Industrial contactors CTX-1
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1 87045 LIMOGES Cedex Telephone number: Fax: Industrial contactors /04/05/10/12/14/15/20/22/24/25/30/32/34/35/40/42/44/45 CONTENTS PAGE 1. Use Range Electrical diagrams Overall dimensions Electrical characteristics Mounting positions Contactors choice Auxiliary characteristics Mouting example Coordination tables USE From 9A up to 105A in AC3 and from 25A up to 140A in AC1, the contactors conform to the standard IEC /72/74/75/80/82/84/85/90/92/94/95, /02/04/05/ 10/12/14/15/20/22/24/25/30/32/34/35/40/42/44/45 2. RANGE Ie (AC3) Ie (AC1) 9A /02/04/05/10/12/14/15 9A 25A 12A /22/24/25/30/32/34/35 12A 25A 18A /52/54/55/60/62/64/65 18A 32A 25A /72/74/75 25A 45A 32A /82/84/85 32A 60A 40A /92/94/95 40A 60A 50A /02/04/05 50A 90A 65A /12/14/15 65A 110A 80A /22/24/25 80A 110A 95A /32/34/35 95A 140A 105A /42/44/45 105A 140A 4. OVERALL DIMENSIONSD, from 9A up to 18A (AC3) : 3. ELECTRICAL DIAGRAMS /02/04/05/20/22/24/25/50/52/54/55, from 25A up to 32A (AC3) : /12/14/15/30/32/34/35/60/62/64/65 1 / 9
2 Industrial contactors 4. OVERALL DIMENSIONSD (continued) 02/04/05/10/12/14/15/20/22/24/25/30/32/34/35/40/42/44/ Electrical endurance in AC1, 40A (AC3) :, from 50A up to 80A (AC3) : 5.3. Electrical endurance in AC3, from 95A up to 105A (AC3) : 5. ELECTRICAL CHARACTERISTIC ICS 5.1. Power handling in AC3 Ic Power handling AC3 ( Ue<440V in AC3 ) 220/230V [kw] 380/400V [kw] 415/440V [kw] 500V [kw] /9A 9A 2, ,5 /12A 12A 3 5,5 5,5 7,5 /18A 18A 4 7,5 7,5 10 /25A 25A 7, /32A 32A ,5 /40A 40A 11 18, /50A 50A /65A 65A 18, /80A 80A /95A 95A /105A 105A Motor rated power (Ic=Ie) 2 / 9
3 Industrial contactors /82/84/85/90/92/94/ General characteristics Industrial contactors 9A 12A 18A 25A 32A 40A 50A 65A 80A 95A 105A Conventional thermal current Ith to θ 55 º C Rated operational current in AC3 Ie Rated operational voltage Ue (V) Rated insulation voltage Ui (V) Maximum continuous current in AC Frequency range (Hz) 25/400 25/400 25/400 25/400 25/400 25/400 25/400 25/400 25/400 25/400 25/400 Making capacity (RMS) (IEC 947) Type 1 coordination Type "2" coordination welding Impedance Breaking capacity (RMS) (IEC 947) Ue 400V Ue = 500V Ue = 690V Short duration intensity 1 sec sec sec sec min min Recovery time (min.) Protection against short-circuits thermal relay gl/gg gl-gg gl-gg Pole characteristics Impedance per pole (MΩ) 2,35 2,35 2,41 1,28 1,28 0,95 0,85 0,86 0,86 0,76 0,76 Dissipation per pole Insulation resistance AC-1 (W) 1,47 1,47 2,46 2,59 4,6 3,42 6,86 10,40 10,40 14,89 14,89 AC-3 (W) 0,19 0,34 0,78 0,80 1,31 1,52 2,12 3,63 5,5 6,86 8,37 Between the adjacent poles (MΩ) >10 >10 >10 >10 >10 >10 >10 >10 >10 >10 >10 Between the poles and exposed conductive parts (MΩ) >10 >10 >10 >10 >10 >10 >10 >10 >10 >10 >10 Between line and load (MΩ) >10 >10 >10 >10 >10 >10 >10 >10 >10 >10 >10 3 / 9
