiliary contact blocks EF/EL Rated insulation voltage Ui according to IE (V) 1000 Rated thermal current lth at θ 55º () 10 Making capacity (Ieff) according to IE Ue 400V, 50/60Hz () 60 D-13 Ue 220Vdc () 60 reaking capacity (Ieff) according to IE Ue 400V, 50/60Hz () 60 D-13 Ue 220V, D () rated voltage and current Ue-Ie according to IE (V-) 110/ / / / / according to UL, S 600 D-13 rated voltage and current Ue-Ie (V-) 24-4 according to IE according to UL, S Q600 Electrical endurance 10 6 ops 02 Mechanical endurance 10 6 ops 10 Minimum operational current (operational safety) 17-5 V-m Short-circuit protection Max fuse class gl-gg without welding () 10 Insulation resistance etween contacts (MΩ) etween contacts and earth (MΩ) >10 Guaranteed no overlap between and N contacts Space 16mm for EF / 22mm for EL Impedance of the contacts (MΩ) 27 6

35 Mechanical latch blocks Rated insulation voltage Ui (V) 1000 Standard voltages Us: 50 to 60Hz and D (V) & Operating limits 85% to 110% onsumption for unlatching (auto cut-out) 24 to 72V 30W / 25V 110 to 440V 15W / 12V Electrical unlatching control 18 Minimum impulse (ms) Maintained uto cut by internal contact Manual unlatching control y manual push-button Electrical making control Minimum pulse (ms) 40 (auto cut) Manual making control y manual push-button uxiliary contact N -15 utilisation according to IE according to UL/S D-13 utilisation according to IE (V-) (V-) 110/ / / / / Q600 according to UL/S Mechanical endurance 10 6 ops 02 Wiring diagrams Technical data lternating current lternating current / Direct current Terminal capacity Terminal capacity Screw plate EMLS,EMLSD Flexible wire (mm 2 ) 2x05 25 WG wire (mm 2 ) 2x20 14 Standard gauge 3 Tightening torque (Nm/Lb in) 11 / 10 7

36 Global contactors Thermal mechanical overload relays for contactors from 016 to 40 ontrol circuit up to 690V Power circuit ERT1, ERT2: up to 690V Thermal protection against balanced overload Three-pole differential (phase unbalance protection) utomatic ambient temperature compensation Front mounted selector for choosing utilization current Manual trip lever (tripping test) Tripping indicator (0-1) IP20 protection Reset button, 4 positions: - Manual RESET - Manual RESET and STOP - utomatic RESET with STOP - utomatic RESET without STOP Standards IE 7 EN IE EN G UL508 S222/14 VDE 0660 pprovals/marking IE/EN Ui=690V Tripping current 120% of current setting Tripping curves Trip Time (s) Manual RESET Manual RESET and STOP utomatic RESET with STOP utomatic RESET without STOP Single phase old state Three phase old state Three phase Warm state Multiples of setting current 8

37 Thermal mechanical overload relays lass 10 Setting range () Suitable for ll Efficor contactors Main circuit Rated insulation voltage (V) 690 Frequency limits (Hz) ontrol circuit Rated insulation voltage (IE ) Ui (V) 690 Rated thermal current Ith () 10 Operation current rated voltage and current Ue-Ie (V-) 110/ / / / / D-13 - rated voltage and current Ue-Ie (V-) Utilisation according UL and S 600-Q600 Protective fuse type gl () 10 Terminal capacity (mm 2 ) Tightening capacity (Nm) 22 / 20 Terminal capacity lamp terminal - Flexible (mm 2 ) lamp terminal - Standard gauge 6 22 / 20 Technical data mbient conditions Remote electrical reset Storage temperature Operation temperature (compensated) ltitude <2000 m Relative humidity Protection treatment -55º to +80º -25º to +60º without any changes in characteristics 40º, 95% no cond Salt spary test Power consumption 100V D 100W oils not suitable for continuous operating duty t 1 = 1 sec t 2 = 30 sec t 1 = 5 sec t 2 = 90 sec t 1 = 10 sec t 2 = 180 sec (t 1 = ON time t 2 = OFF time) Mounting positions Inclination angle axis Y and Z: ±30 9

38 oordination table Type 2 with 50k at 415V and 500V Thermal Overload Relay urrent Setting range (ac) Rated Power (kw) Rated urrent () "r" urrent (k) "q" urrent (k) Type SPD Rat (ac) 415V ontactor Type Rat (ac) With M as SPD SPD (M) Type Rat (ac) Rated Power (kw) Rated urrent () "r" urrent (k) "q" urrent (k) 500V With Fuse MMS as SPD ontactor SPD ontactor Type Rat (ac) Type Rat (ac) Type Rat (ac) ERT ERT MMS 026 E MMS 026 E Fuse 2 E Fuse 2 E093 9 Global contactors ERT110D ERT110F ERT110G ERT110H ERT110J ERT110K Fuse 4 E Fuse 4 E Fuse 4 E Fuse 4 E Fuse 6 E Fuse 6 E Fuse 6 E Fuse 6 E Fuse 6 E Fuse 6 E Fuse 10 E Fuse 10 E093 9 ERT110L ERT110M ERT110N/ ERT210N ERT110P/ ERT210P ERT110S/ ERT210S ERT110T/ ERT210T ERT210U ERT210V ERT210W Fuse 16 E Fuse 16 E Fuse 20 E Fuse 20 E Fuse 25 E093 9 M 125 E Fuse 25 E Fuse 35 E M 125 E Fuse 35 E Fuse 40 E M 20 E Fuse 40 E Fuse 40 E Fuse 50 E M 30 E Fuse 50 E Fuse 63 E M 30 E Fuse 63 E Fuse 80 E M 50 E Fuse 80 E Thermal overload relays, Trip lass: 10 Rated operational voltage: 415Vac, 500Vac Rated insulation voltage: 690Vac Rated frequency: 50Hz Rated duty: Eight hour duty Pollution degree: 3 Rated conditional short-circuit protection device current: 80k at 415Vac; 50k at 500Vac 10