4 Industrial contactors 5.4. General characteristics ics (continued) Industrial contactors 9A up to 18A 25A up to 40A 50A up to 80A 95A up to 105A Rated insulation voltage Ui (V) Rated control supply voltage Us 50 Hz (V) Rated control supply voltage Us 60 Hz (V) Coil voltage limits single frequency Operating xus 0,8...1,1 0,8...1,1 0,8...1,1 0,8...1,1 Pick-up xus 0,6...0,8 0,65...0,8 0,65...0,8 0,65...0,8 Seal xus 0,35...0,55 0,4...0,6 0,4...0,6 0,4...0,6 Coil voltage limits 50/60 Hz Operating 50 Hz xus 0,8...1,1 0,8...1,1 0,8...1,1 0,8...1,1 Operating 60 Hz xus 0,85...1,1 0,85...1,1 0,85...1,1 0,85...1,1 Pick-up 50 Hz xus 0,5...0,8 0,6...0,8 0,6...0,8 0,6...0,8 Pick-up 60 Hz xus 0,65...0,85 0,7...0,85 0,7...0,85 0,7...0,85 Seal 50 Hz xus 0,3...0,55 0,35...0,60 0,35...0,60 0,35...0,60 Seal 60 Hz xus 0,35...0,35 0,4...0,6 0,4...0,6 0,4...0,6 Coil consumption single frequency Magnetic circuit closed (VA) ,5 15,5 Magnetic circuit opened (VA) Coil consumption dual frequency Magnetic circuit closed (50 Hz/60 Hz) (VA) 6,8 / 5,6 11,4 / 9,5 20 / 16,6 20 / 16,6 Magnetic circuit opened (50 Hz/60 Hz) (VA) 53 / / / / 204 Thermal power dissipation (50 Hz/60 Hz) (W) 2,2 / 1,8 3,2 / 2,6 5,2 / 4.3 5,2 / 4.3 Power-factor Magnetic circuit closed cos ϕ 0,33 0,28 0,26 0,26 Magnetic circuit opened cos ϕ 0,84 0,73 0,54 0,54 Opening and closing times Values between + 10 % Us and 20 % Us Time on energisation NO (ms) Time on de-energisation NO (ms) Values at Us Time on energisation NO (ms) , Time on de-energisation NO (ms) Mechanical endurance Single frequency coil Dual frequency coil (to 50 Hz) Maximum rate 10 6 operations 10 6 operations Single frequency coil off-load operations/h AC1 to nominal power operations/h AC2 to nominal power operations/h AC3 to nominal power operations/h AC4 to nominal power operations/h Dual frequency coil off-load operations/h / 9
5 Industrial contactors 6. MOUNTING POSITIONS 4/ Direct current load category DC1 variation of rated power. variation of hold and release voltage. 7. CONTACTORS CHOICE 7.1. Motor control Ith Ie (AC3) Operational power ( 55 C in AC3) 230 Vac 400 Vac 440 Vac 500 Vac (kw) (kw) (kw) (kw) /9A ,2 4,0 4,0 5,5 /12A ,0 5,5 5,5 7,5 /18A ,0 7,5 7,5 10,0 /25A ,5 12,0 12,0 15,0 /32A ,0 16,0 16,0 18,5 /40A ,0 18,5 22,0 25,0 /50A ,0 22,0 25,0 30,0 /65A ,5 30,0 37,0 40,0 /80A ,0 37,0 45,0 45,0 /95A ,0 45,0 50,0 55,0 /105A ,0 55,0 55,0 65,0 Category DC1. L/R 1ms Ue 24V 48V 60V 125V 220V 440V /9A ,8 0,4 /12A ,8 0,4 /18A ,8 0,4 /25A ,5 /32A ,5 /40A ,5 /50A ,8 /65A ,8 /80A ,8 /95A ,8 /105A ,8 category DC3 Category DC3. L/R 1ms Ue 24V 48V 60V 125V 220V 440V /9A ,5 2 0,6 - /12A ,5 2 0,6 - /18A ,5 2 0,6 - /25A ,6 - /32A ,6 - /40A ,6 - /50A ,8 - /65A ,8 - /80A ,8 - /95A ,8 - /105A ,8-5 / 9
6 Industrial contactors 7.3. Lighting circuits control Lamp type Power Intensity Capacity Maximum number of lamps per phase to 230V (W) (µf) 9A 12A 18A 25A 32A 40A 50A 65A To Incandescent 230V 50Hz 60 0, , , , , , , To Fluorescence 230V 50Hz With 15 0, , , , , ,23 3, ,25 4, ,3 4, , , To mercury vapor 230V 50Hz With 250 2, , , , , , , , To sodium vapor 230V 50Hz With , , , , , To iodised metal 230V 50Hz With 250 2, , , , , , , , , , A 95A 105A 6 / 9