39 Surion GPS high breaking capacity (Thermal Magnetic) oordination Type 2-65k at 380/400 & 415V Rated Power Motor (1) Manual Motor Starter ontactor ox clamp Links Rated current () atno Rated current (In) kw 380/400V 415V () Thermal current Setting range () Magnetic current () Series Smallest wire u (pvc) (2) 380/415V (mm 2 ) Minimum frontal electrical safety clearence GPS1H E EM1L GPS1H E EM1L GPS1HD E EM1L GPS1HE E EM1L GPS1HE E EM1L GPS1HF E EM1L GPS1HF E EM1L GPS1HG E EM1L GPS1HH E EM1L GPS1HH E EM1L GPS1HJ E EM1L GPS1HK E EM1L GPS1HK E EM1L GPS1HL E EM1L GPS1HM E EM1L GPS1HP E EM1L GPS1HR E EM1L GPS2HS E EM1L32 (mm) atno Technical data (1) urrent are relevant to four pole motors not having special characteristics of torque Inrush currents: 8 time rated current for 1s (2) The minimum cycle cross-sections are referred to an ambient temperature of 30º max in free air and are selected to withstand the maximum let-through energy and the motor rated current esides the user has to consider the drop voltage, the type of laying and ambient temperature 11

40 Record Plus oordination Type 2 at 80k at 380/400 & 415V Motor (1) M ontactor Overload relay ox clamp learance Rated Power Rated current () atno Rated current (In) Thermal urrent Magnetic urrent Operating current dmissible power Setting Range Smallest wire u (pvc) (2) Min frontal electrical safety clearance Global contactors kw 380/400V 415V () Setting range () () Series P(kW) Series 380/415V (mm 2 ) FD E ERT FD E ERT FD E ERT FD E ERT FD E ERT FD E ERT Record Plus oordination Type 2 at 80k at 500/525V Rated Power Motor (1) M ontactor Overload relay ox clamp learance Rated current () atno Rated current (In) kw 380/400V 415V () Thermal urrent Setting range () Magnetic urrent Operating current dmissible power () P(kW) Series Setting Range Smallest wire u (pvc) (2) 380/415V (mm 2 ) mm Min frontal electrical safety clearance FD E ERT FD E ERT FD E ERT FD E ERT mm (1) urrent are relevant to four pole motors not having special characteristics of torque Inrush currents: 8 time rated current for 1s (2) The minimum cycle cross-sections are referred to an ambient temperature of 30º max in free air and are selected to withstand the maximum let-through energy and the motor rated current esides the user has to consider the drop voltage, the type of laying and ambient temperature 12

41 Notes Technical data 13

42 ontact sequence Device Rating asic contactor uilt-in auxiliary uxiliary contact blocks - Front mounted-4p N P contactors 3 E09 E12 E E Global contactors 4P contactors 4 4P contactors 2+2N E32 E40 E12 E18 E09 E12 E18 E25 E32 E ontact sequence (auxiliary contactors) 4P contactors 4 4P contactors 2+2N E09 E12 E18 E25 E09 E12 E18 E

43 uxiliary contact blocks - Front mounted-2p uxiliary contact blocks - Front mounted-2p Technical data

44 Terminal numbering 3P and 4P contactors E09311E25311 E32300E40300 E12400E32400 E1200 E2500 E3200 E09D311E25D311 E32D300E40D300 E12D400E32D400 E12D00 E25D00 E32D00 1 1L1 3L2 5L N 1 1L1 3L2 5L3 1 1L1 3L2 5L3 7L4 1 R1 1L 3L R3 1 1L1 R1 R3 3L2 2 2T1 4T2 6T N 2 2T1 4T2 6T3 2 2T1 4T2 6T3 8T4 2 R2 2T1 4T R4 2 2T1 R2 R4 4T2 Global contactors uxiliary contactors E440 E431 E422 E413 E404 ED440 ED431 ED422 ED413 ED N N N N N N N 21 N 31 N 41 N uxiliary contact blocks - Front mounting EF440 EF404 EF422 EF431 EF EF211 EF220 EF uxiliary contact blocks - Lateral mounting EL20 EL11 EL (104) (94) 73 (104) 81 (92) 71 (102) 81 (92) 74 (103) (93) (103) 82 (91) (101) (91) Mechanical and mechanical/electrical interlock EMI EMI02 01 (02) (02) (01) 02 (01) 16

45 Terminal numbering (continued) Pneumatic timer blocks EPTD EPT Voltage suppressor blocks ESUR ESUDI ESUVI Mechanical latch block EML EMLD c alterna /D Technical data 17

GE Energy Industrial Solutions. New. New contactors & starter combinations for demanding applications. GE imagination at work

GE Energy Industrial Solutions New New contactors & starter combinations for demanding applications GE imagination at work Efficor - new dimension in global contactors dvantages and enefits 2 Introduction