7 Industrial contactors 8. AUXILIARY CHARACTERISTICS 8.1. Integrated auxiliary contacts 04/05/10/12/14/15/20/22/24/25/30/32/34/35/40/42/44/ Direct starters On / Off / Reset pushbutton (RTX) For contactors /9A, /12A, /18A. Conventional free air thermal current Ith to θ 55 º C A 20 Rated insulation voltage Ui V 1000 Electrical endurance Operation 10 6 Classification according CSA/UL/IEC/EN AC DC A600 Q Auxiliary contacts /13/14/ Reversing starter with thermal relay Conventional free air thermal current Ith to θ 55 º C A 10 Rated insulation voltage Ui V 1000 Electrical endurance Operation 10 6 Classification according CSA/UL/IEC/EN AC DC A600 Q MOUNTING EXAMPLE 9.1. Direct starters 9.5. Star / delta starters with thermal relay 9.2. Direct starters reset pushbutton (RTX) 7 / 9
8 Industrial contactors /82/84/85/90/92/94/ COORDINATION TABLES Contactors / Circuit-breakers coordination According IEC Type 2 Coordination Three-pole assembly Rated power (kw) Motor Circuit-breaker Contactor Thermal relay Test Type Magnetic threshold Reference Type Type Setting range Reference Rated conditionnal short-circuit current Iq (ka) 0,75 1,9 DX3-MA 2, A RTX ,1 2,7 DX3-MA A RTX ,5 3,5 DX3-MA A RTX ,2 5 DX3-MA 6, A RTX ,5 5,7 DX3-MA 6, A RTX ,7 DX3-MA A RTX ,7 8 DX3-MA A RTX ,5 DX3-MA A RTX ,5 11 DX3-MA 12, A RTX ,3 13 DX3-MA A RTX ,5 15 DX3-MA A RTX DX3-MA A RTX-1 17/5/ DX3-MA A RTX-1 17/5/ ,5 25 DX3-MA A RTX DX3-MA A RTX DX3-MA A RTX ,5 35 DX3-MA A RTX DX3-MA A RTX DX3-MA A RTX DX3-MA A RTX DX3-MA A RTX ,5 59 DX3-MA A RTX Voltage (V) Motor Circuit-breaker Contactor Thermal relay Test Rated power (kw) Type Magnetic threshold Reference Type Type Setting range Reference Conditional short-circuit current Iq (ka) Voltage (V) 12,5 25 DPX A RTX DPX A RTX DPX A RTX ,5 35 DPX A RTX DPX A RTX DPX A RTX DPX A RTX DPX A RTX ,5 59 DPX A RTX DPX A RTX DPX A RTX DPX A RTX DPX A RTX DPX CTX A RTX DPX CTX A RTX / 9
9 Industrial contactors 02/04/05/10/12/14/15/20/22/24/25/30/32/34/ 10. COORDINATION TABLES (continued) Contactors / Circuit-breakers coordination According IEC Type 2 Coordination Three-pole assembly Rated power (kw) Motor Circuit-breaker Contactor Thermal relay Test Type Magnetic threshold Référence Type Type Setting range Reference Conditional short-circuit current Iq (ka) DPX A RTX DPX A RTX ,5 35 DPX A RTX DPX A RTX DPX A RTX DPX A RTX DPX A RTX ,5 59 DPX A RTX DPX A RTX DPX A RTX DPX A RTX DPX A RTX DPX A RTX DPX CTX A RTX DPX CTX A RTX DPX CTX A RTX DPX CTX A RTX DPX CTX A RTX DPX-H CTX A RTX DPX-H CTX A RTX Voltage (V) Rated power (kw) Motor Circuit-breaker Contactor Thermal relay Test Type Magnetic threshold Référence Type Type Setting range Reference Conditional short-circuit current Iq (ka) DPX A RTX DPX A RTX ,5 34 DPX A RTX DPX A RTX DPX A RTX DPX A RTX DPX A RTX ,5 56 DPX A RTX DPX A RTX DPX A RTX DPX A RTX DPX A RTX DPX A RTX DPX CTX A RTX DPX CTX A RTX DPX CTX A RTX DPX CTX A RTX DPX CTX A RTX DPX CTX A RTX Voltage (V) 9 / 9
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